CN105413628A - 保健型负离子远红外颗粒及其制备原料、制备方法和应用 - Google Patents
保健型负离子远红外颗粒及其制备原料、制备方法和应用 Download PDFInfo
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- CN105413628A CN105413628A CN201510937761.4A CN201510937761A CN105413628A CN 105413628 A CN105413628 A CN 105413628A CN 201510937761 A CN201510937761 A CN 201510937761A CN 105413628 A CN105413628 A CN 105413628A
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Abstract
本发明提供了一种保健型负离子远红外颗粒及其制备原料、制备方法和应用，属于环保技术领域。它解决了现有技术负离子自然释放浓度低等问题。本保健型负离子远红外颗粒制备原料包括下述组份：六环石、蛋白石和海鸥石。本保健型负离子远红外颗粒及其制备原料、制备方法和应用的优点在于：与传统的自然矿物源负氧离子发生器比较，由于释放的负氧离子浓度高,远红外线的法向发射率大、波长与人体所发出的远红外线波长相近，因此保健效果更好，应用范围更广；与现有的电晕、电压法比较，不需要电源，节省电源；采用天然多微孔材质，芯层具有强大的吸附性能，对居室、车内环境中内饰物品散发的甲醛、甲苯等污染物及细菌、病毒的杀灭率高。
Description
技术领域
本发明属于环保技术领域，涉及空气净化，尤其是涉及一种保健型负离子远红外颗粒及其制备原料、制备方法和应用。
背景技术
甲醛是居室内、乘用车内空气的主要污染物之一。研究结果显示：居室装修后半年内空气中甲醛平均含量为0.170mg/m3，装修后2至3年内室内甲醛平均含量为0.071mg/m3,仍有16.7％的人眼睛有刺激症状。长期接触低剂量甲醛(即0.017mg/m3-0.068mg/m3)，会引起慢性呼吸道疾病，女性月经紊乱、妊娠综合症，引起新生儿体质降低、染色体异常，甚至鼻咽癌发生。1995年国际癌症研究机构(IARC)确定甲醛为可疑致癌物。除了居室装修外，作为现在人们生活不可或缺的交通工具之一——汽车，其内部装修造成的污染也已成为影响出行的人们的身体健康的另一大杀手,据2014年底全国统计：国内汽车总数已达到两亿五千万辆。然而汽车内环境却不容乐观。根据中国汽车环境专业委员会与北京交通电台共同举办的“中国首次汽车内环境污染情况调查活动”结果显示，有93.82％的被调查新车内甲醛、苯超标。其中甲醛、甲苯、苯、二甲苯、TVOC(总挥发性有机物)、二氧化碳、一氧化碳最高值分别超出标准值80.2倍、17.34倍、6.56倍、17倍、14.45倍、6.8倍、3.14倍。另据国外一项研究测试发现，新车出厂后，车内有害气体挥发时间持续六个月以上，导致驾驶员出现头晕、困倦、咳嗽、烦躁、注意无法集中等驾车综合症。根据有关部门统计驾车综合症引发的交通事故远比酒驾引发的事故率高得多。目前世界卫生组织已明确将车内空气污染与高血压、艾滋病等共同列为人类健康十大威胁。全球20多项研究结果表明车内空气污染程度比城市环境空气污染水平高出10倍。根据大量科学实验证明：负氧离子是居室、车内空气污染物甲醛、苯、甲苯及二甲苯分解的“武器”，被誉为“空气的维生素”，“人类生命的长寿素”，正是由于负氧离子具有这样的功效，为了改善居室内和乘用车内的空气质量，各种负氧离子发生器应运而生。
目前现有的负氧离子发生器的工作原理大体可以分为以下三种方法：电晕、电压放电喷射法，植物源加电器结合法以及传统自然矿物源释放法。上述的方案在一定程度上改进了现有技术的部分问题，但是，该方案还至少存在以下缺陷：释放的负氧离子浓度低、对室内或车内空气污染物吸附性较差、杀灭致病性细菌和病毒效率低等问题。
上述的方案在一定程度上改进了现有技术的部分问题，但是，该方案还至少存在以下缺陷：释放的负氧离子浓度低、对室内或车内空气污染物吸附性较差、杀灭致病性细菌和病毒效率低等问题。
发明内容
本发明的目的是针对上述问题，提供一种组份配伍合理，既能释放高浓度的负氧离子同时又能发射适于人体的远红外线的保健型负离子远红外颗粒制备原料。
本发明的第二个目的是针对上述问题，提供一种既能释放高浓度的负氧离子同时又能发射适于人体的远红外线的保健型负离子远红外颗粒。
本发明的第三个目的是针对上述问题，提供一种既能释放高浓度的负氧离子同时又能发射适于人体的远红外线的含有保健型负离子远红外颗粒的保健型负离子远红外垫体。
本发明的第四个目的是针对上述问题，提供一种工艺流程简单，方便制造的保健型负离子远红外颗粒的制备方法。
为达到上述目的，本发明采用了下列技术方案：本发明的保健型负离子远红外颗粒制备原料，包括下述组份：六环石、蛋白石和海鸥石。六环石具有发射对人体有益的远红外线，六环石发射远红外线时的法向发射率可达0.88，发射效果更好，蛋白石和海鸥石都具有自然释放高浓度的负氧离子的功能。
本发明中，保健型负离子远红外颗粒为非技术术语，是指具有发射负氧离子和远红外线且具有吸附能力的颗粒体。保健型负离子远红外颗粒亦可称为保健型负离子远红外球。
在上述的保健型负离子远红外颗粒制备原料，六环石、蛋白石和海鸥石分别为粉状颗粒，且粉状颗粒的粒径不超过40微米；六环石的重量份数为50-65、蛋白石的重量份数为25-35和海鸥石的重量份数为5-15。制备原料为不超过40微米的粉状颗粒，保证了制成颗粒所需的细度。
在上述的保健型负离子远红外颗粒制备原料，本制备原料还包括粘结剂。粘结剂便于将六环石、蛋白石和海鸥石更好地粘结在一起，方便制造。
本保健型负离子远红外颗粒为由保健型负离子远红外颗粒制备原料经均匀混合并通过制粒机制得的。工艺简单、易生产。
在上述的保健型负离子远红外颗粒，其粒度大小为1-5mm。保证了制成的保健型负离子远红外颗粒的牢固度、不易碎。
本保健型负离子远红外垫体，包括依次设置的底料层、中间层和由透气材料制成的面料层，中间层包括由透气材料制成的包覆材料和设置在包覆材料内的若干保健型负离子远红外颗粒。由透气材料制成的面料层和中间层便于负离子远红外颗粒释放的负离子和远红外线能更好地作用于使用环境，保证了保健效果的实现。
在上述的保健型负离子远红外垫体，包覆材料呈袋状且保健型负离子远红外颗粒封装在包覆材料内，或者包覆材料呈片状且保健型负离子远红外颗粒嵌设于包覆材料内。包覆材料可根据使用需要选择呈袋状或片状结构，袋状结构可增加保健型负离子远红外颗粒的填充量，增加该垫体释放负离子的浓度，增强远红外线的发射效果，片状结构使垫体质量轻便、同时由于保健型负离子远红外颗粒嵌设于包覆材料内，方便了携带。
在上述的保健型负离子远红外垫体，底料层包括由防水材料制成的防水层和设置在防水层背面的防滑结构，中间层设置在防水层正面。防水层可以防止铺设地面的水渍进入保健型负离子远红外颗粒，影响了负离子远红外颗粒释放负离子的浓度和远红外线的发射效果，防滑结构增加了用户使用的安全性。
在上述的保健型负离子远红外垫体，防水层由EVA制成，防滑结构包括壁虎爪、X爪和凸点中的任意一种；包覆材料由XPE制成；面料层由雪丝绒、植绒材料和丝圈材料中的任意一种。
在上述的保健型负离子远红外垫体，底料层、中间层和面料层采用热压连接成型方式制成或者采用激光焊接方式连接成型。热压连接成型和激光焊接都属于无绗缝技术,比目前使用的胶水粘合成型技术，能减少有毒气体排放量，同时提高用户使用安全。
在上述的保健型负离子远红外垫体，底料层、中间层和面料层的边缘连为一体且底料层、中间层和面料层的厚度之和不超过12mm。保证了携带、使用方便。
本保健型负离子远红外颗粒的制备方法，包括下述步骤：A、预混：取六环石、蛋白石和海鸥石的粉状颗粒，然后按照质量份数进行混合；B、制粒：采用制粒设备将混合后的粉状颗粒进行制粒，获得度大小为1-5mm的球状颗粒；C、成品：将球状颗粒进行干燥，制得保健型负离子远红外颗粒。
在上述的保健型负离子远红外颗粒的制备方法，每种原料的粉状颗粒的制备过程如下：①根据每种原料的原矿石的杂质含量进行去杂质处理获得达标原矿石，对达标原矿石进行高温瞬时杀菌消毒，然后用破碎机粗碎，过30-50目筛，得30-50目粗矿粉；②将30-50目粗矿粉用鄂式破碎机二次破碎，过250-350目筛，得250-350目矿粉颗粒；然后将250-350目矿粉颗粒用周期式搅拌圆筒型湿式球磨机进行循环研磨，再用冷冻式干燥机进行干燥，制得粒径不超过50微米的矿粉颗粒；③将粒径不超过50微米的矿粉颗粒用扁平式气流粉碎机进行处理，其中内气源压力0.7-0.9Mpa，进料口压力0.5Mpa，收尾矿粉得粒径不超过40微米的粉状颗粒。工艺简单，生产方便。
本发明基于华罗庚数学优选法，在现有的自然矿物源中进行多次试验验证，充分发挥各组份协同作用，其中各原料的作用简介如下。
六环石：为近年新发现的、具有结晶结构、能自然发射远红外线，法向发射率高打0.88，有独特的生物电功能，负氧离子释放浓度达到1573个/cm3,是一种吸附性强大、抗电磁波、抗化疗、抗肿瘤、抗艾滋病病毒的古沉积岩，经国家建筑材料工业地质工程勘查研究院测试中心检测，其矿石成分为白云石83.6％、石英7.5％、长石5.0％、方解石2.3％、赤铁矿石1.6％，其中CaO、MgO、SiO2的含量分别为25.6％、17.8％、7.5％，以及少量Al2O3、Fe2O3、K2O、TiO2、Na2O等金属氧化物，六环石富含钙、镁、钠、钾、铁、硒、锌、锶、铜及贵金属锗等人体必需的营养元素。
蛋白石：英文名为Opal，又称欧珀、欧珀石，别称闪山、奥宝；类别为非晶质，属宝石类，分为贵宝石蛋白石和一般蛋白石两种；化学式为SiO2.nH2O；莫氏硬度为5.5-7.5；密度为2.15-2.23g/cm3；化学成分为除SiO2外，还含有铁、钙、镁、铜等；颜色为若是色彩光泽随角度变化则是贵宝石，若是白色的蛋白石或色彩呈玻璃光泽或腊状光泽，则为一般宝石；结构有致密块状、粒状、土状、钟乳状、结核状和多孔状；底色有以黑色为底色的黑欧珀、呈乳白色的白欧珀、桔红色的火欧珀；蛋白石具有独特的天然纳米级微孔结构，有着强大的吸附功能，又具有释放空气负氧离子的特质，可释放1000个/cm3天然负氧离子。
海鸥石：英文名Health；主要成分为CaO、SiO2以及变价金属Fe；内部结构具有20-60nm的孔隙，故具备强大的吸附功能；当空气中水分分子进入海鸥石内部微孔时，水分子被变价铁产生的微电场电离，产生天然负氧离子，每立方厘米负氧离子浓度达到1700个，同时海鸥石内部含有少量TiO2，故具有光电催化作用，能把空气中有害细菌、病毒杀灭，根据试验，海鸥石对金黄色葡萄球菌、大肠杆菌、白色念球菌、枯草杆菌的抗菌率高达90％以上。
凹凸棒石：别名坡缕石或坡缕缟石，是一种链层状结构的含水富镁硅酸盐粘土矿石；理想化学式为Mg5(H2O)4[Si4O10]2(OH)2；化学成分理论值为MgO占23.8％、SiO2占56.96％、H2O占19.21％，由于Al3+、Fe3+类质同像置换，形成铝凹凸棒石和铁凹凸棒石变种；平常以凹凸棒石粘土存在，除以含凹凸棒石外，常含有蒙脱石、高岭土、水云母、海泡石、石英、蛋白石及碳酸盐类等矿物；凹凸棒石形态为呈毛状或纤维状，通常为毛毯状或土状集合体，莫氏硬度为2-3，比重为2.05-2.32；由于凹凸棒石具有独特的晶体结构，又具有许多特殊的物化及工艺性能，如阳离子可交换性、吸水性、脱色性、比表面积为9.6-36m2/g、以及胶质价和膨胀容，使其在环保(如污水、净化、粪便和污水的除臭)、化工、脱色、粘结剂、复印、铸造、硅酸盐工业、医药(如除去黄曲霉B、净化糊精、除去蛋白残渣)、农药、化肥(如农药载体、制作干燥稳定的钾肥和胺肥)、建筑材料(如涂料、化工搪瓷、墙体材料等)、深海石油及钻井和地热钻井中作为优质流浆原料、印刷(如印刷纸、复写接收纸、活性染料、印刷基板、成色影像复合材料)、原子能工业(即作原子放射物质处理)等，用途广泛。
与现有技术相比，本保健型负离子远红外颗粒及其制备原料、制备方法和应用的优点在于：与传统的自然矿物源负氧离子发生器比较，由于释放的负氧离子浓度高,远红外线的法向发射率大、波长与人体所发出的远红外线波长相近，因此保健效果更好，应用范围更广；与现有的电晕、电压法比较，不需要电源，节省电源；采用天然多微孔材质，芯层具有强大的吸附性能，对居室、车内环境中内饰物品散发的甲醛、甲苯等污染物及细菌、病毒的杀灭率高。
附图说明
为了更清楚地说明本发明实施例或现有技术中的技术方案，下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍，显而易见地，下面描述中的附图仅仅是本发明的一些实施例，对于本领域普通技术人员来讲，在不付出创造性劳动的前提下，还可以根据这些附图获得其他的附图。
图1提供了本发明实施例中垫体的爆炸视图。
图2提供了本发明实施例中包覆材料为袋状时的中间层结构示意图。
图3提供了本发明实施例中包覆材料为片状时的中间层结构示意图。
图中，底料层1、防水层1a、防滑结构1b、中间层2、包覆材料2a、保健型负离子远红外颗粒2b、面料层3。
具体实施方式
下面结合附图并通过实施例对本发明作进一步的详细说明，以下实施例是对本发明的解释而本发明并不局限于以下实施例。
本发明中，保健型负离子远红外颗粒为非技术术语，是指具有发射负氧离子和远红外线且具有吸附能力的颗粒体，保健型负离子远红外颗粒亦可称为保健型负离子远红外球。
本发明的保健型负离子远红外颗粒制备原料，包括下述组份：六环石、蛋白石和海鸥石，六环石具有发射对人体有益的远红外线，六环石发射远红外线时的法向发射率可达0.88，发射效果更好，蛋白石和海鸥石都具有自然释放高浓度的负氧离子的功能。
作为一种较为优化的技术方案，在本实施例中，这里的保健型负离子远红外颗粒制备原料中的六环石、蛋白石和海鸥石分别为粉状颗粒，且粉状颗粒的粒径不超过40微米；六环石的重量份数为50-65、蛋白石的重量份数为25-35和海鸥石的重量份数为5-15，制备原料为不超过40微米的粉状颗粒，保证了制成颗粒所需的细度；本制备原料还包括粘结剂，粘结剂便于将六环石、蛋白石和海鸥石更好地粘结在一起，方便制造，优选地，本实施例中采用凹凸棒石作为粘结剂。本实施例中，制备原料的重量组份如下：六环石60，蛋白石30，海鸥石10。
本发明基于华罗庚数学优选法，在现有的自然矿物源中进行多次试验验证，充分发挥各组份协同作用，其中各原料的作用简介如下。
六环石：为近年新发现的、具有结晶结构、能自然发射远红外线，法向发射率高打0.88，有独特的生物电功能，负氧离子释放浓度达到1573个/cm3,是一种吸附性强大、抗电磁波、抗化疗、抗肿瘤、抗艾滋病病毒的古沉积岩，经国家建筑材料工业地质工程勘查研究院测试中心检测，其矿石成分为白云石83.6％、石英7.5％、长石5.0％、方解石2.3％、赤铁矿石1.6％，其中CaO、MgO、SiO2的含量分别为25.6％、17.8％、7.5％，以及少量Al2O3、Fe2O3、K2O、TiO2、Na2O等金属氧化物，六环石富含钙、镁、钠、钾、铁、硒、锌、锶、铜及贵金属锗等人体必需的营养元素。
蛋白石：英文名为Opal，又称欧珀、欧珀石，别称闪山、奥宝；类别为非晶质，属宝石类，分为贵宝石蛋白石和一般蛋白石两种；化学式为SiO2.nH2O；莫氏硬度为5.5-7.5；密度为2.15-2.23g/cm3；化学成分为除SiO2外，还含有铁、钙、镁、铜等；颜色为若是色彩光泽随角度变化则是贵宝石，若是白色的蛋白石或色彩呈玻璃光泽或腊状光泽，则为一般宝石；结构有致密块状、粒状、土状、钟乳状、结核状和多孔状；底色有以黑色为底色的黑欧珀、呈乳白色的白欧珀、桔红色的火欧珀；蛋白石具有独特的天然纳米级微孔结构，有着强大的吸附功能，又具有释放空气负氧离子的特质，可释放1000个/cm3天然负氧离子。
海鸥石：英文名Health；主要成分为CaO、SiO2以及变价金属Fe；内部结构具有20-60nm的孔隙，故具备强大的吸附功能；当空气中水分分子进入海鸥石内部微孔时，水分子被变价铁产生的微电场电离，产生天然负氧离子，每立方厘米负氧离子浓度达到1700个，同时海鸥石内部含有少量TiO2，故具有光电催化作用，能把空气中有害细菌、病毒杀灭，根据试验，海鸥石对金黄色葡萄球菌、大肠杆菌、白色念球菌、枯草杆菌的抗菌率高达90％以上。
凹凸棒石：别名坡缕石或坡缕缟石，是一种链层状结构的含水富镁硅酸盐粘土矿石；理想化学式为Mg5(H2O)4[Si4O10]2(OH)2；化学成分理论值为MgO占23.8％、SiO2占56.96％、H2O占19.21％，由于Al3+、Fe3+类质同像置换，形成铝凹凸棒石和铁凹凸棒石变种；平常以凹凸棒石粘土存在，除以含凹凸棒石外，常含有蒙脱石、高岭土、水云母、海泡石、石英、蛋白石及碳酸盐类等矿物；凹凸棒石形态为呈毛状或纤维状，通常为毛毯状或土状集合体，莫氏硬度为2-3，比重为2.05-2.32；由于凹凸棒石具有独特的晶体结构，又具有许多特殊的物化及工艺性能，如阳离子可交换性、吸水性、脱色性、比表面积为9.6-36m2/g、以及胶质价和膨胀容，使其在环保(如污水、净化、粪便和污水的除臭)、化工、脱色、粘结剂、复印、铸造、硅酸盐工业、医药(如除去黄曲霉B、净化糊精、除去蛋白残渣)、农药、化肥(如农药载体、制作干燥稳定的钾肥和胺肥)、建筑材料(如涂料、化工搪瓷、墙体材料等)、深海石油及钻井和地热钻井中作为优质流浆原料、印刷(如印刷纸、复写接收纸、活性染料、印刷基板、成色影像复合材料)、原子能工业(即作原子放射物质处理)等，用途广泛。
本保健型负离子远红外颗粒为由保健型负离子远红外颗粒制备原料经均匀混合并通过制粒机制得到的，工艺简单、易生产；这里的保健型负离子远红外颗粒粒度大小为1-5mm，保证了制成的保健型负离子远红外颗粒的牢固度、不易碎。优选的保健型负离子远红外颗粒粒度大小为2-3mm。保健型负离子远红外颗粒具有释放负氧离子功能，秒浓度为500-5000个/cm3，一般内环境(除污染物极严重状态)显示野外环境空气清新效果,发射的远红外线的法向全发射率为0.88，其芯层远红外线自然波段在5-15微米区域，恰与人体细胞发射远红外线波长9.6微米相匹配，产生生物“共振”效应，特别对足底穴位产生天然按摩功效，并经人体经络传输，改善微循环(又称第二心脑)和修复多种亚健康状态。
如图1至3所示，本保健型负离子远红外垫体，包括依次设置的底料层1、中间层2和由透气材料制成的面料层3，中间层2包括由透气材料制成的包覆材料2a和设置在包覆材料2a内的若干保健型负离子远红外颗粒2b，由透气材料制成的面料层3和，中间层2便于负离子远红外颗粒释放的负离子和远红外线能更好地作用于使用环境，保证了保健效果的实现。
具体地，这里的保健型负离子远红外垫体中的包覆材料2a呈袋状且保健型负离子远红外颗粒2b封装在包覆材料2a内，或者包覆材料2a呈片状且保健型负离子远红外颗粒2b嵌设于包覆材料2a内，包覆材料2a可根据使用需要选择呈袋状或片状结构，袋状结构可增加保健型负离子远红外颗粒2b的填充量，增加该垫体释放负离子的浓度，增强远红外线的发射效果，片状结构使垫体质量轻便、同时由于保健型负离子远红外颗粒2b嵌设于包覆材料2a内，方便了携带；这里的保健型负离子远红外垫体中的底料层1包括由防水材料制成的防水层1a和设置在防水层1a背面的防滑结构1b，中间层2设置在防水层1a正面，防水层1a可以防止铺设地面的水渍进入保健型负离子远红外颗粒2b，影响了负离子远红外颗粒2b释放负离子的浓度和远红外线的发射效果，防滑结构1b增加了用户使用的安全性；这里的保健型负离子远红外垫体中的防水层1a由EVA制成，防滑结构1b包括壁虎爪、X爪和凸点中的任意一种；包覆材料2a由XPE制成；面料层3由雪丝绒、植绒材料和丝圈材料中的任意一种，面料层3采用的是具有柔软轻盈、不发霉、不被虫蛀，耐阳光耐氧化，耐酸碱腐蚀、耐磨损、不吸水、快干燥、无毒性、化学稳定性强的合成纤维材料，提高了使用的舒适性，其中雪丝绒的性能参数见下表：
进一步地，这里的保健型负离子远红外垫体中的底料层1、中间层2和面料层3采用热压连接成型方式制成或者采用激光焊接方式连接成型，热压连接成型和激光焊接都属于无绗缝技术,比目前使用的胶水粘合成型技术，能减少有毒气体排放量，同时提高用户使用安全；这里的保健型负离子远红外垫体中的底料层1、中间层2和面料层3的边缘连为一体且底料层1、中间层2和面料层3的厚度之和不超过12mm，保证了携带、使用方便。
使用举例：本垫体具有多种用途，例如1、用作汽车脚垫、地垫时,其释放的负氧离子可以消除车内环境异味，清新空气，增加驾驶员血液中的氧含量，避免驾驶员因困倦而发生意外交通事故，同时利用其释放远红外线对驾驶员产生生物“共振”效应，使血液微循环得到改善，心脑血管能得到加强；2、利用其强大的吸附功能可吸附居室、车内残存的甲醛、苯等物，TVOC等污染物的功能，清除率达100％；3、用作足部按摩垫、床垫或枕垫时，可改善人体全身血液微循环，尤其对心血管早期症状、糖尿病症状有重要保健功能。
本保健型负离子远红外颗粒的制备方法，包括下述步骤：A、预混：取六环石、蛋白石和海鸥石的粉状颗粒，然后按照质量份数进行混合；B、制粒：采用制粒设备将混合后的粉状颗粒进行制粒，获得度大小为1-5mm的球状颗粒；C、成品：将球状颗粒进行干燥，制得保健型负离子远红外颗粒，优选的保健型负离子远红外颗粒粒度大小为2-3mm。
具体地，这里的保健型负离子远红外颗粒的制备过程如下：①根据每种原料的原矿石的杂质含量进行去杂质处理获得达标原矿石，对达标原矿石进行高温瞬时杀菌消毒，然后用破碎机粗碎，过30-50目筛，得30-50目粗矿粉；②将30-50目粗矿粉用鄂式破碎机二次破碎，过250-350目筛，得250-350目矿粉颗粒；然后将250-350目矿粉颗粒用周期式搅拌圆筒型湿式球磨机进行循环研磨，再用冷冻式干燥机进行干燥，制得粒径不超过50微米的矿粉颗粒；③将粒径不超过50微米的矿粉颗粒用扁平式气流粉碎机进行处理，其中内气源压力0.7-0.9Mpa，进料口压力0.5Mpa，收尾矿粉得粒径不超过40微米的粉状颗粒，工艺简单，生产方便。
本文中所描述的具体实施例仅仅是对本发明精神作举例说明。本发明所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代，但并不会偏离本发明的精神或者超越所附权利要求书所定义的范围。
尽管本文较多地使用了底料层1、防水层1a、防滑结构1b、中间层2、包覆材料2a、保健型负离子远红外颗粒2b、面料层3等术语，但并不排除使用其它术语的可能性。使用这些术语仅仅是为了更方便地描述和解释本发明的本质；把它们解释成任何一种附加的限制都是与本发明精神相违背的。
Claims (13)
1.一种保健型负离子远红外颗粒制备原料，其特征在于，本制备原料包括下述组份：六环石、蛋白石和海鸥石。
2.根据权利要求1所述的保健型负离子远红外颗粒制备原料，其特征在于，所述的六环石、蛋白石和海鸥石分别为粉状颗粒，且粉状颗粒的粒径不超过40微米；所述的六环石的重量份数为50-65、蛋白石的重量份数为25-35和海鸥石的重量份数为5-15。
3.根据权利要求1所述的保健型负离子远红外颗粒制备原料，其特征在于，所述的本制备原料还包括粘结剂。
4.一种采用权利要求1至3中任意一项所述的保健型负离子远红外颗粒制备原料经均匀混合并通过制粒机制得的保健型负离子远红外颗粒。
5.根据权利要求4所述的保健型负离子远红外颗粒，其特征在于，所述的保健型负离子远红外颗粒的粒度大小为1-5mm。
6.一种含有权利要求4或5所述的保健型负离子远红外颗粒的保健型负离子远红外垫体，其特征在于，本垫体包括依次设置的底料层(1)、中间层(2)和由透气材料制成的面料层(3)，所述的中间层(2)包括由透气材料制成的包覆材料(2a)和设置在包覆材料(2a)内的若干保健型负离子远红外颗粒(2b)。
7.根据权利要求6所述的保健型负离子远红外垫体，其特征在于，所述的包覆材料(2a)呈袋状且所述的保健型负离子远红外颗粒(2b)封装在包覆材料(2a)内，或者所述的包覆材料(2a)呈片状且所述的保健型负离子远红外颗粒(2b)嵌设于包覆材料(2a)内。
8.根据权利要求6或7所述的保健型负离子远红外垫体，其特征在于，所述的底料层(1)包括由防水材料制成的防水层(1a)和设置在防水层(1a)背面的防滑结构(1b)，所述的中间层(2)设置在防水层(1a)正面。
9.根据权利要求8所述的保健型负离子远红外垫体，其特征在于，所述的防水层(1a)由EVA制成，所述的防滑结构(1b)包括壁虎爪、X爪和凸点中的任意一种；所述的包覆材料(2a)由XPE制成；所述的面料层(3)由雪丝绒、植绒材料和丝圈材料中的任意一种。
10.根据权利要求6或7所述的保健型负离子远红外垫体，其特征在于，所述的底料层(1)、中间层(2)和面料层(3)采用热压连接成型方式制成或者采用激光焊接方式连接成型。
11.根据权利要求10所述的保健型负离子远红外垫体，其特征在于，所述的底料层(1)、中间层(2)和面料层(3)的边缘连为一体且底料层(1)、中间层(2)和面料层(3)的厚度之和不超过12mm。
12.一种采用1-3中任意一项所述的保健型负离子远红外颗粒制备原料制备保健型负离子远红外颗粒的方法，其特征在于，本方法包括下述步骤：
A、预混：取六环石、蛋白石和海鸥石的粉状颗粒，然后按照质量份数进行混合；
B、制粒：采用制粒设备将混合后的粉状颗粒进行制粒，获得度大小为1-5mm的球状颗粒；
C、成品：将球状颗粒进行干燥，制得保健型负离子远红外颗粒。
13.根据权利要求12所述的制备保健型负离子远红外颗粒的方法，其特征在于，每种原料的粉状颗粒的制备过程如下：
①根据每种原料的原矿石的杂质含量进行去杂质处理获得达标原矿石，对达标原矿石进行高温瞬时杀菌消毒，然后用破碎机粗碎，过30-50目筛，得30-50目粗矿粉；
②将30-50目粗矿粉用鄂式破碎机二次破碎，过250-350目筛，得250-350目矿粉颗粒；然后将250-350目矿粉颗粒用周期式搅拌圆筒型湿式球磨机进行循环研磨，再用冷冻式干燥机进行干燥，制得粒径不超过50微米的矿粉颗粒；
③将粒径不超过50微米的矿粉颗粒用扁平式气流粉碎机进行处理，其中内气源压力0.7-0.9Mpa，进料口压力0.5Mpa，收尾矿粉得粒径不超过40微米的粉状颗粒。
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