CN105397005A - Full-automatic sucker rod forging production line - Google Patents

Full-automatic sucker rod forging production line Download PDF

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Publication number
CN105397005A
CN105397005A CN201510979411.4A CN201510979411A CN105397005A CN 105397005 A CN105397005 A CN 105397005A CN 201510979411 A CN201510979411 A CN 201510979411A CN 105397005 A CN105397005 A CN 105397005A
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CN
China
Prior art keywords
forging
bar
production line
sucker rod
pneumatic system
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Granted
Application number
CN201510979411.4A
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Chinese (zh)
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CN105397005B (en
Inventor
朱彤
刘世辰
刘于康
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Deyang Zhonglian Machinery Manufacturing Co Ltd
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Deyang Zhonglian Machinery Manufacturing Co Ltd
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Application filed by Deyang Zhonglian Machinery Manufacturing Co Ltd filed Critical Deyang Zhonglian Machinery Manufacturing Co Ltd
Priority to CN201510979411.4A priority Critical patent/CN105397005B/en
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J5/00—Methods for forging, hammering, or pressing; Special equipment or accessories therefor
    • B21J5/06—Methods for forging, hammering, or pressing; Special equipment or accessories therefor for performing particular operations
    • B21J5/08—Upsetting
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J13/00—Details of machines for forging, pressing, or hammering
    • B21J13/08—Accessories for handling work or tools
    • B21J13/10—Manipulators
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J3/00—Lubricating during forging or pressing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J9/00—Forging presses
    • B21J9/10—Drives for forging presses
    • B21J9/12—Drives for forging presses operated by hydraulic or liquid pressure
    • B21J9/16—Drives for forging presses operated by hydraulic or liquid pressure in conjunction with steam or gas power
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J9/00—Forging presses
    • B21J9/10—Drives for forging presses
    • B21J9/20—Control devices specially adapted to forging presses not restricted to one of the preceding subgroups
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21K—MAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
    • B21K29/00—Arrangements for heating or cooling during processing

Abstract

The invention relates to the technical field of machining equipment and automation, in particular to a full-automatic sucker rod forging production line. The full-automatic sucker rod forging production line comprises a mechanical transmission heating system, a pneumatic system, a lubricating system and a control component, wherein the control component controls the pneumatic system to provide power for the mechanical transmission heating system, and controls the lubricating system to lubricate the mechanical transmission heating system; and the whole production line is fully automatically controlled through the control component. During production, field workers only need to place bars on a beginning part of the production line, and transfer finished sucker rods at the tail end of the production line, the bars are not required to be carried manually in a production process, full-automatic operation of the production process is realized, labor and materials are saved, full-automatic production of the sucker rod forging production line is realized, the technical problem that an existing sucker rod forging production line is relatively low in degree of automation and relatively high in labor and material consumption is solved, and the full-automatic sucker rod forging production line is provided.

Description

Sucker rod Full-automatic forging production line
Technical field
The present invention relates to machining equipment and technical field of automation, particularly sucker rod Full-automatic forging production line.
Background technology
Oil is the blood of world industry, also be the pillar energy that World Economics develops rapidly, along with the development of modern industry, the demand of oil is increasing, oil exploitation technology also obtains general raising along with modern development, and the automaticity of the plant equipment of recover petroleum also obtains raising in various degree.
Sucker rod is the slender rod piece for recovering the oil in rod-pumped well, it connects polished rod, under connect oil well pump, play a part to transmit power, sucker rod two ends are the connecting portion of abnormity, the connecting portion of described abnormity is mainly realized by forging mode, when forging, need in advance bar two ends to be heated to the higher temperature needed for forging, send into forging equipment again and carry out forging, in the process of traditional pumping rod forging production line forging sucker rod, usually by field personnel bar lifted in heating furnace and heat, the temperature whether reached needed for forging is heated by artificial judgment, the forging and stamping jumping-up carrying out both ends in forging equipment is lifted again by reaching the temperature required bar of forging and stamping, in whole production process, more field personnel is needed to carry out the lift to move of bar, judge whether meet the requirements through the bar of forging by more experienced staff, the manpower of at substantial, and when staff's lift to move high temperature bar, the impact of high temperature heat radiation can be subject to, there is certain danger, cause healthy hidden danger, simultaneously, because sucker rod end is polymorphic structure, whether criterion of acceptability is reached by the connecting portion of artificial judgment abnormity, product quality cannot be ensured, require higher to the specialty of staff, also easily produce waste product, product percent of pass is low, easily cause wastage of material, wasting manpower and material resources.
In sum, need badly at present and want a kind of technical scheme, solve existing pumping rod forging production line automation degree lower, manpower and materials expend larger defect.
Summary of the invention
The object of the invention is to overcome existing pumping rod forging production line automation degree lower, manpower and materials expend larger defect, provide a kind of sucker rod Full-automatic forging production line.
To achieve these goals, the technical scheme that the application adopts is:
Sucker rod Full-automatic forging production line, comprise machine driving heating system, pneumatic system, lubricating system and control assembly, described machine driving heating system is used for shifting bar, heating and forging and stamping jumping-up, described control assembly is electrically connected with pneumatic system and lubricating system respectively, described pneumatic system and lubricating system are connected with described machine driving heating system respectively, described control assembly controls described pneumatic system for described machine driving heating system provides power, described control assembly controls described lubricating system for described machine driving heating system provides lubrication.Described control assembly controls described pneumatic system for described machine driving heating system provides power, realize the mechanical automation of machine driving heating system, described control assembly controls described lubricating system for described machine driving heating system provides lubrication, realize the lubrication automation of whole production line, the lubricants capacity that required lubricant housings is provided of quantitative fixed point, make lubricant effect better, and avoid lubricating oil to waste, during production, only need production line, to put into bar by field personnel, at the end transfer sucker rod finished product of production line, without the need to artificial lift to move bar in production process, realize the full-automatic operation of production process, save man power and material, the full-automation achieving pumping rod forging production line is produced.
As the preferred version of the application, described machine driving heating system comprises manipulator, forging press, cooling cold bed and finished product bin after stock shelf, Furnace-front mechanical hand, heating in medium frequency transmitting device, stove, and after described stock shelf, Furnace-front mechanical hand, heating in medium frequency transmitting device, stove, manipulator, forging press, cooling cold bed are connected successively with finished product bin.Bar on stock shelf is sent into heating in medium frequency transmitting device by described Furnace-front mechanical hand, the bar that after described stove, described heating in medium frequency transmitting device exports by manipulator is sent into forging press and is forged and pressed, described finished product bin collects the finished product after forging and stamping, the transhipment of bar is carried out by manipulator after Furnace-front mechanical hand and stove, controlled the movement of manipulator after described Furnace-front mechanical hand and stove by control assembly, realize transfer and the forging and stamping jumping-up Automatic Control of pumping rod forging production line bar.
As the preferred version of the application, described stock shelf comprises piles up platform, end checkout gear and at least one feeding-distribution device, described platform of piling up is the frame structure that shaped steel and steel plate combination weld, described feeding-distribution device with pile up platform and be interconnected, described end checkout gear is arranged at feeding-distribution device side, and described feeding-distribution device is all connected with pneumatic system with end checkout gear.Feeding-distribution device is driven to be moved by root by the bar piled up on platform by pneumatic system, end checkout gear is driven to move by pneumatic system, bar end is accurately detected, the automatic movement and the end that realize bar on stock shelf are accurately detected, during work, only needing field personnel to be lifted into by bar by crane gear piles up on platform, and bar is tentatively tiled piling up on platform, obvious undesirable bar is filtered out, do not need artificial lift to move bar, decrease expending of manpower and materials in bar handling process, control pneumatic system by control assembly drives feeding-distribution device to be detected by root feeding end checkout gear by bar simultaneously, detect more accurate, ensure that the bar entering forging line meets production requirement, achieve the Automatic Control of production line charging and testing process.
As the preferred version of the application, described feeding-distribution device comprises base, tripper, gather materials plate and be arranged at the obstruction plate gathered materials on plate, described plate and the tripper of gathering materials all is arranged on base, the described plate that gathers materials is near piling up platform, described tripper is arranged at below the plate that gathers materials, the described plate top that gathers materials is inclined plane, forms stone gap between the inclined plane at the plate top that gathers materials and obstruction plate.Stone gap is formed by being arranged on to gather materials plate and stop plate, to stop by root arrangement gathering materials on plate top droop face by from piling up bar that platform rolls into the plate that gathers materials, enter next procedure by tripper by root pushing tow bar, make bar accept forging and stamping jumping-up by root, ensure normally carrying out of processing.
As the preferred version of the application, described in gather materials on plate and be provided with lug boss, bar stops at the plate top that gathers materials by described lug boss.By being arranged on the lug boss gathered materials on plate, bar is stopped in stone gap, by tripper by single for bar transfer, make bar detect by root receiving end and forging and stamping jumping-up further, ensure normally carrying out of processing, and not needing artificial stone, automaticity is higher.
As the preferred version of the application, described base is also provided with the first rotating shaft, described tripper is around the first axis of rotation, and described tripper is connected with pneumatic system.Control tripper around the first axis of rotation by pneumatic system, realize the control to tripper, by the movement of tripper, the bar gathered materials on plate is transferred to end checkout gear by root pushing tow, does not need artificial lift to move, realize the Automatic Control of bar transfer.
As the preferred version of the application, described end checkout gear comprises end detector and at least one positioning element, described end detector comprises detection cup and drives cylinder, and described driving cylinder is connected with pneumatic system, and described detection cup is arranged on base in opposite directions with driving cylinder.By positioning element by bar transfer to desired location, promote bar by driving cylinder and enter detection cup, when bar enters detection cup smoothly, then bar end is qualified, and when bar can not enter detection cup smoothly, then bar end is defective, do not need manually to carry out the detection of bar end, make detection comparatively accurate, ensure that the bar end entering subsequent processing operations all meets Production requirement, avoid wasting operation resource.
As the preferred version of the application, described positioning element comprises release board and is arranged at the limited impression at release board top, described release board is connected with base by the second rotating shaft, and described release board can around the second axis of rotation, and described second rotating shaft is electrically connected with control assembly.The rotation of the second rotating shaft is controlled by control assembly, and then drive release board around the second axis of rotation, only single bar can be held in the limited impression being arranged on release board top, make end checkout gear detect a bar at every turn, ensure the accuracy detected, after having detected, control the second axis of rotation by control assembly, drive release board to rotate accordingly around the second rotating shaft, bar is sent into next procedure.
As the preferred version of the application, described base bottom is provided with reject chute, and described reject chute is positioned on the downside of release board.When end detector detects that bar end is undesirable, the direct releasing parts of release board, underproof bar directly falls into reject chute, processed by the unified waste material of collecting of reject chute, economize on resources, simultaneously, ensure that the bar entering forging device all meets the requirements, avoid the wasting of resources caused because detecting inaccuracy, when end detector detects that bar end meets the requirements, second axis of rotation, drive release board around the second axis of rotation by bar transfer to desired location, feeding next procedure.
As the preferred version of the application, described heating in medium frequency transmitting device comprises intermediate-frequency heating furnace and transmitting device, described intermediate-frequency heating furnace is arranged at transmitting device side, the import of described intermediate-frequency heating furnace is provided with Furnace-front mechanical hand, outlet is provided with manipulator after stove, bar in Furnace-front mechanical hand is sent into intermediate-frequency heating furnace by root and is heated by described transmitting device, and manipulator after the bar after heating being sent into stove, by manipulator after stove, the bar transfer after heating is entered forging press.Intermediate-frequency heating furnace sent into by the bar that need be heated by transmitting device, again the bar after heating is taken out intermediate-frequency heating furnace, whole production process controls pneumatic system by control assembly and provides power, automaticity is higher, do not need manually to carry out bar lift to move, reduce manpower to expend, avoid field personnel to be subject to the impact of high temperature heat radiation.
As the preferred version of the application, described transmitting device comprises chain conveyor, and described chain conveyor is connected with servomotor, and the rotation of described Serve Motor Control link belt, described servomotor is connected with control assembly.By chain conveyor, bar is delivered to intermediate-frequency heating furnace, by the translational speed of Serve Motor Control conveyer belt, be conveyed in intermediate-frequency heating furnace by root by needing the bar of heating, arrange by root, make, between every two bars, there is equi-spaced apart, ensure that the bar sent in intermediate-frequency heating furnace is all fully heated, and is conducive to the carrying out of swaging operation, ensures carrying out smoothly of follow-up forging and stamping jumping-up.
As the preferred version of the application, described chain conveyor is provided with some boss, single bar can be fixed in the interval between every two boss.By some boss that chain conveyor is fixedly connected with, bar can be more stable mobile with the transmission of chain conveyor, avoid because bar produces on link belt slide and many bars are separated by too near, affect heating effect, the bar that further guarantee is sent in intermediate-frequency heating furnace is all fully heated, and heats while can realizing many bars.
As the preferred version of the application, described intermediate-frequency heating furnace comprises import, outlet and heating region, and be provided with some heater coils worked alone in described heating region, described heater coil is connected with control assembly.By arranging some heater coils worked alone, can set according to the specifications and models of bar the heater coil adapted and carry out work, different heating-up temperatures is provided, make heating in medium frequency transmitting device meet the bar heating of different size, accommodation is wider, and reduces energy consumption.
As the preferred version of the application, described transmitting device also comprises grip module, described grip module comprises charging clamp and discharging clamp, described charging clamp is arranged at the import of intermediate-frequency heating furnace, described discharging clamp is arranged at the outlet of intermediate-frequency heating furnace, and described charging clamp is all connected with pneumatic system with discharging clamp.The bar that link belt is sent here can be pinched the heating region into intermediate-frequency heating furnace by described charging clamp, can by manipulator after the bar feeding stove after heating by described discharging clamp, by manipulator after stove, the bar after heating is sent into forging press, overall process realizes machine automatization equalization by pneumatic system, do not need the carrying transfer manually carrying out bar, avoid the impact being subject to high temperature heat radiation during staff's lift to move high temperature bar, the clamp of charging is simultaneously connected with pneumatic system with discharging clamp, can constant duration work, between every two bars that can ensure to enter forging press, there is distance at equal intervals, ensure normally carrying out of forging and stamping work.
As the preferred version of the application, described charging clamp and discharging clamp include interconnective clamp assembly and moving-member, and described clamp assembly is connected with pneumatic system, and described moving-member comprises bearing and track, described clamp assembly is arranged on bearing, described bearing track-movable.The clipping operation to bar is realized by a clamp assembly, the bar of different-diameter specification can be clamped, heating in medium frequency transmitting device is made to be adapted to the bar heat transfer of different size, a clamp assembly is arranged on the bearing of track-movable, the movement of bearing is controlled by pneumatic system, realize the Automated condtrol of a clamp assembly, reduce manpower consumption further.
As the preferred version of the application, described heating in medium frequency outlet of still is provided with temperature sensor, and described temperature sensor is connected with control assembly, and the preset temperature that described temperature sensor detects in bar end region temperature and control assembly compares.Pass through temperature sensor, the end region temperature of the bar after heating can be recorded more accurately, by comparing with the preset temperature in control assembly, ensureing that the end region temperature of the bar sending into forging press is all not less than preset temperature, being conducive to carrying out smoothly of forging and stamping process.
As the preferred version of the application, below the outlet of described intermediate-frequency heating furnace, be provided with low temperature material accumulator tank.When the temperature that temperature sensor detects is lower than preset temperature, bar enters in low temperature material accumulator tank, unification processes, when the temperature detected reaches preset temperature, manipulator after stove sent into by bar by discharging clamp, after described stove, bar is sent into forging press by manipulator, ensures that the bar entering forging press all reaches preset temperature, ensures carrying out smoothly of forging and stamping process.
As the preferred version of the application, described forging press comprises horizontal forging and upsetting machine and forging machinery hand, described forging machinery hand is connected with pneumatic system, described horizontal forging and upsetting machine is connected with lubricating system, the movement of described pneumatic system controlled forge process manipulator, bar in manipulator after stove is sent into horizontal forging and upsetting machine by root forge and press, described lubricating system is lubricated accordingly to each rotary part of horizontal forging and upsetting machine.The forging to bar end is realized by the horizontal forging and upsetting machine controlled by pneumatic system, form the special-shaped end processing at sucker rod two ends, lubricating system carries out lubricated to horizontal forging and upsetting machine portion requiring lubrication in good time, ensures carrying out smoothly of forging, improves the automaticity of production line further.
As the preferred version of the application, described forging machinery hand is connected with upsetting parts, described upsetting parts comprise brake, clutch and slide block, described slide block is provided with die holder, described die holder is provided with upsetting die, and described upsetting die matches with sucker rod finished end, and described brake and clutch are electrically connected with control assembly respectively, described control assembly control brake and clutch engagement work, make slide move back and forth.By control assembly control brake and clutch engagement work, control the movement of upsetting parts and static, realize upsetting die to process the upsetting of bar end, forging process realizes Automatic Control by control assembly, makes the upsetting process automation degree of production line to bar higher.
As the preferred version of the application, described horizontal forging and upsetting machine also comprises clamping part, described clamping part is arranged on base, be opposite in horizontal forging and upsetting machine, described clamping part comprises pinch wheels and clamping connecting rod, and described pinch wheels is arranged on base, and described clamping connecting rod is connected with pneumatic system, described pneumatic system controls clamping connecting rod clamping bar, ensures the fixing of upsetting process bar and rotates.By described clamping connecting rod, bar is pressed in pinch wheels, bar is fixed, ensure carrying out smoothly of the process of forging and stamping jumping-up, in order to ensure the normal process of the special-shaped connecting portion of sucker rod end, bar needs to rotate a certain angle in forging process, when needs rotate, clamping connecting rod unclamps bar, pinch wheels is rotated, drive bar to rotate corresponding angle, clamping connecting rod clamps bar again, and upset section continues to carry out forging and stamping jumping-up to bar end, overall process is controlled by pneumatic system, makes forging and stamping upsetting process automaticity higher further.
As the preferred version of the application, also comprise conveyer belt, described conveyer belt is provided with some grooves, described conveyer belt is connected with stepper motor, and described stepper motor is connected with control assembly, the rotating speed of described control assembly control step motor and corner.By the groove on conveyer belt, bar is limited in groove, not easily arbitrarily roll, by the rotating speed of control assembly control step motor, the displacement of conveyer belt is adjusted according to the stepper motor rotating speed preset and rotational angle, realize the control to bar translational speed and rotational angle, realize the movement of bar in forging and stamping process and the Automated condtrol of rotation.
As the preferred version of the application; also comprise safety guard; described safety guard comprises alarm assemblies and temperature measurement component; described alarm assemblies is connected with control assembly respectively with temperature measurement component; described alarm assemblies is connected with each machine driving position with pneumatic system, lubricating system; described temperature measurement component is connected with die holder, detects die holder temperature.The duty at described alarm assemblies monitoring pneumatic system, lubricating system and each mechanical rotation position.By arranging safety guard on a production line; monitor the duty of each set-point; time breaking down in pneumatic system, lubricating system or each machine driving position, alarm assemblies Realtime Alerts, suspends production line work by control assembly; normal operation is continued after fixing a breakdown; meanwhile, die holder arranges temperature measurement component, in time the temperature of monitoring forge die; avoid forge die in forging and stamping upsetting process, produce high temperature and affect crudy, ensure normally carrying out of forging and stamping upsetting process.
As the preferred version of the application, described cooling cold bed comprises at least two group conveyer belts, and described at least two groups, conveyer belt is arranged in parallel on base, and described conveyer belt is communicated with finished product bin.In horizontal forging and upsetting machine outlet, conveyer belt is set, for the sucker rod forging after forging and stamping jumping-up is transported in finished product bin, because the temperature of forging after forging and stamping jumping-up is higher, can up to 900 DEG C, if directly enter finished product bin, easily there is distortion of colliding with, affect sucker rod end product quality, through the slow conveying of conveyer belt, sucker rod forging temperature is reduced gradually, ensure that distortion of colliding with not easily appears in the sucker rod forging entering finished product bin, ensure sucker rod end product quality.
As the preferred version of the application, described conveyer belt is connected with drive unit, and described drive unit is connected with pneumatic system, and described drive unit drives conveyer belt to rotate.By control assembly accessory drive, the speed of service of conveyer belt is controlled by drive unit, control the translational speed of bar on cooling cold bed, ensure that the sucker rod forging after cooling cold bed all reaches suitable temperature, not easily producing distortion because of colliding with, ensureing sucker rod end product quality further.
As the preferred version of the application, described conveyer belt is provided with some projections, single bar can be fixed in the interval between every two described projections.By some projections that conveyer belt is fixedly connected with, through the movement with the transmission of conveyer belt that sucker rod forging forging and stamping after jumping-up can be more stable, avoid because bar produces slip on the belt that many high temperature bars are separated by and are too closely produced adhesion, ensure sucker rod end product quality further.
As the preferred version of the application, described conveyer belt both sides are provided with heat sink, and described heat sink comprises the blower fan and airduct that are interconnected.The sucker rod forging both ends after forging and stamping jumping-up are concentrated to carry out cooling process by the airduct being arranged at conveyer belt both sides, accelerate sucker rod end temperature to reduce, the sucker rod forging that further guarantee enters finished product bin not easily produces distortion because collide with, and ensures sucker rod end product quality.
As the preferred version of the application, also comprise transmission manipulator, described transmission manipulator is connected with base by rotating shaft, and described rotating shaft is connected with pneumatic system, described transmission manipulator can rotate around the axis, and the bar that horizontal forging and upsetting machine exports is transferred on conveyer belt by described transmission manipulator.Bar is carried out from horizontal forging and upsetting machine to the transfer of cooling cold bed by transmission manipulator, by pneumatic system for transmission manipulator provides power, achieve bar from horizontal forging and upsetting machine to the full-automatic transfer of cooling cold bed, do not need artificial lift to move, avoid staff to be subject to the impact of high temperature heat radiation.
As the preferred version of the application, described finished product bin comprises support frame, finished product feeder and stock stop, described finished product feeder and stock stop are all arranged on support frame, described support frame is the frame structure that shaped steel welds with steel plate combination, and described support frame is connected by the connection flat board be obliquely installed with cooling cold bed.Sucker rod after cooling cold bed accelerates to tumble to enter in setting finished product feeder on the support frame by the connection flat board be obliquely installed, the sucker rod finished product of some is collected by finished product feeder, transhipment is concentrated by field personnel, the whole course of work does not need artificial lift to move, field personnel is only needed to concentrate the sucker rod finished product transported in finished product feeder, automaticity is higher, and manpower and materials expend less.
As the preferred version of the application, described stock stop comprises the first stock stop and the second stock stop, described first backgauge organization establishes is in support frame top, described first stock stop is connected with pneumatic system, described second backgauge organization establishes is in the middle part of finished product feeder, and described second stock stop is also connected with pneumatic system.By arranging the first stock stop and the second stock stop, when finished product feeder normally collects sucker rod, first stock stop landing, second stock stop rises, sucker rod normally enters finished product feeder, when in finished product feeder, bar exceedes setting quantity, first stock stop rises, stopping sucker rod enters in finished product feeder, simultaneously, first stock stop landing, bar is made to fall in finished product feeder, staff is facilitated to shift bar, when staff completes sucker rod transfer, first stock stop and the second stock stop recover, finished product feeder is made to continue to collect sucker rod.
As the preferred version of the application, described second stock stop is provided with dividing plate, and described dividing plate moves with the second stock stop, is divided into by finished product feeder two-layer up and down, and upper strata is the first finished product feeder, and lower floor is the second finished product feeder.Collection frame is divided into two-layer up and down by dividing plate, first finished product feeder is used for directly collecting the sucker rod finished product transported from cooling cold bed, when the sucker rod finished product in the first finished product feeder reaches setting quantity, second stock stop drives dividing plate to move, first finished product feeder is communicated with the second finished product feeder, sucker rod finished product in first finished product feeder enters in the second finished product feeder, pneumatic system drives dividing plate to reset again, first finished product feeder continues to collect the sucker rod finished product tumbled from transportation frame, made support frame to be in lasting normal collection status by field personnel's bar shifted in the second finished product feeder, facilitate the transfer of sucker rod finished product, production line can not be shut down because of needs carrying finished product, ensure the continuous operation of production line.
As the preferred version of the application, described second finished product feeder is provided with collection frame, and described collection frame side is provided with catch bar, and described catch bar is connected with pneumatic system.By being arranged on the collection frame unified collection sucker rod in the second finished product feeder, controlling catch bar by pneumatic system and moving, promoting collection and frame shift dynamic, make staff conveniently shift sucker rod.
As the preferred version of the application, be also provided with roller in described second finished product feeder, described roller is arranged to be collected between frame and the second finished product feeder, and described collection frame can rotate with roller and move.By arranging roller, collecting frame and being arranged on roller, easier can move collection frame by the rotation of roller, be conducive to the movement of collecting frame, reduce manpower and expend.
As the preferred version of the application, described pneumatic system comprises low-pressure pneumatic system and high-pressure pneumatic system, described low-pressure pneumatic system provides Pneumatic pressure power for charging clamp and discharging clamp, described high-pressure pneumatic system is manipulator and the portable Pneumatic pressure power of forging machinery after Furnace-front mechanical hand, stove, described pneumatic system is connected with control assembly, and described pneumatic system is connected with some cylinders.Control described pneumatic system for each clamp and manipulator by control assembly and power is provided, realize the Automatic Control of each clamp and manipulator, the pneumatic system of two different pressures provides different operating pressure for different parts, ensure the normal operation of each mechanical part, make whole Automation of Manufacturing Process degree higher.
As the preferred version of the application, described high-pressure pneumatic system comprises air compressor and air accumulator, and described air accumulator is connected by air duct with between air compressor.Adopt air compressor to provide air pressure, source of the gas adopts normal air, and cost is lower, makes production cost lower.
As the preferred version of the application, described air duct is provided with air pressure-adjusting valve.Air pressure-adjusting valve can adjust in real time according to the air pressure in air accumulator, makes pressure all-the-time stable in air accumulator in the setting value of air pressure-adjusting valve, make air accumulator provide constant pressure all the time for pneumatic system, ensures the normal work of each mechanical part.
As the preferred version of the application, described air accumulator is provided with safety valve.By arranging safety valve on air accumulator, further ensure that in air accumulator, pressure stability is in setting value.When pressure exceedes setting value in air accumulator, reduce the air pressure in air accumulator in time by safety valve, ensure that in air accumulator, pressure remains stable further.
As the preferred version of the application, described air accumulator is also provided with low-voltage protection device and pressure switch.By arranging low-voltage protection device and pressure switch, when pressure in air accumulator is lower than setting value, when can not meet need of work, and alarm, ensure the operation that production line can be continual and steady.
As the preferred version of the application, described low-pressure pneumatic system comprises lower pressure tanks, is connected between described lower pressure tanks and the air accumulator of high-pressure pneumatic system by air duct.Arrange air duct lower pressure tanks and air accumulator are interconnected, by air accumulator for lower pressure tanks provides compressed air, low-pressure pneumatic system and high-pressure pneumatic system are cooperatively interacted work, also can economize energy.
As the preferred version of the application, described air duct is provided with pressure-reducing valve.By pressure-reducing valve, the compressed air pressure exported in the air accumulator of high-pressure pneumatic system is reduced, ensure that in lower pressure tanks, pressure stability is in setting value.
As the preferred version of the application, described lower pressure tanks is provided with safety valve.By arranging safety valve in lower pressure tanks, further ensure that in lower pressure tanks, pressure stability is in setting value.
As the preferred version of the application, described lubricating system comprises grease lubricating system and oil lubricating system, and described grease lubricating system is connected with control assembly respectively with oil lubricating system.By lubricating system being set to grease lubricating system and the oil lubricating system of control separately, to the different lubrications needing oil site to adapt, each lubricant effect of oil site that needs not only can be made better, farthest can also save lubricants capacity, save production cost, simultaneously, grease lubricating system and oil lubricating system is controlled separately by control assembly, make all controlled block supervises of the lubrication circumstances of each oil site, ensure that each oil site can not produce grinding loss due to lack of lubrication, what ensure production line continues normal operation.
As the preferred version of the application, described grease lubricating system comprises interconnective drier oil oil storage tank, dry oil pump and drier oil pipeline road, and described drier oil pipeline road distributes along production line, and described dry oil pump is connected with control assembly.Controlled the opening and closing of dry oil pump by control assembly, the conveying of lubricants capacity in drier oil pipeline road can be controlled, can lubricants capacity be saved, also can realize each self-lubricate needing oil site, do not need manual operation, make production line automation degree higher, use manpower and material resources sparingly.
As the preferred version of the application, described oil lubricating system comprises interconnective thin oil oil storage tank, thin oil pump and thin oil pipeline road, and described thin oil pipeline road distributes along production line, and described thin oil pump is connected with control assembly.Controlled the opening and closing of thin oil pump by control assembly, the conveying of lubricants capacity in thin oil pipeline road can be controlled, realize, to each self-lubricate needing oil site, not needing manual operation, using manpower and material resources sparingly.
As the preferred version of the application, described drier oil pipeline road and thin oil pipeline road are provided with supervising device at needs oil site, and described supervising device is connected with control assembly.By arranging supervising device at needs oil site, the lubricating oil fuel feeding situation needing oil site can be monitored in real time, realize fuel feeding automatic monitoring, not need artificial monitoring to add lubricating oil, improve the automaticity of production line further.
As the preferred version of the application, described supervising device is traffic monitoring instrument, and described traffic monitoring instrument is connected with control assembly.Control assembly is conveyed into by traffic monitoring instrument acquisition stream value, the oil transportation amount in pipeline road can be monitored by control assembly in real time, carry out flow control by control assembly according to the flow value collected, make fuel delivery precisely controlled, save lubricating oil, avoid producing waste.
As the preferred version of the application, described drier oil pipeline road and thin oil pipeline road are also provided with magnetic valve at needs oil site, and described magnetic valve is connected with control assembly.Can turn off pipeline road at any time by magnetic valve, cut off fuel feeding, the opening and closing of the flow value automatic control electric magnet valve gathered according to traffic monitoring instrument by control assembly, makes lubricating system automaticity higher.
As the preferred version of the application, described drier oil pipeline road and thin oil pipeline road are connected with air compressor, are provided with atomizer at oil site.By air compressor for drier oil pipeline road and thin oil pipeline road provide compressed air, oil site is needed by being sprayed onto after lubricating oil atomization again by atomizer, the lubricant effect making to need oil site to be subject to is better, there will not be lubricating oil to pile up situation, avoid because the lubricating oil waste caused piled up by lubricating oil.
As the preferred version of the application, described control assembly is PLC electric controling part, comprises operating desk, PLC cabinet, transmission cabinet and starts cabinet, described operating desk is provided with some action buttons.Controlled in time by control assembly and monitor production line each position duty, adjusting in time, controlling the full-automatic processing of integral production line, realize the Automatic Control of pumping rod forging production line.
In sum, owing to have employed technique scheme, the beneficial effect of the application is:
1, control pneumatic system by control assembly and provide power for each moving component of described machine driving heating system, realize the mechanical automation of machine driving heating system;
2, control lubricating system by control assembly and provide lubrication for each moving component of described machine driving heating system, realize the lubrication automation of whole production line, the lubricants capacity providing required lubricant housings of quantitative fixed point, makes lubricant effect better, and avoids lubricating oil to waste;
During production, only need production line, to put into bar by field personnel, at the end transfer sucker rod finished product of production line, without the need to artificial lift to move bar in production process, realize the full-automatic operation of production process, saved man power and material, the full-automation achieving pumping rod forging production line is produced;
The beneficial effect of other embodiments of the application is:
1, by arranging stock shelf, bar once being tiled, not needing artificial stone, reduce manual operation, save manpower;
2, by being provided with the single transfer of chain conveyor for bar of boss, making, between every root bar, there is equal spacing, making bar evenly enter intermediate-frequency heating furnace, make heating comparatively even, ensure normally carrying out of subsequent handling;
3, carry out the transfer of bar by arranging forging machinery hand, carried out the forging and stamping jumping-up of bar end by horizontal forging and upsetting machine, process full-automatic operation, does not need manual work, and automaticity is higher;
4, the desuperheat cold bed by being provided with heat sink carries out the cooling process of sucker rod, the temperature of the sucker rod after forging and stamping jumping-up is reduced gradually, distortion of colliding with can not be produced due to high temperature, also avoid the staff carrying finished product sucker rod to receive heat radiation impact simultaneously;
5, carried out the collection of finished product sucker rod by finished product bin, do not need to artificially collect, staff only need shift finished product sucker rod in batch, saves manpower further.
Accompanying drawing explanation
Fig. 1 is the overall structure schematic diagram of the sucker rod Full-automatic forging production line of the application;
Fig. 2 is the structural representation at another visual angle of Fig. 1;
Fig. 3 is the structural representation of the stock shelf for sucker rod Full-automatic forging production line;
Fig. 4 is the structural representation at another visual angle of Fig. 3;
Fig. 5 is I place's partial enlarged drawing in Fig. 3;
Fig. 6 is the structural representation of the heating in medium frequency transmitting device for sucker rod Full-automatic forging production line;
Fig. 7 is the structural representation at another visual angle of Fig. 6;
Fig. 8 is the structural representation of the forging press for sucker rod Full-automatic forging production line;
Fig. 9 is the structural representation of A-A section in Fig. 8;
Figure 10 is the structural representation of the cooling cold bed for sucker rod Full-automatic forging production line;
Figure 11 is the structural representation at another visual angle of Figure 10;
Figure 12 is the structural representation of the finished product bin for sucker rod Full-automatic forging production line;
Figure 13 is the structural representation at another visual angle of Figure 12;
Figure 14 is the pneumatic system principle schematic for sucker rod Full-automatic forging production line;
Figure 15 is the lubricating system principle schematic for sucker rod Full-automatic forging production line.
reference numeral
1-stock shelf, 11-piles up platform, 121-detects cup, 122-drives cylinder, 13-stops plate, 14-gathers materials plate, 141-lug boss, 15-positioning element, 151-release board, 152-limited impression, 16-tripper, 17-first rotating shaft, 18-base, 181-reject chute, 19-second rotating shaft, 2-Furnace-front mechanical hand, 3-heating in medium frequency transmitting device, 31-intermediate-frequency heating furnace, 32-chain conveyor, 33-servomotor, 34-boss, 35-charging clamp, 36-discharging clamp, 37-moving-member, 371-bearing, 372-track, 38-opens clamp assembly, 39-low temperature material accumulator tank, manipulator after 4-stove, 5-forging press, 51-horizontal forging and upsetting machine, 52-forging machinery hand, 521-brake, 522-clutch, 523-slide block, 53-clamping part, 54-stepper motor, 55-conveyer belt, 6-lowers the temperature cold bed, 61-transmission manipulator, 62-heat sink, 621-blower fan, 622-airduct, 63-conveyer belt, 64-drive unit, 7-finished product bin, 71-connects flat board, 72-support frame, 73-stock stop, 731-first stock stop, 732-second stock stop, 74-dividing plate, 75-finished product feeder, 751-first finished product feeder, 752-second finished product feeder, 76-collects frame, 77-roller, 81-air compressor, 82-air duct, 821-air pressure-adjusting valve, 83-air accumulator, 84-pressure switch, 85-safety valve, 86-low-voltage protection device, 87-pressure-reducing valve, 88-lower pressure tanks, 89-cylinder, 91-drier oil oil storage tank, 911-dry oil pump, 912-drier oil pipeline road, 92-thin oil oil storage tank, 921-thin oil pump, 922-thin oil pipeline road, 93-air compressor, 94-magnetic valve, 95-traffic monitoring instrument, 96-atomizer.
Detailed description of the invention
In order to make object of the present invention, technical scheme and advantage clearly understand, below in conjunction with drawings and the specific embodiments, the present invention is further elaborated.Should be appreciated that specific embodiment described herein only in order to explain the present invention, be not intended to limit the present invention.
embodiment 1
As accompanying drawing 1, accompanying drawing 2, accompanying drawing 3, accompanying drawing 4, accompanying drawing 5, accompanying drawing 6, accompanying drawing 7, accompanying drawing 8, accompanying drawing 9, accompanying drawing 10, accompanying drawing 11, accompanying drawing 12, accompanying drawing 13, shown in accompanying drawing 14 and accompanying drawing 15, sucker rod Full-automatic forging production line, comprises machine driving heating system, pneumatic system, lubricating system and control assembly, described machine driving heating system is used for shifting bar, heating and forging and stamping jumping-up, comprise the stock shelf 1 connected successively, Furnace-front mechanical hand 2, heating in medium frequency transmitting device 3, manipulator 4 after stove, forging press 5, cooling cold bed 6 and finished product bin 7, bar on stock shelf 1 is sent into heating in medium frequency transmitting device 3 by described Furnace-front mechanical hand 2, the bar that after described stove, described heating in medium frequency transmitting device 3 exports by manipulator 4 is sent into forging press 5 and is forged and pressed, described finished product bin 7 collects the finished product after forging and stamping, described control assembly is electrically connected with pneumatic system and lubricating system respectively, described pneumatic system and lubricating system are connected with described machine driving heating system respectively, described control assembly controls described pneumatic system for described machine driving heating system provides power, realize the mechanical automation of machine driving heating system, described control assembly controls described lubricating system for described machine driving heating system provides lubrication, realize the lubrication automation of whole production line, the lubricants capacity that required lubricant housings is provided of quantitative fixed point, make lubricant effect better, and avoid lubricating oil to waste, during production, only need production line, to put into bar by field personnel, at the end transfer sucker rod finished product of production line, without the need to artificial lift to move bar in production process, realize the full-automatic operation of production process, save man power and material, the full-automation achieving pumping rod forging production line is produced.
As shown in accompanying drawing 3, accompanying drawing 4 and accompanying drawing 5, a kind of stock shelf 1 for sucker rod Full-automatic forging production line, comprise and pile up platform 11, end checkout gear and at least one feeding-distribution device, described platform 11 of piling up is the frame structure that shaped steel and steel plate combination weld, described feeding-distribution device with pile up platform 11 and be interconnected, described end checkout gear is arranged at feeding-distribution device side, and described feeding-distribution device is all connected with pneumatic system with end checkout gear.Described feeding-distribution device comprises base 18, tripper 16, gather materials plate 14 and be arranged at the obstruction plate 13 gathered materials on plate 14, the described plate 14 that gathers materials is near piling up platform 11, the described plate 14 that gathers materials is provided with lug boss 141, bar stops at plate 14 top that gathers materials by described lug boss 141, described plate 14 and the tripper 16 of gathering materials all is arranged on base 18, described tripper 16 is arranged at below the plate 14 that gathers materials, described plate 14 top that gathers materials is inclined plane, gather materials plate 14 top inclined plane and stop between plate 13 and form stone gap, by stone gap, to stop by root arrangement gathering materials on plate 14 top droop face by from piling up bar that platform 11 rolls into the plate 14 that gathers materials, next procedure is entered by root pushing tow bar by tripper 16, bar is made to accept forging and stamping jumping-up by root.Described base 18 is also provided with the first rotating shaft 17, described tripper 16 rotates around the first rotating shaft 17, and described tripper 16 is connected with pneumatic system.Tripper 16 is driven to be moved by root by the bar piled up on platform 11 by pneumatic system, end checkout gear is driven to move by pneumatic system, bar end is accurately detected, the automatic movement and the end that realize bar on stock shelf 1 are accurately detected, during work, only needing field personnel to be lifted into by bar by crane gear piles up on platform 11, and bar is tentatively tiled piling up on platform 11, obvious undesirable bar is filtered out, do not need artificial lift to move bar, decrease expending of manpower and materials in bar handling process, control pneumatic system by control assembly drives feeding-distribution device to be detected by root feeding end checkout gear by bar simultaneously, detect more accurate, ensure that the bar entering forging line meets production requirement, achieve the Automatic Control of production line charging and testing process.
Preferably, described end checkout gear comprises end detector and at least one positioning element 15, described end detector comprises detection cup 121 and drives cylinder 122, and described driving cylinder 122 is connected with pneumatic system, and described detection cup 121 is arranged on base 18 in opposite directions with driving cylinder 122.Described positioning element 15 comprises release board 151 and is arranged at the limited impression 152 at release board 151 top, described release board 151 is connected with base 18 by the second rotating shaft 19, described release board 151 can rotate around the second rotating shaft 19, described second rotating shaft 19 is electrically connected with control assembly, be provided with reject chute 181 bottom described base 18, described reject chute 181 is positioned on the downside of release board 151.By positioning element 15 by bar transfer to desired location, promote bar by driving cylinder 122 and enter detection cup 121, cup 121 is detected when bar enters smoothly, then bar end is qualified, control assembly controls the second rotating shaft 19 and rotates, release board 151 is driven to rotate bar transfer to desired location around the second rotating shaft 19, send into next procedure, cup 121 is detected when bar can not enter smoothly, then bar end is defective, release board 151 is releasing parts directly, underproof bar directly falls into reject chute 181, processed by the unified waste material of collecting of reject chute 181, economize on resources, do not need manually to carry out the detection of bar end, make detection more accurate, simultaneously, only single bar can be held in the limited impression 152 being arranged on release board 151 top, make end checkout gear detect a bar at every turn, ensure the accuracy detected, the bar entering forging device is all met the requirements, avoid the wasting of resources caused because detecting inaccuracy.
As shown in accompanying drawing 6 and accompanying drawing 7, a kind of heating in medium frequency transmitting device 3 for sucker rod Full-automatic forging production line, comprise intermediate-frequency heating furnace 31 and transmitting device, described intermediate-frequency heating furnace 31 is arranged at transmitting device side, the import of described intermediate-frequency heating furnace 31 is provided with Furnace-front mechanical hand 2, outlet is provided with manipulator 4 after stove, bar in Furnace-front mechanical hand 2 is sent into intermediate-frequency heating furnace 31 by root and is heated by described transmitting device, and manipulator 4 after the bar after heating being sent into stove, by manipulator after stove 4, the bar transfer after heating is entered forging press 5.Described intermediate-frequency heating furnace 31 comprises import, outlet and heating region, some heater coils worked alone are provided with in described heating region, described heater coil is connected with control assembly, some heater coils worked alone are set, can set according to the specifications and models of bar the heater coil adapted and carry out work, different heating-up temperatures is provided, make heating in medium frequency transmitting device 3 meet the bar heating of different size, accommodation is wider, and reduces energy consumption.Described transmitting device comprises chain conveyor 32 and grip module, described chain conveyor 32 is provided with some boss 34, single bar can be fixed in interval between every two boss 34, described chain conveyor 32 is connected with servomotor 33, described servomotor 33 controls the rotation of link belt 32, described servomotor 33 is connected with control assembly, by chain conveyor 32, bar is delivered to intermediate-frequency heating furnace 31, the translational speed of chain conveyor 32 is controlled by servomotor 33, be conveyed in intermediate-frequency heating furnace 31 by root by needing the bar of heating, arrange by root, make, between every two bars, there is equi-spaced apart, ensure that the bar sent in intermediate-frequency heating furnace 31 is all fully heated, described grip module comprises charging clamp 35 and discharging clamp 36, described charging clamp 35 is arranged at the import of intermediate-frequency heating furnace 31, described discharging clamp 36 is arranged at the outlet of intermediate-frequency heating furnace 31, described charging clamp 35 is all connected with pneumatic system with discharging clamp 36, described charging clamp 35 and discharging clamp 36 include interconnective clamp assembly 38 and moving-member 37, described clamp assembly 38 is connected with pneumatic system, described moving-member 37 comprises bearing 371 and track 372, described clamp assembly 38 is arranged on bearing 371, described bearing 371 can move along track 372, clamp assembly 38 realizes the clipping operation to bar, the bar of different-diameter specification can be clamped, heating in medium frequency transmitting device 3 is made to be adapted to the bar heat transfer of different size, the movement of bearing 371 is controlled by pneumatic system, realize the Automated condtrol of a clamp assembly 38, whole production process controls pneumatic system by control assembly and provides power, automaticity is higher, do not need manually to carry out bar lift to move, reduce manpower to expend, field personnel is avoided to be subject to the impact of high temperature heat radiation,
Preferably, described intermediate-frequency heating furnace 31 outlet is provided with temperature sensor, low temperature material accumulator tank 39 is provided with below the outlet of described intermediate-frequency heating furnace 31, described temperature sensor is connected with control assembly, the preset temperature that described temperature sensor detects in bar end region temperature and control assembly compares, pass through temperature sensor, the end region temperature of the bar after heating can be recorded more accurately, compare with the preset temperature in control assembly, when the temperature that temperature sensor detects is lower than preset temperature, bar enters in low temperature material accumulator tank 39, unification processes, when the temperature detected reaches preset temperature, manipulator 4 after stove sent into by bar by discharging clamp 36, after described stove, bar is sent into forging press 5 by manipulator 4, ensure that the bar entering forging press 5 all reaches preset temperature, ensure carrying out smoothly of forging and stamping process.
As illustrated in Figure 8 and 9 reference, a kind of forging press 5 for sucker rod Full-automatic forging production line, comprise horizontal forging and upsetting machine 51, forging machinery hand 52, conveyer belt 55 and safety guard, described forging machinery hand 52 is connected with pneumatic system, described horizontal forging and upsetting machine 51 is connected with lubricating system, the movement of described pneumatic system controlled forge process manipulator 52, bar in manipulator after stove 4 is sent into horizontal forging and upsetting machine 51 by root forge and press, described lubricating system is lubricated accordingly to each rotary part of horizontal forging and upsetting machine 51, described forging machinery hand 52 is connected with upsetting parts, described upsetting parts comprise brake 521, clutch 522 and slide block 523, described slide block 523 is provided with die holder, described die holder is provided with upsetting die, described upsetting die matches with sucker rod finished end, described brake 521 and clutch 522 are electrically connected with control assembly respectively, described control assembly control brake 521 and clutch 522 cooperating, slide is moved back and forth, realize upsetting die to process the upsetting of bar end, forging process realizes Automatic Control by control assembly, make the upsetting process automation degree of production line to bar higher, described conveyer belt 55 is provided with some grooves, described conveyer belt 55 is connected with stepper motor 54, described stepper motor 54 is connected with control assembly, described control part is according to stepper motor 54 rotating speed preset, control the displacement of conveyer belt 55, realize the automatic control to bar translational speed, described safety guard comprises alarm assemblies and temperature measurement component, described alarm assemblies is connected with control assembly respectively with temperature measurement component, described alarm assemblies and pneumatic system, lubricating system is connected with each machine driving position, described temperature measurement component is connected with die holder, detect die holder temperature.
Preferably, described horizontal forging and upsetting machine 51 also comprises clamping part 53, described clamping part 53 is arranged on base 18, be opposite in horizontal forging and upsetting machine 51, described clamping part 53 comprises pinch wheels and clamping connecting rod, and described pinch wheels is arranged on base 18, and described clamping connecting rod is connected with pneumatic system, described pneumatic system controls clamping connecting rod clamping bar, ensures the fixing of upsetting process bar and rotates.By described clamping connecting rod, bar is pressed in pinch wheels, bar is fixed, ensure carrying out smoothly of the process of forging and stamping jumping-up, in order to ensure the normal process of the special-shaped connecting portion of sucker rod end, bar needs to rotate a certain angle in forging process, when needs rotate, clamping connecting rod unclamps bar, pinch wheels is rotated, drive bar to rotate corresponding angle, clamping connecting rod clamps bar again, and upset section continues to carry out forging and stamping jumping-up to bar end, overall process is controlled by pneumatic system, makes forging and stamping upsetting process automaticity higher further.
As shown in accompanying drawing 10 and accompanying drawing 11, a kind of cooling cold bed 6 for sucker rod Full-automatic forging production line, comprise transmission manipulator 61 and at least two group conveyer belts 63, conveyer belt 63 described at least two groups is arranged in parallel on base 18, described conveyer belt 63 is communicated with finished product bin 7, described transmission manipulator 61 is connected with base 18 by rotating shaft, described rotating shaft is connected with pneumatic system, described transmission manipulator 61 can rotate around the axis, and the bar that horizontal forging and upsetting machine 51 exports is transferred on conveyer belt 63 by described transmission manipulator 61.Bar is carried out from horizontal forging and upsetting machine 51 to the transfer of cooling cold bed 6 by transmission manipulator 61, by pneumatic system for transmission manipulator 61 provides power, achieve bar from horizontal forging and upsetting machine 51 to the full-automatic transfer of cooling cold bed 6, do not need artificial lift to move, avoid staff to be subject to the impact of high temperature heat radiation.Described conveyer belt 63 is connected with drive unit 64, described drive unit 64 is connected with pneumatic system, described drive unit 64 drives conveyer belt 63 to rotate, described conveyer belt 63 is provided with some projections, single bar can be fixed in interval between every two described projections, by control assembly accessory drive 64, the speed of service of conveyer belt 63 is controlled by drive unit 64, control the translational speed of bar on cooling cold bed 6, ensure that the sucker rod forging after cooling cold bed 6 all reaches suitable temperature, not easily produce distortion because of colliding with, ensure sucker rod end product quality, by some projections that conveyer belt 63 is fixedly connected with, sucker rod forging after forging and stamping jumping-up the transmission with conveyer belt 63 that can be more stable and mobile, avoid because bar produces and to slide and many high temperature bars are separated by and are too closely produced adhesion on driving-belt 63, further guarantee sucker rod end product quality.
Preferably, described conveyer belt 63 both sides are provided with heat sink 62, described heat sink 62 comprises the blower fan 621 and airduct 622 that are interconnected, concentrated by the airduct 622 being arranged at conveyer belt 63 both sides and cooling process is carried out to the sucker rod forging both ends after forging and stamping jumping-up, accelerate sucker rod end temperature to reduce, the sucker rod forging that further guarantee enters finished product bin 7 not easily produces distortion because collide with, and ensures sucker rod end product quality.
As shown in accompanying drawing 12 and accompanying drawing 13, a kind of finished product bin 7 for sucker rod Full-automatic forging production line, comprise support frame 72, finished product feeder 75 and stock stop 73, described finished product feeder 75 and stock stop 73 are all arranged on support frame 72, described support frame 72 is the frame structure that shaped steel welds with steel plate combination, described support frame 72 is connected by the connection dull and stereotyped 71 be obliquely installed with cooling cold bed 6, described stock stop 73 comprises the first stock stop 731 and the second stock stop 732, described first stock stop 731 is arranged at support frame 72 top, described first stock stop 731 is connected with pneumatic system, described second stock stop 732 is arranged in the middle part of finished product feeder 75, described second stock stop 732 is provided with dividing plate 74, described second stock stop 732 is also connected with pneumatic system, described dividing plate 74 moves with the second stock stop 732, finished product feeder 75 is divided into two-layer up and down, upper strata is the first finished product feeder 751, lower floor is the second finished product feeder 752.Sucker rod after cooling cold bed 6 accelerates to tumble in the finished product feeder 75 that enters and be arranged on support frame 72 by the connection that is obliquely installed dull and stereotyped 71, when finished product feeder 75 normally collects sucker rod, first stock stop 731 lands, second stock stop 732 rises, sucker rod normally enters the first finished product feeder 751, when in the first finished product feeder 751, bar exceedes setting quantity, first stock stop 731 rises, stopping sucker rod enters in the first finished product feeder 751, simultaneously, second stock stop 732 lands, bar is made to fall in the second finished product feeder 752, the sucker rod in transhipment second finished product feeder 752 is concentrated by field personnel, the whole course of work does not need artificial lift to move, field personnel is only needed to concentrate the sucker rod finished product transported in finished product feeder 75, automaticity is higher, manpower and materials expend less, when staff completes sucker rod transfer, first stock stop 731 and the second stock stop 732 recover, the first finished product feeder 751 is made to continue to collect sucker rod.
Preferably, be provided with in described second finished product feeder 752 and collect frame 76, be provided with roller 77 between described collection frame 76 and the second finished product feeder 752, described collection frame 76 side is provided with catch bar, and described catch bar is connected with pneumatic system.By being arranged on the collection frame 76 unified collection sucker rod in the second finished product feeder 752, comparatively can be easy to mobile collection frame 76 by the rotation of roller 77, control catch bar by pneumatic system and move, promote to collect frame 76 and move, make staff conveniently shift sucker rod, reduce manpower and expend.
As shown in Figure 14, a kind of pneumatic system for sucker rod Full-automatic forging production line, comprise low-pressure pneumatic system and high-pressure pneumatic system, described low-pressure pneumatic system and high-pressure pneumatic system are interconnected, described low-pressure pneumatic system and high-pressure pneumatic system are connected with some cylinders 89, described low-pressure pneumatic system and high-pressure pneumatic system are connected to control assembly, described control assembly control low-pressure pneumatic system and high-pressure pneumatic system are respectively production line provides Pneumatic pressure power, described high-pressure pneumatic system comprises air compressor 81 and air accumulator 83, described air accumulator 83 is connected by air duct 82 with between air compressor 81, described air duct 82 is provided with air pressure-adjusting valve 821, described air accumulator 83 is provided with safety valve 85, low-voltage protection device 86 and pressure switch 84.Described low-pressure pneumatic system comprises lower pressure tanks 88, be connected by air duct 82 between described lower pressure tanks 88 and the air accumulator 83 of high-pressure pneumatic system, by air accumulator 83 for lower pressure tanks 88 provides compressed air, low-pressure pneumatic system and high-pressure pneumatic system are cooperatively interacted work, described air duct 82 is provided with pressure-reducing valve 87, described lower pressure tanks 88 is provided with safety valve 85.Control described high-pressure pneumatic system and low-pressure pneumatic system for each clamp and manipulator by control assembly and power is provided, realize the Automatic Control of each clamp and manipulator, the pneumatic system of two different pressures provides different operating pressure for different parts, ensure the normal operation of each mechanical part, make whole Automation of Manufacturing Process degree higher, simultaneously, air pressure in air pressure-adjusting valve 821 real-time adjustment air accumulator 83 is set, to make in air accumulator 83 pressure all-the-time stable in the setting value of air pressure-adjusting valve 821, air accumulator 83 is made to provide constant pressure all the time for pneumatic system, when pressure in air accumulator 83 is lower than setting value, when can not meet need of work, low-voltage protection device 86 and alarm, ensure the operation that production line can be continual and steady.
As shown in Figure 15, a kind of lubricating system for sucker rod Full-automatic forging production line, comprise grease lubricating system and oil lubricating system, described grease lubricating system is connected with control assembly respectively with oil lubricating system, described grease lubricating system comprises interconnective drier oil oil storage tank 91, dry oil pump 911 and drier oil pipeline road 912, described drier oil pipeline road 912 distributes along production line, described dry oil pump 911 is connected with control assembly, described oil lubricating system comprises interconnective thin oil oil storage tank 92, thin oil pump 921 and thin oil pipeline road 922, described thin oil pipeline road 922 distributes along production line, described thin oil pump 921 is connected with control assembly.By lubricating system being set to grease lubricating system and the oil lubricating system of control separately, to the different lubrications needing oil site to adapt, each lubricant effect of oil site that needs not only can be made better, farthest can also save lubricants capacity, save production cost, simultaneously, grease lubricating system and oil lubricating system is controlled separately by control assembly, make all controlled block supervises of the lubrication circumstances of each oil site, ensure that each oil site can not produce grinding loss due to lack of lubrication, what ensure production line continues normal operation.
Preferably, described drier oil pipeline road and thin oil pipeline road are provided with supervising device at needs oil site, and described supervising device is traffic monitoring instrument 95, and described traffic monitoring instrument 95 is connected with control assembly.By arranging traffic monitoring instrument 95 at needs oil site, the oil transportation amount in pipeline road can be monitored in real time by control assembly, flow control is carried out according to the flow value collected by control assembly, realize fuel feeding automatic monitoring, artificial monitoring is not needed to add lubricating oil, make fuel delivery precisely controlled, save lubricating oil, avoid producing the automaticity that waste improves production line further.
Preferably, described drier oil pipeline road and thin oil pipeline road are also provided with magnetic valve 94 at needs oil site, and described magnetic valve 94 is connected with control assembly.Can turn off pipeline road at any time by magnetic valve 94, cut off fuel feeding, the opening and closing of the flow value automatic control electric magnet valve 94 gathered according to traffic monitoring instrument 95 by control assembly, makes lubricating system automaticity higher.
Preferably, described drier oil pipeline road and thin oil pipeline road are connected with air compressor 93, are provided with atomizer 96 at oil site.By air compressor 93 for drier oil pipeline road and thin oil pipeline road provide compressed air, oil site is needed by being sprayed onto after lubricating oil atomization again by atomizer 96, the lubricant effect making to need oil site to be subject to is better, there will not be lubricating oil to pile up situation, avoid because the lubricating oil waste caused piled up by lubricating oil.
As the preferred version of the application, described control assembly is PLC electric controling part, comprises operating desk, PLC cabinet, transmission cabinet and starts cabinet, described operating desk is provided with some action buttons.Controlled in time by control assembly and monitor production line each position duty, adjusting in time, controlling the full-automatic processing of integral production line, realize the Automatic Control of pumping rod forging production line.
Above embodiment only in order to the present invention is described and and unrestricted technical scheme described in the invention, although this description reference the above embodiments are to present invention has been detailed description, but the present invention is not limited to above-mentioned detailed description of the invention, therefore anyly the present invention is modified or equivalent to replace, and all do not depart from technical scheme and the improvement thereof of the spirit and scope of invention, it all should be encompassed in right of the present invention.

Claims (10)

1. sucker rod Full-automatic forging production line, it is characterized in that, comprise machine driving heating system, pneumatic system, lubricating system and control assembly, described machine driving heating system is used for shifting bar, heating and forging and stamping jumping-up, described control assembly is electrically connected with pneumatic system and lubricating system respectively, described pneumatic system and lubricating system are connected with described machine driving heating system respectively, described control assembly controls described pneumatic system for described machine driving heating system provides power, described control assembly controls described lubricating system for described machine driving heating system provides lubrication.
2. sucker rod Full-automatic forging production line as claimed in claim 1, is characterized in that: described machine driving heating system comprise connect successively stock shelf, Furnace-front mechanical hand, heating in medium frequency transmitting device, manipulator, forging press, cooling cold bed and finished product bin after stove.
3. sucker rod Full-automatic forging production line as claimed in claim 2, it is characterized in that: described stock shelf comprises piles up platform, end checkout gear and at least one feeding-distribution device, described platform of piling up is the frame structure that shaped steel and steel plate combination weld, described feeding-distribution device with pile up platform and be interconnected, described end checkout gear is arranged at feeding-distribution device side, and described feeding-distribution device is all connected with pneumatic system with end checkout gear.
4. sucker rod Full-automatic forging production line as claimed in claim 3, it is characterized in that: described heating in medium frequency transmitting device comprises intermediate-frequency heating furnace and transmitting device, described intermediate-frequency heating furnace is arranged at transmitting device side, the import of described intermediate-frequency heating furnace is provided with described Furnace-front mechanical hand, outlet is provided with manipulator after described stove, bar in Furnace-front mechanical hand is sent into intermediate-frequency heating furnace by root and is heated by described transmitting device, and manipulator after the bar after heating being sent into stove, by manipulator after stove, the bar transfer after heating is entered forging press.
5. sucker rod Full-automatic forging production line as claimed in claim 4, it is characterized in that: described forging press comprises horizontal forging and upsetting machine and forging machinery hand, described forging machinery hand is connected with pneumatic system, described horizontal forging and upsetting machine is connected with lubricating system, the movement of described pneumatic system controlled forge process manipulator, bar in manipulator after stove is sent into horizontal forging and upsetting machine by root forge and press, described lubricating system is lubricated accordingly to each rotary part of horizontal forging and upsetting machine.
6. sucker rod Full-automatic forging production line as claimed in claim 5, it is characterized in that: described cooling cold bed comprises at least two group chain conveyors, described at least two groups, chain conveyor is arranged in parallel on base, and described chain conveyor is communicated with finished product bin.
7. sucker rod Full-automatic forging production line as claimed in claim 6, it is characterized in that: described finished product bin comprises support frame, finished product feeder and stock stop, described finished product feeder and stock stop are all arranged on support frame, described support frame is the frame structure that shaped steel welds with steel plate combination, and described support frame is connected by the connection flat board be obliquely installed with cooling cold bed.
8. sucker rod Full-automatic forging production line as claimed in claim 7, it is characterized in that: described pneumatic system comprises low-pressure pneumatic system and high-pressure pneumatic system, described low-pressure pneumatic system provides Pneumatic pressure power for charging clamp and discharging clamp, described high-pressure pneumatic system is manipulator and the portable Pneumatic pressure power of forging machinery after Furnace-front mechanical hand, stove, and described pneumatic system is connected with some cylinders.
9. sucker rod Full-automatic forging production line as claimed in claim 8, it is characterized in that: described lubricating system comprises grease lubricating system and oil lubricating system, described grease lubricating system is connected with control assembly respectively with oil lubricating system.
10. sucker rod Full-automatic forging production line as claimed in claim 9, is characterized in that: described control assembly is PLC electric controling part, comprises operating desk, PLC cabinet, transmission cabinet and starts cabinet, described operating desk is provided with some action buttons.
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CN106238644A (en) * 2016-08-24 2016-12-21 宁波思进机械股份有限公司 The hot automatic heating arrangements of upsetting stock
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CN111390087A (en) * 2020-04-13 2020-07-10 山东弘名智能科技有限公司 Intelligent sucker rod manufacturing production line
CN113732727A (en) * 2021-09-13 2021-12-03 江苏双马钻探工具有限公司 Automatic production line for thickening drill rod
CN114798873A (en) * 2022-04-26 2022-07-29 广州蓝方自动化设备有限公司 High-speed punch forming process for pipe joint and integrated equipment thereof

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CN106079220A (en) * 2016-06-24 2016-11-09 芜湖美威包装品有限公司 Pack foam-formed device
CN106238645A (en) * 2016-08-24 2016-12-21 宁波思进机械股份有限公司 The automatic hot headers of major diameter stock
CN106238644A (en) * 2016-08-24 2016-12-21 宁波思进机械股份有限公司 The hot automatic heating arrangements of upsetting stock
CN106238645B (en) * 2016-08-24 2018-06-15 思进智能成形装备股份有限公司 The automatic hot headers of major diameter stock
CN106238644B (en) * 2016-08-24 2018-06-29 思进智能成形装备股份有限公司 The hot automatic heating arrangements of upsetting stock
US11571734B2 (en) * 2018-01-12 2023-02-07 Ningbo Texoon Brassworks Co., Ltd. Forging and pressing production system and management method therefor
WO2019137512A1 (en) * 2018-01-12 2019-07-18 宁波会德丰铜业有限公司 Forging and pressing production system and management method therefor
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US20200391277A1 (en) * 2018-01-12 2020-12-17 Ningbo Texoon Brassworks Co.,Ltd Forging and Pressing Production System and Management Method Therefor
CN113351813A (en) * 2018-01-12 2021-09-07 宁波会德丰铜业有限公司 Forging and pressing production system and management method thereof
CN110479948A (en) * 2019-09-17 2019-11-22 芜湖纽浩智能装备有限责任公司 Forge automatic production line
CN110479948B (en) * 2019-09-17 2024-02-20 芜湖纽浩智能装备有限责任公司 Automatic forging production line
CN111390087A (en) * 2020-04-13 2020-07-10 山东弘名智能科技有限公司 Intelligent sucker rod manufacturing production line
CN111390087B (en) * 2020-04-13 2021-10-08 山东弘名智能科技有限公司 Intelligent sucker rod manufacturing production line
CN113732727A (en) * 2021-09-13 2021-12-03 江苏双马钻探工具有限公司 Automatic production line for thickening drill rod
CN114798873A (en) * 2022-04-26 2022-07-29 广州蓝方自动化设备有限公司 High-speed punch forming process for pipe joint and integrated equipment thereof
CN114798873B (en) * 2022-04-26 2023-03-07 广州蓝方自动化设备有限公司 High-speed punch forming process for pipe joint and integrated equipment thereof

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