CN105356677B - A kind of stator lead thread trimmer - Google Patents
A kind of stator lead thread trimmer Download PDFInfo
- Publication number
- CN105356677B CN105356677B CN201510738553.1A CN201510738553A CN105356677B CN 105356677 B CN105356677 B CN 105356677B CN 201510738553 A CN201510738553 A CN 201510738553A CN 105356677 B CN105356677 B CN 105356677B
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- cylinder
- guide pillar
- bed die
- stator lead
- self
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- 238000009966 trimming Methods 0.000 claims abstract description 18
- 238000005520 cutting process Methods 0.000 claims abstract description 14
- 230000033001 locomotion Effects 0.000 claims abstract description 8
- 238000000151 deposition Methods 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims 2
- 229910000831 Steel Inorganic materials 0.000 description 3
- 230000009471 action Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
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- Manufacture Of Motors, Generators (AREA)
Abstract
A kind of stator lead thread trimmer, including support, the stator lead thread trimmer also includes rise and fall device, self-positioning bed die and clamps cutting facility, the self-positioning bed die is located at the top of motor stator to be processed, the self-positioning bed die is arranged on the motion end of rise and fall device, the rise and fall device is rack-mount, and the clamping cutting facility is connected with the self-positioning bed die；The self-positioning bed die includes line bag cylinder, stator lead-out wire guide channel, top die groove, push die cavity and enter cutter groove, the clamping cutting facility includes horizontal air cylinder installing plate, clamping cylinder, horizontal guide pillar, tool rest, top die, dip mold, trimming cylinder and knife.The invention provides a kind of mechanization finishing, efficiency is higher, the stator lead thread trimmer of quality is effectively ensured.
Description
Technical field
The invention belongs to motor stator process equipment, more particularly to a kind of stator lead thread trimmer.
Background technology
Existing motor stator is after complete line, and its stator lead-out wire can all reserve unnecessary length, and all need mostly
Will be using manually the unnecessary length of stator lead-out wire be subtracted with scissors, so the removal of stator lead-out wire additional length is often needed
Substantial amounts of manpower and materials are expended, the finishing of motor stator lead-out wire is limited, the processing efficiency of motor stator winding is reduced；
The artificial length that stator lead-out wire is measured using ruler, is recycled scissors to cut off the unnecessary length of lead-out wire, has a strong impact on part
Quality；The serious large-scale production that govern motor stator of finishing of its motor stator lead-out wire, influences the benefit of enterprise.
A kind of cutting facility of the effective additional length specifically designed for motor stator lead-out wire at present, and market
On many wire bodies trimming machine, complicated in mechanical structure, automaticity is high.
The content of the invention
In order to overcome the shortcomings of that the manual amendment of existing motor stator lead-out wire, inefficiency, quality cannot be guaranteed, this
Invention is there is provided a kind of mechanization finishing, efficiency is higher, the stator lead thread trimmer of quality is effectively ensured.
The technical solution adopted for the present invention to solve the technical problems is：
A kind of stator lead thread trimmer, including support, the stator lead thread trimmer also include rise and fall device, made by oneself
Position bed die and clamping cutting facility, the self-positioning bed die are located at the top of motor stator to be processed, the self-positioning bed die peace
Mounted in the motion end of rise and fall device, the rise and fall device is rack-mount, it is described clamping cutting facility with it is described
Self-positioning bed die connection；
The self-positioning bed die includes line bag cylinder, stator lead-out wire guide channel, and top die groove pushes die cavity and feed
Groove, the line bag cylinder be located at motor stator to be processed lead-out wire top, the lower end of the stator lead-out wire guide channel with
The upper end of the line bag cylinder connects, and the stator lead-out wire guide channel is in being vertically arranged, and the top die groove enters cutter groove with
Pressing mold groove difference horizontal parallel is arranged and intersected from top to bottom with the stator lead-out wire groove；
The clamping cutting facility includes horizontal air cylinder installing plate, clamping cylinder, horizontal guide pillar, tool rest, top die, pushed
Mould, trimming cylinder and knife, the horizontal air cylinder installing plate are fixedly connected with the self-positioning bed die, the horizontal air cylinder installing plate
It is connected with clamping cylinder, the horizontal air cylinder pushing plate is connected with clamping cylinder, described horizontal guide pillar one end and the horizontal gas
Cylinder pushing plate is connected, and the other end of the horizontal guide pillar is connected with horizontal guide pillar connecting plate, and the horizontal guide pillar slideably covers
In horizontal flange, the flange is fixed on the self-positioning bed die, and the tool rest is fixed in horizontal guide pillar connecting plate
Between；The top die and the dip mold are individually fixed in the upper and lower surface of tool rest, and respectively with the top die groove and described
Push die cavity correspondence；The trimming cylinder body is fixed on tool rest, and the knife can be arranged in tool apron slideway slidingly back and forth,
One end of the knife enters that cutter groove is corresponding with bed die, and the other end of the knife is connected with the motion end of the trimming cylinder.
Further, the stator lead thread trimmer also includes streamline support frame, and the streamline support frame includes plate chain
Conveyer belt, lower margin and the Pipeline control case for controlling component for depositing streamline, the supporting plate chain conveyer belt and stream
Waterline control cabinet is rack-mount, and the support is arranged on the lower margin.
Further, the rise and fall device include streamline guide pillar connector, support frame guide pillar, guide pillar connecting plate,
Vertical cylinder installing plate, vertical cylinder, vertical guide pillar, vertical flange, cylinder connection piece head, cylinder connection piece and slip are compressed
Support frame guide pillar and support are connected by plate, the streamline guide pillar connector, the guide pillar connecting plate and support frame as described above guide pillar
Between be connected, the vertical cylinder installing plate and the vertical cylinder are connected, the vertical cylinder installing plate and guide pillar connecting plate
Between be connected, described cylinder connector one end be connected with cylinder, the cylinder connector other end with it is described slide pressure strip company
Connect, the slip pressure strip lower surface is connected with self-positioning bed die.It is of course also possible to use other elevating mechanisms.
Further, the motion end of the other end of the knife and the trimming cylinder is connected by described word connector.
Beneficial effects of the present invention are mainly manifested in：Compact conformation, operation is succinct, quickly can be cut off according to the length of regulation
Stator lead-out wire redundance, and it is suitable for different environment；Mechanization finishing, efficiency is higher, quality is effectively ensured.
Brief description of the drawings
Fig. 1 is the front view of stator lead thread trimmer.
Fig. 2 is the top view of stator lead thread trimmer.
Fig. 3 is the right view of stator lead thread trimmer.
Fig. 4 is the schematic diagram of motor stator.
Fig. 5 is the schematic diagram of bed die.
Fig. 6 is the partial view of rise and fall device.
Fig. 7 is the partial view for clamping one direction of cutting facility.
Fig. 8 is the partial view in another direction for clamping cutting facility.
Embodiment
The invention will be further described below in conjunction with the accompanying drawings.
1~Fig. 8 of reference picture, a kind of stator lead thread trimmer, including support, streamline support frame, under motor stator, rising
Falling unit, self-positioning bed die and clamping cutting facility；
The streamline support frame includes plate chain conveyer belt 1, lower margin 3 and Pipeline control case 4.The support is used to support
Plate chain conveyer belt 1, the lower margin 3 is used for the level for adjusting streamline support frame, and is easy in assembling process whole using fork truck
The movement of body.The Pipeline control case 4 is used for the control component for depositing streamline.
The motor stator includes stator magnet steel body 5, the columnar alignment bag 6 that coiling is formed, stator lead-out wire 7.The stator
Lead-out wire 7 is the lead-out wire of columnar alignment bag 6, is the cutting objects of the present apparatus.
The self-positioning bed die includes line bag cylinder 8, and stator lead-out wire guide channel 9, top die groove 10 pushes die cavity 11,
Enter cutter groove 12.The line bag cylinder 8 makes bed die position centering with stator using the face of cylinder.The stator lead-out wire guide channel 9 can
Stator lead-out wire is set to keep vertical state along guide channel.The train wheel bridge groove 10 and lower plate groove 11 are used for stator lead-out wire
Step up.
The rise and fall device include streamline guide pillar connector 13, support frame guide pillar 14, guide pillar connecting plate 15, vertically
Cylinder mounting plate 16, vertical cylinder 17, guide pillar 18, flange 19, cylinder connection piece first 20, cylinder connection piece 21 slides pressure strip
22.Support frame guide pillar 14 is connected by the streamline guide pillar connector 13 with support 2, the guide pillar connecting plate 15 and the support
It is connected between frame guide pillar 14 with screw, the vertical cylinder installing plate 16 is connected with the vertical cylinder 17 with screw, it is described perpendicular
Directly also it is connected between cylinder mounting plate 16 and guide pillar connecting plate 15 with screw, described one end of cylinder connector 20 connects with cylinder screw thread
Connect, pressure strip 22 is slided described in the other end and is connected.The slip lower surface of pressure strip 22 is connected with bed die by screw.On described
Rise lowering means and realize that the entirety of the devices such as the bed die is moved up and down by cylinder.
The clamping cutting facility includes horizontal air cylinder installing plate 23, clamping cylinder 24, horizontal air cylinder pushing plate 25, level
Guide pillar 26, flange 27, horizontal guide pillar connecting plate 28, tool rest 29, top die 30, dip mold 31, trimming cylinder 32, knife 33, word
Connector 34.The one side of horizontal air cylinder installing plate 23 is connected with the bed die by screw, is simultaneously passed through with clamping cylinder 24
Screw is connected.The horizontal air cylinder pushing plate 25 is connected with clamping cylinder 24.Described one end of horizontal guide pillar 26 and the horizontal gas
Cylinder pushing plate 25 is connected by screw, and one end is connected with horizontal guide pillar connecting plate 28 by screw.The tool rest 29 passes through screw
It is fixed in the middle of horizontal guide pillar connecting plate 28.The top die 30 is fixed on tool rest 29 by screw respectively with the dip mold 31
Upper and lower surface, and respectively with the top die groove 10 and described to push die cavity 11 corresponding.The body of trimming cylinder 32 passes through
Screw is fixed on tool rest 29, and the knife 33 can slide back and forth in the chute of tool rest 29, and it is corresponding that one end and bed die enter cutter groove 12, and one
End is connected with trimming cylinder 32 by described word connector 34.
The course of work of the present embodiment is：Motor stator is positioned on plate chain conveyer belt by operating personnel, plate chain conveyer belt
Take motor stator to specified location to stop, vertical cylinder action, promotion leans against bed die in stator magnet steel body, knife and magnet steel
The distance in top face determines the length that stator lead-out wire need to retain, and bed die line bag cylinder draws close positioning with coiling bag, same with this
When, stator lead-out wire is drawn wire casing along bed die and stood in groove.After the completion of vertical direction positioning, horizontal direction steps up cylinder
Action, promotes horizontal air cylinder pushing plate, the horizontal guide pillar connecting plate of drive moves along horizontal guide pillar direction, thus promote tool rest and
Upper dip mold, upper dip mold respectively enters dip mold groove and compresses stator lead-out wire.After lead-out wire is compacted, trimming cylinder is moved
Make, promote knife to enter the cutter groove of entering of bed die, cut lead-out wire.After the completion of trimming action, trimming cylinder, clamping cylinder, vertical gas
Cylinder restPoses successively.Then plate chain conveyer belt transports stator into next station, stator lead-out wire trimming process knot
Beam.
Content described in this specification embodiment is only enumerating to the way of realization of inventive concept, protection of the invention
Scope is not construed as being only limitted to the concrete form that embodiment is stated, protection scope of the present invention also includes art technology
Personnel according to present inventive concept it is conceivable that equivalent technologies mean.
Claims (4)
1. a kind of stator lead thread trimmer, including support, it is characterised in that：The stator lead thread trimmer also includes rise and fall
Device, self-positioning bed die and clamping cutting facility, the self-positioning bed die is located at the top of motor stator to be processed, described to make by oneself
Position bed die is arranged on the motion end of rise and fall device, and the rise and fall device is rack-mount, the clamping trimming dress
Put and be connected with the self-positioning bed die；
The self-positioning bed die includes line bag cylinder, stator lead-out wire guide channel, top die groove, pushes die cavity and enter cutter groove, institute
Line bag cylinder is stated positioned at the top of the lead-out wire of motor stator to be processed, lower end and the line of the stator lead-out wire guide channel
The upper end of bag cylinder connects, and the stator lead-out wire guide channel top die groove, enters cutter groove and pushes die cavity in being vertically arranged
Horizontal parallel is arranged and intersected from top to bottom with the stator lead-out wire groove respectively；
The clamping cutting facility includes horizontal air cylinder installing plate, horizontal air cylinder pushing plate, clamping cylinder, horizontal guide pillar, level
Guide pillar connecting plate, tool rest, top die, dip mold, trimming cylinder and knife, the horizontal air cylinder installing plate and the self-positioning bed die
It is fixedly connected, the horizontal air cylinder installing plate is connected with clamping cylinder, the horizontal air cylinder pushing plate is connected with clamping cylinder, institute
State horizontal guide pillar one end to be connected with the horizontal air cylinder pushing plate, the other end of the horizontal guide pillar connects with horizontal guide pillar connecting plate
Connect, the horizontal guide pillar is slideably sleeved in horizontal flange, the horizontal flange is fixed on the self-positioning bed die, institute
Tool rest is stated to be fixed in the middle of horizontal guide pillar connecting plate；The top die is individually fixed in the upper following table of tool rest with the dip mold
Face, and respectively with the top die groove and described to push die cavity corresponding；The trimming cylinder body is fixed on tool rest, the knife
It can be arranged on slidingly back and forth in tool apron slideway, one end and the bed die of the knife enter that cutter groove is corresponding, the other end of the knife and institute
State the motion end connection of trimming cylinder.
2. stator lead thread trimmer as claimed in claim 1, it is characterised in that：The stator lead thread trimmer also includes flowing water
Line support frame, the streamline support frame includes plate chain conveyer belt, lower margin and for the stream for the control component for depositing streamline
Waterline control cabinet, the plate chain conveyer belt and Pipeline control case are rack-mount, and the support is arranged on the lower margin.
3. stator lead thread trimmer as claimed in claim 1 or 2, it is characterised in that：The rise and fall device includes flowing water
Line guide pillar connector, support frame guide pillar, guide pillar connecting plate, vertical cylinder installing plate, vertical cylinder, vertical guide pillar, vertical flange,
Cylinder connection piece head, cylinder connection piece and slip pressure strip, the streamline guide pillar connector consolidate support frame guide pillar and support
Even, it is connected between the guide pillar connecting plate and support frame as described above guide pillar, the vertical cylinder installing plate is consolidated with the vertical cylinder
Even, it is connected between the vertical cylinder installing plate and guide pillar connecting plate, the first end of cylinder connection piece is connected with cylinder, described
The cylinder connection piece head other end is connected with the slip pressure strip, and the slip pressure strip lower surface is connected with self-positioning bed die.
4. stator lead thread trimmer as claimed in claim 1 or 2, it is characterised in that：The other end of the knife and the trimming
The motion end of cylinder by word connector be connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510738553.1A CN105356677B (en) | 2015-11-03 | 2015-11-03 | A kind of stator lead thread trimmer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510738553.1A CN105356677B (en) | 2015-11-03 | 2015-11-03 | A kind of stator lead thread trimmer |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105356677A CN105356677A (en) | 2016-02-24 |
| CN105356677B true CN105356677B (en) | 2017-10-13 |
Family
ID=55332578
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510738553.1A Active CN105356677B (en) | 2015-11-03 | 2015-11-03 | A kind of stator lead thread trimmer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105356677B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107437870A (en) * | 2016-05-25 | 2017-12-05 | 柳州正盛科技有限公司 | Generator unit stator output line automatic thread trimmer |
| CN107733180B (en) * | 2017-11-16 | 2023-09-26 | 东莞市全刚自动化设备有限公司 | Motor stator wire end twisting and shearing wire tin immersion testing device |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1469579B1 (en) * | 2003-04-16 | 2009-04-08 | Hitachi, Ltd. | Electric rotating machine and winding method for its stator |
| JP4442172B2 (en) * | 2003-09-29 | 2010-03-31 | トヨタ自動車株式会社 | Coil forming apparatus and method, and method for manufacturing rotating electrical machine |
| CN203281774U (en) * | 2013-05-23 | 2013-11-13 | 吴江市金澜机械制造有限公司 | Generator stator lead trimming device |
| CN104785675A (en) * | 2014-01-22 | 2015-07-22 | 苏州瑞本工业炉有限公司 | Braided wire prewelding cutting-off automatic machine |
| CN205160303U (en) * | 2015-11-03 | 2016-04-13 | 浙江工业大学 | Stator main lead trimming machine |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6231349A (en) * | 1985-07-30 | 1987-02-10 | Sanyo Electric Co Ltd | Manufacture of stator for electric motor |
| JP5681248B1 (en) * | 2013-08-26 | 2015-03-04 | 本田技研工業株式会社 | Coil segment manufacturing apparatus and coil segment manufacturing method |
-
2015
- 2015-11-03 CN CN201510738553.1A patent/CN105356677B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1469579B1 (en) * | 2003-04-16 | 2009-04-08 | Hitachi, Ltd. | Electric rotating machine and winding method for its stator |
| JP4442172B2 (en) * | 2003-09-29 | 2010-03-31 | トヨタ自動車株式会社 | Coil forming apparatus and method, and method for manufacturing rotating electrical machine |
| CN203281774U (en) * | 2013-05-23 | 2013-11-13 | 吴江市金澜机械制造有限公司 | Generator stator lead trimming device |
| CN104785675A (en) * | 2014-01-22 | 2015-07-22 | 苏州瑞本工业炉有限公司 | Braided wire prewelding cutting-off automatic machine |
| CN205160303U (en) * | 2015-11-03 | 2016-04-13 | 浙江工业大学 | Stator main lead trimming machine |
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| Publication number | Publication date |
|---|---|
| CN105356677A (en) | 2016-02-24 |
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