CN105356677A - Stator lead wire cutting machine - Google Patents
Stator lead wire cutting machine Download PDFInfo
- Publication number
- CN105356677A CN105356677A CN201510738553.1A CN201510738553A CN105356677A CN 105356677 A CN105356677 A CN 105356677A CN 201510738553 A CN201510738553 A CN 201510738553A CN 105356677 A CN105356677 A CN 105356677A
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- cylinder
- guide pillar
- self
- stator lead
- die
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Abstract
A stator lead wire cutting machine comprises a bracket, an ascending and descending device, a self-positioning bottom die and a clamping wire cutting device, wherein the self-positioning bottom die is positioned above a motor stator to be processed, the self-positioning bottom die is installed on an action end of the ascending and descending device, the ascending and descending device is installed on the bracket, and the clamping wire cutting device is connected with the self-positioning bottom die; the self-positioning bottom die comprises a wire wrapping column surface, a stator leading-out wire guide groove, an upper pressing die groove, a lower pressing die groove and a cutter feeding groove; and the clamping wire cutting device comprises a horizontal cylinder installation plate, a clamping cylinder, a horizontal guide column, a cutter holder, an upper pressing die, a lower pressing die, a wire cutting cylinder and a cutter. The stator lead wire cutting machine provided by the invention adopts mechanical finishing, is high in efficiency, and effectively guarantees quality.
Description
Technical field
The invention belongs to motor stator process equipment, particularly relate to a kind of stator lead thread trimmer.
Background technology
Existing motor stator is after complete line, its stator lead-out wire all can reserve unnecessary length, and mostly all need to utilize artificial scissors to deduct the unnecessary length of stator lead-out wire, so the removal of stator lead-out wire additional length often needs the manpower and materials of at substantial, limit the finishing of motor stator lead-out wire, reduce the working (machining) efficiency of motor stator winding; Manually utilize the length of ruler measurement stator lead-out wire, recycling scissors cuts off the unnecessary length of lead-out wire, has a strong impact on the quality of part; The finishing of its motor stator lead-out wire seriously governs the large-scale production of motor stator, affects the benefit of enterprise.
At present not a kind of cutting facility of the effectively special additional length for motor stator lead-out wire, and the trimming machine of many line bodies on the market, complicated in mechanical structure, automaticity is not high.
Summary of the invention
In order to the deficiency overcoming the manual amendment of existing motor stator lead-out wire, inefficiency, quality can not be guaranteed, the invention provides the stator lead thread trimmer that a kind of mechanization finishing, efficiency are higher, effectively ensure the quality of products.
The technical solution adopted for the present invention to solve the technical problems is:
A kind of stator lead thread trimmer, comprise support, described stator lead thread trimmer also comprises rise and fall device, self-align bed die and clamping cutting facility, described self-align bed die is positioned at the top of motor stator to be processed, described self-align bed die is arranged on the motion end of rise and fall device, described rise and fall device is rack-mount, and described clamping cutting facility is connected with described self-align bed die;
Described self-align bed die comprises line bag cylinder, stator lead-out wire guide channel, top die groove, press down die cavity and feed groove, described line bag cylinder is positioned at the top of the lead-out wire of motor stator to be processed, the lower end of described stator lead-out wire guide channel connects with the upper end of described line bag cylinder, described stator lead-out wire guide channel is arranged in vertical, described top die groove, feed groove and press down die cavity respectively horizontal parallel to arrange and crossing with described stator lead-out wire groove from top to bottom;
Described clamping cutting facility comprises horizontal air cylinder mounting panel, clamping cylinder, horizontal guide pillar, tool rest, top die, dip mold, trimming cylinder and cutter, described horizontal air cylinder mounting panel is fixedly connected with described self-align bed die, described horizontal air cylinder mounting panel is connected with clamping cylinder, described horizontal air cylinder slurcam and clamping cylinder are connected, described horizontal guide pillar one end is connected with described horizontal air cylinder slurcam, the other end of described horizontal guide pillar is connected with horizontal guide pillar connecting plate, described horizontal guide pillar is sleeved in horizontal flange slidably, described flange is fixed on described self-align bed die, described tool rest is fixed in the middle of horizontal guide pillar connecting plate, described top die and described dip mold are individually fixed in the upper and lower surface of tool rest, and respectively with described top die groove with described to press down die cavity corresponding, described trimming cylinder body is fixed on tool rest, and described cutter can be arranged in tool apron slideway slidingly back and forth, and one end of described cutter is corresponding with bed die feed groove, and the other end of described cutter is connected with the motion end of described trimming cylinder.
Further, described stator lead thread trimmer also comprises streamline bracing frame, described streamline bracing frame comprises plate chain conveyer belt, lower margin and the Pipeline control case for the balancing boom device of depositing streamline, described supporting bracket chain conveyer belt and Pipeline control case rack-mount, described support installing is on described lower margin.
Further, described rise and fall device comprises streamline guide pillar connector, bracing frame guide pillar, guide pillar connecting plate, vertical cylinder mounting plate, vertical cylinder, vertical guide pillar, vertical flange, cylinder connection piece head, cylinder connection piece and slip pressure strip, bracing frame guide pillar and support are connected by described streamline guide pillar connector, be connected between described guide pillar connecting plate and support frame as described above guide pillar, described vertical cylinder mounting plate and described vertical cylinder are connected, be connected between described vertical cylinder mounting plate and guide pillar connecting plate, described cylinder connector one end is connected with cylinder, the described cylinder connector other end is connected with described slip pressure strip, described slip pressure strip lower surface and self-align bed die are connected.Certainly, also other elevating mechanisms can be adopted.
Further again, the other end of described cutter and the motion end of described trimming cylinder are connected by described word connector.
Beneficial effect of the present invention is mainly manifested in: compact conformation, operation be succinct, can cut off stator lead-out wire redundance according to the length specified fast, and be suitable for different environment; Mechanization finishing, efficiency is higher, effectively ensure the quality of products.
Accompanying drawing explanation
Fig. 1 is the front view of stator lead thread trimmer.
Fig. 2 is the vertical view of stator lead thread trimmer.
Fig. 3 is the right view of stator lead thread trimmer.
Fig. 4 is the schematic diagram of motor stator.
Fig. 5 is the schematic diagram of bed die.
Fig. 6 is the partial view of rise and fall device.
Fig. 7 is the partial view in a clamping cutting facility direction.
Fig. 8 is the partial view in another direction of clamping cutting facility.
Embodiment
Below in conjunction with accompanying drawing, the invention will be further described.
With reference to Fig. 1 ~ Fig. 8, a kind of stator lead thread trimmer, comprises support, streamline bracing frame, motor stator, rise and fall device, self-align bed die and clamping cutting facility;
Described streamline bracing frame comprises plate chain conveyer belt 1, lower margin 3 and Pipeline control case 4.Described support is used for supporting bracket chain conveyer belt 1, and described lower margin 3 for regulating the level of streamline bracing frame, and is convenient to the movement utilizing fork truck entirety in assembling process.Described Pipeline control case 4 is for depositing the balancing boom device of streamline.
Described motor stator comprises magnetic steel of stator body 5, the columnar alignment bag 6 that coiling is formed, stator lead-out wire 7.Described stator lead-out wire 7 is the lead-out wire of columnar alignment bag 6, is the cutting objects of this device.
Described self-align bed die comprises line bag cylinder 8, stator lead-out wire guide channel 9, and top die groove 10 presses down die cavity 11, feed groove 12.Described line bag cylinder 8 utilizes the face of cylinder to make bed die and stator locate centering.Described stator lead-out wire guide channel 9 can make stator lead-out wire keep vertical state along guide channel.Described train wheel bridge groove 10 and lower plate groove 11 stepping up for stator lead-out wire.
Described rise and fall device comprises streamline guide pillar connector 13, bracing frame guide pillar 14, guide pillar connecting plate 15, vertical cylinder mounting plate 16, vertical cylinder 17, guide pillar 18, flange 19, cylinder connection piece head 20, cylinder connection piece 21, slip pressure strip 22.Bracing frame guide pillar 14 and support 2 are connected by described streamline guide pillar connector 13, be connected with screw between described guide pillar connecting plate 15 and support frame as described above guide pillar 14, described vertical cylinder mounting plate 16 is connected with screw with described vertical cylinder 17, also be connected with screw between described vertical cylinder mounting plate 16 and guide pillar connecting plate 15, described cylinder connector 20 one end is threaded with cylinder, and the pressure strip 22 that slides described in the other end connects.Described slip pressure strip 22 lower surface and bed die are connected by screw.Described rise and fall device realizes the devices such as described bed die entirety by cylinder moves up and down.
Described clamping cutting facility comprises horizontal air cylinder mounting panel 23, clamping cylinder 24, horizontal air cylinder slurcam 25, horizontal guide pillar 26, flange 27, horizontal guide pillar connecting plate 28, tool rest 29, top die 30, dip mold 31, trimming cylinder 32, cutter 33, word connector 34.Described horizontal air cylinder mounting panel 23 one side is connected by screw with described bed die, and one side is connected by screw with clamping cylinder 24.Described horizontal air cylinder slurcam 25 is connected with clamping cylinder 24.Described horizontal guide pillar 26 one end and described horizontal air cylinder slurcam 25 are connected by screw, and one end and horizontal guide pillar connecting plate 28 are connected by screw.Described tool rest 29 is fixed in the middle of horizontal guide pillar connecting plate 28 by screw.Described top die 30 and described dip mold 31 are fixed on the upper and lower surface of tool rest 29 respectively by screw, and respectively with described top die groove 10 with described to press down die cavity 11 corresponding.Described trimming cylinder 32 body is fixed on tool rest 29 by screw, described cutter 33 can in tool rest 29 chute slide anteroposterior, one end is corresponding with bed die feed groove 12, and one end and trimming cylinder 32 are connected by described word connector 34.
The course of work of the present embodiment is: motor stator is positioned on plate chain conveyer belt by operating personnel, motor stator is taken to assigned address by plate chain conveyer belt to be stopped, vertical cylinder action, bed die is promoted to lean against on magnetic steel of stator body, the distance in cutter and face, magnet steel top determines the length that stator lead-out wire need retain, location drawn close by bed die line bag cylinder and coiling bag, and meanwhile, stator lead-out wire is drawn wire casing along bed die and stood in groove.After vertical direction has been located, horizontal direction step up cylinder action, promote horizontal air cylinder slurcam, drive horizontal guide pillar connecting plate moves along horizontal guide pillar direction, thus promoting tool rest and upper dip mold, upper dip mold enters dip mold groove respectively and compresses stator lead-out wire.After lead-out wire is compacted, the action of trimming cylinder, promotes the feed groove that cutter enters bed die, cuts off lead-out wire.After trimming action completes, trimming cylinder, clamping cylinder, vertical cylinder restPoses successively.Then plate chain conveyer belt transports stator and enters next station, and stator lead-out wire trimming process terminates.
Content described in this specification embodiment is only enumerating the way of realization of inventive concept; protection scope of the present invention should not be regarded as being only limitted to the concrete form that embodiment is stated, protection scope of the present invention also comprises those skilled in the art and conceives the equivalent technologies means that can expect according to the present invention.
Claims (4)
1. a stator lead thread trimmer, comprise support, it is characterized in that: described stator lead thread trimmer also comprises rise and fall device, self-align bed die and clamping cutting facility, described self-align bed die is positioned at the top of motor stator to be processed, described self-align bed die is arranged on the motion end of rise and fall device, described rise and fall device is rack-mount, and described clamping cutting facility is connected with described self-align bed die;
Described self-align bed die comprises line bag cylinder, stator lead-out wire guide channel, top die groove, press down die cavity and feed groove, described line bag cylinder is positioned at the top of the lead-out wire of motor stator to be processed, the lower end of described stator lead-out wire guide channel connects with the upper end of described line bag cylinder, described stator lead-out wire guide channel is arranged in vertical, described top die groove, feed groove and press down die cavity respectively horizontal parallel to arrange and crossing with described stator lead-out wire groove from top to bottom;
Described clamping cutting facility comprises horizontal air cylinder mounting panel, clamping cylinder, horizontal guide pillar, tool rest, top die, dip mold, trimming cylinder and cutter, described horizontal air cylinder mounting panel is fixedly connected with described self-align bed die, described horizontal air cylinder mounting panel is connected with clamping cylinder, described horizontal air cylinder slurcam and clamping cylinder are connected, described horizontal guide pillar one end is connected with described horizontal air cylinder slurcam, the other end of described horizontal guide pillar is connected with horizontal guide pillar connecting plate, described horizontal guide pillar is sleeved in horizontal flange slidably, described flange is fixed on described self-align bed die, described tool rest is fixed in the middle of horizontal guide pillar connecting plate, described top die and described dip mold are individually fixed in the upper and lower surface of tool rest, and respectively with described top die groove with described to press down die cavity corresponding, described trimming cylinder body is fixed on tool rest, and described cutter can be arranged in tool apron slideway slidingly back and forth, and one end of described cutter is corresponding with bed die feed groove, and the other end of described cutter is connected with the motion end of described trimming cylinder.
2. stator lead thread trimmer as claimed in claim 1, it is characterized in that: described stator lead thread trimmer also comprises streamline bracing frame, described streamline bracing frame comprises plate chain conveyer belt, lower margin and the Pipeline control case for the balancing boom device of depositing streamline, described supporting bracket chain conveyer belt and Pipeline control case rack-mount, described support installing is on described lower margin.
3. stator lead thread trimmer as claimed in claim 1 or 2, it is characterized in that: described rise and fall device comprises streamline guide pillar connector, bracing frame guide pillar, guide pillar connecting plate, vertical cylinder mounting plate, vertical cylinder, vertical guide pillar, vertical flange, cylinder connection piece head, cylinder connection piece and slip pressure strip, bracing frame guide pillar and support are connected by described streamline guide pillar connector, be connected between described guide pillar connecting plate and support frame as described above guide pillar, described vertical cylinder mounting plate and described vertical cylinder are connected, be connected between described vertical cylinder mounting plate and guide pillar connecting plate, described cylinder connector one end is connected with cylinder, the described cylinder connector other end is connected with described slip pressure strip, described slip pressure strip lower surface and self-align bed die are connected.
4. stator lead thread trimmer as claimed in claim 1 or 2, is characterized in that: the other end of described cutter and the motion end of described trimming cylinder are connected by described word connector.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510738553.1A CN105356677B (en) | 2015-11-03 | 2015-11-03 | A kind of stator lead thread trimmer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510738553.1A CN105356677B (en) | 2015-11-03 | 2015-11-03 | A kind of stator lead thread trimmer |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105356677A true CN105356677A (en) | 2016-02-24 |
| CN105356677B CN105356677B (en) | 2017-10-13 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510738553.1A Active CN105356677B (en) | 2015-11-03 | 2015-11-03 | A kind of stator lead thread trimmer |
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| Country | Link |
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| CN (1) | CN105356677B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107437870A (en) * | 2016-05-25 | 2017-12-05 | 柳州正盛科技有限公司 | Generator unit stator output line automatic thread trimmer |
| CN107733180A (en) * | 2017-11-16 | 2018-02-23 | 东莞市全刚自动化设备有限公司 | Motor stator the end of a thread twists line trimming wicking test device |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6231349A (en) * | 1985-07-30 | 1987-02-10 | Sanyo Electric Co Ltd | Manufacture of stator for electric motor |
| EP1469579B1 (en) * | 2003-04-16 | 2009-04-08 | Hitachi, Ltd. | Electric rotating machine and winding method for its stator |
| JP4442172B2 (en) * | 2003-09-29 | 2010-03-31 | トヨタ自動車株式会社 | Coil forming apparatus and method, and method for manufacturing rotating electrical machine |
| CN203281774U (en) * | 2013-05-23 | 2013-11-13 | 吴江市金澜机械制造有限公司 | Generator stator lead trimming device |
| US20150052736A1 (en) * | 2013-08-26 | 2015-02-26 | Honda Motor Co., Ltd. | Coil segment manufacturing apparatus and coil segment manufacturing method |
| CN104785675A (en) * | 2014-01-22 | 2015-07-22 | 苏州瑞本工业炉有限公司 | Braided wire prewelding cutting-off automatic machine |
| CN205160303U (en) * | 2015-11-03 | 2016-04-13 | 浙江工业大学 | Stator main lead trimming machine |
-
2015
- 2015-11-03 CN CN201510738553.1A patent/CN105356677B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6231349A (en) * | 1985-07-30 | 1987-02-10 | Sanyo Electric Co Ltd | Manufacture of stator for electric motor |
| EP1469579B1 (en) * | 2003-04-16 | 2009-04-08 | Hitachi, Ltd. | Electric rotating machine and winding method for its stator |
| JP4442172B2 (en) * | 2003-09-29 | 2010-03-31 | トヨタ自動車株式会社 | Coil forming apparatus and method, and method for manufacturing rotating electrical machine |
| CN203281774U (en) * | 2013-05-23 | 2013-11-13 | 吴江市金澜机械制造有限公司 | Generator stator lead trimming device |
| US20150052736A1 (en) * | 2013-08-26 | 2015-02-26 | Honda Motor Co., Ltd. | Coil segment manufacturing apparatus and coil segment manufacturing method |
| CN104785675A (en) * | 2014-01-22 | 2015-07-22 | 苏州瑞本工业炉有限公司 | Braided wire prewelding cutting-off automatic machine |
| CN205160303U (en) * | 2015-11-03 | 2016-04-13 | 浙江工业大学 | Stator main lead trimming machine |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107437870A (en) * | 2016-05-25 | 2017-12-05 | 柳州正盛科技有限公司 | Generator unit stator output line automatic thread trimmer |
| CN107733180A (en) * | 2017-11-16 | 2018-02-23 | 东莞市全刚自动化设备有限公司 | Motor stator the end of a thread twists line trimming wicking test device |
| CN107733180B (en) * | 2017-11-16 | 2023-09-26 | 东莞市全刚自动化设备有限公司 | Motor stator wire end twisting and shearing wire tin immersion testing device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105356677B (en) | 2017-10-13 |
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