CN203807570U - Electrolytic bath - Google Patents
Electrolytic bath Download PDFInfo
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- CN203807570U CN203807570U CN201420203738.3U CN201420203738U CN203807570U CN 203807570 U CN203807570 U CN 203807570U CN 201420203738 U CN201420203738 U CN 201420203738U CN 203807570 U CN203807570 U CN 203807570U
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Abstract
本实用新型公开了一种电解槽,包括槽体,该槽体上设置有进液口和出液口,其特征在于:在槽体的内槽壁上安装有进液管,该进液管包括安装在进液口一侧的主进液管和前后至少一侧壁上的辅助进液管,在所述主进液管和辅助进液管上均开设有多个进液孔,主进液管上的进液孔高度低于电极板的下边缘,辅助进液管上的进液孔沿槽体的长度方向均匀分布在阴极板与阳极板之间。其效果是:将原来传统的横向进液方式改为横向与侧向同时进液的方式,提升了电解液的更替效率,避免了极板间的“死区”出现,利于降低电极极化和浓差极化,提高电流密度,进一步提高电流效率,降低能耗,同时还能避免粉体或阳极泥的沉淀对进液孔造成堵塞。
The utility model discloses an electrolytic cell, which comprises a cell body. The cell body is provided with a liquid inlet and a liquid outlet. It includes a main liquid inlet pipe installed on one side of the liquid inlet and auxiliary liquid inlet pipes on at least one side wall of the front and back, and a plurality of liquid inlet holes are opened on the main liquid inlet pipe and the auxiliary liquid inlet pipe. The height of the liquid inlet holes on the liquid pipe is lower than the lower edge of the electrode plate, and the liquid inlet holes on the auxiliary liquid inlet pipe are evenly distributed between the cathode plate and the anode plate along the length direction of the tank body. The effect is: the original traditional horizontal liquid feeding method is changed to the horizontal and lateral liquid feeding method at the same time, which improves the replacement efficiency of the electrolyte, avoids the "dead zone" between the plates, and is beneficial to reduce electrode polarization and Concentration polarization increases the current density, further improves the current efficiency, reduces energy consumption, and at the same time prevents the liquid inlet hole from being blocked by the precipitation of powder or anode slime.
Description
技术领域technical field
本实用新型属于电解设备,尤其涉及一种改变了电解液进液方式的电解槽。背景技术The utility model belongs to electrolytic equipment, in particular to an electrolytic tank whose electrolyte feeding mode has been changed. Background technique
电解槽作为电解反应的关键设备,目前正朝大容量、低能耗方向发展,其结构设计的好坏直接影响电解效率及能耗的高低。通过大量的研究表明,传统的电解槽还存在以下缺陷:(1)电解质的传质速率有限,从而限制了电解质的流动速度不能无限增加;(2)阴极的比表面积有限,使得板状阴极单位面积质量物质参与反应减少;(3)高电流密度下水分解副反应的发生导致了过电位进一步升高,能耗增加。As the key equipment of the electrolysis reaction, the electrolytic cell is currently developing in the direction of large capacity and low energy consumption. The quality of its structural design directly affects the level of electrolysis efficiency and energy consumption. A large number of studies have shown that the traditional electrolyzer still has the following defects: (1) the mass transfer rate of the electrolyte is limited, which limits the flow rate of the electrolyte and cannot be increased indefinitely; (2) the specific surface area of the cathode is limited, making the plate-shaped cathode unit Participation of area mass substances in the reaction decreases; (3) The occurrence of side reactions of water splitting under high current density leads to further increase of overpotential and energy consumption.
早在上世纪80年代,就有学者曾研究了锌电解槽内电解液流动规律,指出了电解槽中流动区域的电解液以全混流流动为主;尽管电极上产生的气体能够引起极间电解液强烈地搅动,但是电解液的主体流不能直接穿过电极之间,从而电极间的电解液视为“死区”,这也是现有电解中电解液循环流动方式不合理之处。在以往小容量电解槽中,电解液流动所形成的流场对生产带来的影响比较小,并没有引起人们的足够重视;但是在电解槽容量由小容量变成大容量时,电解液流动所形成的流场将给生产带来一定的影响。As early as the 1980s, some scholars had studied the electrolyte flow law in the zinc electrolytic cell, and pointed out that the electrolyte in the flow area of the electrolytic cell is dominated by fully mixed flow; although the gas generated on the electrode can cause electrolysis between electrodes. The liquid is strongly stirred, but the main flow of the electrolyte cannot pass directly between the electrodes, so the electrolyte between the electrodes is regarded as a "dead zone", which is also the unreasonable circulation mode of the electrolyte in the existing electrolysis. In the past small-capacity electrolyzers, the impact of the flow field formed by the electrolyte flow on production was relatively small, and people did not pay enough attention to it; but when the capacity of the electrolyzer changed from small to large, the flow of electrolyte The formed flow field will have a certain impact on production.
实用新型内容Utility model content
为解决以上技术问题,本实用新型提供一种电解槽,通过改变进液管的安装方式,从而改变电解液的流动方向,从而提高电解效率。In order to solve the above technical problems, the utility model provides an electrolytic cell. By changing the installation method of the liquid inlet pipe, the flow direction of the electrolyte is changed, thereby improving the electrolysis efficiency.
为了达到上述目的,本实用新型所采用的技术方案如下:In order to achieve the above object, the technical scheme adopted in the utility model is as follows:
一种电解槽,包括槽体,该槽体上设置有进液口和出液口,其关键在于:在所述槽体的内槽壁上安装有进液管,该进液管包括安装在进液口一侧的主进液管和前后至少一侧壁上的辅助进液管,在所述主进液管和辅助进液管上均开设有多个进液孔,主进液管上的进液孔高度低于电极板的下边缘,辅助进液管上的进液孔沿槽体的长度方向均匀分布在阴极板与阳极板之间。An electrolytic cell, comprising a cell body, the cell body is provided with a liquid inlet and a liquid outlet, the key point is that a liquid inlet pipe is installed on the inner cell wall of the cell body, and the liquid inlet pipe includes The main liquid inlet pipe on one side of the liquid inlet and the auxiliary liquid inlet pipes on at least one side wall of the front and back are provided with a plurality of liquid inlet holes on the main liquid inlet pipe and the auxiliary liquid inlet pipe. The height of the liquid inlet hole is lower than the lower edge of the electrode plate, and the liquid inlet holes on the auxiliary liquid inlet pipe are evenly distributed between the cathode plate and the anode plate along the length direction of the tank body.
本电解槽采用传统进液加侧面多孔辅助进液方式,即采用传统进液加电解液与电极板面平行流动的循环方式。该进液方式可有效减少阴阳极之间的“死区”,有利于降低电极极化和浓差极化,提高电流密度,并进一步降低槽电压。针对电解铜、电解镍、电解锌、电解锰、电解钴、电解铅等板类及粉体材料生产,以及上述产品的精炼,电溶解,以及二次资源的电冶金非常适用。The electrolytic cell adopts the traditional liquid inlet plus the side porous auxiliary liquid inlet method, that is, the traditional liquid inlet plus the circulation method of the electrolyte flowing parallel to the electrode plate surface. This liquid feeding method can effectively reduce the "dead zone" between the cathode and the anode, which is beneficial to reduce electrode polarization and concentration polarization, increase the current density, and further reduce the cell voltage. It is very suitable for the production of plate and powder materials such as electrolytic copper, electrolytic nickel, electrolytic zinc, electrolytic manganese, electrolytic cobalt, and electrolytic lead, as well as the refining, electrolytic dissolution, and electrometallurgy of secondary resources.
为了进一步优化进液效果,所述槽体的前侧壁与后侧壁均设置有辅助进液管,且二者按照不同的高度安装固定。In order to further optimize the liquid inlet effect, both the front side wall and the rear side wall of the tank body are provided with auxiliary liquid inlet pipes, and the two are installed and fixed according to different heights.
再进一步描述,当槽体的前侧壁与后侧壁均设置有辅助进液管时,所述主进液管的中部与进液口相通,主进液管的两端分别通过一段延伸管连接前侧壁上的辅助进液管与后侧壁上的辅助进液管。To further describe, when the front side wall and the rear side wall of the tank are provided with auxiliary liquid inlet pipes, the middle part of the main liquid inlet pipe communicates with the liquid inlet, and the two ends of the main liquid inlet pipe respectively pass through a section of extension pipe Connect the auxiliary liquid inlet tube on the front side wall with the auxiliary liquid inlet tube on the rear side wall.
为了保证进液流速,所述辅助进液管的一端与主进液管相连,另一端为封闭端。In order to ensure the liquid inlet flow rate, one end of the auxiliary liquid inlet pipe is connected to the main liquid inlet pipe, and the other end is a closed end.
为了提高电解液的更换效率,所述进液口的高度低于出液口的高度。In order to improve the replacement efficiency of the electrolyte, the height of the liquid inlet is lower than that of the liquid outlet.
为了恒定各个进液管道的进液流量,在所述辅助进液管的进液端还设置有流量控制阀。In order to keep the liquid inlet flow of each liquid inlet pipe constant, a flow control valve is also arranged at the liquid inlet end of the auxiliary liquid inlet pipe.
为了便于阳极泥的沉淀,所述槽体的槽底为斜底。In order to facilitate the precipitation of anode slime, the bottom of the tank body is an inclined bottom.
本实用新型的有益效果是:The beneficial effects of the utility model are:
采用以上技术方案,将原来传统的横向进液方式改为横向与侧向混合进液的方式,提升了电解液的更替效率,避免了极板间的“死区”出现,利于降低电极极化和浓差极化,提高电流密度,同时将辅助进液管设置在侧壁上,避免粉体或者阳极泥的沉淀对进液孔造成堵塞。Using the above technical scheme, the original traditional horizontal liquid feeding method is changed to a horizontal and lateral mixed liquid feeding method, which improves the replacement efficiency of the electrolyte, avoids the occurrence of "dead zones" between the plates, and is beneficial to reduce electrode polarization. and concentration polarization to increase the current density, and at the same time, the auxiliary liquid inlet pipe is arranged on the side wall to avoid the clogging of the liquid inlet hole by the precipitation of powder or anode slime.
附图说明Description of drawings
图1为本实用新型的系统安装结构示意图;Fig. 1 is the system installation structure schematic diagram of the present utility model;
图2为图1的A-A剖视图;Fig. 2 is A-A sectional view of Fig. 1;
图3为图2安装电极板后的结构示意图;Fig. 3 is a schematic structural view of Fig. 2 after the electrode plate is installed;
图4为图1的B-B剖视图;Fig. 4 is the B-B sectional view of Fig. 1;
图5为图1中进液管4的结构示意图。FIG. 5 is a schematic structural diagram of the liquid inlet pipe 4 in FIG. 1 .
具体实施方式Detailed ways
下面结合实施例和附图对本实用新型作进一步说明。Below in conjunction with embodiment and accompanying drawing, the utility model is further described.
如图1-图5所示,一种电解槽,包括槽体1,该槽体1上设置有进液口2和出液口3,进液口2的高度低于出液口3的高度,在所述槽体1的内槽壁上安装有进液管4,该进液管4包括安装在进液口2一侧的主进液管和前后至少一侧壁上的辅助进液管,针对本实施例而言,所述槽体1的前侧壁与后侧壁均设置有辅助进液管,且二者按照不同的高度安装固定,通常一根辅助进液管安装在距电极板6下边1/5的高度处,另一根辅助进液管安装在距电极板6下边3/5的高度处。As shown in Figures 1 to 5, an electrolytic cell includes a cell body 1, and the cell body 1 is provided with a liquid inlet 2 and a liquid outlet 3, and the height of the liquid inlet 2 is lower than the height of the liquid outlet 3 A liquid inlet pipe 4 is installed on the inner tank wall of the tank body 1, and the liquid inlet pipe 4 includes a main liquid inlet pipe installed on one side of the liquid inlet 2 and an auxiliary liquid inlet pipe on at least one side wall of the front and rear , for this embodiment, the front side wall and the rear side wall of the tank body 1 are provided with auxiliary liquid inlet pipes, and the two are installed and fixed according to different heights, usually an auxiliary liquid inlet pipe is installed at a distance from the electrode At the height of 1/5 of the bottom of the plate 6, another auxiliary liquid inlet pipe is installed at the height of 3/5 of the bottom of the electrode plate 6.
为了保证进液效果,在所述主进液管和辅助进液管上均开设有多个进液孔,主进液管上的进液孔高度低于电极板的下边缘,辅助进液管上的进液孔沿槽体1的长度方向均匀分布在阴极板与阳极板之间。In order to ensure the liquid inlet effect, multiple liquid inlet holes are opened on the main liquid inlet pipe and the auxiliary liquid inlet pipe. The height of the liquid inlet holes on the main liquid inlet pipe is lower than the lower edge of the electrode plate, and the auxiliary liquid inlet pipe The liquid inlet holes on the top are evenly distributed between the cathode plate and the anode plate along the length direction of the tank body 1 .
通过图5可以看出,当槽体1的前侧壁与后侧壁均设置有辅助进液管时,所述主进液管的中部与进液口2相通,主进液管的两端分别通过一段延伸管与前侧壁上的辅助进液管和后侧壁上的辅助进液管一端连接,辅助进液管的另一端为封闭端,为了恒定各条进液管道的进液流量,在所述辅助进液管的进液端还设置有流量控制阀5。It can be seen from Fig. 5 that when the front side wall and the rear side wall of the tank body 1 are provided with auxiliary liquid inlet pipes, the middle part of the main liquid inlet pipe communicates with the liquid inlet 2, and the two ends of the main liquid inlet pipe One end of the auxiliary liquid inlet pipe on the front side wall and the auxiliary liquid inlet pipe on the rear side wall are respectively connected through a section of extension pipe. A flow control valve 5 is also arranged at the liquid inlet end of the auxiliary liquid inlet pipe.
为了保证阳极泥的沉淀,从图2和图3还可以看出,所述槽体1的槽底为斜底。In order to ensure the precipitation of anode slime, it can also be seen from Fig. 2 and Fig. 3 that the bottom of the tank body 1 is an inclined bottom.
最后需要说明的是,上述描述仅仅为本实用新型的优选实施例,本领域的普通技术人员在本实用新型的启示下,在不违背本实用新型宗旨及权利要求的前提下,可以做出多种类似的表示,这样的变换均落入本实用新型的保护范围之内。Finally, it should be noted that the above description is only a preferred embodiment of the utility model, and under the inspiration of the utility model, those skilled in the art can make many A similar representation, such transformations all fall within the protection scope of the present utility model.
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