CN105399421B - A kind of substrate high-permittivity microwave medium ceramics and preparation method thereof - Google Patents
A kind of substrate high-permittivity microwave medium ceramics and preparation method thereof Download PDFInfo
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Abstract
The invention discloses a kind of substrate high-permittivity microwave medium ceramics and preparation method thereof, belong to electronic ceramics and its preparation field.The chemical composition of the microwave-medium ceramics is:(1‑x)(1‑y)SrO‑(1‑x)yCaO‑x/4Li2O‑x/4Pr2O3‑TiO2, wherein, 0.70≤x≤0.80;0≤y≤0.30.The present invention is prepared using the method for simple and effective solid phase reaction sintering, it is the formula for choosing proper ratio first, choose suitable initial oxide, it is well mixed by the various oxides of ball milling, preliminary reaction is carried out by pre-sintered process oxide, the particle size of reactant is refined by secondary ball milling, required ceramics sample is obtained finally by sintering process.Pass through such a simple and easy effective preparation method, the dielectric constant of obtained ceramics sample changes with composition between 122.4~148.4, Qf is distributed in 1,170GHz~2,160GHz, resonant frequency temperature easily regulates and controls (108ppm/ DEG C~+77ppm/ DEG C), 1350 DEG C of sintering temperature.
Description
Technical field
The invention belongs to electronic ceramics and its preparation field, more particularly to a kind of substrate is made pottery with high-permittivity microwave medium
Porcelain and preparation method thereof.
Background technology
Microwave-medium ceramics are a kind of new ceramic materials to grow up for nearly more than 20 years.It refers to be applied to
As dielectric material and the pottery of one or more functions is completed in microwave frequency band (mainly 300MHz~300GHz frequency ranges) circuit
Ceramic material, it is the critical material for manufacturing microwave dielectric filter resonator.This material is in recent decades with mobile logical
The new function ceramic material for developing rapidly and growing up of letter cause, its outstanding feature are that dielectric constant is high, loss is low, humorous
Vibration frequency temperature coefficient is small, and is used to that dielectric resonator, diectric antenna, duplexer, medium wave circuit, medium frequency stabilization is made
The microwave components such as oscillator.At present, these devices have been widely used in micro multi-channel communication, microwave radio relay communication, have moved and lead to
The various fields such as letter, satellite television broadcasting communication, scatter communication, military radar and satellite navigation and location system.Be benefited in recent years
Fast development in fields such as mobile communication, space flight, military affairs, modern medicines, microwave dielectric ceramic materials are also increasingly by people
Concern, just developed rapidly with surprising speed.
Microstrip antenna is a kind of antenna form succeeded in developing phase early 1970s.Microstrip antenna is due to structure letter
The low and excellent electrical property of list, small volume, cost obtains a wide range of applications in ICBM SHF satellite terminal field, particularly in recent years just
The popularization of formula navigation product (automotive avigraph, smart mobile phone etc.) is taken, more make it that the dosage of microstrip antenna is increasing.For a long time with
Come, satellite navigation aerial is mainly ceramic substrate with medium substrate material.It can be shortened based on the low-loss material of high-k
The cabling line length of antenna practical application, the volume for reducing GPS&Wifi Combo antennas is realized, before antenna performance is not reduced
Put, solve the problems, such as that the increasingly harsher day space of lines caused by mobile phone ID is to the limitation of day space of lines is inadequate.
In summary, find, prepare with research with high-k, low-loss, near-zero resonance frequency temperature coefficient
(TCF=0ppm/ DEG C), low cost, the new high dielectric microwave media ceramic of environmental protection become the focus of people's current research with again
Point.
The content of the invention
It is an object of the invention to provide a kind of substrate high-permittivity microwave medium ceramics and preparation method thereof, the pottery
Ceramic material relative dielectric constant is high, and microwave property is good, and temperature coefficient of resonance frequency is adjustable, thing phase composition and preparation method letter
It is single.
The present invention is to be achieved through the following technical solutions:
A kind of substrate high-permittivity microwave medium ceramics, the chemical composition of the microwave-medium ceramics are:(1-x)(1-
y)SrO-(1-x)yCaO-x/4Li2O-x/4Pr2O3-TiO2, wherein, 0.70≤x≤0.80;0≤y≤0.30.
In the microwave-medium ceramics, based on Perovskite Phase, Sr, Ca, Li, Pr occupy A positions, and Ti occupies B positions.
The relative dielectric constant of the microwave-medium ceramics is 122.4~148.4, microwave qualities factor Qf=1,170GHz
~2,160GHz, temperature coefficient of resonance frequency are -108ppm/ DEG C~+77ppm/ DEG C.
The invention also discloses a kind of preparation method of substrate high-permittivity microwave medium ceramics, including following step
Suddenly:
1) (1-x) (1-y) SrO- (1-x) yCaO-x/4Li is pressed2O-x/4Pr2O3-TiO2Mol ratio in formula, take strontium, calcium
With the carbonate and praseodymium and titanyl compound of lithium, through once ball milling after mixing, then dry, sieve and be pressed into blocks,
4.5h is incubated at 1150 DEG C, obtains sample burning block;Wherein, 0.70≤x≤0.80,0≤y≤0.30;
2) through secondary ball milling, then drying, granulation, sieving after sample burning block is crushed, then by the particle pressure after sieving
Type is made, 2h is sintered at 1350 DEG C into porcelain, obtains substrate high-permittivity microwave medium ceramics.
The carbonate of the strontium, calcium and lithium is respectively SrCO3、CaCO3And Li2CO3;Praseodymium and the titanyl compound difference
For Pr6O11And TiO2。
Carrying out a ball milling and during secondary ball milling, time of each ball milling be 4h~5h, the temperature of drying is 100 DEG C~
120℃。
Described sieving, step 1) were the screen cloth of 120 mesh, and step 2) is sieved to be double-deck:Cross the sieve of 60 mesh and 120 mesh
Net.
Described granulation is to mix powder with the aqueous solution of polyvinyl alcohol, and micron-sized spheric granules is then made.
The sintering of described step 2) is the sintering under air atmosphere.
Described step 2) it is compressing be pressed into it is block or cylindric.
Compared with prior art, the present invention has technique effect beneficial below:
Substrate high-permittivity microwave medium ceramics disclosed by the invention, chemical composition are:(1-x)(1-y)SrO-(1-
x)yCaO-x/4Li2O-x/4Pr2O3-TiO2, wherein, 0.70≤x≤0.80;0≤y≤0.30, it is sintered at 1350 DEG C.
The present invention is You Guan theoretical with dielectric according to morphology, and based on Perovskite Phase, Sr, Ca, Li, Pr occupy A positions, Ti
B positions are occupied, by adjusting its equivalent ionic radius in A, B position and ionic polarizability, high dielectric is realized in wider compositional range
Constant and low-dielectric loss, temperature coefficient of resonance frequency can regulate and control within the specific limits, to reach microwave communication device to micro-
The requirement of ripple medium substrate.By appropriate ceramic process, can be sintered out in air atmosphere densification and possess excellent micro-
The new function ceramics of ripple dielectric properties, this kind of ceramics can be used as radio frequency multilayer ceramic capacitor, chip microwave-medium resonance
The dielectric material such as device or wave filter, ceramic antenna, multi-chip module (MCM) uses.
The substrate of the present invention is had the characteristics that with high-dielectric constant microwave-medium ceramics material:Relative dielectric constant is adjustable
(122.4~148.4), microwave property is good (Qf=1,170GHz~2,160GHz), temperature coefficient of resonance frequency nearly zero and easily
Regulate and control (- 108ppm/ DEG C~+77ppm/ DEG C), chemical composition and preparation technology are simple.
Present invention employs the method for most simple and effective solid phase reaction sintering to prepare, and is to choose proper ratio first
Formula, chooses suitable initial oxide, is well mixed by the various oxides of ball milling, is made by pre-sintered process
Obtain oxide and carry out preliminary reaction, the particle size of reactant is refined by secondary ball milling, is obtained finally by sintering process
Required ceramics sample.It is normal by such a simple and easy effective preparation method, the dielectric of obtained ceramics sample
Number changes with composition between 122.4~148.4, and Qf is distributed in 1,170GHz~2,160GHz, and resonant frequency temperature is easily adjusted
Control (- 108ppm/ DEG C~+77ppm/ DEG C), 1350 DEG C of sintering temperature.
Embodiment
With reference to specific embodiment, the present invention is described in further detail, it is described be explanation of the invention and
It is not to limit.
Substrate disclosed by the invention is with the recipe formulation of high-dielectric constant microwave-medium ceramics material:(1-x)(1-y)
SrO-(1-x)yCaO-x/4Li2O-x/4Pr2O3-TiO2, wherein 0.70≤x≤0.80,0≤y≤0.30.
Aforesaid substrate is with the specific preparation method of high-dielectric constant microwave-medium ceramics material:
By chemical raw material SrCO3、CaCO3、Li2CO3、Pr6O11And TiO2By formula formula:(1-x)(1-y)SrO-(1-x)
yCaO-x/4Li2O-x/4Pr2O3-TiO2(wherein 0.70≤x≤0.80,0≤y≤0.30) dispensing, is sufficiently mixed ball milling 4~5
Individual hour, dry, sieve, briquetting after levigate, then through 1200 DEG C of pre-burnings, and be incubated 4.5 hours;
Block after pre-burning is subjected to secondary ball milling, is granulated after levigate drying, is sieved through 60 mesh and 120 eye mesh screens are double-deck;
Porcelain is compressing on demand, 2 hours are then sintered at 1350 DEG C into porcelain, you can obtain substrate with high dielectric
Constant microwave dielectric ceramic materials.
Embodiment 1:
By the raw material SrCO of purity assay3、CaCO3、Li2CO3、Pr6O11And TiO2By formula (1-x) (1-y) SrO- (1-
x)yCaO-x/4Li2O-x/4Pr2O3-TiO2After molar ratio in (wherein x=0.70, y=0), ball milling is sufficiently mixed
(200 revs/min) 4 hours, then drying at 120 DEG C, cross sieve, the briquetting of 120 mesh, through 1200 DEG C of insulations under air atmosphere
4.5 hours, obtain sample burning block;
Then secondary ball milling is carried out after sample burning block is crushed again, Ball-milling Time is 5 hours, is made after being dried at 120 DEG C
Grain (mixing powder with the aqueous solution of polyvinyl alcohol, micron-sized spheric granules is then made), it is double through 60 mesh and 120 eye mesh screens
Layer sieving, you can obtain required porcelain;Porcelain is compressing on demand, 2h is then sintered under 1350 DEG C of air into porcelain, i.e.,
It can obtain substrate high-permittivity microwave medium ceramics and preparation method thereof material.
The performance of this group of ceramic material reaches following index:
Sinter porcelain in 1350 DEG C of air into, the dielectric properties ε under microwaver=148.4 (1.5GHz), quality factor q=
1100, Qf=1,650GHz, TCF=+77ppm/ DEG C of the temperature coefficient of resonance frequency (25 DEG C~85 DEG C) under microwave.
Embodiment 2:
By the raw material SrCO of purity assay3、CaCO3、Li2CO3、Pr6O11And TiO2By formula (1-x) (1-y) SrO- (1-
x)yCaO-x/4Li2O-x/4Pr2O3-TiO2After molar ratio in (wherein x=0.75, y=0), ball milling is sufficiently mixed
(200 revs/min) 4 hours, then drying at 120 DEG C, cross sieve, the briquetting of 120 mesh, through 1200 DEG C of insulations under air atmosphere
4.5 hours, obtain sample burning block;
Then secondary ball milling is carried out after sample burning block is crushed again, Ball-milling Time is 5 hours, is made after being dried at 120 DEG C
Grain (mixing powder with the aqueous solution of polyvinyl alcohol, micron-sized spheric granules is then made), it is double through 60 mesh and 120 eye mesh screens
Layer sieving, you can obtain required porcelain;Porcelain is compressing on demand, 2h is then sintered under 1350 DEG C of air into porcelain, i.e.,
It can obtain substrate high-permittivity microwave medium ceramics and preparation method thereof material.
The performance of this group of ceramic material reaches following index:
Sinter porcelain in 1350 DEG C of air into, the dielectric properties ε under microwaver=139.1 (1.55GHz), quality factor q=
71000, Qf=1,550GHz, TCF=+1.5ppm/ DEG C of the temperature coefficient of resonance frequency (25 DEG C~85 DEG C) under microwave.
Embodiment 3:
By the raw material SrCO of purity assay3、CaCO3、Li2CO3、Pr6O11And TiO2By formula (1-x) (1-y) SrO- (1-
x)yCaO-x/4Li2O-x/4Pr2O3-TiO2After molar ratio in (wherein x=0.70, y=0.30), ball milling is sufficiently mixed
(200 revs/min) 4 hours, then drying at 120 DEG C, cross sieve, the briquetting of 120 mesh, through 1200 DEG C of insulations under air atmosphere
4.5 hours, obtain sample burning block;
Then secondary ball milling is carried out after sample burning block is crushed again, Ball-milling Time is 5 hours, is made after being dried at 120 DEG C
Grain (mixing powder with the aqueous solution of polyvinyl alcohol, micron-sized spheric granules is then made), it is double through 60 mesh and 120 eye mesh screens
Layer sieving, you can obtain required porcelain;Porcelain is compressing on demand, 2h is then sintered under 1350 DEG C of air into porcelain, i.e.,
It can obtain substrate high-permittivity microwave medium ceramics and preparation method thereof material.
The performance of this group of ceramic material reaches following index:
Sinter porcelain in 1350 DEG C of air into, the dielectric properties ε under microwaver=137.6 (1.56GHz), quality factor q=
1385, Qf=2,160GHz, TCF=+41ppm/ DEG C of the temperature coefficient of resonance frequency (25 DEG C~85 DEG C) under microwave.
Embodiment 4:
By the raw material SrCO of purity assay3、CaCO3、Li2CO3、Pr6O11And TiO2By formula (1-x) (1-y) SrO- (1-
x)yCaO-x/4Li2O-x/4Pr2O3-TiO2After molar ratio in (wherein x=0.80, y=0), ball milling is sufficiently mixed
(200 revs/min) 4 hours, then drying at 120 DEG C, cross sieve, the briquetting of 120 mesh, through 1200 DEG C of insulations under air atmosphere
4.5 hours, obtain sample burning block;
Then secondary ball milling is carried out after sample burning block is crushed again, Ball-milling Time is 5 hours, is made after being dried at 120 DEG C
Grain (mixing powder with the aqueous solution of polyvinyl alcohol, micron-sized spheric granules is then made), it is double through 60 mesh and 120 eye mesh screens
Layer sieving, you can obtain required porcelain;Porcelain is compressing on demand, 2h is then sintered under 1350 DEG C of air into porcelain, i.e.,
It can obtain substrate high-permittivity microwave medium ceramics and preparation method thereof material.
The performance of this group of ceramic material reaches following index:
Sinter porcelain in 1350 DEG C of air into, the dielectric properties ε under microwaver=129.6 (1.68GHz), quality factor q=
845, Qf=1,420GHz, TCF=-84ppm/ DEG C of the temperature coefficient of resonance frequency (25 DEG C~85 DEG C) under microwave.
Embodiment 5:
By the raw material SrCO of purity assay3、CaCO3、Li2CO3、Pr6O11And TiO2By formula (1-x) (1-y) SrO- (1-
x)yCaO-x/4Li2O-x/4Pr2O3-TiO2After molar ratio in (wherein x=0.73, y=0.30), ball milling is sufficiently mixed
(200 revs/min) 4 hours, then drying at 120 DEG C, cross sieve, the briquetting of 120 mesh, through 1200 DEG C of insulations under air atmosphere
4.5 hours, obtain sample burning block;
Then secondary ball milling is carried out after sample burning block is crushed again, Ball-milling Time is 5 hours, is made after being dried at 120 DEG C
Grain (mixing powder with the aqueous solution of polyvinyl alcohol, micron-sized spheric granules is then made), it is double through 60 mesh and 120 eye mesh screens
Layer sieving, you can obtain required porcelain;Porcelain is compressing on demand, 2h is then sintered under 1350 DEG C of air into porcelain, i.e.,
It can obtain substrate high-permittivity microwave medium ceramics and preparation method thereof material.
The performance of this group of ceramic material reaches following index:
Sinter porcelain in 1350 DEG C of air into, the dielectric properties ε under microwaver=133.2 (1.66GHz), quality factor q=
1253, Qf=2,080GHz, TCF=-2.4ppm/ DEG C of the temperature coefficient of resonance frequency (25 DEG C~85 DEG C) under microwave.
Embodiment 6:
By the raw material SrCO of purity assay3、CaCO3、Li2CO3、Pr6O11And TiO2By formula (1-x) (1-y) SrO- (1-
x)yCaO-x/4Li2O-x/4Pr2O3-TiO2After molar ratio in (wherein x=0.80, y=0.30), ball milling is sufficiently mixed
(200 revs/min) 4 hours, then drying at 120 DEG C, cross sieve, the briquetting of 120 mesh, through 1200 DEG C of insulations under air atmosphere
4.5 hours, obtain sample burning block;
Then secondary ball milling is carried out after sample burning block is crushed again, Ball-milling Time is 5 hours, is made after being dried at 120 DEG C
Grain (mixing powder with the aqueous solution of polyvinyl alcohol, micron-sized spheric granules is then made), it is double through 60 mesh and 120 eye mesh screens
Layer sieving, you can obtain required porcelain;Porcelain is compressing on demand, 2h is then sintered under 1350 DEG C of air into porcelain, i.e.,
It can obtain substrate high-permittivity microwave medium ceramics and preparation method thereof material.
The performance of this group of ceramic material reaches following index:
Sinter porcelain in 1350 DEG C of air into, the dielectric properties ε under microwaver=122.4 (1.71GHz), quality factor q=
684, Qf=1,170GHz, TCF=-108ppm/ DEG C of the temperature coefficient of resonance frequency (25 DEG C~85 DEG C) under microwave.
Above content is to combine specific preferred embodiment further description made for the present invention, it is impossible to is assert
The embodiment of the present invention is only limitted to this, for general technical staff of the technical field of the invention, is not taking off
On the premise of from present inventive concept, some simple deduction or replace can also be made, should all be considered as belonging to the present invention by institute
Claims of submission determine scope of patent protection.
Claims (8)
1. a kind of substrate high-permittivity microwave medium ceramics, it is characterised in that the chemical composition of the microwave-medium ceramics is:
(1-x)(1-y)SrO-(1-x)yCaO-x/4Li2O-x/4Pr2O3-TiO2, wherein, 0.70≤x≤0.80;0≤y≤0.30;
In the microwave-medium ceramics, based on Perovskite Phase, Sr, Ca, Li, Pr occupy A positions, and Ti occupies B positions;
The relative dielectric constant of the microwave-medium ceramics is 122.4~148.4, microwave qualities factor Qf=1,170GHz~2,
160GHz, temperature coefficient of resonance frequency are -108ppm/ DEG C~+77ppm/ DEG C.
2. the preparation method of the substrate high-permittivity microwave medium ceramics described in claim 1, it is characterised in that including with
Lower step:
1) (1-x) (1-y) SrO- (1-x) yCaO-x/4Li is pressed2O-x/4Pr2O3-TiO2Mol ratio in formula, take strontium, calcium and lithium
Carbonate and praseodymium and titanyl compound, through once ball milling after mixing, then dry, sieve and be pressed into blocks, 1150
4.5h is incubated at DEG C, obtains sample burning block;Wherein, 0.70≤x≤0.80,0≤y≤0.30;
2) through secondary ball milling, then drying, granulation, sieving after sample burning block is crushed, then the particle after sieving is pressed into
Type, 2h is sintered at 1350 DEG C into porcelain, obtains substrate high-permittivity microwave medium ceramics.
3. the preparation method of substrate high-permittivity microwave medium ceramics according to claim 2, it is characterised in that institute
The carbonate for stating strontium, calcium and lithium is respectively SrCO3、CaCO3And Li2CO3;The praseodymium and titanyl compound are respectively Pr6O11With
TiO2。
4. the preparation method of substrate high-permittivity microwave medium ceramics according to claim 2, it is characterised in that
When carrying out a ball milling and secondary ball milling, the time of each ball milling is 4h~5h, and the temperature of drying is 100 DEG C~120 DEG C.
5. the preparation method of substrate high-permittivity microwave medium ceramics according to claim 2, it is characterised in that institute
The sieving stated, step 1) were the screen cloth of 120 mesh, and step 2) is sieved to be double-deck:Cross the screen cloth of 60 mesh and 120 mesh.
6. the preparation method of substrate high-permittivity microwave medium ceramics according to claim 2, it is characterised in that institute
The granulation stated is to mix powder with the aqueous solution of polyvinyl alcohol, and micron-sized spheric granules is then made.
7. the preparation method of substrate high-permittivity microwave medium ceramics according to claim 2, it is characterised in that institute
The sintering for the step 2) stated is the sintering under air atmosphere.
8. the preparation method of substrate high-permittivity microwave medium ceramics according to claim 2, it is characterised in that institute
The step 2) stated it is compressing be pressed into it is block or cylindric.
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