CN105324573A - Engine intake device - Google Patents

Engine intake device Download PDF

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Publication number
CN105324573A
CN105324573A CN201580001059.5A CN201580001059A CN105324573A CN 105324573 A CN105324573 A CN 105324573A CN 201580001059 A CN201580001059 A CN 201580001059A CN 105324573 A CN105324573 A CN 105324573A
Authority
CN
China
Prior art keywords
air
motor
cooler
exhaust gas
pipe arrangement
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201580001059.5A
Other languages
Chinese (zh)
Other versions
CN105324573B (en
Inventor
藤阪圣人
加藤信一郎
冈村英明
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Suzuki Motor Corp
Original Assignee
Suzuki Motor Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from JP2014077675A external-priority patent/JP6331603B2/en
Priority claimed from JP2014078509A external-priority patent/JP6281386B2/en
Priority claimed from JP2014083107A external-priority patent/JP6269278B2/en
Application filed by Suzuki Motor Corp filed Critical Suzuki Motor Corp
Publication of CN105324573A publication Critical patent/CN105324573A/en
Application granted granted Critical
Publication of CN105324573B publication Critical patent/CN105324573B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K13/00—Arrangement in connection with combustion air intake or gas exhaust of propulsion units
    • B60K13/02—Arrangement in connection with combustion air intake or gas exhaust of propulsion units concerning intake
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M26/00—Engine-pertinent apparatus for adding exhaust gases to combustion-air, main fuel or fuel-air mixture, e.g. by exhaust gas recirculation [EGR] systems
    • F02M26/13—Arrangement or layout of EGR passages, e.g. in relation to specific engine parts or for incorporation of accessories
    • F02M26/22—Arrangement or layout of EGR passages, e.g. in relation to specific engine parts or for incorporation of accessories with coolers in the recirculation passage
    • F02M26/23—Layout, e.g. schematics
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M26/00—Engine-pertinent apparatus for adding exhaust gases to combustion-air, main fuel or fuel-air mixture, e.g. by exhaust gas recirculation [EGR] systems
    • F02M26/13—Arrangement or layout of EGR passages, e.g. in relation to specific engine parts or for incorporation of accessories
    • F02M26/22—Arrangement or layout of EGR passages, e.g. in relation to specific engine parts or for incorporation of accessories with coolers in the recirculation passage
    • F02M26/23—Layout, e.g. schematics
    • F02M26/28—Layout, e.g. schematics with liquid-cooled heat exchangers
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M35/00—Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines
    • F02M35/10—Air intakes; Induction systems
    • F02M35/10209—Fluid connections to the air intake system; their arrangement of pipes, valves or the like
    • F02M35/10222—Exhaust gas recirculation [EGR]; Positive crankcase ventilation [PCV]; Additional air admission, lubricant or fuel vapour admission
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M35/00—Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines
    • F02M35/16—Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines characterised by use in vehicles
    • F02M35/161—Arrangement of the air intake system in the engine compartment, e.g. with respect to the bonnet or the vehicle front face

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Transportation (AREA)
  • Cooling, Air Intake And Gas Exhaust, And Fuel Tank Arrangements In Propulsion Units (AREA)
  • Exhaust-Gas Circulating Devices (AREA)

Abstract

The purpose of this invention is to use vehicle-movement-generated wind to improve the cooling performance of an EGR cooler in an engine intake device that is provided with an EGR device whereby exhaust gas emitted by the engine is recirculated back to an intake passage as recirculated exhaust gas and is also provided with an air cleaner that cleans intake air (fresh air) and supplies same to the intake passage. To that end, an air-cleaner case (26) for the air cleaner (24) is laid out above the EGR cooler (34), which cools the recirculated exhaust gas from the EGR device (30). The air-cleaner case (26) is laid out such that the lengthwise direction thereof is parallel to the lengthwise direction of the EGR cooler (34).

Description

The air inlet system of motor
Technical field
The present invention relates to the air inlet system of motor, especially relate to the air inlet system of the motor utilizing traveling wind cooling EGR cooler.
Background technique
In vehicle, motor is mounted in engine compartment.The air inlet system of motor possesses: purify the air (fresh air) sucked and provide it to the air-strainer of inlet air pathway; And turn back to the EGR device of inlet air pathway as recirculating exhaust gas for the part of waste gas of being discharged by motor.EGR device possesses: the EGR valve of the flow of adjustment recirculating exhaust gas; And the cooler for recycled exhaust gas of cooling for reflux waste gas.
In EGR device, in order to improve the cooling effectiveness of cooler for recycled exhaust gas, need large-scale cooler for recycled exhaust gas.But the maximization of this cooler for recycled exhaust gas causes weight increase, cost increase, and it is difficult for therefore particularly implementing in compact car.
In order to solve this problem, there is the structure in the front making traveling wind directly contact cooler for recycled exhaust gas or cooler for recycled exhaust gas to be configured in motor.
As this EGR device, such as, there is following prior art document.
prior art document
patent documentation
Patent documentation 1: JP 2003-74418 publication
The assembly structure of the EGR valve of patent documentation 1 is that intermediary is assembled to cylinder head with EGR channel by EGR valve, the structure that the waste gas through EGR valve is refluxed to intake manifold by cooler for recycled exhaust gas.
Summary of the invention
the problem that invention will solve
But, in the structure of above-mentioned citing document 1, owing to having intake manifold stay in the front of cooler for recycled exhaust gas, therefore there is the problem that traveling wind is difficult to arrive cooler for recycled exhaust gas, in addition, though traveling wind arrive cooler for recycled exhaust gas, due to immediately below have motor, therefore the flowing of traveling wind is obstructed, there is the problem being difficult to the cooling effectiveness improving cooler for recycled exhaust gas.
Therefore, the object of the present invention is to provide the air inlet system that traveling wind can be utilized to improve the motor of the cooling performance of cooler for recycled exhaust gas.
for the scheme of dealing with problems
The present invention is the air inlet system of motor, it possesses: EGR device, it is configured in the vehicle-width direction sidepiece of the motor be equipped in the engine compartment of vehicle, a part for the waste gas of being discharged by above-mentioned motor turns back to inlet air pathway as recirculating exhaust gas, and possesses the EGR valve of flow and the cooler for recycled exhaust gas of cooling for reflux waste gas of adjustment recirculating exhaust gas; And air-strainer, it is assemblied in above-mentioned motor, the feature of the air inlet system of above-mentioned motor is, the air filter housing of above-mentioned air-strainer is configured in the top of above-mentioned cooler for recycled exhaust gas, and the length direction of above-mentioned air filter housing is configured to the length direction equidirectional with above-mentioned cooler for recycled exhaust gas.
invention effect
The present invention can utilize traveling wind to improve the cooling performance of cooler for recycled exhaust gas.
Accompanying drawing explanation
Fig. 1 is the planimetric map of the vehicle being equipped with Power Train.(embodiment 1)
Fig. 2 is the plan view of motor.(embodiment 1)
Fig. 3 is the worm's eye view of motor.(embodiment 1)
Fig. 4 is the left side view of motor.(embodiment 1)
Fig. 5 is the planimetric map of EGR device.(embodiment 1)
Fig. 6 is the plan view of the front portion of vehicle.(embodiment 2)
Fig. 7 is the side view of the front portion of vehicle.(embodiment 2)
Fig. 8 is the rear view of motor.(embodiment 2)
Fig. 9 is the side view of the motor of the periphery of interstage cooler outlet pipe arrangement.(embodiment 2)
Figure 10 is the plan view of the front portion of the vehicle of state after alternator and intake manifold being pulled down.(embodiment 2)
Figure 11 represents that the interstage cooler in the past that internal diameter size is fixed exports the interstage cooler outlet engine speed of pipe arrangement of the pipe arrangement present embodiment different with internal diameter size and the figure of the relation of charging efficiency.(embodiment 2)
Figure 12 is the side view of the front portion of vehicle.(embodiment 3)
Figure 13 is the plan view of the front portion of vehicle.(embodiment 3)
Figure 14 is the plan view of motor.(embodiment 3)
Figure 15 is the rear view of motor.(embodiment 3)
Figure 16 is the direction view in the XVI-XVI direction of Figure 14.(embodiment 3)
Figure 17 is the stereogram of EGR device.(embodiment 3)
Figure 18 be the XVIII-XVIII direction of Figure 16 to looking sectional view.(embodiment 3)
Figure 19 is the figure of the periphery from front viewing EGR device.(embodiment 3)
Figure 20 is the sectional view of EGR valve.(embodiment 3)
Embodiment
Traveling wind is directed to cooler for recycled exhaust gas by utilizing air filter housing by the present invention, makes traveling wind easily arrive cooler for recycled exhaust gas to realize the object utilizing traveling wind to improve the cooling performance of cooler for recycled exhaust gas.
Embodiment 1
Fig. 1 ~ Fig. 5 represents embodiments of the invention 1.As shown in Figure 1 and Figure 2, in the engine compartment 2 of vehicle 1, Power Train 3 is equipped with.Power Train 3 possess as power source motor 4 and be configured in the speed changer 5 of side of motor 4, they configure horizontally.Motor 4 is such as the straight arrangement double-cylinder engine being with pressurized machine as the motor of multi cylinder, possesses engine main body 6.As shown in Figure 2, engine main body 6 comprises cylinder block 7, cylinder head 8 and lower cover 9.Valve mechanism cover 10 is assemblied in the top of cylinder head 8.Oil sump 11 is assemblied in the bottom of lower cover 9.
As shown in Figure 1 and Figure 2, chain cover 12 is assemblied in the left side of engine main body 6.
As shown in Figure 2, Figure 4 shows, bent axle 13 can rotatably be supported between cylinder block 7 and lower cover 9.
As shown in Figure 2, crankshaft pulley 14 is assemblied in the end on the right side of bent axle 13.The subsidiary engine 16 possessing subsidiary engine belt wheel 15 is assemblied in cylinder block 7 above crankshaft pulley 14.Subsidiary engine belt 17 is wound in crankshaft pulley 14 and subsidiary engine belt wheel 15.
As shown in Figure 2, oil pump case 18 is assemblied in the left surface of chain cover 12 at the left end position of bent axle 13.
As shown in Figure 1, pressurized machine 19 is assemblied in the front portion of cylinder head 8.
As shown in Figure 1, engine main body 6 possesses air inlet system 20 at rear portion, in addition, as shown in Figure 2, possesses venting gas appliance 21 in front portion.
As shown in Figure 1, air inlet system 20 possesses: the intake manifold 22 being assemblied in the rear portion of cylinder head 8; The air inlet pipe arrangement 23 that one end is connected with intake manifold 22; And be assemblied in the air-strainer 24 of the other end of air inlet pipe arrangement 23.Pressurized machine 19 is configured with in the midway of air inlet pipe arrangement 23.Intake manifold 22 and air inlet pipe arrangement 23 form inlet air pathway 25.
As shown in Figure 2, air-strainer 24 purifies the air (fresh air) sucked and provides it to inlet air pathway 25, and possesses air filter housing 26.This air filter housing 26 is cuboids, comprises the lower shell body (dirty side body) 27 of downside and the upper shell (clean side housing) 28 of upside, is configured in the left side side of cylinder head 8.
As shown in Figure 1 and Figure 2, above cylinder head 8 and on vehicle-width direction (left and right vehicle wheel direction: Y), the other end of the air inlet pipe arrangement 23 of configuration is connected with upper shell 28.
As shown in Figure 2, venting gas appliance 21 possesses the gas exhaust manifold 29 of the front portion being assemblied in cylinder head 8 below pressurized machine 19.
Speed changer 5 is assemblied in the left surface of chain cover 12 and oil sump 10.
The part that engine main body 6 possesses the waste gas for being discharged by motor 4 turns back to the EGR device 30 of inlet air pathway 25 as recirculating exhaust gas.As shown in Figure 2, EGR device 30 be configured in air filter housing 26 below and at the vehicle-width direction sidepiece (left side) of motor 4.Thus, air filter housing 26 is configured in the top of EGR device 30.Particularly, air filter housing 26 is configured in directly over EGR valve 33.
As shown in Figure 5, EGR device 30 possesses EGR pipe 32, and EGR pipe 32 is formed and imports from the recirculating exhaust gas of gas exhaust manifold 29 and the EGR passage 31 of the inlet air pathway 25 that led.
In addition, EGR device 30 possesses the EGR valve 33 and cooler for recycled exhaust gas 34 that are assemblied in EGR pipe 32 in order from gas exhaust manifold 29 side.EGR valve 33 is arranged on the midway of EGR pipe 32, the flow of adjustment recirculating exhaust gas.
Cooler for recycled exhaust gas 34 is cylindrical bodys, upside or downside, or the upper side and lower side is that intermediary is supported in chain cover 12 (cylinder block 7) with support, and length direction configures towards vehicle fore-and-aft direction X, utilizes the water quench recirculating exhaust gas of motor 4.Therefore, cooler for recycled exhaust gas 34 is connected to and imports the cooling water ingress pipe 35 of cooling water from radiator and discharge the cooling water discharge tube 36 of cooled for recirculating exhaust gas cooling water.
As shown in Figure 1, Figure 2, Figure 5, one end of EGR pipe 32 is connected with the gas exhaust manifold 29 of the front portion of engine main body 6, and central position is side extension left flatly, and the other end is connected with the intake manifold 22 at the rear portion of engine main body 6.
As shown in Figure 2, EGR valve 33 is configured between the top of chain cover 12 and the lower shell body 27 of air filter housing 26.As shown in Figure 5, EGR valve 33 is connected to the negative pressure pipe (flexible pipe) 38 possessing negative pressure adjustment valve (VSV) 37.
In addition, as shown in Figure 3, Figure 4, the length direction of air filter housing 26 and the length direction of cooler for recycled exhaust gas 34 are configured on equidirectional (vehicle fore-and-aft direction: X).The lower shell body 27 of air filter housing 26 take support as the case of transmission that intermediary is supported in cooler for recycled exhaust gas 34 and speed changer 5.
As shown in Figure 4, the case of transmission of speed changer 5 in the fit beneath of air filter housing 26 to the speed changer department of assembly 4R of the right flank of motor 4.
According to this structure, utilize air filter housing 26 that traveling wind is directed to cooler for recycled exhaust gas 34, traveling wind is easy to arrive cooler for recycled exhaust gas 34, and therefore the cooling effect of cooler for recycled exhaust gas 34 improves.In addition, because air filter housing 26 is arranged along cooler for recycled exhaust gas 34, therefore can guarantee to guide the interval of traveling wind longer, therefore traveling wind for longer periods arrives cooler for recycled exhaust gas 34, and the cooling effect of cooler for recycled exhaust gas 34 improves.
In addition, as shown in Figure 2, in the side (right flank) 39 relative with cooler for recycled exhaust gas 34 of the lower shell body 27 of air filter housing 26, the recess 40 extended at vehicle fore-and-aft direction X from leap rear, front is formed with.In such an embodiment, owing to being formed with recess 40 at air filter housing 26 from leap rear, front, therefore traveling wind easily flows to the rear (not having obstacle) of motor 4, therefore, can not upset the flowing of traveling wind, the cooling effect of cooler for recycled exhaust gas 34 improves.
And as shown in Figure 3, the lower shell body 27 of air filter housing 26 possesses fresh air introduction hole 42 and the fresh air ingress pipe 44 forming the fresh air be connected with fresh air introduction hole 42 and import path 43 at housing bottom 41.In addition, as shown in Figure 1, the suction port 45 of open end, extraneous gas side importing path 43 as fresh air be configured in from the scope W the vehicle-width direction of the lower shell body 27 of air filter housing 26 outward (left) leave the position of distance L1, and the distance being configured in fresh air introduction hole 36 is the position of the vehicle front of L2.
According to this structure, narrow along with suction port 45 side direction air filter housing 26 side from the open end, extraneous gas side as fresh air importing path 43, therefore, traveling wind can be directed to cooler for recycled exhaust gas 34 well.
Namely, in this embodiment 1, to surround the shape of the lower shell body 27 of the mode setting air filter case 26 of cooler for recycled exhaust gas 34, and lower shell body 27 extends on vehicle fore-and-aft direction X longlyer than cooler for recycled exhaust gas 34, do not use special wind-guiding device thus, also traveling wind successfully directly can be directed to cooler for recycled exhaust gas 34, make it flow to rear view of vehicle.Therefore, owing to not needing the special wind deflector of cooler for recycled exhaust gas 34, traveling wind is successfully directly directed to cooler for recycled exhaust gas 34 with therefore increasing parts number of packages.In addition, the lower shell body 27 due to air filter housing 26 is the shape covering cooler for recycled exhaust gas 34 entirety, therefore can cooling EGR cooler 34 overall, and make traveling wind successfully flow to rear view of vehicle, therefore can prevent heat retention in engine compartment 2.
In addition, owing to cooler for recycled exhaust gas 34 to be configured in the rear view of vehicle of the suction port 45 as open end, extraneous gas side, even if the traveling wind therefore arriving cooler for recycled exhaust gas 34 flows to rear view of vehicle, it also can not enter suction port 45, therefore can suppress the rising of the temperature sucking air (fresh air).
More and, owing to being configured in directly over EGR valve 33 by air filter housing 26, therefore by the lower shell body 27 of air filter housing 26 being set to the shape covering EGR valve 33 entirety from top, can prevent the rainwater dispersed from corroding from the top of engine compartment 2.
Embodiment 2
Embodiment 2 relates to and possesses cooling and import as the air inlet system of the motor of the band pressurized machine of the interstage cooler of the air of the motor of internal-combustion engine from pressurized machine.
Usually, in the motor of the vehicles such as automobile, be provided with the compressor boost that is cooled through pressurized machine and the interstage cooler of air that temperature rises.In this interstage cooler, by reducing the temperature of air with the heat exchange of extraneous gas through core, the charging efficiency of motor can be improved thus.
As this motor possessing interstage cooler in the past, the motor recorded in known patent document 3 (JP 2011-21571 publication) and patent documentation 4 (JP 2009-227132 publication).In the motor that patent documentation 3 and patent documentation 4 are recorded, the front being equipped on the motor in engine compartment is provided with interstage cooler, and be provided with intake manifold at the rear of motor and on the top of motor, interstage cooler exports pipe arrangement with intake manifold by the interstage cooler that internal diameter size is identical and links.
After the interstage cooler outlet pipe arrangement recorded in patent documentation 3 extends to the oblique upper of vehicle along the other end, overall width direction of contrary side, the end, overall width direction one of the transmission side with motor towards the upside of motor from the upper can of interstage cooler, cross the top of motor from the rear upper of motor and link with intake manifold.
In addition, at the fore-and-aft direction front side of vehicle, the fore-and-aft direction of vehicle exports pipe arrangement with interstage cooler and is provided with air cleaner inlet pipe arrangement overlappingly.
Interstage cooler outlet pipe arrangement (the 3rd suction tude) recorded in patent documentation 4 is formed with same internal diameter size, and interstage cooler outlet pipe arrangement extends to the oblique upper of vehicle towards the upside of motor from the other end, overall width direction of the bottom tank of the interstage cooler side contrary along the end, overall width direction one of the transmission side with motor.
But in the device that patent documentation 3,4 is recorded, when arranging the subsidiary engines such as the alternator producing heat in the other end, overall width direction, interstage cooler outlet pipe arrangement is positioned at the top of subsidiary engine.
Therefore, when produce from subsidiary engine and the heat retention of rising above subsidiary engine time, interstage cooler outlet pipe arrangement is exposed to this and hankers, and the air through interstage cooler outlet pipe arrangement is likely heated.
In addition, in the device that patent documentation 3 is recorded, at the fore-and-aft direction front side of vehicle, the fore-and-aft direction of vehicle exports pipe arrangement with interstage cooler and is provided with air cleaner inlet pipe arrangement overlappingly.Therefore, the traveling wind from the front of vehicle is blocked by air cleaner inlet pipe arrangement, be difficult to arrive interstage cooler outlet pipe arrangement, not energy efficiency well cool stream through interstage cooler outlet pipe arrangement air.
As the above results, pipe arrangement can not be exported by interstage cooler and cool the air cooled by interstage cooler further, the air cooled can not be imported motor by intake manifold.Therefore, can not improve the charging efficiency of motor, the output performance improving motor is difficult.
In addition, because the interstage cooler outlet pipe arrangement recorded in patent documentation 3,4 is formed with same internal diameter size, therefore such as when interstage cooler being exported pipe arrangement and being applied to twin cylinder engine, can not make charge pulsation optimization, intake resistance strengthens.
Specifically, in twin cylinder engine etc., when piston moves up and down with the phase place of 360 °, the opening and closing timing of the suction port caused by intake valve is identical, carry out so-called interval air inlet, produce charge pulsation, produce the pressure wave caused by charge pulsation.
When the internal diameter size of interstage cooler outlet pipe arrangement is identical, the eigentone of interstage cooler outlet pipe arrangement reduces, due to interstage cooler outlet pipe arrangement and the resonance of reflected wave of colliding with intake valve and rebounding, in the usual rotating speed interval of motor (such as, 3000 ~ 4500rpm) in, the intake resistance of interstage cooler outlet pipe arrangement becomes large.Therefore, the air quantity being drawn into motor reduces, and the charging efficiency of the air of motor reduces.Consequently, the output of motor likely reduces.
Embodiment 2 is conceived to the problems referred to above point and completes, and can prevent the air flowing through interstage cooler outlet pipe arrangement from being heated, can improve the output performance of motor, and can prevent the output performance of motor from reducing.
1st mode of embodiment 2 is the air inlet systems being assemblied in the motor with pressurized machine, possesses: intake manifold, and it has the pressure-regulating box at the fore-and-aft direction rear portion being assemblied in motor and is arranged on the air inlet ingress pipe of upstream portion of pressure-regulating box; Interstage cooler, it is arranged on the front of motor, and has air outlet slit pipe portion, with interstage cooler entrance pipe arrangement for intermediary is connected with pressurized machine; And interstage cooler outlet pipe arrangement, after it extends from the air outlet slit pipe portion of interstage cooler along the end, overall width direction of motor and air inlet ingress pipe link, interstage cooler outlet pipe arrangement comprises the minor diameter part that the large large-diameter portion of internal diameter size of interstage cooler outlet pipe arrangement and internal diameter size are less than the internal diameter size of large-diameter portion, the part formed large-diameter portion is included in from the length direction central part of middle cooler outlet pipe arrangement to the downstream be connected with air inlet ingress pipe.
As the 2nd mode of embodiment 2, can be, the end, overall width direction of motor take erecting device as the car body that intermediary is supported in vehicle, and at the fore-and-aft direction rear portion of motor, and in the below of pressure-regulating box, be equipped with the subsidiary engine operationally producing heat, air inlet ingress pipe is made to extend to the below of vehicle from pressure-regulating box, and in the short transverse of vehicle, at least extend to the bottom of subsidiary engine, air outlet slit pipe portion is arranged on above erecting device by the short transverse of vehicle, and subsidiary engine is arranged on the below of erecting device, make interstage cooler export pipe arrangement to be connected with air inlet ingress pipe from air outlet slit pipe portion through the below of erecting device and the below of subsidiary engine, large-diameter portion is formed in erecting device lower side and from the fore-and-aft direction rear portion of the vehicle of erecting device through the below of subsidiary engine at least from the position that air inlet ingress pipe leaves downwards.
As the 3rd mode of embodiment 2, Ke Yishi, the internal diameter size of large-diameter portion is identically formed on the length direction of large-diameter portion.
As the 4th mode of embodiment 2, Ke Yishi, under the state from top viewing motor, large-diameter portion is arranged on around the lower side of subsidiary engine, subsidiary engine.
As the 5th mode of embodiment 2, Ke Yishi, large-diameter portion comprises: line part, and itself and minor diameter part continuously, are positioned at the position of the upper end portion lower than subsidiary engine, and pass the below of erecting device; Rake, itself and line part continuously, extend from line part towards the lower side of subsidiary engine; 1st curved part, itself and rake continuously, bend from rake towards the lower side of subsidiary engine; And the 2nd curved part, itself and the 1st curved part are continuously and be upward through the below of subsidiary engine in overall width side, after bending from motor towards rear on the fore-and-aft direction of vehicle, lower side towards air inlet ingress pipe extends, at the downstream portion of the 2nd curved part, form the upstream toward downstream diminishing tapered portion of internal diameter size from the 2nd curved part, form in the downstream of tapered portion small diameter tube portion tapered portion be connected with air inlet ingress pipe, the downstream portion comprising the large-diameter portion in tapered portion and small diameter tube portion is formed as curved shape.
Like this, according to above-mentioned 1st mode, interstage cooler outlet pipe arrangement comprises the minor diameter part that the large large-diameter portion of internal diameter size of interstage cooler outlet pipe arrangement and internal diameter size are less than the internal diameter size of large-diameter portion, large-diameter portion is formed in from the length direction central part of middle cooler outlet pipe arrangement to the downstream be connected with air inlet ingress pipe.
Therefore, the charge pulsation optimization that the opening and closing along with intake valve produces can be made, produce the resonance of interstage cooler outlet pipe arrangement in the high rotating speed interval of motor.Therefore, the intake resistance that interstage cooler can be made to export the downstream portion of pipe arrangement in the usual rotating speed interval of motor reduces, and prevents the air quantity being drawn into motor from reducing.Consequently, the charging efficiency of motor can be improved, the output of motor can be improved.
In addition, owing to being provided with large-diameter portion at the downstream portion of interstage cooler outlet pipe arrangement, therefore can increasing the surface area of the downstream portion of interstage cooler outlet pipe arrangement and the internal diameter size that interstage cooler exports the downstream portion of pipe arrangement can be increased.
Therefore, the surface area that the traveling wind importing vehicle from the front of vehicle arrives interstage cooler outlet pipe arrangement can be increased, can utilize interstage cooler export pipe arrangement efficiency well cool stream through the large air of the flow of large-diameter portion.
Consequently, traveling wind can be utilized to reduce further and to flow through the temperature that interstage cooler exports the air of pipe arrangement, more effectively improve the intake efficiency of motor, more effectively can improve the output of motor.
According to above-mentioned 2nd mode, air inlet ingress pipe is made to extend to the below of vehicle from pressure-regulating box, and in the short transverse of vehicle, at least extend to the bottom of subsidiary engine, make interstage cooler export pipe arrangement and be connected with air inlet ingress pipe from air outlet slit pipe portion through the below of erecting device and the below of subsidiary engine.
Therefore, interstage cooler outlet pipe arrangement and air inlet ingress pipe can be set in the mode of surrounding subsidiary engine from the side of subsidiary engine to downside, interstage cooler outlet pipe arrangement and air inlet ingress pipe can be prevented to be exposed to hankering from subsidiary engine rising.
Therefore, can prevent the air cooled by interstage cooler from being heated, the air flowing through interstage cooler outlet pipe arrangement can be ensured low temperature.Consequently, the air cooled can be imported motor from middle cooler outlet pipe arrangement by intake manifold by interstage cooler, the charging efficiency of motor can be improved further and more effectively improve the output performance of motor.
In addition, air outlet slit pipe portion is arranged on above erecting device by the short transverse of vehicle, and subsidiary engine is arranged on the below of erecting device, makes interstage cooler export pipe arrangement and be connected with air inlet ingress pipe from air outlet slit pipe portion through the below of erecting device and the below of subsidiary engine.
Therefore, interstage cooler can be exported pipe arrangement in the short transverse of vehicle to be arranged to reduce along with from the front (upstream portion) of vehicle toward rear (downstream portion), the size of the short transverse of interstage cooler outlet pipe arrangement can be extended in the short transverse of vehicle.
Therefore, can increase the surface area that the traveling wind importing vehicle from the front of vehicle arrives interstage cooler outlet pipe arrangement, energy efficiency cools interstage cooler outlet pipe arrangement well.Consequently, traveling wind can be utilized to reduce further and to flow through the temperature that interstage cooler exports the air of pipe arrangement, more effectively can improve the charging efficiency of motor.
In addition, lower than the position of upstream portion in the short transverse that the large-diameter portion of downstream portion being positioned at interstage cooler outlet pipe arrangement can be arranged on vehicle, therefore large-diameter portion can be arranged on the position that the traveling wind of the bottom (such as, the bottom of engine compartment) flowing through vehicle is many.
Therefore, more traveling wind can be made to arrive the large large-diameter portion of surface area, can more effectively cooling-air.Therefore, the charging efficiency of motor can more effectively be improved.
In addition, because large-diameter portion is arranged on the below of subsidiary engine, large-diameter portion therefore can be prevented to be exposed to hankering from subsidiary engine rising.Therefore, can prevent the air cooled by interstage cooler from being heated, the air of low temperature can be imported motor.
In addition, because interstage cooler outlet pipe arrangement is not arranged in the space of the top of subsidiary engine, the space of the top of subsidiary engine can therefore be expanded.Therefore, from top easily close to subsidiary engine, subsidiary engine easily can be installed and removed from motor.Therefore, the workability of the upkeep operation of subsidiary engine can be improved.
And, the below of pipe arrangement through erecting device is exported by making interstage cooler, interstage cooler is being exported under the state that pipe arrangement is assembled to motor, when from below cluster engine being installed to the operation of car body, can not by interstage cooler outlet pipe arrangement hinder with erecting device be intermediary by engine assembly to car body.Therefore, can easily cluster engine be installed on car body.
According to above-mentioned 3rd mode, because the internal diameter size of large-diameter portion is identically formed on the length direction of large-diameter portion, therefore can prevent charge pulsation from decaying at large-diameter portion, make charge pulsation optimization.Therefore, can prevent the air quantity sucking motor at the usual operation interval of motor from reducing, more effectively can improve the charging efficiency of motor, more effectively can improve the output of motor.
According to above-mentioned 4th mode, under the state from top viewing motor, large-diameter portion is arranged on around the lower side of subsidiary engine, subsidiary engine.Therefore, if large-diameter portion to be set to the radius of curvature describing mild curve, can more air be made to import motor along mild curve under increase is through the state of the volume of the air of large-diameter portion.Consequently, the air quantity of suction motor can be made to increase and more effectively improve the charging efficiency of motor, more effectively can improve the output of motor.
According to above-mentioned 5th mode, by making large-diameter portion comprise line part, rake, the 1st curved part and the 2nd curved part, the air quantity importing motor can be increased, and the surface area of the large-diameter portion that traveling wind arrives can be increased.
In addition, large-diameter portion comprises: the 1st curved part, and it bends from rake towards the lower side of subsidiary engine; And the 2nd curved part, continuously and be upward through the below of subsidiary engine in overall width side, after bending from motor towards rear on the fore-and-aft direction of vehicle, the lower side towards air inlet ingress pipe extends for itself and the 1st curved part.
Therefore, the air that the upstream from middle cooler outlet pipe arrangement can be flow to downstream imports motor under the state that utilization guarantees the impetus through centrifugal force when the 1st curved part and the 2nd curved part.
In addition, the upstream toward downstream diminishing tapered portion of internal diameter size from the 2nd curved part is formed at the downstream portion of the 2nd curved part, form in the downstream of tapered portion small diameter tube portion tapered portion be connected with air inlet ingress pipe, the downstream portion of the large-diameter portion comprising tapered portion and small diameter tube portion is formed as curved shape.
Therefore, small diameter tube portion can be utilized before air is imported air inlet ingress pipe to improve the flow velocity of air.Therefore, air high for flow velocity can be imported pressure-regulating box, more effectively can improve the charging efficiency of the air importing motor.
Below, use accompanying drawing that the mode of execution of embodiment 2 is described.
Fig. 6 ~ Figure 11 is the figure of the air inlet system of the motor of the band pressurized machine of the mode of execution representing embodiment 2.
First, formation is described.
In figure 6, vehicle 101 possesses car body 102, and car body 102 has extension on the fore-and-aft direction of vehicle 101 and longeron 102A, 102B of arranging on overall width direction.
In Fig. 6, Fig. 7, car body 102 possesses front panel 103 in the fore-and-aft direction front of vehicle 101, and car body 102 is divided into the engine compartment 104 in the fore-and-aft direction front being arranged on vehicle 101 and is arranged on the fore-and-aft direction rear of vehicle 101 and the compartment 105 that allows passenger take by front panel 103.Afterwards, the expression of this expression front and rear such as front, rear refers to the direction for the fore-and-aft direction of vehicle 101.
Motor 106 is arranged in engine compartment 104, motor 106 with the erecting device 107 being assemblied in overall width direction one end 106a for intermediary is supported in longeron 102A.
In addition, erecting device 107 has: the 1st mounting bracket 107a, and it is anchored on the overall width direction one end 106a of motor 106; 2nd mounting bracket 107b, itself and the 1st mounting bracket 107a link, and extend to longeron 102A side; And installing insulating body 107c, itself and the 2nd mounting bracket 107b link, and are assembled to longeron 102A.
As shown in Figure 8, speed changer 108 is arranged at overall width direction the other end 106b of motor 106, speed changer 108 with not shown erecting device for intermediary is supported in longeron 102B.At this, the overall width direction one end 106a of motor 106 forms the end, overall width direction of the motor 106 of embodiment 2.
In Fig. 6, Fig. 7, in motor 106, be provided with pressurized machine 109 and air inlet system 110.In Fig. 6 ~ Fig. 8, air inlet system 110 possesses: suction tude 111, and it is arranged on the front of motor 106, is taken into air from the front of vehicle 101; Air-strainer 112, it is connected with the downstream of suction tude 111, purifies air; And air-strainer outlet pipe arrangement 113, the air purified by air-strainer 112 is imported the compressor housing 109a of pressurized machine 109 by it.
In figure 6, pressurized machine 109 possesses: the not shown compressor being arranged on the inside of compressor housing 109a; And the turbine shroud 109b of the built-in not shown turbine utilizing the pressure of waste gas to rotate.
In addition, air inlet system 110 possesses interstage cooler entrance pipe arrangement 114, interstage cooler 115, interstage cooler outlet pipe arrangement 116 and intake manifold 117.
The upstream extremity of interstage cooler entrance pipe arrangement 114 is connected with the compressor housing 109a of pressurized machine 109, and the downstream of interstage cooler entrance pipe arrangement 114 is connected with interstage cooler 115.
Interstage cooler 115 is connected to the upstream extremity 116a of interstage cooler outlet pipe arrangement 116, and the downstream 116b of interstage cooler outlet pipe arrangement 116 is connected with intake manifold 117.At this, upstream, downstream represent upstream for the flow direction of air, downstream.
Pressurized machine 109 exports pipe arrangement 113 with the pressure by waste gas and compressor that the turbine that rotates rotates integratedly from air-strainer and imports the supercharging air of compressor housing 109a by utilizing and be transported to interstage cooler entrance pipe arrangement 114.
The temperature of the air of this supercharging rises, and therefore the air of this high temperature imports interstage cooler 115 and cooled by interstage cooler 115.Thus, the oxygen density of air improves.The air that this oxygen density improves imports firing chamber via intake manifold 117 by the not shown suction port of motor 106 from middle cooler outlet pipe arrangement 116.In addition, suction port is by not shown intake valve opening and closing.
In the figure 7, interstage cooler 115 is arranged on the front of motor 106, and interstage cooler 115 possesses core 118, upper tank 119 and lower tank 120.Core 118 utilizes traveling wind to cool the air provided from pressurized machine 109, the not shown throughput of air circulation with the circulation flow path of not shown traveling wind for intermediary's spread configuration on above-below direction or overall width direction.
Lower tank 120 is arranged on the bottom of core 118, is provided with the air inlet pipe portion 120a be connected with interstage cooler entrance pipe arrangement 114 at lower tank 120.The air imported by air inlet pipe portion 120a from interstage cooler entrance pipe arrangement 114 is imported core 118 by lower tank 120.
Upper tank 119 is arranged on the top of core 118, and upper tank 119 is provided with the air outlet slit pipe portion 119a (with reference to Fig. 6, Fig. 7) that the upstream extremity 116a that exports pipe arrangement 116 with interstage cooler is connected.
The air cooled by core 118 imports in upper tank 119, and in importing, the air of tank 119 imports intake manifold 117 from air outlet slit pipe portion 119a via interstage cooler outlet pipe arrangement 116.
In fig .9, the rear portion of motor 106 is provided with alternator 121, the overall width direction one end 106a of motor 106 is provided with water pump 122.
Alternator 121 forms generator, possesses not shown rotor and stator etc.Rotor rotatably can be supported in the housing 121A of alternator 121, is provided with the alternator belt wheel 121B given prominence to outward from the overall width direction one end 106a of motor 106 in the end of rotor.Therefore, alternator 121 operationally produces the heat of high temperature.The alternator 121 of present embodiment forms subsidiary engine of the present invention.
In water pump 122, such as, the running shaft being equipped with not shown impeller is given prominence to outward from the overall width direction one end 106a of motor, is equipped with Water-pump belt wheel 122A in the end of this running shaft.
Timing belt 123 is wound in alternator belt wheel 121B and Water-pump belt wheel 122A.Timing belt 123 is wound in crankshaft pulley 124, and crankshaft pulley 124 is arranged at the end of not shown bent axle, gives prominence to outward from the overall width direction one end 106a of motor 106.
Thus, the rotation of bent axle passes to alternator 121 and water pump 122 via timing belt 123, synchronously drives alternator 121 and water pump 122 with the rotation of bent axle.
In Fig. 6 ~ Fig. 8, alternator 121 is arranged on the below of the pressure-regulating box 125 of intake manifold 117, and the overall width direction one end 106a of the motor 106 near the side contrary with speed changer 108, the short transverse of vehicle 101 is arranged on the central part of motor 106.
In fig. 8, intake manifold 117 is assemblied in the rear portion of motor 106, has the air inlet ingress pipe 126 of the pressure-regulating box 125 suction air being distributed to motor 106 and the upstream portion being arranged on pressure-regulating box 125.At this, at Fig. 6, Fig. 7, Tu10Zhong, the little arrow represented by arrow W1 represents the direction that air flows.
As shown in Figure 8, air inlet ingress pipe 126 extends to the below of vehicle 101 from pressure-regulating box 125, and the short transverse of vehicle 101 extends to the bottom 121a of alternator 121.
In Fig. 6 ~ Fig. 9, interstage cooler outlet pipe arrangement 116 is from the air outlet slit pipe portion 119a of interstage cooler 115 after the overall width direction one end 106a extension of motor 106, and downstream 116b and air inlet ingress pipe 126 link.
As shown in Figure 9, in the short transverse of vehicle 101, air outlet duct portion 119a is arranged on above erecting device 107, and alternator 121 is arranged on and forms the 1st mounting bracket 107a of erecting device 107 or the below of the 2nd mounting bracket 107b.In addition, in fig .9, the height of air outlet slit pipe portion 119a is represented with reference character T.
Interstage cooler outlet pipe arrangement 116, is connected with air inlet ingress pipe 126 through the below of alternator 121 from air outlet slit pipe portion 119a through behind formation the 1st mounting bracket 107a of erecting device 107 or the below of the 2nd mounting bracket 107b.
Interstage cooler outlet pipe arrangement 116 comprises the minor diameter part 116B that the large large-diameter portion 116A of internal diameter size of interstage cooler outlet pipe arrangement 116 and internal diameter size are less than the internal diameter size of large-diameter portion 116A.
Large-diameter portion 116A is formed the length direction central part C to the downstream 116b be connected with air inlet ingress pipe 126 from middle cooler outlet pipe arrangement 116, as shown in Figure 9, Figure 10, under the state from top viewing motor 106, large-diameter portion 116A is arranged on around alternator 121 in the lower side of alternator 121.
In addition, in the short transverse of vehicle 101, air outlet slit pipe portion 119a is arranged on the top of erecting device 107, and alternator 121 is arranged on the below of the 1st mounting bracket 107a or the 2nd mounting bracket 107b.
Interstage cooler outlet pipe arrangement 116 is connected with air inlet ingress pipe 126 from air outlet slit pipe portion 119a through the 1st mounting bracket 107a or the below of the 2nd mounting bracket 107b and the below of alternator 121.
Large-diameter portion 116A is from the lower side of the 1st mounting bracket 107a or the 2nd mounting bracket 107b, and the below of alternator 121 is passed from the rear portion of erecting device 107, formed between the position left downwards from air inlet ingress pipe 126, the internal diameter size being arranged on the large-diameter portion 116A of this scope is identically formed on the length direction of large-diameter portion 116A.
In fig .9, large-diameter portion 116A possesses: line part 116c, its tip portion by taper and minor diameter part 116B link, and are positioned at the position lower than the upper end portion 121b of alternator 121, and through forming the 1st mounting bracket 107a of erecting device 107 or the below of the 2nd mounting bracket 107b; And rake 116d, itself and line part 116c continuously, extend from line part 116c towards the lower side of alternator 121.
At this, in fig .9, in order to the position relationship of the upper end portion 121b of easy understand the alternator 121 and upper end portion 116u of line part 116c, represent the upper end portion 121b of the alternator 121 and upper end portion 116u of line part 116c with lighting outlet.
In addition, large-diameter portion 116A possesses: curved part 116e, and itself and rake 116d continuously, bend from rake 116d towards the lower side of alternator 121; And curved part 116f, continuously and be upward through the below of alternator 121 in overall width side, after bending towards the rear of motor 106, the lower side towards air inlet ingress pipe 126 extends for itself and curved part 116e.At this, curved part 116e forms the 1st curved part of the present invention, and curved part 116f forms the 2nd curved part of embodiment 2.
In Fig. 10, be formed with internal diameter size from the diminishing tapered portion 116g of the upstream toward downstream of curved part 116f at the downstream portion of curved part 116f, be formed with the small diameter tube portion 116h be connected with air inlet ingress pipe 126 by tapered portion 116g in the downstream of tapered portion 116g.
Thus, the downstream portion that large-diameter portion 116A is comprising tapered portion 116g and small diameter tube portion 116h of present embodiment is formed as curved shape.
In addition, large-diameter portion 116A forms from the upstream extremity downstream end of large-diameter portion 116A, and the downstream of small diameter tube portion 116h forms the downstream 116b of interstage cooler outlet pipe arrangement 116.In addition, the upstream extremity of minor diameter part 116B forms the upstream extremity 116a of interstage cooler outlet pipe arrangement 116.Illustrate from line part 116c to rake 116d in fig .9, the scope of curved part 116e, 116f.
Below, illustration.
In twin cylinder engine etc., when piston moves up and down with the phase place of 360 °, the opening and closing timing of suction port is identical, carries out so-called interval air inlet, produces charge pulsation, produce the pressure wave caused by charge pulsation.
In this charge pulsation, produce reflected wave by the opening and closing of intake valve, reflected wave flows to interstage cooler 115 from intake manifold 117 through interstage cooler outlet pipe arrangement 116, rebounds, produce standing wave thus at the air outlet slit pipe portion 119a of interstage cooler 115.
Due to this standing wave, interstage cooler outlet pipe arrangement 116 in the usual rotating speed interval of motor 106 (such as, 3000 ~ 4500rpm) produce resonance time, interstage cooler outlet pipe arrangement 116 downstream portion intake resistance increase, suck motor 106 air quantity reduce.Thus, likely reduce and the output of motor 106 reduction at the charging efficiency of the interval motor 106 of the usual rotating speed of motor 106.
In contrast, air inlet system 110 according to the present embodiment, make interstage cooler export pipe arrangement 116 and comprise the minor diameter part 116B that the large large-diameter portion 116A of internal diameter size of interstage cooler outlet pipe arrangement 116 and internal diameter size be less than large-diameter portion 116A, large-diameter portion 116A is formed in the length direction central part C to the downstream 116b be connected with air inlet ingress pipe 126 from middle cooler outlet pipe arrangement 116.
Therefore, high rotating speed charge pulsation being transferred to motor 106 is interval, can make charge pulsation optimization.Namely, in the air inlet system 110 of present embodiment, by large-diameter portion 116A being arranged on interstage cooler outlet pipe arrangement 116, increase internal diameter size, the length dimension of large-diameter portion 116A, can improve the eigentone of interstage cooler outlet pipe arrangement 116, high rotating speed eigentone being transferred to motor 106 is interval.
In addition, in charge pulsation, the standing wave produced in the inside of interstage cooler outlet pipe arrangement 116 is pressure wave, when large-diameter portion 116A being arranged on the downstream portion of interstage cooler outlet pipe arrangement 116, the reduction of the attenuation of the reflected wave from intake valve reflection can be suppressed, by interstage cooler outlet pipe arrangement 116, reflected wave is delivered to the air outlet slit pipe portion 119a of interstage cooler 115, high rotating speed charge pulsation being transferred to motor 106 is interval.
On the other hand, when the internal diameter size of interstage cooler outlet pipe arrangement is identical, resonant frequency is lower than the resonant frequency with the interstage cooler outlet pipe arrangement 116 of large-diameter portion 116A of present embodiment, and the usual rotating speed that charge pulsation transfers to motor 106 is interval.
In addition, when large-diameter portion being arranged on the upstream portion of interstage cooler outlet pipe arrangement 116, the pressure of the reflected wave produced by intake valve sharply declines at the position of the interstage cooler outlet pipe arrangement changing to large-diameter portion from minor diameter part, and reflected wave will be decayed before the upstream portion arriving interstage cooler outlet pipe arrangement 116.
Like this when reflected wave is decayed, high rotating speed charge pulsation can not being transferred to motor 106 is interval, and, it is interval that resonant frequency due to interstage cooler outlet pipe arrangement is in usual rotating speed, therefore produce resonance at the interval charge pulsation of usual rotating speed, become large at the downstream inlet resistance of interstage cooler outlet pipe arrangement.
Figure 11 represents the figure measuring the interstage cooler outlet engine speed (rpm) of pipe arrangement 116 of the outlet pipe arrangement of the interstage cooler in the past present embodiment different with internal diameter size that internal diameter size fixes and the result of the charging efficiency (%) of motor 106 by experiment.
As can be seen from Figure 11, demonstrate export pipe arrangement with the interstage cooler using internal diameter size identical situation (representing by arrow A) compared with, when being used in downstream portion has interstage cooler outlet pipe arrangement 116 of large-diameter portion 116A (representing by arrow B), in the amount that the charging efficiency raising of the interval motor 106 of the high rotating speed of motor 106 represents by arrow C.
Like this in the air inlet system 110 of present embodiment, the eigentone of interstage cooler outlet pipe arrangement 116 can be improved, and can suppress the reduction of the attenuation of the reflected wave reflected from intake valve and reflected wave be passed to the air outlet slit pipe portion 119a of interstage cooler 115.
Thus, point of resonance standing wave and interstage cooler being exported the large-diameter portion 116A of pipe arrangement 116 moves to high rotating speed interval, can reduce the intake resistance in the downstream of interstage cooler 115 in the usual rotating speed interval of motor 106.Consequently, prevent the air quantity sucking motor 106 in the usual rotating speed interval of motor 106 from reducing, the charging efficiency of motor 106 can be improved, the output of motor 106 can be improved.
On the other hand, in the air inlet system 110 of present embodiment, interstage cooler 115 is arranged on the front of motor 106, and intake manifold 117 is arranged on the rear portion of motor 106.In addition, the alternator 121 of the heat of high temperature is produced when the overall width direction one end 106a of motor 106 is provided with work.
Therefore, interstage cooler outlet pipe arrangement 116 must be arranged in the rear of motor 106 through overall width direction one end 106a from the front of motor 106.But, when motor 106 operates, to produce from alternator 121 and the heat (representing with arrow H in fig. 8) risen is trapped in the top of alternator 121, when interstage cooler being exported pipe arrangement 116 and being arranged on above alternator 121, the air cooled by interstage cooler 115 is likely heated owing to being trapped in the heat of top.
On the other hand, air inlet system 110 according to the present embodiment, large-diameter portion 116A is set at the downstream portion of interstage cooler outlet pipe arrangement 116, therefore can increases the surface area of the downstream portion of interstage cooler outlet pipe arrangement 116 and the internal diameter size that interstage cooler exports the downstream portion of pipe arrangement 116 can be increased.
Therefore, the surface area that the traveling wind W (with reference to Fig. 7, Fig. 9) importing vehicle 101 from the front of vehicle 101 arrive interstage cooler outlet pipe arrangement 116 can be increased, can utilize interstage cooler export pipe arrangement 116 efficiency well cool stream through the large air of the flow of large-diameter portion 116A.
Consequently, utilize traveling wind W to reduce further and flow through the temperature that interstage cooler exports the air of pipe arrangement 116, more effectively can improve the intake efficiency of motor, more effectively can improve the output of motor 106.
In addition, air inlet system 110 according to the present embodiment, air inlet ingress pipe 126 is made to extend to the below of vehicle 101 from pressure-regulating box 125, and in the short transverse of vehicle 101, extend to the bottom of alternator 121, make interstage cooler export pipe arrangement 116 and be connected with air inlet ingress pipe 126 through forming the 1st mounting bracket 107a of erecting device or the below of the 2nd mounting bracket 107b and the below of alternator 121 from air outlet slit pipe portion 119a.
Therefore, interstage cooler outlet pipe arrangement 116 and air inlet ingress pipe 126 can be set in the mode of surrounding alternator 121 from the side of alternator 121 to downside, interstage cooler outlet pipe arrangement 116 and air inlet ingress pipe 126 can be prevented to be exposed to hankering from alternator 121 rising.Therefore, can prevent the air cooled by interstage cooler 115 from being heated, the air flowing through interstage cooler outlet pipe arrangement 116 can be ensured low temperature.
Consequently, can the air cooled by interstage cooler 115 be imported motor 106 from middle cooler outlet pipe arrangement 116 through intake manifold 117, the charging efficiency of motor 106 can be improved and improve the output performance of motor 106.
In addition, air outlet slit pipe portion 119a is arranged on above the 1st mounting bracket 107a or the 2nd mounting bracket 107b by the short transverse of vehicle 101, and alternator 121 is arranged on the below of the 1st mounting bracket 107a or the 2nd mounting bracket 107b, makes interstage cooler export pipe arrangement 116 and be connected with air inlet ingress pipe 126 through the 1st mounting bracket 107a or the below of the 2nd mounting bracket 107b and the below of alternator 121 from air outlet slit pipe portion 119a.
Therefore, interstage cooler can export pipe arrangement 116 by the short transverse of vehicle 101 arrange along with reducing ground from the front (upstream portion) of vehicle toward rear (downstream portion), the size of the short transverse of interstage cooler outlet pipe arrangement 116 can be extended in the short transverse of vehicle 101.
Therefore, can increase the surface area that the traveling wind W importing vehicle 101 from the front of vehicle 101 arrives interstage cooler outlet pipe arrangement 116, energy efficiency cools interstage cooler outlet pipe arrangement 116 well.Consequently, traveling wind W can be utilized to reduce further and to flow through the temperature that interstage cooler exports the air of pipe arrangement 116, more effectively can improve the charging efficiency of motor 106.
In addition, lower than the position of upstream portion in the short transverse that the large-diameter portion 116A of downstream portion being positioned at interstage cooler outlet pipe arrangement 116 can be arranged on vehicle 101, therefore large-diameter portion 116A can be arranged on the position that the traveling wind of the bottom flowing through engine compartment 104 is many.Therefore, more traveling wind can be made to arrive the large large-diameter portion 116A of surface area, can more effectively cooling-air.Therefore, the charging efficiency of motor 106 can more effectively be improved.
In addition, because large-diameter portion 116A is arranged on the below of alternator 121, large-diameter portion 116A therefore can be prevented to be exposed to hankering from alternator 121 rising.Can prevent the air cooled by interstage cooler 115 from being heated, the air of low temperature can be imported motor 106.
In addition, because interstage cooler outlet pipe arrangement 116 is not arranged in the space of the top of alternator 121, therefore can the space of top of expand cooperative exchanges generator 121.Therefore, from top easily close to alternator 121, alternator 121 easily can be installed and removed from motor 106.Therefore, the workability of the upkeep operation of alternator 121 can be improved.
And, make interstage cooler export the below of pipe arrangement 116 through the 1st mounting bracket 107a or the 2nd mounting bracket 107b.Thus, interstage cooler is being exported under the state that pipe arrangement 116 is assembled to motor 106, when from below motor 106 being assembled into the operation of car body 102, by the 1st mounting bracket 107a that makes to be arranged at motor 106 towards the 2nd mounting bracket 107b linked with installing insulating body 107c, for intermediary, motor 106 can not be assembled to longeron 102A with erecting device 107 with hindering by interstage cooler outlet pipe arrangement 116.Therefore, can easily motor 106 be assembled on car body 102.
In addition, air inlet system 110 according to the present embodiment, because the internal diameter size of large-diameter portion 116A is identically formed on the length direction of large-diameter portion 116A, therefore prevents from, in the decay of large-diameter portion 116A charge pulsation, making charge pulsation optimization.Therefore, prevent the air quantity sucking motor 106 at the usual operation interval of motor 106 from reducing, more effectively can improve the charging efficiency of motor 106, more effectively can improve the output of motor 106.
In addition, air inlet system 110 according to the present embodiment, under the state from top viewing motor 106, large-diameter portion 116A is arranged on around alternator 121 in the lower side of alternator 121.Therefore, if large-diameter portion 116A to be set to the radius of curvature describing mild curve, can more air be made to import motor 106 along mild curve under increase is through the state of the volume of the air of large-diameter portion 116A.
Consequently, the air quantity of suction motor 106 can be made to increase and more effectively improve the charging efficiency of motor 106, more effectively can improve the output of motor 106.
In addition, according to the present embodiment, by making large-diameter portion 116A comprise line part 116c, rake 116d and curved part 116e, 116f, the air quantity importing motor 106 can be increased, and the surface area of the large-diameter portion 116A that traveling wind arrives can be increased.
In addition, large-diameter portion 116A comprises: curved part 116d, and it bends from rake 116d towards the lower side of alternator 121; And curved part 116f, continuously and be upward through the below of alternator 121 in overall width side, after bending from motor 106 towards rear on the fore-and-aft direction of vehicle 101, the lower side towards air inlet ingress pipe 126 extends for itself and curved part 116d.
Therefore, the air that the upstream from middle cooler outlet pipe arrangement 116 can be flow to downstream imports motor 106 under the state that utilization guarantees the impetus through centrifugal force when curved part 116e, 116f.
In addition, internal diameter size is formed from the diminishing tapered portion 116g of the upstream toward downstream of curved part 116f at the downstream portion of curved part 116f, form in the downstream of tapered portion 116g the small diameter tube portion 116h be connected with air inlet ingress pipe 126 by tapered portion 116g, the downstream portion of the large-diameter portion 116A comprising tapered portion 116g and small diameter tube portion 116h is formed as curved shape.
Therefore, small diameter tube portion 116h can be utilized before air is imported air inlet ingress pipe 126 to improve the flow velocity of air.Therefore, air high for flow velocity can be imported pressure-regulating box 125, more effectively can improve the charging efficiency of the air importing motor 106.
In addition, in the air inlet system 110 of present embodiment, subsidiary engine comprises alternator 121, as long as but produce hot subsidiary engine, be not limited to alternator 121.
Disclose the mode of execution of embodiment 2, but those skilled in the art understand and can to change when not departing from the scope of embodiment 2.Whole this correction and equivalent are all intended to comprise in the appended claims.
Embodiment 3
Embodiment 3 relates to the structure subsidiary engine comprising EGR valve and cooler for recycled exhaust gas being assembled to motor.
Usually, in the motor of the vehicles such as automobile, be provided with the subsidiary engines such as EGR device (ExhaustGasRecirculation device: Exhaust gas recirculation device).A part for waste gas after firing chamber from motor is discharged to the burning in exhaust passageway by this EGR device imports air inlet pipe arrangement via EGR pipe arrangement (pipe), makes it mix with the air inlet flowing through air inlet pipe arrangement and make them turn back in firing chamber.
The flow flowing through the waste gas of EGR pipe arrangement is adjusted by the EGR valve being arranged at EGR pipe arrangement.Utilize this EGR device, mainly can reduce the nitrogen oxide (NOx) in waste gas, fuel efficiency when can realize the sub load of motor improves.
In the past, as this EGR valve, the known EGR valve (the JP 2003-74432 publication for example, referring to as patent documentation 5) being arranged at the front portion of motor.In addition, air-strainer take support as the end, overall width direction that intermediary is assembled to motor, and air-strainer and EGR valve are arranged separatedly on overall width direction.
But, in this EGR valve in the past, owing to not arranging the on-vehicle parts blocking EGR valve up, therefore invade the liquid such as the water of engine compartment (water produced when such as, being attached to the water droplet at the back side of engine hood, carwash, the rainwater etc. of inflow engine room when travelling) likely drop to EGR valve and invade the inside of EGR valve.Therefore, likely cause the deterioration of the valve body of the inside of EGR valve etc., corrosion etc., the reliability of EGR valve reduces.
In addition, owing to being that intermediary is connected with motor than relatively large air-strainer with support, therefore need the size increasing support.Therefore, along with the vibration of motor, air-strainer produces vibration, and the durability of air-strainer may worsen.
Embodiment 3 is conceived to the problems referred to above point and completes, and can prevent the durability of air-strainer from worsening, and air-strainer can be utilized to prevent EGR valve to be exposed in liquid, can prevent the reliability of EGR valve from reducing.
1st mode of embodiment 3 is following structures: have to possess and make the EGR device that a part for waste gas turns back to the EGR pipe arrangement of air inlet system component and the subsidiary engine of exhaust gas recirculation from exhaust system component and the air-strainer purified the air sucking air inlet system component, end, overall width direction is provided with speed changer, subsidiary engine comprises adjustment and flows through the EGR valve of the flow of the waste gas of EGR pipe arrangement and the cool stream cooler for recycled exhaust gas through the waste gas of EGR pipe arrangement, EGR valve comprises the EGR valve main body of the valve body of the aperture with adjustment EGR pipe arrangement and is assemblied in EGR valve main body and drives the actuate actuators of valve body, EGR valve and cooler for recycled exhaust gas spread configuration on the fore-and-aft direction of vehicle, and at least one party in EGR valve and cooler for recycled exhaust gas is assemblied in the end, overall width direction of motor, air-strainer is that intermediary is assembled to EGR valve and cooler for recycled exhaust gas with support above speed changer, on the above-below direction of vehicle, the at least actuate actuators of EGR valve is arranged between speed changer and air-strainer.
As the 2nd mode of embodiment 3, can be, support comprises the 1st support and the 2nd support, engagement portion on front side of the fore-and-aft direction front end of the vehicle of EGR valve is formed with the 1st, and engagement portion on front side of the fore-and-aft direction front end of the vehicle of air-strainer is formed with the 2nd, engagement portion on rear side of the fore-and-aft direction rearward end of the vehicle of cooler for recycled exhaust gas is formed with the 1st, and engagement portion on rear side of the fore-and-aft direction rearward end of the vehicle of air-strainer is formed with the 2nd, on front side of in the of 1st on front side of engagement portion and the 2nd engagement portion with the 1st support for intermediary links, on rear side of in the of 1st on rear side of engagement portion and the 2nd engagement portion with the 2nd support for intermediary links.
As the 3rd mode of embodiment 3, can be, cooler for recycled exhaust gas has cooler for recycled exhaust gas main body and is arranged at cooler for recycled exhaust gas main body and imports the exhaust gas entrance pipe portion of waste gas from EGR valve, on the above-below direction of vehicle, EGR valve is arranged on than the position of speed changer near the bottom of air-strainer, the axis in exhaust gas entrance pipe portion tilts to overall width direction foreign side relative to the axis of cooler for recycled exhaust gas main body, EGR valve extends to the bottom of air-strainer in the mode of the axis vertical take-off in the axis of EGR valve and exhaust gas entrance pipe portion, actuate actuators is arranged at EGR valve main body in the side contrary with motor.
As the 4th mode of embodiment 3, can be, it is outstanding and form the blocked part of engagement portion on front side of in the of the 1st that EGR valve main body has fore-and-aft direction front from from EGR valve main body to vehicle, and cooler for recycled exhaust gas has and to be connected with EGR pipe arrangement and to form the lip part of engagement portion on rear side of in the of the 1st.
As the 5th mode of embodiment 3, Ke Yishi, watching from substantially horizontal under the state being assemblied in the EGR valve of motor, EGR valve tilts toward actuate actuators upward along with from EGR valve main body.
As the 6th mode of embodiment 3, can be, air-strainer the 2nd on front side of engagement portion give prominence to downwards from the bottom of air-strainer, on front side of actuate actuators and the 2nd, engagement portion is arranged in mode overlapping on the fore-and-aft direction of vehicle, and the fore-and-aft direction front of the vehicle of actuate actuators is covered by engagement portion on front side of the 2nd.
Like this according to above-mentioned 1st mode, on the above-below direction of vehicle, at least the actuate actuators of EGR valve is arranged between speed changer and air-strainer.Thus, the water dripped from top can be blocked by air-strainer, and the water dispersed from below can be blocked by speed changer.
Therefore, can prevent liquid from spreading to EGR valve from above-below direction, can prevent liquid from invading the inside of EGR valve.Therefore, the deterioration of the valve body of EGR valve, corrosion can be prevented, can prevent the reliability of EGR valve from reducing.
In addition, air-strainer is that intermediary is assembled to EGR valve and cooler for recycled exhaust gas with support above speed changer.Therefore, can prevent support from extending to air-strainer from motor, the size of support can be shortened.Therefore, support itself vibration due to engine luggine can be prevented.
In addition, EGR valve and cooler for recycled exhaust gas spread configuration on the fore-and-aft direction of vehicle, air-strainer is that intermediary is assembled to EGR valve and cooler for recycled exhaust gas with support.Therefore, can be higher and need the EGR valve in larger space and cooler for recycled exhaust gas at large scope inner support air-strainer by rigidity.
Consequently, the air-strainer vibration due to engine luggine can be prevented, can prevent the durability of air-strainer from worsening.
According to above-mentioned 2nd mode, EGR valve the 1st on front side of engagement portion and air-strainer the 2nd on front side of engagement portion with the 1st support for intermediary links, cooler for recycled exhaust gas the 1st on rear side of engagement portion and air-strainer the 2nd on rear side of engagement portion with the 2nd support for intermediary links.
Therefore, under the state of watching air-strainer from above, EGR valve and cooler for recycled exhaust gas can be arranged between the front-end and back-end of air-strainer.Thus, the distance of the front-end and back-end of air-strainer fully can be guaranteed, can by EGR valve and cooler for recycled exhaust gas at large scope inner support air-strainer.Therefore, can more effectively prevent air-strainer from vibrating.
According to above-mentioned 3rd mode, on the above-below direction of vehicle, EGR valve is arranged on than the position of speed changer near the bottom of air-strainer, the axis in exhaust gas entrance pipe portion tilts to overall width direction foreign side relative to the axis of cooler for recycled exhaust gas main body, EGR valve extends to the bottom of air-strainer in the mode of the axis vertical take-off in the axis of EGR valve and exhaust gas entrance pipe portion, and actuate actuators is arranged at EGR valve main body in the side contrary with motor.
Therefore, EGR valve reliably can be arranged on the position of the bottom near air-strainer, particularly, reliably can cover actuate actuators by air-strainer.Therefore, such as, when forming the air hole be communicated with air as the EGR valve of diaphragm type in actuate actuators, can prevent liquid from invading the inside of actuate actuators from air hole.
Consequently, can prevent liquid from invading valve body etc. by actuate actuators, the deterioration of valve body, corrosion can be prevented.
In addition, can make EGR valve the 1st on front side of engagement portion close to engagement portion on front side of the 2nd of air-strainer the, the size of the 1st support can be shortened.
According to above-mentioned 4th mode, it is outstanding and form the blocked part of engagement portion on front side of in the of the 1st that EGR valve main body has fore-and-aft direction front from from EGR valve main body to vehicle, and cooler for recycled exhaust gas has and to be connected with EGR pipe arrangement and to form the lip part of engagement portion on rear side of in the of the 1st.
Therefore, the blocked part and lip part with rigidity can be assembled to air-strainer with the 1st flange and the 2nd flange for intermediary, air-strainer stably can be assembled to EGR valve and cooler for recycled exhaust gas.Therefore, more effectively can prevent the air-strainer vibration due to engine luggine, can more effectively prevent the durability of air-strainer from worsening.
According to above-mentioned 5th mode, watching from substantially horizontal under the state being assemblied in the EGR valve of motor, EGR valve tilts toward actuate actuators upward along with from EGR valve main body.
Therefore, actuate actuators can be made close to the bottom of air-strainer, can be blocked from top dripping by air-strainer.Therefore, when actuate actuators has air hole etc., more effectively the inside of actuate actuators can be invaded by air hole by anti-sealing.
According to above-mentioned 6th mode, the fore-and-aft direction front of the vehicle of actuate actuators is covered by engagement portion on front side of the 2nd of air-strainer the, therefore can utilize the liquid invaded from the front of vehicle when engagement portion shielding automobile travels on front side of in the of the 2nd.
Therefore, when actuate actuators has air hole etc., the inside of actuate actuators can be invaded by air hole by anti-sealing.
Below, use accompanying drawing that the mode of execution of the subsidiary engine assembly structure of the motor of embodiment 3 is described.
Figure 12 ~ Figure 20 is the figure of the subsidiary engine assembly structure of the motor representing embodiment 3.
First, formation is described.
At Figure 12, Tu13Zhong, vehicle 201 possesses car body 202, and car body 202 possesses front panel 203 in the fore-and-aft direction front of vehicle 201.Car body 202 is divided into the engine compartment 204 in the fore-and-aft direction front being arranged on vehicle 201 and is arranged on the fore-and-aft direction rear of vehicle and supplies the compartment 205 that passenger is taken by front panel 203.Afterwards, front, rear etc. are this refer to before and after the expression in direction for illustration of the direction for the fore-and-aft direction for vehicle 201.
Motor 206 is arranged in engine compartment 204, and as shown in Figure 12 ~ Figure 15, speed changer 207 is assemblied in end, overall width direction one (left part) 206a of motor 206.In addition, the overall width direction one end 206a of motor 206 forms end, overall width direction of the present invention.
At Figure 13, Tu14Zhong, in motor 206, be provided with pressurized machine 208 and air inlet system 209.Air inlet system 209 possesses the overall width direction one end 206a and the air-strainer 210 being arranged on the top of speed changer 207 that are arranged on motor 206, and air-strainer 210 utilizes not shown suction tude to purify the air that the front from vehicle 201 sucks.
Air inlet system 209 possesses the air-strainer outlet pipe arrangement 211 air purified by air-strainer 210 being imported the compressor housing 208a of pressurized machine 208.
Pressurized machine 208 is arranged on the front of motor 206, and pressurized machine 208 possesses: the not shown compressor being arranged on the inside of compressor housing 208a; And the turbine shroud 208b of the built-in not shown turbine utilizing the pressure of waste gas to rotate.
In addition, air inlet system 209 possesses interstage cooler entrance pipe arrangement 212 (with reference to Figure 14), and interstage cooler entrance pipe arrangement 212 is connected with the not shown interstage cooler in the front being arranged on motor 206.
Air inlet system 209 possesses intake manifold 213, and intake manifold 213 is arranged on the rear portion of motor 206.Intake manifold 213 is connected with interstage cooler for intermediary with not shown interstage cooler outlet pipe arrangement.Intake manifold 213 will export the not shown firing chamber of suction air via the not shown suction port importing motor 206 of motor 206 of importing via interstage cooler from interstage cooler.
Pressurized machine 208 exports pipe arrangement 211 with the pressure by waste gas and compressor that the turbine that rotates rotates integratedly from air-strainer and imports the supercharging air of compressor housing 208a by utilizing and be transported to interstage cooler entrance pipe arrangement 212.
The temperature of the air of this supercharging rises, and therefore the air of this high temperature imports interstage cooler and cooled by interstage cooler.Thus, the oxygen density of air improves.The air that this oxygen density improves imports the firing chamber of motor 206 via intake manifold 213 from interstage cooler entrance pipe arrangement 212.
In fig. 14, be equipped with gas exhaust manifold 214 in the front of motor 206, gas exhaust manifold 214 is connected with the turbine shroud 208b of pressurized machine 208.The waste gas of discharging from firing chamber imports gas exhaust manifold 214.
Turbine shroud 208b is with outlet pipe 215 for intermediary is connected to catalyst 216, and the waste gas of discharging from turbine shroud 208b imports catalyst 216 by outlet pipe 215, is purified by catalyst 216.At this, the compressor housing 208a of air inlet system 209 and pressurized machine 208 forms air inlet system of the present invention component, and the turbine shroud 208b of gas exhaust manifold 214, outlet pipe 215, catalyst 216 and pressurized machine 208 forms exhaust system component of the present invention.
On the other hand, in motor 206, EGR device 217 is provided with.At Figure 16, Tu17Zhong, EGR device 217 possesses EGR (ExhaustGasRecirculation: EGR) entrance pipe arrangement (pipe) 218, EGR valve 219, cooler for recycled exhaust gas 220 and EGR and exports pipe arrangement (pipe) 221.
The upstream extremity 218a of EGR entrance pipe arrangement 218 is connected with gas exhaust manifold 214, and the downstream 218b of EGR entrance pipe arrangement 218 is connected with EGR valve 219.EGR valve 219 forms the regulating valve of the flow of adjustment waste gas.At this, upstream, downstream represent the direction of exhaust-gas flow.
EGR valve 219 is connected to cooler for recycled exhaust gas 220, and cooler for recycled exhaust gas 220 possesses: cooler for recycled exhaust gas main body 220A; Exhaust gas entrance pipe portion 220B, it is arranged on the front end of cooler for recycled exhaust gas main body 220A, is connected with EGR valve 219; And waste gas outlet pipe portion 220C, it is arranged on the rearward end of cooler for recycled exhaust gas main body 220A, exports pipe arrangement 221 be connected with EGR.
Waste gas imports exhaust gas entrance pipe portion 220B from EGR valve 219, and this waste gas imports cooler for recycled exhaust gas main body 220A.Waste gas is discharged to EGR from cooler for recycled exhaust gas main body 220A and exports pipe arrangement 221 by waste gas outlet pipe portion 220C.
At Figure 16, Tu17Zhong, cooler for recycled exhaust gas main body 220A possesses: waste gas is at the not shown inside pipe arrangement of internal flow; And surround this inner pipe arrangement and between inner pipe arrangement, form the outside pipe arrangement 220a of cooling water path of Cooling Water circulation.
Outside pipe arrangement 220a possesses: ingress pipe 222A cooling water being imported cooling water path; And the discharge tube 222B of cooling water is discharged from cooling water path, the cooling water cooled by not shown radiator imports cooling water path by ingress pipe 222A.Therefore, the waste gas of the entrance pipe arrangement of cooler for recycled exhaust gas main body 220A is flowed through by water quench.
The upstream extremity 221a that EGR exports pipe arrangement 221 is connected with cooler for recycled exhaust gas 220, and the downstream 221b that EGR exports pipe arrangement 221 is connected with intake manifold 213.At this, EGR entrance pipe arrangement 218 and EGR export pipe arrangement 221 and form EGR pipe arrangement of the present invention.
The part being discharged to the waste gas of gas exhaust manifold 214 is exported pipe arrangement 221 from EGR entrance pipe arrangement 218 via EGR valve 219, cooler for recycled exhaust gas 220 and EGR and imports intake manifold 213 by the EGR device 217 with above formation.
Thus, in intake manifold 213, make fresh air and mix from the waste gas that EGR device 217 refluxes and their are imported firing chamber, mainly can reduce the nitrogen oxide (NOx) in waste gas, the fuel efficiency during sub load of motor 206 can be improved.
At this, the EGR valve 219 of the EGR device 217 of embodiment 3 and cooler for recycled exhaust gas 220 are formed makes a part for waste gas be turned back to the subsidiary engine of the exhaust gas recirculation of air inlet system component by EGR pipe arrangement (pipe) from exhaust system component.
In Figure 17 ~ Figure 19, EGR valve 219 comprises EGR valve main body 223 and actuate actuators 224.
In fig. 20, EGR valve main body 223 possesses lower shell body 225, forms importing from the exhaust gas entrance portion 225a of the waste gas of EGR entrance pipe arrangement 218 and waste gas outlet portion 225b waste gas being discharged to cooler for recycled exhaust gas 220 in lower shell body 225.
Valve shaft 226 slidably can be arranged on the inside of lower shell body 225, and valve body 227 is assemblied in the top of valve shaft 226.Valve body 227 opening and closing exhaust gas entrance portion 225a, by being adjusted the aperture of exhaust gas entrance portion 225a by valve body 227, can adjust the flow flowing to the waste gas of cooler for recycled exhaust gas 220 from EGR entrance pipe arrangement 218.
Actuate actuators 224 possesses the upper shell 228 being assemblied in lower shell body 225, and barrier film 229 and helical spring 230 are accommodated in upper shell 228.
Upper shell 228 is divided into negative pressure chamber 231 and atmospheric air chamber 232 by barrier film 229, and helical spring 230 pairs of barrier films 229 are energized downwards.The upper end of valve shaft 226 is assemblied in barrier film 229, and when helical spring 230 pairs of barrier films 229 are energized, valve body 227 closes exhaust gas entrance portion 225a.
Negative tube 233 (with reference to Figure 16) is assemblied in negative pressure chamber 231, the negative suction of air inlet system component imports in negative pressure chamber 231 by negative tube 233, and barrier film 229 utilizes the power of energizing of the negative pressure opposing helical spring 230 produced in negative pressure chamber 231 and opens exhaust gas entrance portion 225a.Thus, exhaust gas entrance portion 225a is communicated with waste gas outlet portion 225b.
In addition, air hole 228a is formed at upper shell 228, and this air hole 228a is formed multiple (with reference to Figure 17) along the circumferencial direction of upper shell 228.
In figure 16, EGR valve 219 and cooler for recycled exhaust gas 220 spread configuration on the fore-and-aft direction of vehicle 201.The pair of brackets 220b given prominence to towards the end, overall width direction one of motor 206 is arranged at the outside pipe arrangement 220a of cooler for recycled exhaust gas main body 220A, and support 220b is assembled to the overall width direction one end 206a of motor 206.In addition, EGR valve 219 can be assembled to motor 206 and replace cooler for recycled exhaust gas 220 to be assembled to motor 206, also both cooler for recycled exhaust gas 220 and EGR valve 219 can be assembled to motor 206.
In figure 16, air-strainer 210 above speed changer 207 with support 235,236 for intermediary is assembled to EGR valve 219 and cooler for recycled exhaust gas 220, on the above-below direction of vehicle 201, the EGR valve main body 223 of EGR valve 219 and actuate actuators 224 are arranged on (with reference to Figure 14, Figure 15) between speed changer 207 and air-strainer 210.At this, support 235 forms the 1st support of embodiment 3, and support 236 forms the 2nd support of embodiment 3.
In figure 16, be formed with a pair blocked part 223a at the front end of the outside pipe arrangement 220a of EGR valve main body 223, blocked part 223a forwards gives prominence to from EGR valve main body 223.Being formed with front side department of assembly 210A, blocked part 223a with support 235 at the front end of air-strainer 210 is that intermediary and front side department of assembly 210A link.
The waste gas outlet pipe portion 220C of the downstream being assemblied in cooler for recycled exhaust gas 220 is provided with lip part 220c.In addition, rear side department of assembly 210B, lip part 220c is formed with support 236 for intermediary is assembled to rear side department of assembly 210B in the rearward end of air-strainer 210.
Therefore, the air-strainer 210 of present embodiment with support 235,236 for intermediary is assembled to EGR valve 219 and cooler for recycled exhaust gas 220.
At this, the blocked part 223a of the EGR valve 219 of present embodiment form embodiment 3 the 1st on front side of engagement portion, the front side department of assembly 210A of air-strainer 210 form embodiment 3 the 2nd on front side of engagement portion.In addition, the lip part 220c of the cooler for recycled exhaust gas 220 of present embodiment form embodiment 3 the 1st on rear side of engagement portion, the rear side department of assembly 210B of air-strainer 210 form embodiment 3 the 2nd on rear side of engagement portion.
As shown in figure 15, on the above-below direction of vehicle 201, EGR valve 219 is arranged on than the position of speed changer 207 near the bottom 210a of air-strainer 210.
In figure 16, the axis A of exhaust gas entrance pipe portion 220B tilts to overall width direction foreign side relative to the axis B of cooler for recycled exhaust gas main body 220A.In addition, EGR valve 219 extends to the bottom 210a of air-strainer 210 in the mode that the axis C of EGR valve 219 is orthogonal with the axis A of exhaust gas entrance pipe portion 220B, and actuate actuators 224 is arranged at EGR valve main body 223 in the side contrary with motor 206.
As shown in figure 18, watching from substantially horizontal under the state of EGR valve 219 being assemblied in motor 206, EGR valve 219 tilts toward actuate actuators 224 upward along with from EGR valve main body 223.That is, EGR valve 219 tilts toward actuate actuators 224 with angle θ along with from EGR valve main body 223 upward relative to substantially horizontal axle D.
At Figure 18, Tu19Zhong, the front side department of assembly 210A of air-strainer 210 gives prominence to downwards from the bottom 210a of air-strainer 210, and actuate actuators 224 and front side department of assembly 210A are arranged in mode overlapping on the fore-and-aft direction of vehicle 201.Thus, the front of actuate actuators 224 is covered by front side department of assembly 210A.
Then, illustration.
The EGR valve 219 of diaphragm type possesses the actuate actuators 224 being formed with air hole 228a as in the present embodiment.In this EGR valve 219, the liquid such as water invading engine compartment 204 invades the upper shell 228 of actuate actuators 224 via air hole 228a, is attached to barrier film 229 and may causes deterioration, the corrosion of barrier film 229.
In addition, liquid is attached to valve body 227 from upper shell 228 along lower shell body 225, may cause the deterioration of valve body 227, corrosion.Consequently, the reliability of EGR valve 219 may reduce.
Immerse the possibility of EGR valve 219 as water, first, consider to become water droplet by the water loading driving the belt of not shown subsidiary engine to sweep at the back side of engine hood 204A (with reference to Figure 12), and drip from engine hood 204A.
In addition, consider that, when cleaning vehicle 201, water immerses engine compartment 204.And, consider that vehicle 201 rainwater when the rainy day travels invades engine compartment 204, or water invades engine compartment 204 from the gap of engine hood 204A and car body 202 when vehicle 201 stops.
On the other hand, subsidiary engine assembly structure according to the present embodiment, EGR valve 219 and cooler for recycled exhaust gas 220 spread configuration on the fore-and-aft direction of vehicle 201, and cooler for recycled exhaust gas 220 is assemblied in the overall width direction one end 206a of motor 206, air-strainer 210 above speed changer 207 with support 235,236 for intermediary is assembled to EGR valve 219 and cooler for recycled exhaust gas 220, on the above-below direction of vehicle 201, EGR valve 219 is arranged between speed changer 207 and air-strainer 210.
Thus, as shown in Figure 12, Figure 18, Figure 19, can block with air-strainer 210 the water W dripped from the top of engine compartment 204, and can block with speed changer 207 water dispersed from the below of engine compartment 204.
Therefore, EGR valve 219 can be spread to from above-below direction by anti-sealing, can prevent water from immersing the inside of EGR valve 219.Therefore, the deterioration of the valve body 227 of EGR valve 219, corrosion can be prevented, can prevent the reliability of EGR valve 219 from reducing.
In addition, subsidiary engine assembly structure according to the present embodiment, air-strainer 210 above speed changer 207 with support 235,236 for intermediary is assembled to EGR valve 219 and cooler for recycled exhaust gas 220.Therefore, can prevent support 235,236 from extending to air-strainer 210 from motor 206, the size of support 235,236 can be shortened.Therefore, can prevent the support 235,236 because motor 206 vibrates from vibrating.
In addition, EGR valve 219 and cooler for recycled exhaust gas 220 spread configuration on the fore-and-aft direction of vehicle 201, air-strainer 210 with support 235,236 for intermediary is assembled to EGR valve 219 and cooler for recycled exhaust gas 220.Therefore, do not need to arrange EGR pipe arrangement between EGR valve 219 and cooler for recycled exhaust gas 220, the rigidity of EGR valve 219 and cooler for recycled exhaust gas 220 can be made higher.And, can be higher and need the EGR valve 219 in larger space and cooler for recycled exhaust gas 220 at large scope inner support air-strainer 210 by rigidity.
Consequently, can prevent because motor 206 vibrates that air-strainer 210 vibrates, can prevent the durability of air-strainer 210 from worsening.
In addition, subsidiary engine assembly structure according to the present embodiment, the blocked part 223a of the EGR valve 219 and front side department of assembly 210A of air-strainer with support 235 for intermediary link, the lip part 220c of the cooler for recycled exhaust gas 220 and rear side department of assembly 210B of air-strainer 210 with support 236 for intermediary link.
Therefore, under the state of watching air-strainer 210 from above, EGR valve 219 and cooler for recycled exhaust gas 220 can be arranged between the front-end and back-end of air-strainer 210.Thus, the distance of the front-end and back-end of air-strainer 210 can be guaranteed fully, can by EGR valve 219 and cooler for recycled exhaust gas 220 at large scope inner support air-strainer 210.Therefore, can more effectively prevent air-strainer 210 from vibrating.
In addition, subsidiary engine assembly structure according to the present embodiment, on the above-below direction of vehicle 201, EGR valve 219 is arranged on than the position of speed changer 207 near the bottom 210a of air-strainer 210, and the axis A of exhaust gas entrance pipe portion 220B tilts to overall width direction foreign side relative to the axis B of cooler for recycled exhaust gas main body 220A.
In addition, EGR valve 219 extends to the bottom 210a of air-strainer 210 in the mode that the axis C of EGR valve 219 is orthogonal with the axis A of exhaust gas entrance pipe portion 220B, and actuate actuators 224 is arranged at EGR valve main body 223 in the side contrary with motor 206.
Therefore, EGR valve 219 reliably can be arranged on the position of the bottom 210a near air-strainer 210, reliably can cover actuate actuators 224 by air-strainer 210.Therefore, when being formed with the air hole 228a be communicated with air in actuate actuators 224 as the EGR valve 219 of diaphragm type, the anti-sealing of energy invades the inside of actuate actuators 224 from air hole 228a.
Consequently, valve body 227 etc. can be invaded by actuate actuators 224 by anti-sealing, the deterioration of valve body 227, corrosion can be prevented.
In addition, the blocked part 223a of EGR valve 219 can be made close to the front side department of assembly 210A of air-strainer 210, the size of support 235 can be shortened.
In addition, subsidiary engine assembly structure according to the present embodiment, EGR valve main body 223 has the blocked part 223a forwards given prominence to from EGR valve main body 223, and cooler for recycled exhaust gas 220 has the lip part 220c that the upstream extremity that exports pipe arrangement 221 with EGR is connected.
Therefore, by there is the blocked part 223a of rigidity and lip part 220c with support 235,236 for intermediary is assembled to air-strainer 210, air-strainer 210 can stably can be assembled to EGR valve 219 and cooler for recycled exhaust gas 220.Therefore, more effectively can prevent that air-strainer 210 vibrates because motor 206 vibrates, can more effectively prevent the durability of air-strainer 210 from worsening.
In addition, subsidiary engine assembly structure according to the present embodiment, watching from substantially horizontal under the state of EGR valve 219 being assemblied in motor 206, EGR valve 219 tilts toward actuate actuators 224 upward along with from EGR valve main body 223.
Therefore, actuate actuators 224 can be made close to the bottom 210a of air-strainer 210, can block with air-strainer 210 the water W dripped from the top of engine compartment 204.Therefore, more effectively the inside of actuate actuators 224 can be invaded by air hole 228a by anti-sealing.
In addition, subsidiary engine assembly structure according to the present embodiment, the front side department of assembly 210A of air-strainer 210 gives prominence to downwards from the bottom 210a of air-strainer 210, actuate actuators 224 and front side department of assembly 210A are arranged in mode overlapping on the fore-and-aft direction of vehicle 201, and the front of actuate actuators 224 is covered by front side department of assembly 210A.
Thus, the water invaded from front when can be travelled by front side department of assembly 210A shielding automobile 201.Therefore, the inside that air hole 228a invades actuate actuators 224 can be passed through by anti-sealing.
In addition, the EGR valve of present embodiment comprises the EGR valve 219 of diaphragm type, but is not limited thereto.In addition, in the EGR valve 219 of present embodiment, EGR valve main body 223 and actuate actuators 224 are arranged on the below of air-strainer 210, but also only the actuate actuators 224 with air hole 228a can be arranged on the below of air-strainer 210.
Disclose the mode of execution of embodiment 3, but those skilled in the art understand and can to change when not departing from the scope of embodiment 3.Whole this corrections and equivalent are all intended to comprise in the appended claims.
industrial utilizability
The air inlet system of motor of the present invention can be applied to longitudinal motor.
description of reference numerals
1 vehicle
2 engine compartments
3 Power Trains
4 motors
5 speed changers
6 engine main bodies
7 cylinder block
8 cylinder head
19 pressurized machines
20 air inlet systems
21 venting gas appliance
22 intake manifold
23 air inlet pipe arrangements
24 air-strainer
25 inlet air pathways
26 air filter housings
27 lower shell bodys
28 upper shells
30EGR device
31EGR path
32EGR manages
33EGR valve
34EGR cooler
The side of 39 air filter housings
The recess of 40 air filter housings
The housing bottom of 41 air filter housings
42 fresh air introduction holes
43 fresh airs import path
44 fresh air ingress pipes
45 suction ports (open end, extraneous gas side)

Claims (3)

1. an air inlet system for motor, it possesses:
EGR device, it is configured in the sidepiece of the vehicle-width direction of the motor be equipped in the engine compartment of vehicle, a part for the waste gas of being discharged by above-mentioned motor turns back to inlet air pathway as recirculating exhaust gas, and possesses the EGR valve of flow and the cooler for recycled exhaust gas of cooling for reflux waste gas of adjustment recirculating exhaust gas; And
Air-strainer, it is configured at motor,
The feature of the air inlet system of above-mentioned motor is, the air filter housing of above-mentioned air-strainer is configured in the top of above-mentioned cooler for recycled exhaust gas, and the length direction of above-mentioned air filter housing is configured to the length direction equidirectional with above-mentioned cooler for recycled exhaust gas.
2. the air inlet system of motor according to claim 1, is characterized in that,
In the side relative with above-mentioned cooler for recycled exhaust gas of above-mentioned air filter housing, be formed with the recess extended on vehicle fore-and-aft direction.
3., according to the air inlet system of motor according to claim 1 or claim 2, it is characterized in that,
The fresh air ingress pipe that above-mentioned air filter housing possesses fresh air introduction hole at housing bottom and is connected with above-mentioned fresh air introduction hole, the open end, extraneous gas side of above-mentioned fresh air ingress pipe is configured in the position outside the scope on the vehicle-width direction of above-mentioned air filter housing, and is configured in than the position of above-mentioned fresh air introduction hole by vehicle front.
CN201580001059.5A 2014-04-04 2015-04-03 The inlet duct of engine Expired - Fee Related CN105324573B (en)

Applications Claiming Priority (7)

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JP2014-077675 2014-04-04
JP2014077675A JP6331603B2 (en) 2014-04-04 2014-04-04 Intake device for an internal combustion engine with a supercharger
JP2014-078509 2014-04-07
JP2014078509A JP6281386B2 (en) 2014-04-07 2014-04-07 Auxiliary attachment structure for internal combustion engine for vehicle
JP2014-083107 2014-04-14
JP2014083107A JP6269278B2 (en) 2014-04-14 2014-04-14 Engine intake system
PCT/JP2015/060617 WO2015152403A1 (en) 2014-04-04 2015-04-03 Engine intake device

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CN105324573B CN105324573B (en) 2018-01-09

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CN109973259A (en) * 2017-12-28 2019-07-05 株式会社久保田 Engine with EGR
CN109973259B (en) * 2017-12-28 2022-03-01 株式会社久保田 Engine with EGR

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