CN105369598A - 一种耐磨性能优越的刷丝及其制备方法 - Google Patents

一种耐磨性能优越的刷丝及其制备方法 Download PDF

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CN105369598A
CN105369598A CN201510924502.8A CN201510924502A CN105369598A CN 105369598 A CN105369598 A CN 105369598A CN 201510924502 A CN201510924502 A CN 201510924502A CN 105369598 A CN105369598 A CN 105369598A
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仰云龙
余勤俭
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Anhui Tianrui Plastic Co Ltd
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Abstract

本发明公开了一种耐磨性能优越的刷丝及其制备方法，通过在刷丝的外侧贴合耐磨颗粒层，由下列重量份数的原料组成:碳化钨粉末25-30份、4-氨基七氟甲苯10-15份、3,5-二氯异硫氰酸苯酯3-5份、1,2-双甲苯氧基乙烷5-10份、1,3-二氯-2-丁烯8-10份、聚异戊二烯6-8份、热固性树脂3-5份、碳纤维5-8份、乙基纤维素1-2份、醋酸钙3-5份、玻璃纤维1-2份、三甲基硅醇40-50份、脂肪酸聚乙二醇酯15-20份和促进剂6-8份。与现有技术相比，本发明不同于直接将耐磨材料加入刷丝的传统生产工艺，而是通过在刷丝的外侧贴合耐磨颗粒层，使得刷丝可以保持原有的机械性能，本发明提高了耐磨颗粒层的附着度，从而延长了耐磨颗粒层的使用寿命，提升了刷丝的耐磨性。

Description

一种耐磨性能优越的刷丝及其制备方法
技术领域
本发明涉及刷丝领域，具体是一种耐磨性能优越的刷丝及其制备方法。
背景技术
刷丝广泛应用在产品包装、交通运输、工农业生产等多个领域。刷丝在使用过程中的耐磨性是其本身性能的重要指标。传统的刷丝是在原料中直接加入相关添加剂，从而提高刷丝的耐磨性。这种工艺一方面由于添加剂的加入，会影响刷丝本身的机械性能，另一方面，添加剂直接加入刷丝原料中，会改变刷丝的加工工艺，而且添加剂的价格较高。因此提供一种具有耐磨且价格便宜的刷丝是本领域技术人员亟需解决的问题。
发明内容
本发明旨在提供一种耐磨性能优越的刷丝及其制备方法。
为实现所述目的，本发明提供如下技术方案：
一种耐磨性能优越的刷丝及其制备方法，通过在刷丝的外侧贴合耐磨颗粒层，由下列重量份数的原料组成:碳化钨粉末25-30份、4-氨基七氟甲苯10-15份、3,5-二氯异硫氰酸苯酯3-5份、1,2-双甲苯氧基乙烷5-10份、1,3-二氯-2-丁烯8-10份、聚异戊二烯6-8份、热固性树脂3-5份、碳纤维5-8份、乙基纤维素1-2份、醋酸钙3-5份、玻璃纤维1-2份、三甲基硅醇40-50份、脂肪酸聚乙二醇酯15-20份和促进剂6-8份。
一种耐磨性能优越的刷丝及其制备方法，包括以下步骤：
(1)将上述耐磨颗粒层原料依次加入密炼机中，然后启动密炼机进行第一次混炼，时间1-2min，温度控制在150-160℃；
(2)在步骤(1)密炼机处理后的原料中加入促进剂进行第二次混炼，时间2-3min，温度控制在180-200℃，冷却后放入振筛中进行循环振动烘干，温度为60-80℃，至形成耐磨固态颗粒；
(3)将步骤(2)中制成的耐磨颗粒放入喷涂机中，充分混合后向刷丝的外边缘进行均匀喷涂；
(4)在室温下进行固化3-5小时。
所述的促进剂为二硫代氨基甲酸盐。
与现有技术相比，本发明的有益效果是：本发明不同于直接将耐磨材料加入刷丝的传统生产工艺，而是通过在刷丝的外侧贴合耐磨颗粒层，使得刷丝可以保持原有的机械性能，本发明提高了耐磨颗粒层的附着度，从而延长了耐磨颗粒层的使用寿命，提升了刷丝的耐磨性。
具体实施方式
下面将结合本发明实施例，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
实施例1一种耐磨性能优越的刷丝及其制备方法，通过在刷丝的外侧贴合耐磨颗粒层，由下列重量份数的原料组成:碳化钨粉末25份、4-氨基七氟甲苯10份、3,5-二氯异硫氰酸苯酯3份、1,2-双甲苯氧基乙烷5份、1,3-二氯-2-丁烯8份、聚异戊二烯6份、热固性树脂3份、碳纤维5份、乙基纤维素1份、醋酸钙3份、玻璃纤维1份、三甲基硅醇40份、脂肪酸聚乙二醇酯15份和促进剂6份。
一种耐磨性能优越的刷丝及其制备方法，包括以下步骤：
(1)将上述耐磨颗粒层原料依次加入密炼机中，然后启动密炼机进行第一次混炼，时间1-2min，温度控制在150-160℃；
(2)在步骤(1)密炼机处理后的原料中加入促进剂进行第二次混炼，时间2-3min，温度控制在180-200℃，冷却后放入振筛中进行循环振动烘干，温度为60-80℃，至形成耐磨固态颗粒；
(3)将步骤(2)中制成的耐磨颗粒放入喷涂机中，充分混合后向刷丝的外边缘进行均匀喷涂；
(4)在室温下进行固化3-5小时。
所述的促进剂为二硫代氨基甲酸盐。
实施例2一种耐磨性能优越的刷丝及其制备方法，通过在刷丝的外侧贴合耐磨颗粒层，由下列重量份数的原料组成:碳化钨粉末30份、4-氨基七氟甲苯15份、3,5-二氯异硫氰酸苯酯5份、1,2-双甲苯氧基乙烷10份、1,3-二氯-2-丁烯10份、聚异戊二烯8份、热固性树脂5份、碳纤维8份、乙基纤维素2份、醋酸钙5份、玻璃纤维2份、三甲基硅醇50份、脂肪酸聚乙二醇酯20份和促进剂8份。
一种耐磨性能优越的刷丝及其制备方法，包括以下步骤：
(1)将上述耐磨颗粒层原料依次加入密炼机中，然后启动密炼机进行第一次混炼，时间1-2min，温度控制在150-160℃；
(2)在步骤(1)密炼机处理后的原料中加入促进剂进行第二次混炼，时间2-3min，温度控制在180-200℃，冷却后放入振筛中进行循环振动烘干，温度为60-80℃，至形成耐磨固态颗粒；
(3)将步骤(2)中制成的耐磨颗粒放入喷涂机中，充分混合后向刷丝的外边缘进行均匀喷涂；
(4)在室温下进行固化3-5小时。
所述的促进剂为二硫代氨基甲酸盐。
实施例3一种耐磨性能优越的刷丝及其制备方法，通过在刷丝的外侧贴合耐磨颗粒层，由下列重量份数的原料组成:碳化钨粉末25份、4-氨基七氟甲苯12份、3,5-二氯异硫氰酸苯酯4份、1,2-双甲苯氧基乙烷6份、1,3-二氯-2-丁烯10份、聚异戊二烯8份、热固性树脂4份、碳纤维6份、乙基纤维素1份、醋酸钙3份、玻璃纤维2份、三甲基硅醇44份、脂肪酸聚乙二醇酯18份和促进剂7份。
一种耐磨性能优越的刷丝及其制备方法，包括以下步骤：
(1)将上述耐磨颗粒层原料依次加入密炼机中，然后启动密炼机进行第一次混炼，时间1-2min，温度控制在150-160℃；
(2)在步骤(1)密炼机处理后的原料中加入促进剂进行第二次混炼，时间2-3min，温度控制在180-200℃，冷却后放入振筛中进行循环振动烘干，温度为60-80℃，至形成耐磨固态颗粒；
(3)将步骤(2)中制成的耐磨颗粒放入喷涂机中，充分混合后向刷丝的外边缘进行均匀喷涂；
(4)在室温下进行固化3-5小时。
所述的促进剂为二硫代氨基甲酸盐。
对于本领域技术人员而言，显然本发明不限于所述示范性实施例的细节，而且在不背离本发明的精神或基本特征的情况下，能够以其他的具体形式实现本发明。因此，无论从哪一点来看，均应将实施例看作是示范性的，而且是非限制性的，本发明的范围由所附权利要求而不是所述说明限定，因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。此外，应当理解，虽然本说明书按照实施方式加以描述，但并非每个实施方式仅包含一个独立的技术方案，说明书的这种叙述方式仅仅是为清楚起见，本领域技术人员应当将说明书作为一个整体，各实施例中的技术方案也可以经适当组合，形成本领域技术人员可以理解的其他实施方式。

Claims (3)

1.一种耐磨性能优越的刷丝及其制备方法，通过在刷丝的外侧贴合耐磨颗粒层，其特征在于，由下列重量份数的原料组成:碳化钨粉末25-30份、4-氨基七氟甲苯10-15份、3,5-二氯异硫氰酸苯酯3-5份、1,2-双甲苯氧基乙烷5-10份、1,3-二氯-2-丁烯8-10份、聚异戊二烯6-8份、热固性树脂3-5份、碳纤维5-8份、乙基纤维素1-2份、醋酸钙3-5份、玻璃纤维1-2份、三甲基硅醇40-50份、脂肪酸聚乙二醇酯15-20份和促进剂6-8份。
2.一种耐磨性能优越的刷丝及其制备方法，其特征在于,包括以下步骤：
(1)将上述耐磨颗粒层原料依次加入密炼机中，然后启动密炼机进行第一次混炼，时间1-2min，温度控制在150-160℃；
(2)在步骤(1)密炼机处理后的原料中加入促进剂进行第二次混炼，时间2-3min，温度控制在180-200℃，冷却后放入振筛中进行循环振动烘干，温度为60-80℃，至形成耐磨固态颗粒；
(3)将步骤(2)中制成的耐磨颗粒放入喷涂机中，充分混合后向刷丝的外边缘进行均匀喷涂；
(4)在室温下进行固化3-5小时。
3.根据权利要求1或2所述的一种耐磨性能优越的刷丝及其制备方法，其特征在于：所述的促进剂为二硫代氨基甲酸盐。
CN201510924502.8A 2015-12-08 2015-12-08 一种耐磨性能优越的刷丝及其制备方法 Pending CN105369598A (zh)

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CN105803572A (zh) * 2016-05-10 2016-07-27 潜山县福达橡胶刷业制品厂 一种工业用高强耐碱刷丝及其制备方法
CN105803566A (zh) * 2016-05-10 2016-07-27 潜山县福达橡胶刷业制品厂 一种抗菌防臭pet刷丝及其制备方法
CN106637479A (zh) * 2016-12-08 2017-05-10 安徽环美刷业有限公司 一种改性pet刷丝及其制备方法
CN110983813A (zh) * 2019-10-14 2020-04-10 平湖市方盛皮件股份有限公司 一种耐磨箱包用面料及其制备方法
CN111070113A (zh) * 2019-12-10 2020-04-28 安徽省忆德工业刷制造有限公司 耐磨皮革抛光刷辊

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CN105803572A (zh) * 2016-05-10 2016-07-27 潜山县福达橡胶刷业制品厂 一种工业用高强耐碱刷丝及其制备方法
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