A kind of silkworm chrysalis oil capsule and preparation method thereof
Technical field
The present invention relates to capsule manufacture field, more particularly to a kind of silkworm chrysalis oil capsule and preparation method thereof.
Background technology
Silkworm chrysalis oil contain there are many amino acid, trace element and up to 75% or more a variety of unsaturated lipids of n-3 and n-6 series
Fat acid, has higher active anticancer, according to《Compendium of Materia Medica》With《Dictionary of medicinal plant》It records, and silkworm chrysalis " infantile emaciation is controlled, it is long
Flesh is brought down a fever, and roundworm is removed;Juice drink is decocted, is only quenched one's thirst ";It is for oral administration that its oily purification product can be made into pill;Silkworm chrysalis can control children infantile malnutrition due to digestive disturbances or intestinalparasites heat, become thin,
It quenches one's thirst;And silkworm chrysalis oil can reduce blood plasma, and cholesterol improves the effect of liver function, increases internal eicosapentaenoic acid
(EPA), the generation of docosahexaenoic acid (DHA), and with adjustment blood fat, antioxidation;Play good lipid-loweringing
And nutrition health-care functions.China is the big producer of silkworm, domestic to have 200,000 tons or more silkworm chrysalises for utilizing every year, but due to
Lack deep process technology, most of to be all used as feed or fertilizer, resource utilization is low, causes greatly to waste.
Capsule technique is a kind of widely used encapsulation technology, is that capsule is included solid-liquid with edible high molecular material
Core material wraps up, to form capsule.Capsule shell can protect core material to make it easy to transport, storage, and prevent its oxidation deterioration, especially
It can be prevented from the loss of nutriment, in addition to applied to drug, also be widely used in many wholesome health foods
On.
Invention content
In view of this, the present invention provides a kind of silkworm chrysalis oil capsules and preparation method thereof.It maintains effective battalion of silkworm chrysalis
It forms point, good mouthfeel, and is conducive to preserve transport simultaneously, preparation method is efficient.
The complete technical solution of the present invention includes:
A kind of silkworm chrysalis oil capsule, including encapsulating material and core material, the encapsulating material are edible gelatin,
It is characterized in that, the weight of core component is:10-20 parts of dried silkworm chrysalis meal, 30-35 parts of silkworm chrysalis oil, 5-10 parts of the fleece-flower root, west
4-7 parts of American ginseng, 2-5 parts of salt, 3-7 parts of zanthoxylum powder, 5-15 parts of starch, 2-5 parts of white wine, 4-5 parts of garlic.
A kind of preparation method of above-mentioned silkworm chrysalis oil capsule, which is characterized in that the silkworm chrysalis oil and dried silkworm chrysalis meal are using as follows
Mode obtains:
Baking operation:Silkworm chrysalis is put into microwave oven, the microwave oven is of five storeys altogether, and silkworm chrysalis layering is put
It sets, to prevent silkworm chrysalis accumulation from hindering moisture discharge, drying layer is equipped at the top of microwave oven, is placed in the drying layer dry
Drying prescription, it is 3% or less that its water content is heated at 100~120 DEG C;
Crush squeezing process:It is crushed being put by dry silkworm chrysalis in squeezer, the crushing squeezer includes cylinder
Body 1 is provided with stainless steel cloth 5 in stack shell, and there are gaps, stack shell both ends to be tightly connected end between stainless steel cloth 5 and stack shell
Lid 2, a stainless rotating steel shaft 3 pass through stack shell, and with 1 axis coaxle of stack shell, stainless steel roller end connect motor, stainless rotating steel shaft
Part inside stack shell, which is equipped with several, vertically the stainless steel 4 of stainless rotating steel shaft normal direction, is equipped with and crushes in stack shell
Squeezing stainless steel ball 6;
Start motor, stainless rotating steel shaft 3 starts to rotate, and drives the stainless steel ball 6 in stack shell 1 and cylinder and passes through drying
Silkworm chrysalis rotate, crush squeezing, so that silkworm chrysalis oil is squeezed out, the silkworm chrysalis oil squeezed out under the action of the centrifugal force pass through stainless steel cloth 2 into
Enter the gap between stainless steel cloth 2 and stack shell 1, after squeezing crushes, filter residue is collected after collecting the silkworm chrysalis oil filtering squeezed out;
It will be sieved remaining solid phase dried silkworm chrysalis meal after above-mentioned crushing squeezing process, and obtain granularity and be less than 50 mesh and grain
Degree is more than the dried silkworm chrysalis meal of 50 mesh, and the dried silkworm chrysalis meal that above-mentioned granularity is more than to 50 mesh is placed in extractor, using supercritical fluid CO2Extraction
After taking separation, the silkworm chrysalis oil collected;
The granularity obtained after squeezing will be crushed and be less than the dried silkworm chrysalis meal of 50 mesh as the raw material of silkworm chrysalis capsule;
The silkworm chrysalis oil collected after squeezing process will be crushed and the silkworm chrysalis oil obtained after extraction and separation mixes, made after refining deodorization
For the raw material of silkworm chrysalis capsule;
Obtained silkworm chrysalis oil and dried silkworm chrysalis meal are mixed evenly with remaining raw material by mass fraction, high temperature sterilization post package
At capsule.
The present invention compared with the existing technology the advantages of be:
1. using the dried silkworm chrysalis meal and silkworm chrysalis oil for being rich in nutrition as main material, good lipid-loweringing can be played and nutrition is protected
Strong effect, salt, white wine, zanthoxylum powder and garlic play good flavor effect, improve the peculiar smell in silkworm chrysalis oil so that mouthfeel
Well, starch is as good plasticizer, and the fleece-flower root and American Ginseng play good fill blood and anti-senescence function.
2. in the preparation process of silkworm chrysalis oil, mechanical pressing method and supercritical CO are combined2Extraction, silkworm chrysalis utilization rate
It is high.Using steel ball comminuting method, so that silkworm chrysalis oil is squeezed out while crushing, improve production efficiency, the dried silkworm chrysalis meal after crushing
Raw material is prepared directly as silkworm chrysalis capsule, process has been saved, has improved production efficiency.
Description of the drawings
Fig. 1 is the present invention structural schematic diagram used for crushing squeezer.
In figure:1 is stack shell, and 2 be end cap, and 3 be stainless rotating steel shaft, and 4 be stainless steel, and 5 be stainless steel cloth, and 6 be stainless
Steel ball.
Specific implementation mode
The present invention will be further described With reference to embodiment.
Embodiment 1:
200 kilograms of high-quality silkworm chrysalis is selected, is put into microwave oven, microwave oven is divided into 5 layers, and silkworm chrysalis layering is put
It sets, to prevent silkworm chrysalis accumulation from moisture discharge, stove top being hindered to be equipped with drying layer, food drying is placed in the drying layer
To accelerate to dry, it is 3% or less that its water content is heated at 100 DEG C for agent;
Above-mentioned be put by dry silkworm chrysalis is crushed in squeezer, the crushing squeezer includes stack shell 1, in stack shell
It is provided with stainless steel cloth 5, there are gaps, stack shell both ends to be tightly connected end cap 2 between stainless steel cloth 5 and stack shell, and one is stainless
Rotating steel shaft 3 pass through stack shell, and with 1 axis coaxle of stack shell, stainless steel roller end connect motor, stainless rotating steel shaft is inside stack shell
Part several be installed vertically have a stainless steel 4 of stainless rotating steel shaft normal direction, equipped with crushing squeezing with not in stack shell
Become rusty steel ball 6;
Subsequent start-up motor, stainless rotating steel shaft 3 start to rotate, drive stainless steel ball 6 in stack shell 1 and cylinder with through overdrying
Dry silkworm chrysalis rotation, by the frictional impact of steel ball 6, stainless steel ball 6 constantly crushes squeezing with silkworm chrysalis, and silkworm chrysalis oil is made to be squeezed out,
The silkworm chrysalis oil squeezed out enters the gap stainless steel cloth 2 and stack shell 1, pressure across stainless steel cloth 2 under the action of the centrifugal force
It squeezes after crushing, collects the silkworm chrysalis oil squeezed out, filter residue is collected after filtering, silkworm chrysalis at this time, which also crushes, to be terminated;
It will be sieved remaining solid phase dried silkworm chrysalis meal after above-mentioned crushing squeezing process, and obtain granularity and be less than 50 mesh and grain
Degree is more than the dried silkworm chrysalis meal of 50 mesh, and the dried silkworm chrysalis meal that above-mentioned granularity is more than to 50 mesh is placed in extractor, and participation in the election extraction temperature is 40 DEG C,
Extraction time is 3h, CO2Flow is 25kg/h, and extracting pressure 40MPa is detached after extraction;By extract be put into separating still into
Row separation, separating still pressure 8MPa, 50 DEG C of separation temperature, disengaging time are 90 minutes;It collects and obtains silkworm chrysalis oil;It is remaining after separation
Slag recovering as industry or other food prepare raw material.
The dried silkworm chrysalis meal that the filter residue crushed after squeezing and obtained granularity are less than to 50 mesh is dried or is not dried directly as silkworm
The raw material of pupa capsule;
The silkworm chrysalis oil collected after squeezing process will be crushed and the silkworm chrysalis oil obtained after extraction and separation mixes, made after refining deodorization
For the raw material of silkworm chrysalis capsule;
By 30-35 parts obtained of silkworm chrysalis oil and 5-10 parts of 10-20 parts of dried silkworm chrysalis meal and the fleece-flower root, 4-7 parts of American Ginseng, salt 2-
5 parts, 3-7 parts of zanthoxylum powder, 5-15 parts of starch, 2-5 parts of white wine, 4-5 parts of garlic is mixed evenly, high temperature sterilization post package plastic
The specification of capsule, capsule is 0.5g/.