CN102634748B - Zinc alloy lead-free metal spraying material - Google Patents

Zinc alloy lead-free metal spraying material Download PDF

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Publication number
CN102634748B
CN102634748B CN201210146203.2A CN201210146203A CN102634748B CN 102634748 B CN102634748 B CN 102634748B CN 201210146203 A CN201210146203 A CN 201210146203A CN 102634748 B CN102634748 B CN 102634748B
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zinc
spraying material
zinc alloy
copper
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CN102634748A (en
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戴国水
王画华
戴登峰
张强
钱国统
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Tongling Long Feng new materials Co., Ltd.
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SHAOXING TIANLONG TIN MATERIALS CO Ltd
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Abstract

The invention relates to a zinc alloy lead-free metal spraying material, which contains the following components in percentage by weight: 0.005-1.0% of Cu, and/or 0.005%-0.1% of Ti, and/or 0.001-0.01% of Mn, and/or 0.005-0.1% of Pr, less than or equal to 0.01% of Pb impurities and less than or equal to 0.002% of Cd impurities, and the balance of Zn as a base, wherein the total content of the impurities is less or equal to 0.02%. The zinc alloy lead-free metal spraying material provided by the invention is used for spraying metal to the end faces of metallized film capacitors, and can eliminate the phenomenon of coarse particles on the surface of the metal spraying layer, improve the structure uniformity, improve the electrical contact performance between metal spraying layer and plastic film metal coating, reduce the loss angle in the capacitors, and improve the yield of the capacitors.

Description

A kind of zinc alloy no-lead gold spraying material
Technical field
The present invention relates to a kind of metallic film capacitor end face metal spraying no-lead gold spraying material, is a kind of zinc alloy specifically, relates to Alloy Materials field.
Background technology
Metallic film capacitor (calling electrical condenser in the following text) is the important component part of electronic devices and components, and relies on its good electrician's performance to become multiple industries such as high-speed railway, hybrid vehicle, wind-power electricity generation, solar electrical energy generation indispensable electronic component that updates.Once the capacitor end surface metal spraying material being widely used is five yuan of lead base gold spraying materials, in the unleaded upsurge in the whole world, by no-lead gold spraying material, is substituted.Existing no-lead gold spraying material is generally take red brass as main.Consider the factors such as the finiteness of resource and production cost, electrical condenser gold spraying material field is along with the development of technology, and progressively adopting pure zinc to substitute tin red brass is main gold spraying material.But pure zinc in use exists the phenomenons such as end face gilding layer particle is thick, tissue distribution is inhomogeneous, cause the loss angle of electrical condenser large, electrical condenser yield rate is not high.
Zinc is inferior to iron, aluminium and copper, the metal of the 4th " common ", aboundresources, low price and the element that can not work the mischief to environment and human body etc.In recent years, people for reduce electrical condenser production cost, zinc-base material has been carried out to very many-sided research in the application in this field, and obtained a lot of achievements.The Chinese patent of number of patent application 02111556.7 discloses a kind of Zn-Al alloy wire and preparation method thereof, solved the leaded problem of material, improve intensity, end face sticking power, electrical and thermal conductivity, weldability and the qualification rate of material, and provide metal spraying base mateiral for the electrical condenser of hot operation.The Chinese patent of number of patent application 02160539.4 discloses a kind of Zn-Al alloy wire and uses thereof, this zinc-aluminium silk is by the rare earth of interpolation 0.01%~0.05% and 0.05%~0.15% copper, for thermal spraying apparatus surface, there is better corrosion resistance nature compared with pure zinc silk, fine aluminium silk.The Chinese patent of number of patent application 200310105106.X discloses a kind of thermospray Zinc-aluminum alloy wire and preparation method thereof, by adding any or its combination in 0.006%~1.5% mishmetal, magnesium, titanium or boron, improve corrosion resistance nature, increase the service life.But some problems that above-mentioned patent documentation all fails to exist while solving capacitor end surface metal spraying completely: the phenomenon that particle is thick, tissue odds is even, the yield rate of electrical condenser still has the potentiality of further raising simultaneously.Along with the growing interest of electrical condenser production to production cost and product performance, industry wishes to have the better zinc alloy material of a kind of cost performance to emerge.
Summary of the invention
The object of this invention is to provide a kind of a kind of zinc alloy no-lead gold spraying material that can effectively improve capacitor end surface gilding layer quality, to improve the electrical contact performance of gilding layer and plastics film metal plating, reduce condenser loss angle, improve electrical condenser yield rate.
The technical solution used in the present invention is: a kind of zinc alloy, it is characterized in that each component composition is respectively by weight percentage: copper 0.005~1.0%, and/or titanium 0.01~0.08%, and/or manganese 0.001~0.01%, and/or praseodymium 0.005~0.1%, and impurity lead≤0.01%, cadmium≤0.002%, content of impurities≤0.02%, surplus is zinc.
The present invention is as further improvement, and the component of described alloy also comprises aluminium 0.01~0.1% by weight percentage.
Copper in the present invention's composition, research shows, in pure zinc, adds copper, can effectively improve the yield rate of electrical condenser, it adds weight percentage and is preferably 0.02~0.5%;
Titanium elements in the present invention's composition, research shows, in pure zinc, adds titanium elements, can effectively improve the yield rate of electrical condenser, titanium adds mass percent and is preferably 0.02~0.06% in pure zinc;
Manganese element in the present invention composition, research shows, when the copper content that adds in pure zinc is higher, adds micro-manganese element and also can obviously improve the yield rate of electrical condenser, in zinc alloy, the interpolation mass percent of manganese is preferably 0.003~0.007%;
The present invention forms further interpolation aluminium element, and research shows, adds micro-manganese element simultaneously, add again micro-aluminium element, both actings in conjunction, can further improve the yield rate of electrical condenser, and in zinc alloy, the interpolation mass percent of aluminium is preferably 0.01~0.1%;
Praseodymium element in the present invention's composition, research shows, adds praseodymium element in zinc alloy, can effectively improve the yield rate of electrical condenser, but along with improving the addition of praseodymium element, its DeGrain, therefore the interpolation weight percentage of praseodymium is preferably 0.005~0.08%;
The present invention improves the combinations of element more in pure zinc by adding micro-copper or copper, titanium, manganese, aluminium and praseodymium etc., through multi-party verification, show, can refinement gilding layer particle, effectively eliminate particle thick, improve the shortcomings such as tissue odds is even, improved the yield rate of electrical condenser.
Research shows, the trace element that the present invention adds, in scope of design of the present invention, can not produce detrimentally affect to metallic film capacitor.
Embodiment
Below in conjunction with embodiment, the invention will be further described.
Embodiment 1:
A kind of each component of zinc alloy no-lead gold spraying material forms by weight percentage, is respectively: copper 0.005%, and total amount is not more than 0.02% impurity, and surplus is zinc, and the weight percent summation of each component is 100%.
Embodiment 2:
A kind of each component of zinc alloy no-lead gold spraying material forms by weight percentage, is respectively: copper 0.01%, and total amount is not more than 0.02% impurity, and surplus is zinc, and the weight percent summation of each component is 100%.
Embodiment 3:
A kind of each component of zinc alloy no-lead gold spraying material forms by weight percentage, is respectively: copper 0.02%, and total amount is not more than 0.02% impurity, and surplus is zinc, and the weight percent summation of each component is 100%.
Embodiment 4:
A kind of each component of zinc alloy no-lead gold spraying material forms by weight percentage, is respectively: copper 0.05%, and total amount is not more than 0.02% impurity, and surplus is zinc, and the weight percent summation of each component is 100%.
Embodiment 5:
A kind of each component of zinc alloy no-lead gold spraying material forms by weight percentage, is respectively: copper 0.1%, and total amount is not more than 0.02% impurity, and surplus is zinc, and the weight percent summation of each component is 100%.
Embodiment 6:
A kind of each component of zinc alloy no-lead gold spraying material forms by weight percentage, is respectively: copper 0.2%, and total amount is not more than 0.02% impurity, and surplus is zinc, and the weight percent summation of each component is 100%.
Embodiment 7:
A kind of each component of zinc alloy no-lead gold spraying material forms by weight percentage, is respectively: copper 0.4%, and total amount is not more than 0.02% impurity, and surplus is zinc, and the weight percent summation of each component is 100%.
Embodiment 8:
A kind of each component of zinc alloy no-lead gold spraying material forms by weight percentage, is respectively: copper 0.6%, and total amount is not more than 0.02% impurity, and surplus is zinc, and the weight percent summation of each component is 100%.
Embodiment 9:
A kind of each component of zinc alloy no-lead gold spraying material forms by weight percentage, is respectively: copper 0.8%, and total amount is not more than 0.02% impurity, and surplus is zinc, and the weight percent summation of each component is 100%.
Embodiment 10:
A kind of each component of zinc alloy no-lead gold spraying material forms by weight percentage, is respectively: copper 1.0%, and total amount is not more than 0.02% impurity, and surplus is zinc, and the weight percent summation of each component is 100%.
Embodiment 11:
A kind of each component of zinc alloy no-lead gold spraying material forms by weight percentage, is respectively: copper 0.4%, and titanium 0.005%, total amount is not more than 0.02% impurity, and surplus is zinc, and the weight percent summation of each component is 100%.
Embodiment 12:
A kind of each component of zinc alloy no-lead gold spraying material forms by weight percentage, is respectively: copper 0.4%, and titanium 0.01%, total amount is not more than 0.02% impurity, and surplus is zinc, and the weight percent summation of each component is 100%.
Embodiment 13:
A kind of each component of zinc alloy no-lead gold spraying material forms by weight percentage, is respectively: copper 0.4%, and titanium 0.02%, total amount is not more than 0.02% impurity, and surplus is zinc, and the weight percent summation of each component is 100%.
Embodiment 14:
A kind of each component of zinc alloy no-lead gold spraying material forms by weight percentage, is respectively: copper 0.4%, and titanium 0.04%, total amount is not more than 0.02% impurity, and surplus is zinc, and the weight percent summation of each component is 100%.
Embodiment 15:
A kind of each component of zinc alloy no-lead gold spraying material forms by weight percentage, is respectively: copper 0.4%, and titanium 0.06%, total amount is not more than 0.02% impurity, and surplus is zinc, and the weight percent summation of each component is 100%.
Embodiment 16:
A kind of each component of zinc alloy no-lead gold spraying material forms by weight percentage, is respectively: copper 0.4%, and titanium 0.08%, total amount is not more than 0.02% impurity, and surplus is zinc, and the weight percent summation of each component is 100%.
Embodiment 17:
A kind of each component of zinc alloy no-lead gold spraying material forms by weight percentage, is respectively: copper 0.4%, and titanium 0.1%, total amount is not more than 0.02% impurity, and surplus is zinc, and the weight percent summation of each component is 100%.
Embodiment 18:
A kind of each component of zinc alloy no-lead gold spraying material forms by weight percentage, is respectively: copper 0.4%, and manganese 0.001%, total amount is not more than 0.02% impurity, and surplus is zinc, and the weight percent summation of each component is 100%.
Embodiment 19:
A kind of each component of zinc alloy no-lead gold spraying material forms by weight percentage, is respectively: copper 0.4%, and manganese 0.003%, total amount is not more than 0.02% impurity, and surplus is zinc, and the weight percent summation of each component is 100%.
Embodiment 20:
A kind of each component of zinc alloy no-lead gold spraying material forms by weight percentage, is respectively: copper 0.4%, and manganese 0.005%, total amount is not more than 0.02% impurity, and surplus is zinc, and the weight percent summation of each component is 100%.
Embodiment 21:
A kind of each component of zinc alloy no-lead gold spraying material forms by weight percentage, is respectively: copper 0.4%, and manganese 0.007%, total amount is not more than 0.02% impurity, and surplus is zinc, and the weight percent summation of each component is 100%
Embodiment 22:
A kind of each component of zinc alloy no-lead gold spraying material forms by weight percentage, is respectively: copper 0.4%, and manganese 0.01%, total amount is not more than 0.02% impurity, and surplus is zinc, and the weight percent summation of each component is 100%.
Embodiment 23:
A kind of each component of zinc alloy no-lead gold spraying material forms by weight percentage, is respectively: copper 0.4%, and titanium 0.04%, manganese 0.001%, total amount is not more than 0.02% impurity, and surplus is zinc, and the weight percent summation of each component is 100%.
Embodiment 24:
A kind of each component of zinc alloy no-lead gold spraying material forms by weight percentage, is respectively: copper 0.4%, and titanium 0.04%, manganese 0.003%, total amount is not more than 0.02% impurity, and surplus is zinc, and the weight percent summation of each component is 100%.
Embodiment 25:
A kind of each component of zinc alloy no-lead gold spraying material forms by weight percentage, is respectively: copper 0.4%, and titanium 0.04%, manganese 0.005%, total amount is not more than 0.02% impurity, and surplus is zinc, and the weight percent summation of each component is 100%.
Embodiment 26:
A kind of each component of zinc alloy no-lead gold spraying material forms by weight percentage, is respectively: copper 0.4%, and titanium 0.06%, manganese 0.007%, total amount is not more than 0.02% impurity, and surplus is zinc, and the weight percent summation of each component is 100%.
Embodiment 27:
A kind of each component of zinc alloy no-lead gold spraying material forms by weight percentage, is respectively: copper 0.4%, and titanium 0.06%, manganese 0.01%, total amount is not more than 0.02% impurity, and surplus is zinc, and the weight percent summation of each component is 100%.
Embodiment 28:
A kind of each component of zinc alloy no-lead gold spraying material forms by weight percentage, is respectively: copper 0.4%, and titanium 0.04%, manganese 0.003%, aluminium 0.01%, total amount is not more than 0.02% impurity, and surplus is zinc, and the weight percent summation of each component is 100%.
Embodiment 29:
A kind of each component of zinc alloy no-lead gold spraying material forms by weight percentage, is respectively: copper 0.4%, and titanium 0.04%, manganese 0.003%, aluminium 0.03%, total amount is not more than 0.02% impurity, and surplus is zinc, and the weight percent summation of each component is 100%.
Embodiment 30:
A kind of each component of zinc alloy no-lead gold spraying material forms by weight percentage, is respectively: copper 0.4%, and titanium 0.04%, manganese 0.003%, aluminium 0.05%, total amount is not more than 0.02% impurity, and surplus is zinc, and the weight percent summation of each component is 100%.
Embodiment 31:
A kind of each component of zinc alloy no-lead gold spraying material forms by weight percentage, is respectively: copper 0.4%, and titanium 0.04%, manganese 0.003%, aluminium 0.07%, total amount is not more than 0.02% impurity, and surplus is zinc, and the weight percent summation of each component is 100%.
Embodiment 32:
A kind of each component of zinc alloy no-lead gold spraying material forms by weight percentage, is respectively: copper 0.4%, and titanium 0.04%, manganese 0.003%, aluminium 0.1%, total amount is not more than 0.02% impurity, and surplus is zinc, and the weight percent summation of each component is 100%.
Embodiment 33:
A kind of each component of zinc alloy no-lead gold spraying material forms by weight percentage, is respectively: copper 0.4%, and titanium 0.05%, manganese 0.005%, aluminium 0.05%, total amount is not more than 0.02% impurity, and surplus is zinc, and the weight percent summation of each component is 100%.
Embodiment 34:
A kind of each component of zinc alloy no-lead gold spraying material forms by weight percentage, is respectively: copper 0.4%, and praseodymium 0.005%, total amount is not more than 0.02% impurity, and surplus is zinc, and the weight percent summation of each component is 100%.
Embodiment 35:
A kind of each component of zinc alloy no-lead gold spraying material forms by weight percentage, is respectively: copper 0.4%, and praseodymium 0.01%, total amount is not more than 0.02% impurity, and surplus is zinc, and the weight percent summation of each component is 100%.
Embodiment 36:
A kind of each component of zinc alloy no-lead gold spraying material forms by weight percentage, is respectively: copper 0.4%, and praseodymium 0.02%, total amount is not more than 0.02% impurity, and surplus is zinc, and the weight percent summation of each component is 100%.
Embodiment 37:
A kind of each component of zinc alloy no-lead gold spraying material forms by weight percentage, is respectively: copper 0.4%, and praseodymium 0.04%, total amount is not more than 0.02% impurity, and surplus is zinc, and the weight percent summation of each component is 100%.
Embodiment 38:
A kind of each component of zinc alloy no-lead gold spraying material forms by weight percentage, is respectively: copper 0.4%, and praseodymium 0.06%, total amount is not more than 0.02% impurity, and surplus is zinc, and the weight percent summation of each component is 100%.
Embodiment 39:
A kind of each component of zinc alloy no-lead gold spraying material forms by weight percentage, is respectively: copper 0.4%, and praseodymium 0.08%, total amount is not more than 0.02% impurity, and surplus is zinc, and the weight percent summation of each component is 100%.
Embodiment 40:
A kind of each component of zinc alloy no-lead gold spraying material forms by weight percentage, is respectively: copper 0.4%, and praseodymium 0.1%, total amount is not more than 0.02% impurity, and surplus is zinc, and the weight percent summation of each component is 100%.
Embodiment 41:
A kind of each component of zinc alloy no-lead gold spraying material forms by weight percentage, is respectively: copper 0.4%, and titanium 0.05%, manganese 0.005%, aluminium 0.05%, praseodymium 0.02%, total amount is not more than 0.02% impurity, and surplus is zinc, and the weight percent summation of each component is 100%.
Embodiment 42:
A kind of each component of zinc alloy no-lead gold spraying material forms by weight percentage, is respectively: copper 0.4%, and titanium 0.05%, manganese 0.005%, aluminium 0.05%, praseodymium 0.04%, total amount is not more than 0.02% impurity, and surplus is zinc, and the weight percent summation of each component is 100%.
Embodiment 43:
A kind of each component of zinc alloy no-lead gold spraying material forms by weight percentage, is respectively: copper 0.4%, and titanium 0.05%, manganese 0.005%, aluminium 0.05%, praseodymium 0.06%, total amount is not more than 0.02% impurity, and surplus is zinc, and the weight percent summation of each component is 100%.
Comparative example 1:
Each component of pure zinc forms by weight percentage, is respectively: zinc 99.995%, and total amount is not more than 0.005% impurity, and the weight percent summation of each component is 100%.
The Performance Detection value list of above-described embodiment and comparative example is as follows:
The testing data contrast table of table 1, different component embodiment
Figure BDA00001630550800091
The present invention is not limited to above-described embodiment, can become according to different performance requriementss different proportionings to reach the requirement in market with use occasion optimum combination, but inequality limits the scope of the invention in any form.

Claims (1)

1. a zinc alloy no-lead gold spraying material, the each component composition that it is characterized in that alloy is respectively by weight percentage: copper 0.4%, with titanium 0.05%, with manganese 0.005%, with praseodymium 0.02 ~ 0.06%, with aluminium 0.05%, and impurity lead≤0.01%, cadmium≤0.002%, content of impurities≤0.02%, surplus is zinc.
CN201210146203.2A 2012-05-11 2012-05-11 Zinc alloy lead-free metal spraying material Active CN102634748B (en)

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Publication number Priority date Publication date Assignee Title
CN103627930B (en) * 2013-11-25 2015-11-25 宁波博威合金材料股份有限公司 A kind of high-ductility Cutting free zinc alloy
CN106148763A (en) * 2016-08-15 2016-11-23 深圳华腾云谷科技有限公司 Five metals button new material and processing technology thereof

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GB341054A (en) * 1929-03-12 1931-01-09 New Jersey Zinc Co Improvements in or relating to zinc base alloys
CN101643868A (en) * 2009-06-26 2010-02-10 绍兴市天龙锡材有限公司 Micro-alloying zinc alloy metal spraying material
CN101906555B (en) * 2010-08-05 2012-06-06 中南大学 Mn-containing creep-resisting rolled zinc alloy belt material and preparation method thereof
CN102286686A (en) * 2011-08-02 2011-12-21 天津市宝坻程工液压有限公司 Composition for balancing weight of compressor and precision casting method for balancing weight of compressor

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