In conjunction with the modular ceramic saving energy in kiln system of biomass gasifying furnace
Technical field
The present invention relates to a kind of saving energy in kiln system, particularly a kind of ceramic kiln energy saving system.
Background technology
Along with the market demand of pottery is increasing, ceramic kiln is also built longer and longer, cross section is also more and more wide, but kiln temperature is also more and more difficult to control simultaneously, and the firing defects such as such as distortion, aberration etc. caused because kiln temperature is uneven is also on the rise.
Meanwhile, ceramic kiln is often using combustion gas as thermal source, and during burning, whether the proportioning of combustion gas and air rationally directly has influence on the size of energy consumption.When air capacity is very few, incomplete combustion, the material containing a large amount of contaminated environment in imperfect combustion product, also causes the waste of the energy simultaneously; And air capacity excessive time, take away again a large amount of heats when excessive air is discharged, increase the loss of heat.
In addition, the fossil energy such as coal gas, natural gas is all non-renewable resources, peters out under the mankind exploit on a large scale.And these fuel can discharge a large amount of toxic and harmfuls when burning in air, cause Air seriously polluted.
Biomass fuel (being called for short BMF, such as agriculture and forestry organic waste material, as stalk, sawdust, bagasse, rice chaff etc.) has following feature: 1, the energy of BMF comes from when it grows nature CO
2absorption, therefore BMF has CO
2the feature that ecological " zero " discharges; 2, the burning of BMF is based on fugitive constituent, and the content of its fixed carbon is about 15%, is typical low-carbon (LC) fuel; 3, the sulfur content of BMF is also lower than diesel oil, is only 0.05%, does not need to arrange desulfurizer and just can realize SO
2discharge; 4, the ash of BMF is only 1.8%, is about 1/10 of coal derived fuel, and arranging simple dust arrester, just to realize dust emission up to standard; 5, BMF nitrogen content is low, and oxygen content is high, generates less NO during burning
x; 6, BMF derives from agriculture and forestry organic waste material, and feed distribution is extensively various, and cost is low, and cycling deposition is inexhaustible, is typical recycling economy project.
But industry does not also develop the ripe equipment and the technology that biological fuel gas are used for ceramic kiln so far.
As Chinese patent discloses No. 104006405A a kind of ceramic kiln oxygen-enriched combustion-supporting energy saver disclosed, belong to the energy-conserving and environment-protective technical field of ceramic kiln.This device comprises the oxygen-enriched membrane component, water ring vacuum pump, oxygen rich gas surge tank, booster fan and the burner that are connected successively; Burner comprises burner body, main air supply duct, fuel conduit and burner nozzle, wherein: one end of burner body is closed, and the other end connects burner nozzle, and burner body is multiple; Booster fan connects main air supply duct by oxygen rich gas pipeline, and fuel conduit and main air supply duct are connected with each burner body respectively; Main air supply duct connects main breeze fan.But, there is following shortcoming or deficiency in this ceramic kiln oxygen-enriched combustion-supporting energy saver: (1), it adopts oxygen enrichment generation system, add the cost of equipment on the one hand, oxygen-enriched combusting must cause the carbon dioxide content in flue gas too high on the other hand, and the carbon emission reduction concept advocated energetically with current energy-saving field is runed counter to; (2), its Gas Pipe and air hose all adopt integrating control, can not realize accurately controlling respectively each section of ceramic kiln.
And for example Chinese patent discloses sectional on No. 203273939U a kind of ceramic kiln disclosed and regulates the energy saver of hot gas oxygen content, ceramic kiln is high temperature firing zone kiln, comprise the air intake house steward that is introduced combustion air in kiln, in each section of kiln that in-furnace temperature is different, be respectively equipped with separately independent and all parallel with air intake house steward air intake to be in charge of, every section of air intake is in charge of between air intake house steward, equal interval is connected with the automatic valve that automatically can regulate intake size, and can the hand-operated valve of manual adjustments intake size, be in charge of and automatic valve owing to being provided with air intake, hand-operated valve, the combustion air size of each section of kiln can be regulated by automatic or manual.But sectional regulates the energy saver of hot gas oxygen content to there is following shortcoming or deficiency on this ceramic kiln: (1), that it only can realize air intake is sectional-regulated, and it is sectional-regulated to realize combustion gas; (2), it adopts coal gas effect fuel, and cost is high and do not meet environmental protection theory; (3), its burner and kiln one-piece construction, this is unfavorable for arbitrarily increasing according to the size of ceramic kiln or reducing burner module.
Therefore, a kind of accurate segmentation district that can realize is provided to control, reduce the ceramic kiln system of CO2 emissions and become urgent problem in the industry.
Summary of the invention
The object of this invention is to provide a kind of modular ceramic saving energy in kiln system in conjunction with biomass gasifying furnace, it can reduce kiln construction cost and can reduce the carbon dioxide content in flue gas.
According to the solution of the present invention, a kind of modular ceramic saving energy in kiln system in conjunction with biomass gasifying furnace is provided, comprise ceramic kiln and at least two burner modules, ceramic kiln is divided into cooling section, burning zone and preheating section along the longitudinal direction, first fire resisting wall is set between cooling section and burning zone, arrange the second fire resisting wall between burning zone and preheating section, at least two burner module intervals are connected to the sidewall of ceramic kiln.Each burner module comprises: at least one burner, mixer-ejector, the first tube connector and the second tube connector.Wherein, at least one burner be arranged at ceramic kiln sidewall on for fuel gas mixture being injected into burning zone combustion with the pottery in heating ceramic kiln.Mixer-ejector comprises the combustion-supporting gaseous mixture entrance being located at an end wall, the fuel gas mixture being located at another end wall outlet, the biogas entrance being located at sidewall and the induction tunnel extended to mixer-ejector inside from combustion-supporting gaseous mixture entrance, induction tunnel is that gradually-reducing shape makes to suck biogas from biogas entrance under the suction function flowing into the combustion-supporting mixed Daqu in mixer-ejector at a high speed, thus biogas and combustion-supporting gaseous mixture form fuel gas mixture in mixer-ejector.The fuel gas mixture that first tube connector is communicated with mixer-ejector exports with at least one burner so that fuel gas mixture is delivered at least one burner, and the combustion-supporting gaseous mixture entrance of the second tube connector connection mixer-ejector and blast main are to be delivered to mixer-ejector by the combustion-supporting gaseous mixture in blast main.
Selectively, each burner module comprises further and being arranged in the second tube connector for controlling the air-supply control valve of combustion-supporting mixed gas flow.
Selectively, each burner module comprises at least one burner contiguous further and is arranged at the impeller for making fuel gas mixture rotate mixing in the first tube connector.
Selectively, each burner module comprises spaced three burners, and each burner is communicated with the first tube connector respectively by arm.As required, each burner module can comprise the burner of, more than two or three.
Preferably, the distance between the induction tunnel end of mixer-ejector and an end wall is greater than the distance between biogas entrance and an end wall.
Selectively, modular ceramic saving energy in kiln system comprises biomass gasifying furnace further, with the biogas entrance of the mixer-ejector of each burner module, the biogas outlet of biomass gasifying furnace is connected that the biogas generated in biomass gasifying furnace is delivered to each burner module respectively by pipeline.
Selectable, biomass gasifying furnace selects downdraft fixed-bed gasification furnace, in downdraft fixed-bed gasification furnace, biomass material is sent into from the charge door of top of gasification furnace, gasifying agent is entered in stove by the air inlet of body of heater side and participates in reaction, the gas that reaction produces from up to down flows, and is finally discharged by the gas outlet bottom gasification furnace.Wherein, the course of reaction of living beings comprises drying layer, pyrolytic layer, reducing zone, oxide layer from top to bottom successively.
Wherein, biogas is raw material with living beings, and using air as gasifying agent, under the high temperature conditions by thermal chemical reaction, by the combustible gas be partially converted into flammable in living beings, gas main component comprises H
2, CH
4with CO etc.
Selectively, the biomass fuel preparing biogas can be agriculture and forestry organic waste material, as stalk, sawdust, bagasse, rice chaff etc.
Selectively, modular ceramic saving energy in kiln system comprises sky cigarette blender further, empty cigarette blender comprises high-temperature flue gas entry, preheated air entrance and combustion-supporting mixed gas outlet, high-temperature flue gas entry be communicated with the preheating section of ceramic kiln with by the high-temperature low-oxygen smoke backflow of part in preheating section in empty cigarette blender, preheated air entrance is communicated with to be delivered in sky cigarette blender by the preheated air formed after cooling air and ceramic heat exchange with the cooling section of ceramic kiln, combustion-supporting mixed gas outlet to be communicated with blast main by pipeline and to be delivered to blast main with combustion-supporting gaseous mixture preheated air and high-temperature low-oxygen flue gas are mixed to form.
Selectively, the preheating section of ceramic kiln is provided with high-temperature flue gas outlet and backflow flue gas outlet, and high-temperature flue gas outlet is connected to chimney by flue, and backflow flue gas outlet is communicated with by the high-temperature flue gas entry of pipeline with empty cigarette blender.
Preferably, the high-temperature low-oxygen flue gas be back in sky cigarette blender counts 20% ~ 30% of the amount of flue gas emission in preheating section with percent by volume.
Preferably, the oxygen content from the high-temperature low-oxygen flue gas in preheating section counts 10 ~ 15% with percent by volume, and temperature is 250 ~ 350 degrees Celsius.
Selectively, the cooling section of ceramic kiln is provided with cooling air inlet and preheated air outlet, and cooling air inlet is connected with the first blower fan, and preheated air outlet is communicated with by the preheated air entrance of pipeline with empty cigarette blender.
Selectively, the second blower fan is provided with in the pipeline between preheated air outlet and the preheated air entrance of empty cigarette blender.
Selectively, the 3rd blower fan is provided with in the pipeline between backflow flue gas outlet and the high-temperature flue gas entry of empty cigarette blender.
Selectively, four fan device is provided with in the pipeline between the combustion-supporting mixed gas outlet of empty cigarette blender and blast main.
Selectively, control valve of blowing can be the control valve of solenoid electric valve, hydraulic control valve or other type.
The invention has the beneficial effects as follows: (1), the present invention adopt modular burner assembly, corresponding air-supply control valve can be regulated on the one hand to realize each section accurate temperature in kiln control, can optionally increase according to the scale of kiln or reduce burner assembly on the other hand, this be conducive to reducing equipment cost and simplifying build process; (2), the present invention adopt biomass gasifying furnace to generate biogas as fuel, environmental protection; (3) combustion-supporting after, adopting the low-oxygen high-temperature flue gas from preheating section to mix with the pre-hot blast from cooling section, efficiency of combustion can be improved and carbon dioxide content significantly in emissions reduction flue gas, meanwhile, high-temperature flue gas and preheated air mist is combustion-supporting can also play energy-conservation and reduce the effect of nitrogen oxide; (4), because biogas is that the suction function formed by combustion-supporting mixed airflow sucks mixer-ejector, therefore the flow of the combustion-supporting gaseous mixture in the second tube connector is regulated by air-supply control valve, just can regulate the flow of the biogas sucked from biogas entrance simultaneously, thus achieve the object of biogas and combustion-supporting gaseous mixture adjusted in concert easily, avoid the air-fuel ratio of biogas and combustion-supporting gaseous mixture to lack of proper care, improve efficiency of combustion.
Accompanying drawing explanation
Fig. 1 shows the organigram of the present invention in conjunction with the modular ceramic saving energy in kiln system of biomass gasifying furnace.
Fig. 2 shows the organigram of mixer-ejector in the present invention.
Detailed description of the invention
Please refer to Fig. 1, according to one embodiment of the present invention, the modular ceramic saving energy in kiln system in conjunction with biomass gasifying furnace comprises: ceramic kiln 100 and three burner modules 200.
Wherein, ceramic kiln 100 is divided into cooling section 110, burning zone 120 and preheating section 130 along the longitudinal direction, first fire resisting wall 121 is set between cooling section 110 and burning zone 120, the sidewall that three the second fire resisting walls, 122, three burner modules 200 are connected to ceramic kiln 100 is at equal intervals set between burning zone 120 and preheating section 130.
Wherein, three burner modules 200 all adopt identical structure, are hereafter described with the citing of one of them burner module 200.
Burner module 200 comprises: three burners 210, mixer-ejector 220, first tube connector 230 and the second tube connectors 240.Three burners 210 are communicated with the first tube connector 230 respectively by arm (not shown), three burners 210 are arranged on the sidewall of ceramic kiln 100 at equal intervals, for fuel gas mixture being injected into burning zone 120 combustion with the pottery 400 in heating ceramic kiln 100.
Fig. 2 shows the generalized section of mixer-ejector 220 in the present invention, as shown in Figure 2, mixer-ejector 220 comprises the combustion-supporting gaseous mixture entrance 221 being located at an end wall 225, the fuel gas mixture being located at another end wall 226 outlet 222, the biogas entrance 223 being located at sidewall 227 and the induction tunnel 224 extended to mixer-ejector 220 inside from combustion-supporting gaseous mixture entrance 221.Induction tunnel 224 makes in gradually-reducing shape to suck biogas from biogas entrance 223 under the suction function flowing into the combustion-supporting mixed Daqu in mixer-ejector 220 at a high speed, thus biogas and combustion-supporting gaseous mixture form fuel gas mixture in mixer-ejector 220.
Wherein, the first tube connector 230 be communicated with mixer-ejector 220 fuel gas mixture outlet 222 and three burners 210 so that fuel gas mixture is delivered to burner 210.The combustion-supporting gaseous mixture entrance 221 that second tube connector 240 is communicated with mixer-ejector 220 with blast main 500 so that the combustion-supporting gaseous mixture in blast main 500 is delivered to mixer-ejector 220.
Each burner module 200 comprises impeller 231 and air-supply control valve 241 further.The contiguous burner 210 of impeller 231 is arranged in the first tube connector 230 for making fuel gas mixture rotate mixing.Air-supply control valve 241 is arranged in the second tube connector 240 for the combustion-supporting mixed gas flow of control.In this non-limiting embodiment, air-supply control valve 241 is solenoid electric valve.
In this non-limiting embodiment, distance between the end of the induction tunnel 224 of mixer-ejector 220 and an end wall 225 is about 1/3rd of sidewall 227 length of mixer-ejector 220, and the distance between biogas entrance 223 and an end wall 225 of mixer-ejector 220 is about 1/5th of sidewall 227 length of mixer-ejector 220.
Wherein, this modular ceramic saving energy in kiln system comprises biomass gasifying furnace 600 further, by pipeline, the biogas outlet 610 of biomass gasifying furnace 600 is connected with the biogas entrance 223 of the mixer-ejector 220 of each burner module 200 that the biogas generated in biomass gasifying furnace 600 is delivered to each burner module 200 respectively.In this non-limiting embodiment, what biomass gasifying furnace 600 adopted is downdraft fixed-bed gasification furnace.
Wherein, this modular ceramic saving energy in kiln system comprises sky cigarette blender 700 further.Empty cigarette blender 700 comprises high-temperature flue gas entry 710, preheated air entrance 720 and combustion-supporting mixed gas outlet 730.High-temperature flue gas entry 710 be communicated with the preheating section 130 of ceramic kiln 100 with by the high-temperature low-oxygen smoke backflow of part in preheating section 130 to empty cigarette blender 700, preheated air entrance 720 is communicated with to be delivered in sky cigarette blender 700 by the preheated air formed after cooling air and ceramic 400 heat exchange with the cooling section 110 of ceramic kiln 100, combustion-supporting mixed gas outlet 730 to be communicated with blast main 500 by pipeline and to be delivered to blast main 500 with combustion-supporting gaseous mixture preheated air and high-temperature low-oxygen flue gas are mixed to form.
Wherein, the preheating section 130 of ceramic kiln 100 is provided with high-temperature flue gas outlet 131 and backflow flue gas outlet 132, high-temperature flue gas outlet 131 is connected to chimney (not shown) by flue (non-label), and backflow flue gas outlet 132 is communicated with by the high-temperature flue gas entry 710 of pipeline with empty cigarette blender 700.In this non-limiting embodiment, the oxygen content from the high-temperature low-oxygen flue gas in preheating section 130 is about 12% with volume percentage, and temperature is about 300 degrees Celsius.The high-temperature low-oxygen flue gas be back in sky cigarette blender 700 counts about 25% of the amount of flue gas emission in preheating section 130 with percent by volume.
The cooling section 110 of ceramic kiln 100 is provided with cooling air inlet 111 and preheated air outlet 112, cooling air inlet 111 is connected with the first blower fan 113, preheated air outlet 112 is communicated with by the preheated air entrance 720 of pipeline with empty cigarette blender 700, is provided with the second blower fan 114 in the pipeline between preheated air outlet 112 and the preheated air entrance 720 of empty cigarette blender 700.
In this non-limiting embodiment, the 3rd blower fan 133 is provided with in pipeline between backflow flue gas outlet 132 and the high-temperature flue gas entry 710 of empty cigarette blender 700, four fan device 750 is provided with, for sending after high-temperature flue gas and preheated air suction mixing into blast main 500 in pipeline between the combustion-supporting mixed gas outlet 730 of empty cigarette blender 700 and blast main 500.
According to modular ceramic saving energy in kiln system of the present invention, high-temperature low-oxygen flue gas from the preheating section 130 of ceramic kiln 100 mixes in empty cigarette blender 700 with the preheated air of the cooling section 110 from ceramic kiln 100, formed combustion-supporting gaseous mixture by Cemented filling to blast main 500, combustion-supporting gaseous mixture in blast main 500 is delivered in mixer-ejector 220 by the second tube connector 240, the suction function of combustion-supporting mixed Daqu sucks from the biogas in biogas entrance 233, the fuel gas mixture be mixed to form is delivered to by the first tube connector 230 the burning zone 120 combustion heating ceramic 400 that burner 210 enters ceramic kiln 100.
Although describe the preferred embodiment of the present invention in detail at this, but should be understood that the present invention is not limited to the concrete structure described in detail and illustrate here, other modification and variant can be realized when not departing from the spirit and scope of the invention by those skilled in the art.Such as, burner module quantity can be converted according to concrete application conditions, or native system can not comprise biomass gasifying furnace, but directly adopt the biogas of other system supply.In addition, the temperature of system or pressure and other parameters suitably can be chosen in scope disclosed in this invention according to concrete application conditions.