CN105435880A - Quinoa and rice dry-method processing complete production line - Google Patents
Quinoa and rice dry-method processing complete production line Download PDFInfo
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- CN105435880A CN105435880A CN201511021399.2A CN201511021399A CN105435880A CN 105435880 A CN105435880 A CN 105435880A CN 201511021399 A CN201511021399 A CN 201511021399A CN 105435880 A CN105435880 A CN 105435880A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02B—PREPARING GRAIN FOR MILLING; REFINING GRANULAR FRUIT TO COMMERCIAL PRODUCTS BY WORKING THE SURFACE
- B02B5/00—Grain treatment not otherwise provided for
- B02B5/02—Combined processes
Abstract
The invention discloses a quinoa and rice dry-method processing complete production line. A raw material feeding bin is sequentially provided with quinoa clearing equipment, quenching and tempering equipment, skin grinding equipment, polishing equipment, grading equipment, secondary polishing equipment, secondary sorting equipment and packaging equipment, wherein the polishing equipment and the secondary polishing equipment are surface spray humidifying and polishing equipment. According to the quinoa and rice dry-method processing complete production line, after quinoa raw materials are cleared, quinoa grains with unqualified moisture content are subjected to quenching and tempering by virtue of the quenching and tempering equipment, so that moisture content of the quinoa grains reaches 10%-14%, and therefore, physical, biochemical and processing performances of the quinoa grains are improved to play an important role in later-stage skin-grinding treatment and polishing treatment, and the skin-grinding effect and the polishing effect are better; water resource waste caused by water washing and pollution to the environment are avoided, energy consumption is reduced as secondary drying is not required, the quinoa and rice yield can be remarkably increased, remained germs are increased, broken rice is reduced, processing is moderate, nutrients are preserved, and product quality is improved.
Description
Technical field
The present invention relates to grain preliminary working technology field, be specifically related to a kind of lamb's-quarters wheat rice dry process complete production line.
Background technology
At present, the processing of domestic lamb's-quarters wheat rice is all carry out small-scale by individuality to process operation substantially, and be still in the aspect of small workshop mode, be simply equipped, process technology level is not high; Cause grinding rate low, rice milling yield is low, and crack rice many, energy consumption is large; Adopt washing process, cause lamb's-quarters wheat germ to come off in a large number, product quality is poor, the problem such as waste water resource and contaminated environment.The adverse consequences such as tradition cooked mode brings production efficiency low to enterprise, and production cost is high, product quality difference, can not realize serialization, modernization, quality stability.
The lamb's-quarters wheat rice processing technology of current home and abroad mainly contains wet method peeling and dry method two kinds.Wet method: raw grain → cleaning → washing peeling → drying → oven dry → look choosing → screening → metering packing; Dry method: raw grain → cleaning → machinery grinds skin → look choosing → screening → metering packing.These two kinds of processing methods are not studied for the seed structure of lamb's-quarters wheat and physical characteristic, the problem causing plumule to come off in a large number while cannot solving the peeling of lamb's-quarters wheat.These two kinds of technique Problems existing and consequence have:
A. wet method: home and abroad most enterprise adopts wet method processing technology, object removes the lamb's-quarters wheat pericarp and seed coat that contain saponin(e.But washing need consume a large amount of water purification, and the control that washing time and decortication effect cannot be effective and reasonable, must carry out after washing drying and drying, product rate of kernels with remained germ finally can be caused low, moisture is unstable, poor quality.In addition, wet method is processed maximum drawback and is also to produce large amount of sewage, and production management requires very strict.When production management starts a leak, sewage can not effectively process, and can pollute whole processing line, there is safe and sanitary hidden danger.
B. dry method: because saponin(e is mainly present in the papilla cell of lamb's-quarters wheat pericarp, bitter, impact is edible, existing dry process mainly adopts millet process technology and technique, level is not high, and grinding rate is low, and saponin(e is removed unclean, repeatedly need grind skin processing, cause rice milling yield low, crack rice many, energy consumption is large, the production cost of enterprise is strengthened, and economic benefit reduces.
Summary of the invention
The technical problem to be solved in the present invention: one is solve to be difficult to remove clean problem containing the lamb's-quarters wheat skin of saponin(e, two be solve lamb's-quarters wheat rice wet method processing technology institute with safe and sanitary problem, improve stone roller skin efficiency and finished product goes out rate.The invention provides a kind of lamb's-quarters wheat rice dry process complete production line for this reason.
The technical scheme adopted is as follows:
A kind of lamb's-quarters wheat rice dry process complete production line, described production line is provided with lamb's-quarters wheat cleaning equipment, quenching and tempering device, stone roller skin equipment, polissoir, classifying equipoment, second polishing equipment, secondary sorting equipment and packaging facilities successively by feedstock storehouse, be connected by material transfer equipment between each equipment, described polissoir and second polishing equipment are surperficial water smoke humidification polissoir.
Described lamb's-quarters wheat cleaning equipment involving vibrations cleaning equipment and proportion de-stone equipment, described feedstock storehouse is connected by conveying equipment with described vibratory cleaning equipment, and described proportion de-stone equipment is connected by conveying equipment with described quenching and tempering device.
Described quenching and tempering device comprises:
Atomizing tempering equipment, for defective for low moisture raw grain is adjusted to water content 10 ~ 14%,
Hot blast quenching and tempering device, for being adjusted to water content 10 ~ 14% by defective for high-moisture raw grain.
Described stone roller skin equipment is 2 bark mills of series connection and/or parallel connection, the speed of mainshaft of described bark mill: 700 ~ 1000r/min, suction air volume: 2000 ~ 3000m3/h, whitening chamber gap: 5.5 ~ 11.5mm.
Described atomizing tempering equipment comprises: spraying machine and modified storehouse; Described spraying machine by lamb's-quarters wheat surface atomizing, and is delivered in described modified storehouse through conveying equipment and leaves standstill 0.5 ~ 1 hour, wherein carry out that modified amount of water is lamb's-quarters wheat weight to lamb's-quarters wheat 1 ~ 2%, atomized water temperature: 18 ~ 25 DEG C.
The polishing roll linear velocity 6 ~ 7m/s of described polissoir and second polishing equipment, polish pressure 0.05 ~ 0.2MPa are 0.2 ~ 0.4MPa in the mist-like hydraulic pressure ejected, and the control amount of water of described polissoir is 0.5% ~ 1% of polishing weight of material.
Described secondary sorting equipment comprises the color-selection apparatus and lamb's-quarters wheat rice secondary grading equipment that are connected to each other, and described second polishing equipment is connected with described color-selection apparatus, and described lamb's-quarters wheat rice secondary grading equipment is connected with described packaging facilities.
Described lamb's-quarters wheat rice secondary grading equipment lamb's-quarters wheat rice is divided into small brokens, in crack rice and rice finished product three rank.
Described color-selection apparatus is the intelligent coarse cereal color selector for rejecting heterochromatic grain in lamb's-quarters wheat rice.
The beneficial effect that technical scheme provided by the invention is brought is:
A. by surperficial water smoke humidification polissoir, wet tumbling is added to the lamb's-quarters wheat rice after stone roller skin in the present invention, lamb's-quarters wheat rice surface wettability is made while polishing, the lamb's-quarters wheat rice of lustrous surface will be obtained under the effect of polishing roll, and by the high pressure draught that surperficial water smoke humidification polissoir is equipped with, the chaff powder produced during polishing is separated, further removal saponin(e remains, make lamb's-quarters wheat rice any surface finish, greatly reduce water purification use amount, avoid the pollution of washing to environment; Meanwhile, adopt the polishing of water smoke polissoir, can avoid lamb's-quarters wheat rice due to moisture higher and rotten mouldy situation easily occurs, improve product quality.
B. the present invention is after clearing up lamb's-quarters wheat raw grain, by atomizing tempering equipment or heated-air drying equipment, modifier treatment is carried out to water content underproof lamb's-quarters wheat raw grain, make lamb's-quarters wheat raw grain under water and hot effect, moisture in raw grain readjusts 10-14%, form acceptable material, thus improve its physics, biochemistry and processing characteristics, the stone roller skin in later stage and polishing are played an important role, make stone roller skin and polishing effect better.
C. the present invention adopts atomizing humidifying performance or heated-air drying to carry out modifier treatment to lamb's-quarters wheat raw material, makes it reach suitable moisture and is easier to carry out the process of stone roller skin; Adopt layering, stay embryo to grind skin and glossing, effectively can remove the lamb's-quarters wheat pericarp containing saponin(e and seed coat, better retain plumule, save nutrition from damage.Can also reduce energy consumption, improve and grind skin efficiency, minimizing is cracked rice, and ensures good machining accuracy.Compare with traditional dry process technique with wet method, adopt dry process new technology of the present invention can improve lamb's-quarters wheat rice finished product and go out rate 8-15 percentage point, reduce the rate 10-20 percentage point that cracks rice.
Figure of description
Fig. 1 is that complete production line diagram processed by lamb's-quarters wheat rice provided by the present invention;
Fig. 2 is lamb's-quarters wheat rice processing technology block diagram provided by the present invention.
In figure:
1-feeding warehouse; 2-measuring equipment; 3-cleaning equipment; 4-proportion de-stone equipment; 5-magnetic field deironing equipment; 6-quenching and tempering device; The modified storehouse of 7-; 8-secondary metering device; 9-grinds skin equipment; 10-polissoir; 11-lamb's-quarters wheat rice classifying equipoment; 12-second polishing equipment; 13-color-selection apparatus; 14-lamb's-quarters wheat rice secondary grading equipment; 15-packaging facilities.
Detailed description of the invention
For making the object, technical solutions and advantages of the present invention clearly, below in conjunction with accompanying drawing, embodiment of the present invention is described further in detail.
As shown in Figure 1, the invention provides a kind of lamb's-quarters wheat rice dry process complete production line, it is provided with electrical metering device 2, vibratory cleaning equipment 3, proportion de-stone equipment 4, magnetic field deironing equipment 5, quenching and tempering device 6, modified storehouse 7, secondary measurement instrument 8 successively by feedstock storehouse 1, is ground skin equipment 9, polissoir 10, lamb's-quarters wheat rice classifying equipoment 11, second polishing equipment 12, lamb's-quarters wheat rice secondary sorting equipment and packaging facilities 15, and polissoir 10 wherein and second polishing equipment 12 are surperficial water smoke humidification polissoir; All connected by conveying equipment between each equipment.
Quenching and tempering device comprises atomizing tempering equipment and hot blast quenching and tempering device; Atomizing tempering equipment is wherein used for defective for low moisture raw grain to be adjusted to water content 10 ~ 14%; Described spraying machine by lamb's-quarters wheat surface atomizing, and is delivered to standing 0.5-1 hour in described modified storehouse through conveying equipment, wherein carries out to lamb's-quarters wheat the 1%-2% that modified amount of water is lamb's-quarters wheat weight, atomized water temperature: 18-25 DEG C.
Hot blast quenching and tempering device wherein adopts pulse heat air-flow to carry out heated-air drying to lamb's-quarters wheat raw grain, for defective for high-moisture raw grain is adjusted to water content 10 ~ 14%.
Wherein grind the speed of mainshaft 700 ~ 1000r/min of skin equipment, suction air volume 2000 ~ 3000m3/h, whitening chamber gap 5.5-11.5mm.Can in parallel or series connection 2 bark mills, carry out 2 ~ 4 roads and grind skins.
Wherein the polishing roll linear velocity of polissoir is 6-7m/s, polish pressure mean value 0.1MPa, sprays under 0.2 ~ 0.4MPa in the mist-like hydraulic pressure ejected, and controlling amount of water is 0.5% ~ 1% of weight of material; The polishing roll linear velocity 6 ~ 7m/s of second polishing equipment 12 wherein, polish pressure mean value 0.1MPa, spray under 0.2 ~ 0.4MPa in the mist-like hydraulic pressure ejected, and controlling amount of water is 0.5% ~ 1% of weight of material.
Lamb's-quarters wheat rice secondary sorting equipment wherein comprises color-selection apparatus 13 and lamb's-quarters wheat rice secondary grading equipment 14, rejects the heterochromatic grain in the lamb's-quarters wheat rice of second polishing process, select the lamb's-quarters wheat rice of high-quality through color-selection apparatus 13.Lamb's-quarters wheat rice secondary grading equipment 14 lamb's-quarters wheat rice is divided into small brokens, in crack rice and rice finished product three rank.
In above-mentioned, if desired material transferring between each equipment, then come to realize by special material transfer equipment.
As shown in Figure 2, below concrete technology step:
Step one, clears up lamb's-quarters wheat raw material, obtains clean, qualified raw grain
First screening cleaning is carried out to lamb's-quarters wheat raw material, clean out various impurity by size; The larger stone shoulder to shoulder of proportion is cleaned out again by proportion de-stone method; Remove the metallics (such as iron filings) in lamb's-quarters wheat finally by magnetic method, obtain clean, qualified raw grain.
In the present invention, the cleaning of lamb's-quarters wheat raw material is mainly cleared up to all size impurity, shoulder to shoulder stone, the magnet etc. in raw grain, thus obtain clean, qualified raw grain; If impurity can not get timely removing, easily cause the blocking of conveying pipeline and equipment feeding mechanism, charging is uneven, reduces technological effect and the working ability of equipment; If impurity is mixed in product, reduces product purity, affect end product quality.
Step 2, carries out modifier treatment by underproof for moisture raw grain.
Utilize atomizing humidifying performance or heated-air drying to carry out modifier treatment to the underproof raw grain of moisture, make the moisture of raw grain adjust to 10% ~ 14%, thus improve its physics, biochemistry and processing characteristics, to obtain better processing technology effect.
Particularly: adopt spraying machine, the raw grain clean water content being less than to 10% carries out atomizing humidifying performance modifier treatment, amount of water: 1%-2%, water temperature: 18-25 DEG C, time of repose: 0.5-1 hour.
Adopt air pulse, the high-moisture raw grain clean water content being greater than to 14% carries out heated-air drying, and hot blast temperature is no more than 38 DEG C.Material is sent in hot-air, with it and flow, thus obtain the dry products that disperses.Robot control system(RCS) can adjust parameter automatically according to the change of mass flow, water content, air themperature, humidity, makes material moisture reach setting value.
Step 3, carries out layering to clean, that moisture is qualified raw grain, stays embryo to grind skin, remove the pericarp containing bitter taste saponin(e and seed coat, obtain lamb's-quarters wheat rice at goods.Saponin(e is mainly present in the papilla cell of lamb's-quarters wheat pericarp, bitter, and impact is edible.But lamb's-quarters wheat saponin(e has very important purposes at agricultural, industry and field of medicaments.Layering stone roller skin is convenient to collect pericarp, extracts saponin(e.
During work, raw grain enters after grinding chamber by feed hopper through flow control device, first delivered to first sand roller by spiral head and along sand roller surface in an orderly manner spiral advance, the papilla cell pericarp of sand grains grinding lamb's-quarters wheat on the diamond dust sand roller surface simultaneously rotated by a constant linear speed; And then enter second sand rod and carry out grinding, and lamb's-quarters wheat particle and particle, lamb's-quarters wheat particle and sieve plate are rubbed mutually, grind further and remove pericarp and seed coat; Meanwhile, by the spray wind in grinding chamber, force chaff powder to depart from lamb's-quarters wheat particle, discharge sieve aperture, thus obtain lamb's-quarters wheat rice at goods.
Step 4, adds wet tumbling to lamb's-quarters wheat rice at goods, removes saponin(e further, and makes lamb's-quarters wheat rice any surface finish.
The lamb's-quarters wheat rice removed after pericarp and seed coat is sent at goods in the polishing room of spraying decompression polissoir; By water smoke by lamb's-quarters wheat rice surface humidification; Then separated by the chaff powder of high pressure draught by lamb's-quarters wheat rice surface.Enter polishing room by feed hopper through flow control device, and advance along polishing roller perficial helical.Do between the polishing roller rotated by a constant linear speed and the coarse cereals grain of rice strong to stir, fricting movement.Meanwhile, under the high pressure draught effect that blower fan produces, by the hole on polishing roller main shaft to polishing room's air intake, the chaff powder on lamb's-quarters wheat rice surface is forced to depart from, outside discharge sieve aperture, thus reach the object improving lamb's-quarters wheat rice surface smoothness, improve the appearance luster of finished product.
Step 5, carries out the screening of granular size to the lamb's-quarters wheat rice after polishing;
Carry out during the sorting of lamb's-quarters wheat rice grain size is sieved by flat turn, cracking rice in lamb's-quarters wheat rice is separated.
Step 6, carries out the humidification polishing of secondary surface to the lamb's-quarters wheat rice after screening, obtained refining lamb's-quarters wheat rice;
Step 7, carries out secondary sorting to the refining lamb's-quarters wheat rice obtained after secondary humidifying polishing, obtains the lamb's-quarters wheat rice of various grade.
Secondary sorting comprises and carries out look choosing by color and screen by the granule size of lamb's-quarters wheat rice.Wherein look choosing is that the intelligent coarse cereal color selector of lamb's-quarters wheat rice is carried out sorting by color, and main removal wherein heterochromatic grain, selects high-quality lamb's-quarters wheat rice finished product, to improve its commodity value.Screening is mainly carried out in classification flat turn sieve, is divided into multiple specification grade by the granule size of lamb's-quarters wheat rice;
Step 8, fresh-keeping packaging
Adopt the method for vacuum or inflation to carry out fresh-keeping packaging to qualified rice finished product, to ensure product quality, extend the shelf life.Rice finished product packaging is a requisite part in lamb's-quarters wheat rice process, is one important procedure of production process.This system not only directly affects storage, transport and sells, and is strengthening qualitative control, reducing labor intensity, and ensures that the aspects such as safety and sanitation, maintenance and enhancement people's health also have great importance.
The invention described above embodiment sequence number, just to describing, does not represent the quality of embodiment.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (9)
1. a lamb's-quarters wheat rice dry process complete production line, it is characterized in that, described production line is provided with lamb's-quarters wheat cleaning equipment, quenching and tempering device, stone roller skin equipment, polissoir, classifying equipoment, second polishing equipment, secondary sorting equipment and packaging facilities successively by feedstock storehouse, be connected by material transfer equipment between each equipment, described polissoir and second polishing equipment are surperficial water smoke humidification polissoir.
2. lamb's-quarters wheat rice dry process complete production line according to claim 1, it is characterized in that, described lamb's-quarters wheat cleaning equipment involving vibrations cleaning equipment and proportion de-stone equipment, described feedstock storehouse is connected by conveying equipment with described vibratory cleaning equipment, and described proportion de-stone equipment is connected by conveying equipment with described quenching and tempering device.
3. lamb's-quarters wheat rice dry process complete production line according to claim 1, it is characterized in that, described quenching and tempering device comprises:
Atomizing tempering equipment, for defective for low moisture raw grain is adjusted to water content 10 ~ 14%,
Hot blast quenching and tempering device, for being adjusted to water content 10 ~ 14% by defective for high-moisture raw grain.
4. lamb's-quarters wheat rice dry process complete production line according to claim 1, is characterized in that, described stone roller skin equipment is 2 bark mills of series connection and/or parallel connection, the speed of mainshaft of described bark mill: 700 ~ 1000r/min, suction air volume: 2000 ~ 3000m
3/ h, whitening chamber gap: 5.5 ~ 11.5mm.
5. lamb's-quarters wheat rice dry process complete production line according to claim 4, it is characterized in that, described atomizing tempering equipment comprises: spraying machine and modified storehouse; Described spraying machine by lamb's-quarters wheat surface atomizing, and is delivered in described modified storehouse through conveying equipment and leaves standstill 0.5 ~ 1 hour, wherein carry out that modified amount of water is lamb's-quarters wheat weight to lamb's-quarters wheat 1 ~ 2%, atomized water temperature: 18 ~ 25 DEG C.
6. lamb's-quarters wheat rice dry process complete production line according to claim 1, it is characterized in that, the polishing roll linear velocity 6 ~ 7m/s of described polissoir and second polishing equipment, polish pressure 0.05 ~ 0.2MPa, be 0.2 ~ 0.4MPa in the mist-like hydraulic pressure ejected, the control amount of water of described polissoir is 0.5% ~ 1% of polishing weight of material.
7. lamb's-quarters wheat rice dry process complete production line according to claim 1, it is characterized in that, described secondary sorting equipment comprises the color-selection apparatus and lamb's-quarters wheat rice secondary grading equipment that are connected to each other, described second polishing equipment is connected with described color-selection apparatus, and described lamb's-quarters wheat rice secondary grading equipment is connected with described packaging facilities.
8. lamb's-quarters wheat rice dry process complete production line according to claim 7, is characterized in that, described lamb's-quarters wheat rice secondary grading equipment lamb's-quarters wheat rice is divided into small brokens, in crack rice and rice finished product three rank.
9. lamb's-quarters wheat rice dry process complete production line according to claim 8, it is characterized in that, described color-selection apparatus is the intelligent coarse cereal color selector for rejecting heterochromatic grain in lamb's-quarters wheat rice.
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CN106513082A (en) * | 2016-11-20 | 2017-03-22 | 青海泰柏特生物科技有限公司 | Method for removing testa of Chenopodium quinoa seeds by adopting dry technique |
CN106694085A (en) * | 2016-11-20 | 2017-05-24 | 青海泰柏特生物科技有限公司 | Method for economically and effectively removing quinoa seed testa |
CN106732884A (en) * | 2016-11-20 | 2017-05-31 | 青海泰柏特生物科技有限公司 | The method that quinoa seed is got express developed to remove bitter taste |
CN108786959A (en) * | 2018-08-08 | 2018-11-13 | 湖南长乐粮油贸易有限公司 | One kind preventing quick-fried waist brown rice condition assembly line |
CN109158144A (en) * | 2018-08-28 | 2019-01-08 | 卞文胜 | A kind of highland barley, oat, quinoa integral cereal processing line and processing method |
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CN109158144A (en) * | 2018-08-28 | 2019-01-08 | 卞文胜 | A kind of highland barley, oat, quinoa integral cereal processing line and processing method |
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