CN105381961A - Comprehensive detection device for brake blocks - Google Patents
Comprehensive detection device for brake blocks Download PDFInfo
- Publication number
- CN105381961A CN105381961A CN201510982703.3A CN201510982703A CN105381961A CN 105381961 A CN105381961 A CN 105381961A CN 201510982703 A CN201510982703 A CN 201510982703A CN 105381961 A CN105381961 A CN 105381961A
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- Prior art keywords
- brake block
- camera
- mainframe
- conveyor frame
- comprehensive detection
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/04—Sorting according to size
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
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- Image Processing (AREA)
Abstract
The invention discloses a comprehensive detection system device for brake blocks. The comprehensive detection system device comprises a main machine frame, a first conveying machine frame and a second conveying machine frame, wherein the first conveying machine frame and the second conveying machine frame are arranged on the two sides of the main machine frame. A grabbing mechanical arm and an image collecting device are installed on the main machine frame. One of two conveying mechanisms is used for conveying the brake blocks to the portion close to the image collecting device, and the other one of the two conveying mechanisms is used for conveying the qualified brake blocks away, and the conveying mechanisms are matched with the grabbing mechanical arm to jointly work. The brake blocks can be accurately grabbed through the grabbing mechanical arm to an assigned position, then images are collected by the image collecting device and transmitted to a PC for image processing, detection results are obtained to judge whether the brake blocks are qualified or not, the qualified brake blocks are conveyed away through the corresponding conveying mechanism, and the disqualified brake blocks are directly thrown into a rejection product box. According to the comprehensive detection system device, the brake blocks are detected through a machine vision image collecting system to replace traditional manual detection, and the comprehensive detection precision of the quality of brake block products is improved; in addition, the whole detection process can be automatically operated, and detection efficiency is improved.
Description
Technical field
The present invention relates to a kind of checkout gear, particularly relate to a kind of brake block comprehensive detection device.
Background technology
" brake block " is being commonly called as of brake facing, is the friction material of contact brake drum (dish).Brake block is generally made up of steel plate, bonding thermal insulation layer and brake pad.When braking automobile, brake facing will be under pressure, and contacts and produces frictional force, thus make vehicle reach the object of deceleration with brake drum (dish).
Brake block is the important safety member of motor vehicle braking system, and its quality directly has influence on the braking ability of vehicle, threatens the security of the lives and property of driver and crew.Along with the fast development of auto industry, the quality of brake pad that 800 Duo Jia brake block factories produce detects and can not despise.
The detection of brake block mainly contains defect and size, but the brake system of car enterprise of China overwhelming majority still rests on manual human eye detection is at present main, and measurer is detected as the auxiliary primary stage, inefficiency, workload is large, and testing result is also by the impact of environment, human error.
Brake block comprehensive detection system device not only improves enterprise and detects automatization level, reduces artificial metrical error; And a large amount of human and material resources can be saved, improve detection efficiency.
Application number be 200910100386.2 patent discloses a kind of automatic detection device for quality of brake pad, comprise brake block connecting gear, multipoint mode automatically knock module, sound collection processing module and brake block screening module.Brake block delivery module adopts arrowband conveyer belt will to adopt sound and screening part after brake block transport tape.The brake block being transported to beating position upwards holds up to knock hammer below and just can be knocked hammer and knocks by brake block supporting device, multipoint mode is automatically knocked hammer and is automatically carried out knocking of multiple location point successively and collect voice signal by the sound pick-up of sound acquisition module entering into computer process thus judging brake block quality, finally rejects the defective brake block of quality by screening module according to result.Although whole verification process can filter out the defective brake block of quality fast and automatically, accurately, but the quality that this device can only detect brake block can not detect other quality index of brake block, and brake block is detected, whether the size of brake block is qualified, and defectiveness is only affects brake block security performance most.
Summary of the invention
Detect for existing the deficiency existed, the object of the present invention is to provide the brake block comprehensive detection device of high, the simple to operation practicality of a kind of automaticity.
For achieving the above object, the invention provides following technical scheme: a kind of brake block comprehensive detection device, it is characterized in that, comprise mainframe and the first conveyor frame and the second conveyor frame that are arranged on mainframe both sides, the first described conveyor frame and the second conveyor frame position are on same straight line, be mounted with and capture mechanical hand and image collecting device above described mainframe;
Described crawl machine hand comprises the joint arm be made up of two arm links and the electric pushrod promoting joint arm motion, the two ends of described joint arm are provided with clamping device and Rotary cloumn respectively, described Rotary cloumn is fixed on mainframe by a base attic base, described base attic base is provided with a circular groove coordinate with Rotary cloumn, and drives Rotary cloumn to rotate by the motor be provided with in base attic base;
Described image collecting device is made up of bracing frame and the motion bar be fixed on bracing frame, described bracing frame is fixed on mainframe away from one end of motion bar, described motion bar is disposed with light source fixture from bottom to up, camera fastening clips, described light source fixture is provided with the camera fastening clips of light source generator and fixing camera, by coarse adjustment knob, camera fastening clips is fixed on motion bar above light source fixture simultaneously, be provided with in described camera fastening clips by fine tuning knob, the fine tuning structure of the camera of rectangular gear and circular gear composition, also comprise camera clamping plate and camera clamping knob, described camera fixture and the mainframe immediately below it are placed with a brake block placement platform stop, car sheet placement platform is provided with the second drive unit driving camera,
The first described conveyor frame and the second conveyor frame are provided with the connecting gear be made up of carrying roller, the conveyer belt being arranged on carrying roller and the first drive unit of driving conveyer belt to operate, described is used for conveyer belt in placement brake block.
Preferably, below described mainframe, be provided with shockproof steamboat, prevent mainframe be subject to the impact of side first conveyor frame and the second conveyor frame and shake.
Preferably, below the first described conveyor frame and the second conveyor frame, be provided with trundle, for the movement of transfer structure so that more quickly with other devices with the use of.
Preferably, described mainframe is other is provided with a collecting receptacle, for the stacking of defective brake block.
Preferably, the motor be provided with in described base attic base captures mechanical hand 360 degree rotation to drive Rotary cloumn to drive.
Preferably, described clamping device is provided with micro-machine and pinion, utilizes micro-machine to drive the engagement of pinion open to control the clamping of hand and unclamp.
Preferably, described clamping device surface is provided with diaphragm, damages brake block for preventing.
Compared with prior art, the present invention has the following advantages:
Utilize connecting gear to transport brake block, and mechanical hand is carried, whole testing process can automatic operation, save manpower, improve detection efficiency, whole testing process utilizes image capturing system to gather after image to carry out image procossing, reduces the error brought because of human factor, improve accuracy of detection.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the present invention is further described.
Fig. 1 is three-dimensional structure diagram of the present invention;
Fig. 2 is the three-dimensional structure diagram of manipulator in the present invention;
Fig. 3 is the upward view of manipulator in the present invention;
Fig. 4 is the three-dimensional structure diagram of image capturing system in the present invention;
Fig. 5 is the three-dimensional structure diagram of camera fastener in the present invention;
In figure: 1, first conveyor frame, 2, second conveyor frame, 21, conveyer belt, 22, first drive unit, 23, carrying roller, 3, mainframe, 4, capture mechanical hand, 41, base attic base, 42, electric pushrod, 43, clamping device, 431, micro-machine, 432, pinion, 433, diaphragm, 44, Rotary cloumn, 45, joint arm, 5, image collecting device, 51, camera, 52, light source generator, 53, brake block placement platform, 54, second drive unit, 55, camera fastening clips, 551, camera clamping plate, 552, shooting clamping knob, 553, coarse adjustment knob, 554, fine tuning knob, 555, rectangular gear, 556, circular gear, 56, light source fixture, 57, bracing frame, 58, motion bar, 6, , collecting receptacle, 7, brake block, 8, shockproof steamboat, 9, trundle
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, be clearly and completely described the technical scheme in the embodiment of the present invention, obviously, described embodiment is only the present invention's part embodiment, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtained under creative work prerequisite, belong to the scope of protection of the invention.
Refer to Fig. 1-5, the invention provides a kind of technical scheme: a kind of brake block comprehensive detection device, comprise mainframe 3 and the first conveyor frame 1 and the second conveyor frame 2 being arranged on mainframe 3 both sides, first conveyor frame 1 and the second conveyor frame 2 position are on same straight line, be mounted with above mainframe 3 and capture mechanical hand 4 and image collecting device 5, capture mechanical hand 4 and comprise the electric pushrod 42 that the joint arm 45 that be made up of two arm links and promotion joint arm 45 move, the two ends of joint arm 45 are provided with clamping device 43 and Rotary cloumn 44 respectively, Rotary cloumn 44 is fixed on mainframe 3 by a base attic base 41, base attic base 41 is provided with a circular groove to coordinate with Rotary cloumn 44, and drive Rotary cloumn 44 to rotate by the motor be provided with in base attic base 41, image collecting device 5 is made up of bracing frame 57 and the motion bar 58 be fixed on bracing frame, bracing frame 57 is fixed on mainframe 3 away from one end of motion bar 58, motion bar 58 is disposed with light source fixture 56 from bottom to up, camera fastening clips 5, light source fixture 56 is provided with the camera fastening clips 55 of light source generator 52 and fixing camera 51, by coarse adjustment knob 553, camera fastening clips 55 is fixed on motion bar 58 above light source fixture 56 simultaneously, be provided with in camera fastening clips 55 by fine tuning knob 554, the fine tuning structure of the camera 51 that rectangular gear 555 and circular gear 556 form, also comprise camera clamping plate 551 and camera clamping knob 552, camera fixture 55 and the mainframe immediately below it 3 are placed with a brake block placement platform 53, brake block placement platform 53 is provided with the second drive unit 54 driving camera 51, first conveyor frame 1 and the second conveyor frame 2 are provided with by carrying roller 23, the connecting gear that the conveyer belt 21 being arranged on carrying roller 23 and the first drive unit 22 driving conveyer belt 21 to operate form, described conveyer belt 21 is for placing brake block 7, shockproof steamboat 8 is provided with below mainframe 3, mainframe 3 is prevented to be subject to the impact of side first conveyor frame 1 and the second conveyor frame 2 and to shake, trundle 9 is provided with below first conveyor frame 1 and the second conveyor frame 2, for the movement of transfer structure, so that more quickly with other devices with the use of, mainframe 3 is other is provided with a collecting receptacle 6, for the stacking of defective brake block, the motor be provided with in base attic base 41 can drive to drive Rotary cloumn 44 the 360 degree of rotations capturing mechanical hand 4, clamping device 43 is provided with micro-machine 431 and pinion 432, micro-machine 431 is utilized to drive the engagement of pinion 432 open to control the clamping of hand and unclamp, clamping device 43 surface is provided with diaphragm 433, brake block 7 is damaged for preventing.
Operation principle: first, be open at the first conveyor frame 1, the first drive unit 22 in second conveyor frame 2, first conveyor frame 1 drives conveyer belt 21 Forward drive by the first drive unit 22, brake block 7 is transported to conveyer belt 21 and connects subterminal relevant position, brake block 7 is captured at the crawl mechanical hand 4 by setting corresponding program before, brake block 7 is captured the brake block placement platform 53 to camera 51, manipulator just turns on the right side of brake block placement platform 55, object experienced by feeler on brake block placement platform 55 just has a signal to export trigger circuit triggers camera 51 to take pictures, take until camera 51 and by the gigabit network cable of camera 51, image has been sent to PC after photograph and carries out image procossing, in image procossing respective algorithms, judge that whether brake block is qualified, judge that the whether qualified PC later of brake block will provide signal and control to capture mechanical hand 4, if brake block 7 does not have flaw size to meet standard, the connecting gear that then brake block 7 captures above the second conveyor frame 2 by manipulator is transported out of, otherwise brake block 7 captures to collecting receptacle 6 by manipulator, so just, underproof brake block can be filtered out, this example employing machine vision image capturing system detects brake block and replaces traditional manual detection, improve the precision of brake block product quality comprehensive detection, and whole testing process operable automatically, improve detection efficiency.
Although illustrate and describe embodiments of the invention, for the ordinary skill in the art, be appreciated that and can carry out multiple change, amendment, replacement and modification to these embodiments without departing from the principles and spirit of the present invention, scope of the present invention is by claims and equivalents thereof.
Claims (7)
1. a brake block comprehensive detection device, it is characterized in that, comprise mainframe (3) and be arranged on first conveyor frame (1) of mainframe (3) both sides and the second conveyor frame (2), described the first conveyor frame (1) and the second conveyor frame (2) position are on same straight line, described mainframe (3) top is mounted with and captures mechanical hand (4) and image collecting device (5)
Described crawl mechanical hand (4) comprises the joint arm (45) that is made up of two arm links and promotes the electric pushrod (42) that joint arm (45) moves, the two ends of described joint arm (45) are provided with clamping device (43) and Rotary cloumn (44) respectively, described Rotary cloumn (44) is fixed on mainframe (3) by a base attic base (41), described base attic base (41) is provided with a circular groove coordinate with Rotary cloumn (44), and drive Rotary cloumn (44) to rotate by the motor be provided with in base attic base (41),
Described image collecting device (5) is made up of bracing frame (57) and the motion bar (58) be fixed on bracing frame, described bracing frame (57) is fixed on mainframe (3) away from one end of motion bar (58), described motion bar (58) is disposed with light source fixture (56) from bottom to up, camera fastening clips (55), described light source fixture (56) is provided with the camera fastening clips (55) of light source generator (52) and fixing camera (51), by coarse adjustment knob (553), camera fastening clips (55) is fixed on motion bar (58) in light source fixture (56) top simultaneously, be provided with in described camera fastening clips (55) by fine tuning knob (554), the fine tuning structure of the camera (51) that rectangular gear (555) and circular gear (556) form, also comprise camera clamping plate (551) and camera clamping knob (552), described camera fixture (55) and the mainframe immediately below it (3) are placed with a brake block placement platform (53), brake block placement platform (53) is provided with the second drive unit (54) driving camera (51),
Described the first conveyor frame (1) and the second conveyor frame (2) are provided with the connecting gear be made up of carrying roller (23), the conveyer belt (21) being arranged on carrying roller (23) and the first drive unit (22) of driving conveyer belt (21) to operate, described conveyer belt (21) is for placing brake block (7).
2. a kind of brake block comprehensive detection device according to claim 1, it is characterized in that, described mainframe (3) below is provided with shockproof steamboat (8), prevents mainframe (3) from shaking by side first conveyor frame (1) and the impact of the second conveyor frame (2).
3. a kind of brake block comprehensive detection device according to claim 1, it is characterized in that, described the first conveyor frame (1) is provided with trundle (9) with the second conveyor frame (2) below, for the movement of transfer structure, so as more quickly with other devices with the use of.
4. a kind of brake block comprehensive detection device according to claim 1, is characterized in that, described mainframe (3) is other is provided with a collecting receptacle (6), for the stacking of defective brake block.
5. a kind of brake block comprehensive detection device according to claim 1, it is characterized in that, the motor be provided with in described base attic base (41) captures mechanical hand (4) 360 degree rotation to drive Rotary cloumn (44) to drive.
6. a kind of brake block comprehensive detection device according to claim 1, it is characterized in that, described clamping device (43) is provided with micro-machine (431) and pinion (432), utilizes micro-machine (431) to drive the engagement of pinion (432) open to control the clamping of hand and unclamp.
7. a kind of brake block comprehensive detection device according to claim 1, is characterized in that, described clamping device (43) surface is provided with diaphragm (433), damages brake block (7) for preventing.
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CN201510982703.3A CN105381961A (en) | 2015-12-23 | 2015-12-23 | Comprehensive detection device for brake blocks |
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CN201510982703.3A CN105381961A (en) | 2015-12-23 | 2015-12-23 | Comprehensive detection device for brake blocks |
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CN105944973A (en) * | 2016-04-25 | 2016-09-21 | 江苏齐光玻璃科技有限公司 | Glass processing production line |
CN106733728A (en) * | 2017-01-16 | 2017-05-31 | 中国计量大学 | Brake block product quality automatic detection device |
CN107084666A (en) * | 2017-05-10 | 2017-08-22 | 中国计量大学 | Brake block dimension synthesis detection method based on machine vision |
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CN109365320A (en) * | 2018-11-06 | 2019-02-22 | 昆山睿力得软件技术有限公司 | A kind of detection device for automotive brake pads |
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