CN105297080A - Ultrahigh-current-density concurrent flow electrolytic bath and solution inlet device thereof - Google Patents

Ultrahigh-current-density concurrent flow electrolytic bath and solution inlet device thereof Download PDF

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CN105297080A
CN105297080A CN201510786633.4A CN201510786633A CN105297080A CN 105297080 A CN105297080 A CN 105297080A CN 201510786633 A CN201510786633 A CN 201510786633A CN 105297080 A CN105297080 A CN 105297080A
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sparge pipe
liquid
nozzle
cell body
electrolytic solution
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杨伟燕
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Abstract

The invention discloses an ultrahigh-current-density concurrent flow electrolytic bath and a solution inlet device thereof. Researches find that convective motion of electrolyte solutions is generated in a gap among every two adjacent anode plates and corresponding cathode plates, and spouts of corresponding nozzles are limited within the range 9 mm near the metal depositional planes of the cathode plates so that liquid flow sprayed out of the nozzles can be tightly attached to the metal depositional planes of the cathode plates in a parallel manner. The liquid flow sprayed out of the nozzles moves from bottom to top, is consistent with the electrolyte solutions in the rising direction, and does not cause a negative effect on settling of the anode plates, so that settling anode mud settles quickly, the anode mud content and the turbidity of the electrolyte solutions are reduced, vicious circle between concentration polarization and prior electrolyte solutions degenerated due to pollution is weakened, and therefore favorable conditions are created for further improving the current density of electrolytic refining, and ultrahigh-current-density electrolytic refining can be realized.

Description

A kind of superhigh-current-density parallel-flow electrolyzer and feeding device thereof
Technical field
The present invention relates to non-ferrous metal electrolytic refining technical field, especially relate to a kind of superhigh-current-density parallel-flow electrolyzer and feeding device thereof.
Background technology
In non-ferrous metal metallurgy industry, especially Copper making industry, its primary routing is: melting → blowing → anode refining → electrorefining.Wherein the principle of electrorefining is: copper anode plate and negative plate are alternately placed in a cell, to positive plate and negative plate energising, the electrolytic solution circulated is supplied to electrolyzer, copper atom in positive plate loses electronics and becomes cupric ion and enter electrolytic solution, cupric ion in electrolytic solution obtains electronics and becomes copper atom on negative plate, along with the carrying out of electrolytic process, positive plate dissolves thinning gradually, deposition cathode copper gradually on negative plate, finally obtains that purity is very high, surface-brightening, cathode plate without particle.
In the prior aries such as many sections of papers and disclosed patent documentation, mention: under existing technology and equipment, the unique method improving electrorefining unit production capacity improves current density.In order to improve current density, industry technology personnel have carried out long-term effort.And improve current density and there is a lot of technical difficulty, mainly improving current density very easily produces serious concentration polarization, secondly also has technical problem that some other impact is less, the such as sedimentation anode sludge.
Therefore, how to improve the current density of electrorefining further, the electrorefining realizing superhigh-current-density is the technical problem that those skilled in the art need solution badly.
Summary of the invention
Based on above-mentioned explanation, the object of the present invention is to provide a kind of feeding device of superhigh-current-density parallel-flow electrolyzer, utilize this feeding device can improve the current density of electrorefining further, realize the electrorefining of superhigh-current-density.Another object of the present invention is to provide a kind of superhigh-current-density parallel-flow electrolyzer comprising above-mentioned feeding device.
For solving above-mentioned technical problem, the present invention adopts following technical scheme:
A feeding device for superhigh-current-density parallel-flow electrolyzer, described electrolyzer comprises cell body, feeding device, liquid discharge device, some pieces of positive plates and some pieces of negative plates;
Some pieces of described positive plates and some pieces of described negative plates are all overlapped on the upper edge of the two sides cell wall on described cell body length direction, and some pieces of described positive plates and some pieces of described negative plates are alternately arranged and many one piece and control outermost pole plate in described cell body and be described positive plate of the quantity of negative plate described in the number ratio of described positive plate in described cell body;
Described feeding device comprises the first feed liquor assembly, described first feed liquor assembly comprises the first liquid-inlet pipe, first sparge pipe and several to be arranged on described sparge pipe and for the nozzle to jet electrolytic liquid in described cell body, the fluid inlet of described first liquid-inlet pipe is communicated with to supply electrolytic solution to described first liquid-inlet pipe with electrolytic solution liquid feed device, the liquid outlet of described first liquid-inlet pipe is communicated with the fluid inlet of described first sparge pipe, described first sparge pipe is fixedly installed on the bottom of the medial surface cell wall on described cell body length direction or the inner bottom surface cell wall of described cell body, nozzle described in any one all corresponding to the gap between adjacent described positive plate and described negative plate for adjacent two blocks of gap jet electrolytic liquid between described positive plate and described negative plate,
Spout corresponding to the described nozzle in the gap between adjacent described positive plate and described negative plate is positioned within the vertical plane vertical range 9mm at metal depositional plane place of described negative plate;
Described liquid discharge device comprises liquid outlet, and described liquid outlet is communicated with electrolytic solution device for storing liquid and refluxes for by the electrolytic solution in described cell body.
Preferably, described first feed liquor assembly also comprises several strut members and locking latches;
Described first sparge pipe is fixedly installed on the medial surface cell wall on described cell body length direction or on the inner bottom surface cell wall of described cell body by strut member described in several, and described first sparge pipe is flexibly connected for when described first sparge pipe is subject to external force torque with described strut member, described first sparge pipe can around its longitudinal center line rotation, and the fluid inlet of described first sparge pipe is connected for when described first sparge pipe is subject to external force torque with the liquid outlet rotary seal of described first liquid-inlet pipe, described first sparge pipe can maintain static from transferring described first liquid-inlet pipe around its longitudinal center line,
Described first sparge pipe is connected with described locking latches for when external force torque disappears, and locks described first sparge pipe and stops its rotation.
Preferably, when described first sparge pipe is fixedly installed on the bottom of the medial surface cell wall on described cell body length direction, described first feed liquor assembly also comprises several bearings, gear, actuating unit, program control trip valve and rotation angle detector;
Described first sparge pipe is connected with described strut member by described bearing, the corresponding described bearing of each described strut member, and described first sparge pipe is fixedly connected with the inner ring of described bearing, and described strut member is fixedly connected with the outer ring of described bearing;
Described gear is arranged on described first sparge pipe and the position of close described first sparge pipe and described first liquid-inlet pipe junction, described gear is connected for when described actuating unit Driving Torque with described actuating unit, described first sparge pipe can around its longitudinal center line from then described first liquid-inlet pipe maintain static;
Described rotation angle detector is arranged on described first sparge pipe, for monitoring the spout of described nozzle towards the change in the process in described first sparge pipe rotation, described rotation angle detector be electrically connected with Controlling System for provide to described Controlling System the spout of described nozzle towards variable signal;
Described program control trip valve is arranged at the fluid inlet place of described first liquid-inlet pipe, and described program control trip valve is electrically connected with described Controlling System;
Perpendicular to described first sparge pipe length direction and coincide with in the perpendicular of the length direction of described nozzle, the central point defining the rotation of described nozzle is A point, definition is B point with the intersection point of liquid level of electrolyte through described A point straight up, and defining through described A point is C point with the intersection point of the lower edge of the side cell wall on the described cell body length direction on opposite obliquely;
When the spout of described nozzle towards the gap between the described positive plate of deflection and described negative plate and angle between A-B line and A-C line time, described Controlling System controls described program control trip valve and opens to make electrolytic solution flow into described first sparge pipe or control described program control trip valve to close to block electrolyte stream to described first sparge pipe, when the spout of described nozzle is towards during in all the other angles, it is closed to block electrolyte stream to described first sparge pipe that described Controlling System controls described program control trip valve.
Preferably, when on the inner bottom surface cell wall that described first sparge pipe is fixedly installed on described cell body, described first feed liquor assembly also comprises several bearings, gear, actuating unit, program control trip valve and rotation angle detector;
Described first sparge pipe is connected with described strut member by described bearing, the corresponding described bearing of each described strut member, and described first sparge pipe is fixedly connected with the inner ring of described bearing, and described strut member is fixedly connected with the outer ring of described bearing;
Described gear is arranged on described first sparge pipe and the position of close described first sparge pipe and described first liquid-inlet pipe junction, described gear is connected for when described actuating unit Driving Torque with described actuating unit, described first sparge pipe can around its longitudinal center line from then described first liquid-inlet pipe maintain static;
Described rotation angle detector is arranged on described first sparge pipe, for monitoring the spout of described nozzle towards the change in the process in described first sparge pipe rotation, described rotation angle detector be electrically connected with Controlling System for provide to described Controlling System the spout of described nozzle towards variable signal;
Described program control trip valve is arranged at the fluid inlet place of described first liquid-inlet pipe, and described program control trip valve is electrically connected with described Controlling System;
Perpendicular to described first sparge pipe length direction and coincide with in the perpendicular of the length direction of described nozzle, the central point defining the rotation of described nozzle is A point, definition is D point with the intersection point of described cell body medial surface cell wall left through described A point level, and defining through described A point level is E point with the intersection point of described cell body medial surface cell wall to the right;
When the spout of described nozzle towards the gap between the described positive plate of deflection and described negative plate and angle between A-D line and A-E line time, described Controlling System controls described program control trip valve and opens to make electrolytic solution flow into described first sparge pipe, when the spout of described nozzle is towards during in all the other angles, it is closed to block electrolyte stream to described first sparge pipe that described Controlling System controls described program control trip valve.
Preferably, described feeding device also comprises the second feed liquor assembly, described second feed liquor assembly comprise the second liquid-inlet pipe, the second sparge pipe and several to be arranged on described second sparge pipe and for the nozzle to jet electrolytic liquid in described cell body;
The fluid inlet of described second liquid-inlet pipe is communicated with to supply electrolytic solution to described second liquid-inlet pipe with electrolytic solution liquid feed device, the liquid outlet of described second liquid-inlet pipe is communicated with the fluid inlet of described second sparge pipe, described second sparge pipe is fixedly installed on the top of the medial surface cell wall on described cell body length direction, in nozzle described in several, outermost two described nozzles lay respectively between corresponding outermost described positive plate to medial surface cell wall on described cell body width with jet electrolytic liquid near the outer side to corresponding outermost two pieces of described positive plates, arbitrary described nozzle between outermost two described nozzles all corresponding to the gap between adjacent described positive plate and described negative plate for adjacent two blocks of gap jet electrolytic liquid between described positive plate and described negative plate,
The spout corresponding to the described nozzle in the gap between adjacent described positive plate and described negative plate on first sparge pipe is positioned within the vertical plane vertical range 9mm at metal depositional plane place of described negative plate;
The spout corresponding to the described nozzle in the gap between adjacent two pieces of described positive plates and described negative plate on second sparge pipe is positioned within the vertical plane vertical range 7mm at the place, side on the length and width direction of described positive plate.
Preferably, described second sparge pipe flushes with described cell body electrolyte inside liquid level, or is positioned at below described cell body electrolyte inside liquid level, or is positioned at more than described cell body electrolyte inside liquid level.
Preferably, described first sparge pipe and described second sparge pipe to be arranged in cell body on same medial surface cell wall.
Preferably, described second feed liquor assembly also comprises several strut members and locking latches;
Described second sparge pipe is fixedly installed on the medial surface cell wall on described cell body length direction by strut member described in several, and described second sparge pipe is flexibly connected for when described second sparge pipe is subject to external force torque with described strut member, described second sparge pipe can around its longitudinal center line rotation, and the fluid inlet of described second sparge pipe is connected for when described second sparge pipe is subject to external force torque with the liquid outlet rotary seal of described second liquid-inlet pipe, described second sparge pipe can rotate around its longitudinal center line and described second liquid-inlet pipe maintains static, described second sparge pipe is connected for when external force torque disappears with described locking latches, lock described second sparge pipe and stop its rotation.
Preferably, described second feed liquor assembly also comprises several bearings, gear, actuating unit, program control trip valve and rotation angle detector;
Described second sparge pipe is connected with described strut member by described bearing, the corresponding described bearing of each described strut member, and described second sparge pipe is fixedly connected with the inner ring of described bearing, and described strut member is fixedly connected with the outer ring of described bearing;
Described gear is arranged on described second sparge pipe and the position of close described second sparge pipe and described second liquid-inlet pipe junction, described gear is connected for when described actuating unit Driving Torque with described actuating unit, described second sparge pipe can around its longitudinal center line from then described second liquid-inlet pipe maintain static;
Described rotation angle detector is arranged on described second sparge pipe, for monitoring the spout of described nozzle towards the change in the process in described second sparge pipe rotation, described rotation angle detector is electrically connected with Controlling System provides the spout of described nozzle towards variable signal for described Controlling System;
Described program control trip valve is arranged at the fluid inlet place of described second liquid-inlet pipe, and described program control trip valve is electrically connected with described Controlling System;
When the spout of described nozzle is towards when to meet in electrolytic solution that the electrolytic solution liquid stream that makes described nozzle spray injects in described cell body and to be partial to the gap between described positive plate and described negative plate, described Controlling System controls described program control trip valve and opens to make electrolytic solution flow into described second sparge pipe or control described program control trip valve to close to block electrolyte stream to described second sparge pipe, when the spout of described nozzle is towards during in all the other angles, it is closed to block electrolyte stream to described second sparge pipe that described Controlling System controls described program control trip valve.
Compared with prior art, the invention provides a kind of feeding device of superhigh-current-density parallel-flow electrolyzer, the present invention finds after deliberation, along with the carrying out of electrorefining processes, the upward movement of electrolytic solution is being there is near negative plate length and width side, the descending motion of electrolytic solution is being there is near positive plate length and width side, thus the convective motion of the liquid that produces electrolysis in adjacent two pieces of gaps between positive plate and negative plate, and through measuring, the maximum net thickness making the electrolytic solution liquid stream of upward movement near negative plate length and width side is 9mm.The present invention makes full use of the convective motion of this electrolytic solution, within the scope of 9mm near the metal depositional plane spout of corresponding nozzle being limited in described negative plate, the liquid stream that nozzle is sprayed is parallel with the metal depositional plane of negative plate, the liquid stream that nozzle is sprayed and the metal depositional plane of negative plate are close to, the liquid stream of nozzle ejection moves from the bottom up, with the upward movement of the electrolytic solution near cathode plate surface, direction is consistent, the liquid stream of nozzle ejection is away from the descending motion of electrolytic solution of positive plate surface and positive plate near surface, the anode sludge that is enriched in positive plate surface is swept along by the electrolytic solution of this descending motion and is moved downward, realize sedimentation smoothly, the liquid stream of nozzle ejection can not the sedimentation of antianode mud cause negative influence, thus the Recycle design thoroughly solving electrolytic solution bottom in and top out is unfavorable for the problem of sedimentation anode slime, make the sedimentation anode sludge can rapid subsidence, can not along with electrolytic solution turbulent flow be at cell body width as original, length direction and above-below direction flow everywhere, poke one's nose everywhere, reduce the opacity of anode sludge content in electrolytic solution and electrolytic solution, reduce original electrolytic solution of contaminated sex change and the vicious cycle of concentration polarization, improve the purity of electrolytic solution, electrorefining can be carried out in purer electrolytic solution, thus be that the current density improving electrorefining further creates favourable condition, be conducive to the electrorefining realizing superhigh-current-density.
The present invention also provides a kind of superhigh-current-density parallel-flow electrolyzer, comprises cell body, feeding device, liquid discharge device, some pieces of positive plates and some pieces of negative plates;
Some pieces of described positive plates and some pieces of described negative plates are all overlapped on the upper edge of the two sides cell wall on described cell body length direction, and some pieces of described positive plates and some pieces of described negative plates are alternately arranged and many one piece and control outermost pole plate in described cell body and be described positive plate of the quantity of negative plate described in the number ratio of described positive plate in described cell body;
Described feeding device is the feeding device described in above-mentioned any one;
Described liquid discharge device comprises liquid outlet, and described liquid outlet is communicated with electrolytic solution device for storing liquid and refluxes for by the electrolytic solution in described cell body.
Compared with prior art, present invention also offers a kind of superhigh-current-density parallel-flow electrolyzer, because this electrolyzer comprises the feeding device described in above-mentioned any one, therefore this electrolyzer has the whole useful technique effect of above-mentioned feeding device equally, repeats no more herein.
Accompanying drawing explanation
Two of electrolyzer side cell walls, for ease of observing, are removed by the structural representation of the electrolyzer when the first sparge pipe is fixedly installed on the bottom of the medial surface cell wall on cell body length direction that Fig. 1 provides for the embodiment of the present invention;
Fig. 2 is the schematic diagram of the nozzle spray patterns in Fig. 1 on the first sparge pipe;
The schematic diagram of the nozzle spray patterns on the first sparge pipe when on the inner bottom surface cell wall that described first sparge pipe is fixedly installed on described cell body that Fig. 3 provides for the embodiment of the present invention;
The structural representation comprising the electrolyzer of the first feed liquor assembly and the second feed liquor assembly that Fig. 4 provides for the embodiment of the present invention.
In figure: 1 cell body, 2 first feed liquor assemblies, 201 first liquid-inlet pipes, 202 first sparge pipes, 203 nozzles, 204A point, 205B point, 206C point, 207D point, 208E point, 3 positive plates, 4 negative plates, 5 second feed liquor assemblies, 501 second liquid-inlet pipes, 502 second sparge pipes, 503 nozzles, 6 liquid level of electrolyte.
Embodiment
For making the object of the embodiment of the present invention, technical scheme and advantage clearly, below in conjunction with the accompanying drawing in the embodiment of the present invention, technical scheme in the embodiment of the present invention is clearly and completely described, obviously, described embodiment is a part of embodiment of the present invention, instead of whole embodiments.Based on the embodiment in the present invention, the every other embodiment that those of ordinary skill in the art obtain under the prerequisite not making creative work, all belongs to the scope of protection of the invention.
In describing the invention, it will be appreciated that, term " " center ", " axis ", " radial direction ", " longitudinal direction ", " transverse direction ", " length ", " width ", " on ", D score, " front ", " afterwards ", " left side ", " right side ", " top ", " end ", " interior ", " outward ", " clockwise ", " counterclockwise ", " level ", the orientation of the instruction such as " vertically " or position relationship are for based on the orientation shown in accompanying drawing or in practical application or position relationship, only the present invention for convenience of description and simplified characterization, instead of indicate or imply that the device of indication or element must have specific orientation, with specific azimuth configuration and operation, therefore limitation of the present invention can not be interpreted as.
In addition, term " first ", " second " only for describing object, and can not be interpreted as instruction or hint relative importance or imply the quantity indicating indicated technical characteristic.Thus, one or more these features can be expressed or impliedly be comprised to the feature of restriction " first ", " second ".
In the present invention, unless otherwise clearly defined and limited, fisrt feature second feature it " on " or D score, the first and second features can be comprised and directly contact, also can comprise the first and second features and not be directly contact but by the other characterisation contact between them.And, fisrt feature second feature " on ", " top " and " above " comprise fisrt feature directly over second feature and oblique upper, or only represent that fisrt feature level height is higher than second feature.Fisrt feature second feature " under ", " below " and " below " comprise fisrt feature immediately below second feature and tiltedly below, or only represent that fisrt feature level height is less than second feature.
As shown in Figures 1 to 4, two of electrolyzer side cell walls, for ease of observing, are removed by the structural representation of the electrolyzer when the first sparge pipe is fixedly installed on the bottom of the medial surface cell wall on cell body length direction that Fig. 1 provides for the embodiment of the present invention; Fig. 2 is the schematic diagram of the nozzle spray patterns in Fig. 1 on the first sparge pipe; The schematic diagram of the nozzle spray patterns on the first sparge pipe when on the inner bottom surface cell wall that the first sparge pipe is fixedly installed on cell body that Fig. 3 provides for the embodiment of the present invention; The structural representation comprising the electrolyzer of the first feed liquor assembly and the second feed liquor assembly that Fig. 4 provides for the embodiment of the present invention.
The invention provides a kind of feeding device of superhigh-current-density parallel-flow electrolyzer, electrolyzer comprises cell body 1, feeding device, liquid discharge device, some pieces of positive plates 3 and some pieces of negative plates 4.
Some pieces of positive plates 3 and some pieces of negative plates 4 are all overlapped on the upper edge of the two sides cell wall on cell body 1 length direction, and some pieces of positive plates 3 and some pieces of negative plates 4 are alternately arranged and many one piece and control outermost pole plate in cell body 1 and be positive plate 3 of the quantity of the number ratio negative plate 4 of positive plate 3 in cell body 1.
Feeding device comprises the first feed liquor assembly 2, first feed liquor assembly 2 comprises the first liquid-inlet pipe 201, first sparge pipe 202 and several be arranged on sparge pipe, for the nozzle 203 to jet electrolytic liquid in cell body 1, the fluid inlet of the first liquid-inlet pipe 201 is communicated with to supply electrolytic solution to the first liquid-inlet pipe 201 with electrolytic solution liquid feed device, the liquid outlet of the first liquid-inlet pipe 201 is communicated with the fluid inlet of the first sparge pipe 202, first sparge pipe 202 is fixedly installed on the bottom of the medial surface cell wall on cell body 1 length direction or the inner bottom surface cell wall of cell body 1, any one nozzle 203 all corresponding to the gap between adjacent positive plate 3 and negative plate 4 for adjacent two blocks of gap jet electrolytic liquid between positive plate 3 and negative plate 4.
Spout corresponding to the nozzle 203 in the gap between adjacent anode plate 3 and negative plate 4 is positioned within the vertical plane vertical range 9mm at metal depositional plane place of negative plate 4.Suppose a plane, this plane parallel in negative plate 4 metal depositional plane and be 9mm with the vertical range of the metal depositional plane of negative plate 4, control the spout of the nozzle 203 corresponding to gap between adjacent anode plate 3 and negative plate 4 in the gap between the vertical plane and this hypothesis plane at the metal depositional plane place of negative plate 4.Preferably, the spout corresponding to the nozzle 203 in the gap between adjacent anode plate 3 and negative plate 4 is positioned within the vertical plane vertical range 6mm at metal depositional plane place of negative plate 4.Above-mentioned metal depositional plane is two length and width sides of negative plate 4.The spout of nozzle 203 is the mouth spray of nozzle 203.
Liquid discharge device comprises liquid outlet, and liquid outlet is communicated with electrolytic solution device for storing liquid and refluxes for by the electrolytic solution in cell body 1.
The feeding device of superhigh-current-density parallel-flow electrolyzer provided by the invention, is not only applicable to the electrorefining of copper anode plate, is equally applicable to the metal that other adopts the technique purification metal target of electrorefining positive plate, such as metallic nickel, etc.Above-mentioned metal depositional plane is two length and width sides of negative plate 4.
At present, in actual production, mostly the Recycle design of electrolytic solution is bottom in and top out, electrolytic solution enters from the bottom of electrolyzer, flows out, apparently from the top of electrolyzer, in above-mentioned Recycle design, electrolytic solution mainly motion from the bottom up, just in time contrary with the direction of motion from top to bottom of the sedimentation anode sludge, pole is unfavorable for the sedimentation of the sedimentation anode sludge.The sedimentation anode sludge can not sedimentation quickly and smoothly, can flow everywhere on cell body 1 width, length direction and above-below direction along with electrolytic solution turbulent flow, poke one's nose everywhere, pollute the electrolytic solution in cell body 1, improve the opacity of anode sludge content in electrolytic solution and electrolytic solution, apparently, contaminated, muddy electrolytic solution is unfavorable for the electrorefining realizing superhigh-current-density certainly; The sedimentation anode sludge of rationally sedimentation does not change the proterties of electrolytic solution, easy generation concentration polarization, then the two is mutually promoted, form vicious cycle, exacerbate the degree of not rationally sedimentation and concentration polarization further, bath voltage is significantly raised and the significantly reduction of electricity effect, improve energy consumption and production cost, make negative plate 4 to be separated out the metal that should not separate out, reduce the purity of cathode copper, serious concentration polarization makes to need to reduce current density further, is unfavorable for the electrorefining realizing superhigh-current-density.
For this reason, industry technology personnel propose a kind of new circulation of elecrolyte mode, upper entering and lower leaving, electrolytic solution enters from the top of electrolyzer, flow out from the bottom of electrolyzer, in this Recycle design, electrolytic solution mainly motion from top to bottom, consistent with the direction of motion from top to bottom of the sedimentation anode sludge, be conducive to the sedimentation of the sedimentation anode sludge.But the concrete effect of the new Recycle design of this upper entering and lower leaving need further confirmation; Further, the annual production of the spreader for electrolytic cathode copper of China is at about 8,000,000 tons, and wherein the spreader for electrolytic cathode copper of every 200,000 tons needs the electrolyzer of about 720 (smelting enterprise is according to the production technique of oneself, the dress plate quantity slightly difference of electrolyzer, the electrolyzer quantity of equal production volume is made also to have difference a little), namely the annual production of 8,000,000 tons needs the electrolyzer of about 28800,28800 electrolyzers is all replaced with the Recycle design of upper entering and lower leaving, obviously unrealistic; Moreover at present, the Recycle design of electrolyzer many employings bottom in and top out, existence namely rationally, although adopt the Recycle design of bottom in and top out to be unfavorable for the sedimentation of the sedimentation anode sludge, exists the more favourable factor of electrorefining processes or condition in other place certainly.
After adopting the technical scheme in the present invention, efficiently solve the Recycle design of bottom in and top out and the problem of the sedimentation anode sludge: the present invention finds after deliberation, along with the carrying out of electrorefining processes, in electrolyzer, cupric ion in the electrolytic solution of the near surface of positive plate 3 length and width side and other metal ion content increase gradually, more and more higher compared to the content of firm cupric ion and other metal ion from the electrolytic solution that nozzle 203 sprays, it is increasing that its proportion becomes, and the cupric ion in the electrolytic solution of the near surface of aspectant negative plate 4 length and width side, above-mentioned positive plate 3 length and width side reduces gradually with other metal ion content, more and more lower compared to the content of firm cupric ion and other metal ion from the electrolytic solution that nozzle 203 sprays, it is more and more less that its proportion becomes, thus, the upward movement of electrolytic solution is being there is near negative plate 4 length and width side, the descending motion of electrolytic solution is being there is near positive plate 3 length and width side, thus the convective motion of the liquid that produces electrolysis in adjacent two pieces of gaps between positive plate 3 and negative plate 4, and through measuring, the maximum net thickness making the electrolytic solution liquid stream of upward movement near negative plate 4 length and width side is 9mm.The sedimentation anode sludge is that positive plate 3 produces in electrolytic dissolution process, and it is separated out from positive plate 3 surface, is enriched in the electrolytic solution of positive plate 3 near surface, then spreads in a cell along with electrolyte flow during beginning.The present invention makes full use of the convective motion of this electrolytic solution, within the scope of 9mm near the metal depositional plane spout of corresponding nozzle 203 being limited in negative plate 4, the liquid stream that nozzle 203 is sprayed is parallel with the metal depositional plane of negative plate 4, the liquid stream that nozzle 203 is sprayed and the metal depositional plane of negative plate 4 are close to, the liquid stream that nozzle 203 sprays moves from the bottom up, with the upward movement of the electrolytic solution of negative plate 4 near surface, direction is consistent, the liquid stream that nozzle 203 sprays is away from the descending motion of electrolytic solution of positive plate 3 surface and positive plate 3 near surface, the anode sludge that is enriched in positive plate 3 surface is swept along by the electrolytic solution of this descending motion and is moved downward, realize sedimentation smoothly, the liquid stream that nozzle 203 sprays can not the sedimentation of antianode mud cause negative influence, thus the Recycle design thoroughly solving electrolytic solution bottom in and top out is unfavorable for the problem of sedimentation anode slime, make the sedimentation anode sludge can rapid subsidence, can not along with electrolytic solution turbulent flow be at cell body 1 width as original, length direction and above-below direction flow everywhere, poke one's nose everywhere, reduce the opacity of anode sludge content in electrolytic solution and electrolytic solution, reduce original electrolytic solution of contaminated sex change and the vicious cycle of concentration polarization, improve the purity of electrolytic solution, electrorefining can be carried out in purer electrolytic solution, thus be that the current density improving electrorefining further creates favourable condition, be conducive to the electrorefining realizing superhigh-current-density.
In the present invention, apparently, the plane of above-mentioned hypothesis does not exist in actual production, and hypothesis exists this plane herein, just for convenience of description, is convenient to understand, should not becomes limiting the scope of the invention.
In one embodiment of the invention, the first feed liquor assembly 2 also comprises several strut members and locking latches, first sparge pipe 202 is fixedly installed on the medial surface cell wall on cell body 1 length direction or on the inner bottom surface cell wall of cell body 1 by several strut members, and the first sparge pipe 202 is flexibly connected for when the first sparge pipe 202 is subject to external force torque with strut member, first sparge pipe 202 can around its longitudinal center line rotation, and the fluid inlet of the first sparge pipe 202 is connected for when the first sparge pipe 202 is subject to external force torque with the liquid outlet rotary seal of the first liquid-inlet pipe 201, first sparge pipe 202 can maintain static from transferring the first liquid-inlet pipe 201 around its longitudinal center line, first sparge pipe 202 is connected with locking latches for when external force torque disappears, and locks the first sparge pipe 202 and stops its rotation.At present, in actual production, mostly the spout of the nozzle 203 on the feeding device of parallel feed liquor is fixing towards angle, normally level towards.Mouth spray on the spout of nozzle 203 and nozzle 203.In electrorefining, in different batches positive plate 3, the purity of base metal is how not identical, and some purity is high, and some purity is low; In different batches positive plate 3, the content of foreign metal is how not identical yet, and some content is high, and some content is low.And the present invention through research find, in different batches positive plate 3, base metal is different with impurity metal content, changeable, nozzle vent fix towards being unfavorable for the electrorefining realizing superhigh-current-density.Adopt the technical scheme in this enforcement, efficiently solve above-mentioned technical problem: the first sparge pipe 202 is flexibly connected with strut member, and the fluid inlet of the first sparge pipe 202 is connected with the liquid outlet rotary seal of the first liquid-inlet pipe 201, make when the first sparge pipe 202 is subject to external force torque, first sparge pipe 202 can maintain static from transferring the first liquid-inlet pipe 201 around its longitudinal center line, and the first sparge pipe 202 is also connected with locking latches, make when external force torque disappears, lock the first sparge pipe 202 and stop its rotation, setting like this, make the first sparge pipe 202 can be fixed on any angle around its longitudinal center line, and then make the nozzle on the first sparge pipe 202 towards being fixed on any angle, thus it is different with impurity metal content to make above-mentioned first feed liquor assembly 2 go for base metal, changeable positive plate 3, different electrolyzer adopt different towards nozzle, thus be that the current density improving electrorefining further creates favourable condition, be conducive to the electrorefining realizing superhigh-current-density.
The present invention is not particularly limited the concrete structure of above-mentioned locking latches and type, adopts locking latches well known to those skilled in the art, can to realize locking function.Before electrorefining starts, manually can provide torque, by the nozzle 203 on the first sparge pipe 202 towards turning to any angle.
In one embodiment of the invention, when the first sparge pipe 202 is fixedly installed on the bottom of the medial surface cell wall on cell body 1 length direction, feeding device also comprises several bearings, gear, actuating unit, program control trip valve and rotation angle detector; First sparge pipe 202 is connected with strut member by bearing, the corresponding bearing of each strut member, and the first sparge pipe 202 is fixedly connected with the inner ring of bearing, and strut member is fixedly connected with the outer ring of bearing; Gear is arranged on the first sparge pipe 202 and position of close first sparge pipe 202 and the first liquid-inlet pipe 201 junction, gear is connected for when actuating unit Driving Torque with actuating unit, the first sparge pipe 202 can around its longitudinal center line from then the first liquid-inlet pipe 201 maintain static; Rotation angle detector is arranged on the first sparge pipe 202, for monitoring the spout of nozzle 203 towards the change in the process in the first sparge pipe 202 rotation, rotation angle detector be electrically connected with Controlling System for provide to Controlling System the spout of nozzle 203 towards variable signal; Program control trip valve is arranged at the fluid inlet place of the first liquid-inlet pipe 201, and program control trip valve is electrically connected with Controlling System; Perpendicular to the first sparge pipe 202 length direction and coincide with in the perpendicular of the length direction of nozzle 203, the central point of the rotation of definition nozzle 203 is A point 204, definition is B point 205 with the intersection point of liquid level of electrolyte 6 through A point 204 straight up, and defining through A point 204 is C point 206 with the intersection point of the lower edge of the side cell wall on cell body 1 length direction on opposite obliquely; When the spout of nozzle 203 towards the gap between deflection positive plate 3 and negative plate 4 and angle between A-B line and A-C line time, Controlling System controls program control trip valve and opens to make electrolytic solution flow into the first sparge pipe 202 or control program control trip valve to close to block electrolyte stream to the first sparge pipe 202, when the spout of nozzle 203 is towards during in all the other angles, it is closed to block electrolyte stream to the first sparge pipe 202 that Controlling System controls program control trip valve.
At present, in actual production, at the spout of the whole cycle inner nozzle of electrorefining towards being all fixed, the spout of nozzle is start to set at electrolysing period towards angle, all no longer change in follow-up whole electrolysing period, make to spray towards a fixing direction all the time from the electrolytic solution jet of nozzle ejection, the path that jetting stream flows through is bar straight line, and the electrolytic surface of positive plate 3 and the negative plate 4 length and width face that to be all area larger, such as negative plate 4 be of a size of 1015mm × 1030mm, under above-mentioned jet mode, for convenience of understanding, the continuous injection imagination of electrolytic solution is resolved into pulsed to spray, once spray, spray again after separated in time next time, after completing once injection, fresh electrolytic solution with its straight line path sprayed for source, start to spread in the electrolytic solution of the larger positive plate 3 of whole area and negative plate 4 near surface, first, in view of fluid dynamics condition complicated and changeable in electrolyzer, above-mentioned diffusion motion is made to be unordered, planless, random, technician does not know fresh electrolytic solution, and whether diffusion motion is to the place needing to replace outmoded electrolytic solution, moreover according to thermodynamic fluid, above-mentioned diffusion motion is slowly, for from the place away from jet path, outmoded electrolytic solution can not get effectively replacing renewal all the time, moreover, according to thermodynamic fluid, above-mentioned diffusion motion is the motion of diffusion limit, limit, the propulsion source of its diffusion motion is that it is greater than or lower than the concentration of around electrolytic solution, when its concentration become identical with surrounding electrolytic solution time, it just loses and continues the power of diffusion motion, for from the place away from jet path, required diffusion motion distance is comparatively far away, and outmoded electrolytic solution can not get effectively replacing renewal all the time, moreover, except the electrolytic solution on jetting stream path can initiatively be replaced except renewal all the time, the electrolytic solution of remaining larger area is in passively all the time, wait for the situation of replaced renewal, all the time be a kind of " etc., lean on, want " passive state, replaced have updated also have updated with regard to replaced, replaced renewal is not had to be still just outmoded electrolytic solution yet, above-mentioned Railway Project, the outmoded electrolytic solution of most corresponding site is made to can not get effectively replacing renewal, make the concentration polarization that these position long-term existence are serious, obviously the electrorefining realizing superhigh-current-density antianode plate 3 is unfavorable for.Adopt the technical scheme in the present embodiment, efficiently solve above-mentioned technical problem: by the vibrational power flow of the present embodiment, make spout when nozzle 203 towards the gap between deflection positive plate 3 and negative plate 4 and angle between A-B line and A-C line time, Controlling System controls program control trip valve and opens to make electrolytic solution flow into the first sparge pipe 202, actuating unit drives the first sparge pipe 202 to rotate, and then drive the nozzle 203 on it in above-mentioned angular range, do scan-type continous way injection on above-below direction, when the spout of nozzle 203 is towards during in all the other angles, it is closed to block electrolyte stream to the first sparge pipe 202 that Controlling System controls program control trip valve, the nozzle not hydrojet of rotating, thus the electrolytic solution near positive plate 3 and negative plate 4 length and width side can be obtained rapidly, on one's own initiative, in time, all sidedly, replace renewal with clearly defined objectively, thoroughly solve lentamente original, passively, wait for ground, partly and disorderly replace renewal, by " etc. of original electrolytic solution, lean on, want " the state of the replaced renewal of passive type change over the state of active replaced renewal, the outmoded electrolytic solution of corresponding site is obtained effectively upgrade, reduce the concentration polarization even avoiding corresponding site and produce, thus be that the current density improving electrorefining further creates favourable condition, be conducive to the electrorefining realizing superhigh-current-density.
In the present embodiment, preferably, the turning direction of the first sparge pipe 202 meets and makes the spout of nozzle 203 towards rotating from the bottom up, consistent with the upward movement direction from lower to upper of electrolytic solution near negative plate side.Further, space shared by nozzle rotation is driven in order to reduce the first sparge pipe 202, improve the space availability ratio in electrolyzer, preferably, actuating unit is positive and negative rotatable actuating unit, and be connected with Controlling System, Controlling System controls actuating unit rotating and rotates in the angle only between above-mentioned A-B line and A-C line to make the spout of nozzle 203.When the spout of nozzle 203 is towards when going to the B point 205 of most significant digit from the bottom up, actuating unit stops operating, start to rotate in the opposite direction, in the process of rotating from top to bottom, to control program control trip valve closed to block electrolyte stream to the first sparge pipe 202 for Controlling System, and nozzle is hydrojet not; When the spout of nozzle 203 is towards when going to the C point 206 of lowest order from top to bottom, actuating unit starts to drive the first sparge pipe 202 to move from the bottom up, in the process of rotating from the bottom up, Controlling System controls program control trip valve and opens to make electrolytic solution flow into the first sparge pipe 202, and nozzle is according to such scheme normal injection electrolytic solution; Circulation like this.Preferably, above-mentioned Controlling System is PLC control system or DCS Controlling System.
In another embodiment of the present invention, when on the inner bottom surface cell wall that the first sparge pipe 202 is fixedly installed on cell body 1, feeding device also comprises several bearings, gear, actuating unit, program control trip valve and rotation angle detector; First sparge pipe 202 is connected with strut member by bearing, the corresponding bearing of each strut member, and the first sparge pipe 202 is fixedly connected with the inner ring of bearing, and strut member is fixedly connected with the outer ring of bearing; Gear is arranged on the first sparge pipe 202 and position of close first sparge pipe 202 and the first liquid-inlet pipe 201 junction, gear is connected for when actuating unit Driving Torque with actuating unit, the first sparge pipe 202 can around its longitudinal center line from then the first liquid-inlet pipe 201 maintain static; Rotation angle detector is arranged on the first sparge pipe 202, for monitoring the spout of nozzle 203 towards the change in the process in the first sparge pipe 202 rotation, rotation angle detector be electrically connected with Controlling System for provide to Controlling System the spout of nozzle 203 towards variable signal; Program control trip valve is arranged at the fluid inlet place of the first liquid-inlet pipe 201, and program control trip valve is electrically connected with Controlling System; Perpendicular to the first sparge pipe 202 length direction and coincide with in the perpendicular of the length direction of nozzle 203, the central point of the rotation of definition nozzle 203 is A point 204, definition is D point 207 with the intersection point of cell body 1 medial surface cell wall left through A point 204 level, and defining through A point 204 level is E point 208 with the intersection point of cell body 1 medial surface cell wall to the right; When the spout of nozzle 203 towards the gap between deflection positive plate 3 and negative plate 4 and angle between A-D line and A-E line time, Controlling System controls program control trip valve and opens to make electrolytic solution flow into the first sparge pipe 202, when the spout of nozzle 203 is towards during in all the other angles, it is closed to block electrolyte stream to the first sparge pipe 202 that Controlling System controls program control trip valve.The Advantageous Effects that the present embodiment produces is with last embodiment.
In the present embodiment, the spout of the nozzle on the first sparge pipe 202 is towards rotating from left to right, or rotation of turning left from the right side.Further, space shared by nozzle rotation is driven in order to reduce the first sparge pipe 202, improve the space availability ratio in electrolyzer, preferably, actuating unit is positive and negative rotatable actuating unit, and be connected with Controlling System, Controlling System controls actuating unit rotating and rotates in the angle only between above-mentioned A-D line and A-E line to make the spout of nozzle.When the spout of nozzle 203 is towards from side end points toward in opposite side end points moving process, such as move from D point 207 to E point 208, Controlling System controls program control trip valve and opens to make electrolytic solution flow into the first sparge pipe 202, and nozzle is according to such scheme normal injection electrolytic solution; When arrival E point 208, actuating unit starts to rotate in the opposite direction, and such as move from E point 208 to D point 207, Controlling System controls program control trip valve and opens to make electrolytic solution flow into the first sparge pipe 202, and nozzle is according to such scheme normal injection electrolytic solution; Circulation like this.Preferably, above-mentioned Controlling System is PLC control system or DCS Controlling System.
In above-mentioned two embodiments; apparently; the A point 204 supposed, B point 205, C point 206, D point 207 and E point 208 do not exist in actual production; there are above-mentioned 5 points in hypothesis herein; just for convenience of description; be convenient to understand, should not become the restriction of the protection domain to corresponding embodiment.
The present invention, to the concrete structure of above-mentioned rotation angle detector and model, is not particularly limited, and can realize the spout of detection nozzle towards change function.
In one embodiment of the invention, feeding device also comprises the second feed liquor assembly 5, second feed liquor assembly 5 comprises the second liquid-inlet pipe 501, second sparge pipe 502 and several are arranged on the second sparge pipe 502, for the nozzle 503 to jet electrolytic liquid in cell body 1;
The fluid inlet of the second liquid-inlet pipe 501 is communicated with to supply electrolytic solution to the second liquid-inlet pipe 501 with electrolytic solution liquid feed device, the liquid outlet of the second liquid-inlet pipe 501 is communicated with the fluid inlet of the second sparge pipe 502, second sparge pipe 502 is fixedly installed on the top of the medial surface cell wall on cell body 1 length direction, in several nozzles 503, outermost two nozzles 503 lay respectively between corresponding outermost positive plate 3 to medial surface cell wall on cell body 1 width for jet electrolytic liquid near the outer side to corresponding outermost two pieces of positive plates 3, arbitrary nozzle 503 between outermost two nozzles 503 all corresponding to the gap between adjacent positive plate 3 and negative plate 4 for adjacent two blocks of gap jet electrolytic liquid between positive plate 3 and negative plate 4,
The spout corresponding to the nozzle 203 in the gap between adjacent anode plate 3 and negative plate 4 on first sparge pipe 202 is positioned within the vertical plane vertical range 9mm at metal depositional plane place of negative plate 4;
The spout corresponding to the nozzle 503 in the gap between adjacent two pieces of positive plates 3 and negative plate 4 on second sparge pipe 502 is positioned within the vertical plane vertical range 7mm at the place, side on the length and width direction of positive plate 3.
For convenience of understanding, suppose a plane, this plane parallel in negative plate 4 metal depositional plane and be 9mm with the vertical range of the metal depositional plane of negative plate 4, control the spout corresponding to the nozzle 203 in gap between adjacent anode plate 3 and negative plate 4 on the first sparge pipe 202 in the gap between the vertical plane and this hypothesis plane at the metal depositional plane place of negative plate 4; Suppose another one plane, the side of this plane parallel on the length and width direction of positive plate 3 and be 7mm with the vertical range of the side on the length and width direction of positive plate 3, controls in the gap between the vertical plane corresponding to the place, side of spout on the length and width direction of positive plate 3 of the nozzle 503 in the gap between adjacent two pieces of positive plates 3 and negative plate 4 on the second sparge pipe 502 and this hypothesis plane.
Preferably, the spout corresponding to the nozzle 203 in the gap between adjacent anode plate 3 and negative plate 4 on the first sparge pipe 202 is positioned within the vertical plane vertical range 6mm at metal depositional plane place of negative plate 4; The spout corresponding to the nozzle 503 in the gap between adjacent two pieces of positive plates 3 and negative plate 4 on second sparge pipe 502 is positioned within the vertical plane vertical range 4mm at the place, side on the length and width direction of positive plate 3.
In the present invention, apparently, the plane of above-mentioned hypothesis does not exist in actual production, and hypothesis exists this plane herein, just for convenience of description, is convenient to understand, should not becomes limiting the scope of the invention.
At present, in order to improve the current density of electrorefining further, realize the electrorefining of superhigh-current-density, even realize the assorted positive plate 3 of superhigh-current-density electrorefining height, industry technology personnel take multiple innovative approach, but the displacement that these innovative approachs are all the electrolytic solution paying close attention to negative plate 4 near surface upgrades, pay close attention to the concentration polarization how reducing negative plate 4, hardly realize, according to electrochemical principle, concentration polarization had both been present in negative plate 4, was also present in positive plate 3, at present, the concentration polarization of antianode plate 3 is not yet had to carry out the measure processed.Adopt the technical scheme in the present embodiment, efficiently solve above-mentioned technical problem: according to above-mentioned, the present invention has found the convective motion of the electrolytic solution in the gap between adjacent two pieces of positive plates 3 and negative plate 4 after deliberation, the upward movement of electrolytic solution is being there is near negative plate 4 near surface, the descending motion of electrolytic solution is being there is near positive plate 3 near surface, and through measuring, the maximum net thickness making the electrolytic solution liquid stream of upward movement near negative plate 4 length and width side is 9mm, the maximum net thickness making the electrolytic solution liquid stream of descending motion near positive plate 3 length and width side is 7mm, rising liquid stream is not identical with the thickness of decline liquid stream.The present invention makes full use of this convective motion, arrange and be positioned at the first feed liquor assembly 2 of bottom and superposed second feed liquor assembly 5, and within the scope of the 9mm of the spout controlling the nozzle on the first sparge pipe 202 near negative plate 4 metal depositional plane, the vertical plane at the metal depositional plane place of the liquid stream that nozzle 203 is sprayed and negative plate 4 is close to, the electrolytic solution liquid that nozzle on first sparge pipe 202 is sprayed flows in the rising liquid stream of negative plate 4 near surface, within the scope of the 7mm of the spout controlling the nozzle on the second sparge pipe 502 near positive plate 3 length and width side, the vertical plane at the place, length and width side of the liquid stream that nozzle 503 is sprayed and positive plate 3 is close to, the electrolytic solution liquid that nozzle on second sparge pipe 502 is sprayed flows in the decline liquid stream of positive plate 3 near surface, the two is independent of each other mutually, not blending mutually, thus the electrolytic solution achieving antianode plate 3 and negative plate 4 near surface carries out displacement renewal, significantly reduce the concentration polarization of positive plate 3 and negative plate 4 near surface, and according to the above-mentioned theory about the sedimentation anode sludge, the sedimentation anode sludge is enriched in the electrolytic solution of positive plate 3 near surface after separating out, adopt the second feed liquor assembly 5 jet electrolytic liquid from top to bottom, consistent with the sedimentation direction of the sedimentation anode sludge, and the flow velocity of decline liquid stream can be accelerated, thus accelerate the sedimentation of the sedimentation anode sludge, moreover, the technical scheme of this enforcement is adopted also to achieve unforeseeable technique effect: the decline liquid stream of positive plate 3 near surface and the rising liquid stream of negative plate 4 near surface define electrolytic solution convection current, first feed liquor assembly 2 further increases the speed of rising liquid stream to rising liquid stream jet electrolytic liquid constantly, second feed liquor assembly 5 further increases the speed of decline liquid stream to decline liquid stream jet electrolytic liquid constantly, the two combines, significantly improve the convection intensity between rising liquid stream and decline liquid stream, the barrier that formation one is invisible between rising liquid stream and decline liquid stream, block the foreign metal ion in the electrolytic solution of positive plate 3 near surface and the metal ion that should not separate out on the negative plate 4 in theory diffusion motion to negative plate 4 surface, the electrolytic solution solving negative plate 4 near surface in the mode being different from convention resolution method is by above-mentioned foreign metal ion and the problem of metal ion pollution that should not separate out on negative plate 4 in theory, significantly improve quality product and surface quality.To sum up, adopt the technical scheme of the present embodiment, significantly reduce the concentration polarization of positive plate 3 and negative plate 4 near surface, for the current density improving electrorefining further creates favourable condition, be conducive to the electrorefining realizing superhigh-current-density, and achieve unforeseeable technique effect.
In one embodiment of the invention, the second sparge pipe 502 flushes with cell body 1 electrolyte inside liquid level 6, or is positioned at cell body 1 electrolyte inside liquid level less than 6, or is positioned at cell body 1 electrolyte inside liquid level more than 6.
In one embodiment of the invention, the first sparge pipe 202 and the second sparge pipe 502 to be arranged in cell body 1 on same medial surface cell wall.
Same above-mentioned theory, electrolytic solution in order to more effectively antianode plate 3 near surface carries out displacement and upgrades, in order to weaken the concentration polarization of positive plate 3 further, create favorable conditions further and realize the electrorefining of superhigh-current-density, in one embodiment of the invention, the second feed liquor assembly 5 also comprises several strut members and locking latches, second sparge pipe 502 is fixedly installed on the medial surface cell wall on cell body 1 length direction by several strut members, and the second sparge pipe 502 is flexibly connected for when the second sparge pipe 502 is subject to external force torque with strut member, second sparge pipe 502 can around its longitudinal center line rotation, and the fluid inlet of the second sparge pipe 502 is connected for when the second sparge pipe 502 is subject to external force torque with the liquid outlet rotary seal of the second liquid-inlet pipe 501, second sparge pipe 502 can rotate around its longitudinal center line and the second liquid-inlet pipe 501 maintains static, second sparge pipe 502 is connected for when external force torque disappears with locking latches, lock the second sparge pipe 502 and stop its rotation.
Same above-mentioned theory, electrolytic solution in order to more effectively antianode plate 3 near surface carries out displacement and upgrades, in order to weaken the concentration polarization of positive plate 3 further, create favorable conditions further and realize the electrorefining of superhigh-current-density, further, in one embodiment of the invention, the second feed liquor assembly 5 also comprises several bearings, gear, actuating unit, program control trip valve and rotation angle detector; Second sparge pipe 502 is connected with strut member by bearing, the corresponding bearing of each strut member, and the second sparge pipe 502 is fixedly connected with the inner ring of bearing, and strut member is fixedly connected with the outer ring of bearing; Gear is arranged on the second sparge pipe 502 and position of close second sparge pipe 502 and the second liquid-inlet pipe 501 junction, gear is connected for when actuating unit Driving Torque with actuating unit, the second sparge pipe 502 can around its longitudinal center line from then the second liquid-inlet pipe 501 maintain static; Rotation angle detector is arranged on the second sparge pipe 502, for monitoring the spout of nozzle 503 towards the change in the process in the second sparge pipe 502 rotation, rotation angle detector is electrically connected for providing the spout of nozzle 503 towards variable signal to Controlling System with Controlling System; Program control trip valve is arranged at the fluid inlet place of the second liquid-inlet pipe 501, and program control trip valve is electrically connected with Controlling System; When the spout of nozzle 503 is towards when to meet in electrolytic solution that the electrolytic solution liquid stream that makes nozzle 503 spray injects in cell body 1 and to be partial to the gap between positive plate 3 and negative plate 4, Controlling System controls program control trip valve and opens to make electrolytic solution flow into the second sparge pipe 502 or control program control trip valve to close to block electrolyte stream to the second sparge pipe 502, when the spout of nozzle 503 is towards during in all the other angles, it is closed to block electrolyte stream to the second sparge pipe 502 that Controlling System controls program control trip valve.
Preferably, in the present embodiment, control the spout of the nozzle 203 on the first sparge pipe 202 towards rotating from the bottom up, consistent with the upward movement direction of the electrolytic solution of negative plate 4 near surface, and the spout controlling the nozzle 503 on the second sparge pipe 502 is towards rotating from top to bottom, consistent with the descending motion direction of the electrolytic solution of positive plate 3 near surface.Further, the first sparge pipe 202 and the second sparge pipe 502 to be arranged in cell body 1 on same medial surface cell wall.Further, space shared by nozzle rotation is driven in order to reduce the first sparge pipe 202 and the second sparge pipe 502, improve the space availability ratio in electrolyzer, preferably, actuating unit is positive and negative rotatable actuating unit, and be connected with Controlling System, Controlling System controls actuating unit rotating and up and down reciprocatingly rotates in the angle only between above-mentioned A-B line and A-C line to make the spout of the nozzle on the first sparge pipe, make the spout of the nozzle on the second sparge pipe towards meeting in electrolytic solution that the electrolytic solution liquid stream that makes nozzle spray injects in the cell body 1 and gap of being partial between positive plate 3 and negative plate 4 and only up and down reciprocatingly rotating in an angle.When the spout of the nozzle of the first sparge pipe 202 is towards when going to most significant digit from the bottom up, be preferably above-mentioned B point 205, actuating unit stops operating, start to rotate in the opposite direction, in the process of rotating from top to bottom, to control program control trip valve closed to block electrolyte stream to the first sparge pipe 202 for Controlling System, and nozzle is hydrojet not; When the spout of nozzle is towards when going to lowest order from top to bottom, be preferably above-mentioned C point 206, actuating unit starts to drive the first sparge pipe 202 to move from the bottom up, in the process of rotating from the bottom up, Controlling System controls program control trip valve and opens to make electrolytic solution flow into the first sparge pipe 202, and nozzle is according to such scheme normal injection electrolytic solution.When second sparge pipe 502 up and down reciprocatingly rotates in above-mentioned angle, nozzle hydrojet in the process of moving from top to bottom, nozzle not hydrojet in the process of moving from the bottom up.Preferably, above-mentioned Controlling System is PLC control system or DCS Controlling System.
In the process that the first sparge pipe 202 and/or the second sparge pipe 502 rotate, control from the electrolyte flow rate of nozzle ejection reasonably interval, both not too little at one, to realize upgrading the displacement of remotely electrolytic solution; Can not be too large, avoid the liquid level of upwards spray penetration electrolytic solution, avoid angular injection to be mapped on the cell body 1 medial surface cell wall on opposite, avoid spraying obliquely the sedimentation anode slime layer being mapped to bottom land internal surface, cause electrolytic solution muddy.
In one embodiment of the invention, the first sparge pipe 202 is also provided with several for locating the positioning element of negative plate 4.Preferably, above-mentioned positioning element is preset pieces, for plastic material, non-conductive, corresponding two preset piecess of every block negative plate 4, two preset piecess are distributed in the both sides of negative plate 4 symmetrically, the middle of two adjacent nozzles is positioned at after loading electrolyzer by preset pieces control cathode plate 4, and coordinate with the point of tangent of upper end, ensure that negative plate 4 has well outstanding straight degree, realize positive plate 3 and negative plate 4 is alternately arranged in parallel to each other.Preferably, preset pieces is positioned at the top of nozzle.
The present invention is directed to the technical problem wanting to solve, provide multiple laddering technical scheme, multiple laddering technical scheme combines superposition mutually, cooperatively interact, mutually promote, form an overall plan, to solve above-mentioned technical problem, the technique effect obtained is much better than the technique effect of any one technical scheme above-mentioned, and synergistic effect is remarkable.
The method and apparatus of the not detailed description of the present invention is prior art, repeats no more.
In this specification sheets, each embodiment adopts the mode of going forward one by one to describe, and what each embodiment stressed is the difference with other embodiment, between each embodiment same or similar part mutually see.
The explanation of above embodiment just understands method of the present invention and core concept thereof for helping.It should be pointed out that for those skilled in the art, under the premise without departing from the principles of the invention, can also carry out some improvement and modification to the present invention, these improve and modify and also fall in the protection domain of the claims in the present invention.
To the above-mentioned explanation of the disclosed embodiments, professional and technical personnel in the field are realized or uses the present invention.Multiple amendment for these embodiments is that apparent, defined herein General Principle can without departing from the spirit or scope of the present invention, realize in other embodiments for those skilled in the art.Therefore, the present invention can not be restricted to these embodiments shown in this article, but will meet the most wide region consistent with principle disclosed herein and features of novelty.

Claims (10)

1. a feeding device for superhigh-current-density parallel-flow electrolyzer, is characterized in that, described electrolyzer comprises cell body, feeding device, liquid discharge device, some pieces of positive plates and some pieces of negative plates;
Some pieces of described positive plates and some pieces of described negative plates are all overlapped on the upper edge of the two sides cell wall on described cell body length direction, and some pieces of described positive plates and some pieces of described negative plates are alternately arranged and many one piece and control outermost pole plate in described cell body and be described positive plate of the quantity of negative plate described in the number ratio of described positive plate in described cell body;
Described feeding device comprises the first feed liquor assembly, described first feed liquor assembly comprises the first liquid-inlet pipe, first sparge pipe and several to be arranged on described sparge pipe and for the nozzle to jet electrolytic liquid in described cell body, the fluid inlet of described first liquid-inlet pipe is communicated with to supply electrolytic solution to described first liquid-inlet pipe with electrolytic solution liquid feed device, the liquid outlet of described first liquid-inlet pipe is communicated with the fluid inlet of described first sparge pipe, described first sparge pipe is fixedly installed on the bottom of the medial surface cell wall on described cell body length direction or the inner bottom surface cell wall of described cell body, nozzle described in any one all corresponding to the gap between adjacent described positive plate and described negative plate for adjacent two blocks of gap jet electrolytic liquid between described positive plate and described negative plate,
Spout corresponding to the described nozzle in the gap between adjacent described positive plate and described negative plate is positioned within the vertical plane vertical range 9mm at metal depositional plane place of described negative plate;
Described liquid discharge device comprises liquid outlet, and described liquid outlet is communicated with electrolytic solution device for storing liquid and refluxes for by the electrolytic solution in described cell body.
2. feeding device according to claim 1, is characterized in that, described first feed liquor assembly also comprises several strut members and locking latches;
Described first sparge pipe is fixedly installed on the medial surface cell wall on described cell body length direction or on the inner bottom surface cell wall of described cell body by strut member described in several, and described first sparge pipe is flexibly connected for when described first sparge pipe is subject to external force torque with described strut member, described first sparge pipe can around its longitudinal center line rotation, and the fluid inlet of described first sparge pipe is connected for when described first sparge pipe is subject to external force torque with the liquid outlet rotary seal of described first liquid-inlet pipe, described first sparge pipe can maintain static from transferring described first liquid-inlet pipe around its longitudinal center line,
Described first sparge pipe is connected with described locking latches for when external force torque disappears, and locks described first sparge pipe and stops its rotation.
3. feeding device according to claim 2, it is characterized in that, when described first sparge pipe is fixedly installed on the bottom of the medial surface cell wall on described cell body length direction, described first feed liquor assembly also comprises several bearings, gear, actuating unit, program control trip valve and rotation angle detector;
Described first sparge pipe is connected with described strut member by described bearing, the corresponding described bearing of each described strut member, and described first sparge pipe is fixedly connected with the inner ring of described bearing, and described strut member is fixedly connected with the outer ring of described bearing;
Described gear is arranged on described first sparge pipe and the position of close described first sparge pipe and described first liquid-inlet pipe junction, described gear is connected for when described actuating unit Driving Torque with described actuating unit, described first sparge pipe can around its longitudinal center line from then described first liquid-inlet pipe maintain static;
Described rotation angle detector is arranged on described first sparge pipe, for monitoring the spout of described nozzle towards the change in the process in described first sparge pipe rotation, described rotation angle detector be electrically connected with Controlling System for provide to described Controlling System the spout of described nozzle towards variable signal;
Described program control trip valve is arranged at the fluid inlet place of described first liquid-inlet pipe, and described program control trip valve is electrically connected with described Controlling System;
Perpendicular to described first sparge pipe length direction and coincide with in the perpendicular of the length direction of described nozzle, the central point defining the rotation of described nozzle is A point, definition is B point with the intersection point of liquid level of electrolyte through described A point straight up, and defining through described A point is C point with the intersection point of the lower edge of the side cell wall on the described cell body length direction on opposite obliquely;
When the spout of described nozzle towards the gap between the described positive plate of deflection and described negative plate and angle between A-B line and A-C line time, described Controlling System controls described program control trip valve and opens to make electrolytic solution flow into described first sparge pipe or control described program control trip valve to close to block electrolyte stream to described first sparge pipe, when the spout of described nozzle is towards during in all the other angles, it is closed to block electrolyte stream to described first sparge pipe that described Controlling System controls described program control trip valve.
4. feeding device according to claim 2, it is characterized in that, when on the inner bottom surface cell wall that described first sparge pipe is fixedly installed on described cell body, described first feed liquor assembly also comprises several bearings, gear, actuating unit, program control trip valve and rotation angle detector;
Described first sparge pipe is connected with described strut member by described bearing, the corresponding described bearing of each described strut member, and described first sparge pipe is fixedly connected with the inner ring of described bearing, and described strut member is fixedly connected with the outer ring of described bearing;
Described gear is arranged on described first sparge pipe and the position of close described first sparge pipe and described first liquid-inlet pipe junction, described gear is connected for when described actuating unit Driving Torque with described actuating unit, described first sparge pipe can around its longitudinal center line from then described first liquid-inlet pipe maintain static;
Described rotation angle detector is arranged on described first sparge pipe, for monitoring the spout of described nozzle towards the change in the process in described first sparge pipe rotation, described rotation angle detector be electrically connected with Controlling System for provide to described Controlling System the spout of described nozzle towards variable signal;
Described program control trip valve is arranged at the fluid inlet place of described first liquid-inlet pipe, and described program control trip valve is electrically connected with described Controlling System;
Perpendicular to described first sparge pipe length direction and coincide with in the perpendicular of the length direction of described nozzle, the central point defining the rotation of described nozzle is A point, definition is D point with the intersection point of described cell body medial surface cell wall left through described A point level, and defining through described A point level is E point with the intersection point of described cell body medial surface cell wall to the right;
When the spout of described nozzle towards the gap between the described positive plate of deflection and described negative plate and angle between A-D line and A-E line time, described Controlling System controls described program control trip valve and opens to make electrolytic solution flow into described first sparge pipe, when the spout of described nozzle is towards during in all the other angles, it is closed to block electrolyte stream to described first sparge pipe that described Controlling System controls described program control trip valve.
5. feeding device according to claim 1, it is characterized in that, described feeding device also comprises the second feed liquor assembly, described second feed liquor assembly comprise the second liquid-inlet pipe, the second sparge pipe and several to be arranged on described second sparge pipe and for the nozzle to jet electrolytic liquid in described cell body;
The fluid inlet of described second liquid-inlet pipe is communicated with to supply electrolytic solution to described second liquid-inlet pipe with electrolytic solution liquid feed device, the liquid outlet of described second liquid-inlet pipe is communicated with the fluid inlet of described second sparge pipe, described second sparge pipe is fixedly installed on the top of the medial surface cell wall on described cell body length direction, in nozzle described in several, outermost two described nozzles lay respectively between corresponding outermost described positive plate to medial surface cell wall on described cell body width for jet electrolytic liquid near the outer side to corresponding outermost two pieces of described positive plates, arbitrary described nozzle between outermost two described nozzles all corresponding to the gap between adjacent described positive plate and described negative plate for adjacent two blocks of gap jet electrolytic liquid between described positive plate and described negative plate,
The spout corresponding to the described nozzle in the gap between adjacent described positive plate and described negative plate on first sparge pipe is positioned within the vertical plane vertical range 9mm at metal depositional plane place of described negative plate;
The spout corresponding to the described nozzle in the gap between adjacent two pieces of described positive plates and described negative plate on second sparge pipe is positioned within the vertical plane vertical range 7mm at the place, side on the length and width direction of described positive plate.
6. feeding device according to claim 5, is characterized in that, described second sparge pipe flushes with described cell body electrolyte inside liquid level, or is positioned at below described cell body electrolyte inside liquid level, or is positioned at more than described cell body electrolyte inside liquid level.
7. feeding device according to claim 5, is characterized in that, described first sparge pipe and described second sparge pipe to be arranged in cell body on same medial surface cell wall.
8. feeding device according to claim 5, is characterized in that, described second feed liquor assembly also comprises several strut members and locking latches;
Described second sparge pipe is fixedly installed on the medial surface cell wall on described cell body length direction by strut member described in several, and described second sparge pipe is flexibly connected for when described second sparge pipe is subject to external force torque with described strut member, described second sparge pipe can around its longitudinal center line rotation, and the fluid inlet of described second sparge pipe is connected for when described second sparge pipe is subject to external force torque with the liquid outlet rotary seal of described second liquid-inlet pipe, described second sparge pipe can rotate around its longitudinal center line and described second liquid-inlet pipe maintains static, described second sparge pipe is connected for when external force torque disappears with described locking latches, lock described second sparge pipe and stop its rotation.
9. feeding device according to claim 8, is characterized in that, described second feed liquor assembly also comprises several bearings, gear, actuating unit, program control trip valve and rotation angle detector;
Described second sparge pipe is connected with described strut member by described bearing, the corresponding described bearing of each described strut member, and described second sparge pipe is fixedly connected with the inner ring of described bearing, and described strut member is fixedly connected with the outer ring of described bearing;
Described gear is arranged on described second sparge pipe and the position of close described second sparge pipe and described second liquid-inlet pipe junction, described gear is connected for when described actuating unit Driving Torque with described actuating unit, described second sparge pipe can around its longitudinal center line from then described second liquid-inlet pipe maintain static;
Described rotation angle detector is arranged on described second sparge pipe, for monitoring the spout of described nozzle towards the change in the process in described second sparge pipe rotation, described rotation angle detector is electrically connected with Controlling System provides the spout of described nozzle towards variable signal for described Controlling System;
Described program control trip valve is arranged at the fluid inlet place of described second liquid-inlet pipe, and described program control trip valve is electrically connected with described Controlling System;
When the spout of described nozzle is towards when to meet in electrolytic solution that the electrolytic solution liquid stream that makes described nozzle spray injects in described cell body and to be partial to the gap between described positive plate and described negative plate, described Controlling System controls described program control trip valve and opens to make electrolytic solution flow into described second sparge pipe or control described program control trip valve to close to block electrolyte stream to described second sparge pipe, when the spout of described nozzle is towards during in all the other angles, it is closed to block electrolyte stream to described second sparge pipe that described Controlling System controls described program control trip valve.
10. a superhigh-current-density parallel-flow electrolyzer, is characterized in that, comprises cell body, feeding device, liquid discharge device, some pieces of positive plates and some pieces of negative plates;
Some pieces of described positive plates and some pieces of described negative plates are all overlapped on the upper edge of the two sides cell wall on described cell body length direction, and some pieces of described positive plates and some pieces of described negative plates are alternately arranged and many one piece and control outermost pole plate in described cell body and be described positive plate of the quantity of negative plate described in the number ratio of described positive plate in described cell body;
Described feeding device is the feeding device described in claim 1 to 9 any one;
Described liquid discharge device comprises liquid outlet, and described liquid outlet is communicated with electrolytic solution device for storing liquid and refluxes for by the electrolytic solution in described cell body.
CN201510786633.4A 2015-11-15 2015-11-15 Ultrahigh-current-density concurrent flow electrolytic bath and solution inlet device thereof Pending CN105297080A (en)

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Application publication date: 20160203