A kind of high antioxidant copper strips
Technical field
The present invention relates to the copper strips for the production of photovoltaic welding belt, particularly relate to a kind of high antioxidant copper strips, belong to solar components production technical field.
Background technology
Welding is the important raw and processed materials in welding photovoltaic component technique, and the quality of welding quality will directly have influence on the collection efficiency of photovoltaic module electric current, very large to the power influences of photovoltaic module.Therefore require just very high to the raw material of welding, especially copper strips, copper strips directly affects the apparent and various mechanical property of producing welding, is the key factor determining welding quality.
Produce the red copper that the copper strips material used in welding technique is all generally high-purity (> 99.90%), due to copper strips producing, transport, deposit in process and expose in atmosphere, affect larger by factors such as external environments, easily oxidized, and oxide and tin can not be good combine, cause, in welding production process, easily causing welding blemish, affect the quality on welding surface.Visible, the copper strips quality used in photovoltaic industry needs improvement badly.
Utilize gas phase deposition technology in the development of fine copper substrate surface plated film rapidly, it not only can be used for preparing the various film coating possessing special mechanical property (as superhard, high anti-corrosion, heat-resisting and antioxygenic property etc.), and can also be used to prepare various film material with function and decorating film coating etc.Therefore, utilize the above-mentioned advantage of film coating, form layer protecting film, anti-oxidation at copper-based surfaces, the fraction defective reducing welding becomes the important subject of photovoltaic module copper strips improvement.
Summary of the invention
The present invention is directed to easily oxidized, the technical problem that affects welding surface quality of copper strips in prior art, provide a kind of high antioxidant copper strips, improve the non-oxidizability of copper strips, reduce the blemish of producing welding product, especially pin hole is bad.
For this reason, the present invention adopts following technical scheme:
A kind of high antioxidant copper strips, comprises the copper base in flat belt-like, it is characterized in that: utilize surface sputtering deposition process to form one deck nanometer protective layer at least one surface of copper base.
Further, the material of described nanometer protective layer is MoSi
2, Ni-Si
3n
4, Al
2o
3, one in Ni-P, Ti/DLC, or be, two or more mixture.
Further, described nanometer protective layer thickness is that 350 nanometers are to 450 nanometers.
Further, the cross section of front described copper base is rectangular, or both sides minor face is curved.
Further, described copper base thickness is 0.18 ~ 0.25mm.
The present invention compared with prior art has following beneficial effect:
The present invention is by least one the plated surface last layer nanometer protective layer at copper base, utilize the stability of nanometer protective layer, antioxygenic property, effectively extend the copper strip surface oxidized time, effectively reduce the blemish of the photovoltaic welding belt product utilizing the present invention to produce, especially pin hole is bad; Meanwhile, copper strips solderability provided by the invention is good, tensile strength is high, and elongation and resistivity all can fully meet engineer applied needs.Therefore, structure of the present invention is simple, effective, is suitable for commercial introduction and uses, have value widely.
Accompanying drawing explanation
Fig. 1, Fig. 2 are structural representations of the present invention; In figure, 1 is copper base, and 2 is nanometer protective layer.
Embodiment
In order to make those skilled in the art person better understand the present invention program, carry out clear, complete description below in conjunction with specific embodiment to technical scheme of the present invention, part same as the prior art in the present invention is with reference to prior art.
As shown in Figure 1-2, the copper strips of high antioxidant of the present invention, comprise the copper base 1 in flat belt-like, copper base 1 has upper surface and lower surface, utilizes surface sputtering deposition process by MoSi
2be attached to the upper and lower surface of copper base, thus respectively form one deck nanometer protective layer 2 on two surfaces of copper base 1.
Certainly, individual in other embodiments, the material of nanometer protective layer 2 also can select Ni-Si
3n
4, Al
2o
3, any one in Ni-P, Ti/DLC; Or, select MoSi
2, Ni-Si
3n
4, Al
2o
3, two or more mixture of Ni-P, Ti/DLC.
The thickness of nanometer protective layer 2 is that 350 nanometers are to 450 nanometers; The cross section of copper base 1 is rectangular, or both sides minor face is curved; The thickness of the copper strips of described flat is 0.18 ~ 0.25mm.
Copper base 1 adopt copper content thickness more than 99.90% be 14 millimeters to 150 millimeters red copper, adopt repeatedly continuous print roll and annealing process process, copper base 1 thickness obtained is 180 microns to 200 microns.
The copper strips of high antioxidant of the present invention, compares with existing copper strips, and under identical storage condition, the period of storage of copper strips increased present 20 days from original 6 days, considerably increased the warehouse period of storage of copper strips, fully can meet the needs of engineer applied.Although the organic type antioxidant that existing common copper strips adds when mechanical refining technique, the time maintaining oxidation resistance is not long, and the antioxidant that the present invention adds is inorganic matter, and the antioxygenic property duration is long.
The welding finished product utilizing the present embodiment to make, its reliability testing also strengthens greatly.Through the test of two " 85 ", under identical situation of change, the welding finished product test time of high antioxidant extends 20% than existing welding.
Due to the special nature of nano protective film material in the present embodiment, define one deck membrane layer at copper strip surface, the acid-alkali-corrosive-resisting performance of novel copper strips is improved greatly, under standard acid-base corrosion test condition, the antiacid alkali ability of copper strips promotes about 1 times.
The welding finished product utilizing the present embodiment to make, hot strength is also high than prior art copper strips.The average tensile strength of prior art copper strips is 220Mpa, and the average tensile strength of copper strips of the present invention is 280MPa.Corresponding elongation also corresponding increase, the average elongation of prior art copper strips is 35%, and the average elongation of copper strips of the present invention is 46%.
Obviously, embodiment described above is only section Example of the present invention, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtained under creative work prerequisite, should belong to the scope of protection of the invention.