CN105293861B - A kind of wood chip and sludge blending system and mixing method - Google Patents
A kind of wood chip and sludge blending system and mixing method Download PDFInfo
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- CN105293861B CN105293861B CN201510808459.9A CN201510808459A CN105293861B CN 105293861 B CN105293861 B CN 105293861B CN 201510808459 A CN201510808459 A CN 201510808459A CN 105293861 B CN105293861 B CN 105293861B
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Abstract
The invention discloses a kind of wood chip and sludge blending system, including sludge hopper and wood chip hopper, sludge hopper is provided with charging aperture, the charging aperture of the discharging opening connection sludge screw conveyor of sludge hopper, the charging aperture of the discharging opening connection belt pulley for feeding foil mechanism of sludge screw conveyor, wood chip hopper is provided with charging aperture, the charging aperture of the discharging opening connection wood chip screw conveyor of wood chip hopper, the charging aperture of the discharging opening connection wood chip distributor of wood chip screw conveyor, the charging aperture of the discharging opening connection belt pulley for feeding foil mechanism of wood chip distributor, the charging aperture of the discharging opening connection horizontal screw bolt helix(ribbon type) agitator of belt pulley for feeding foil mechanism, the charging aperture of the discharging opening connection multi-shaft agitator of horizontal screw bolt helix(ribbon type) agitator, multi-shaft agitator is additionally provided with discharging opening.The invention also discloses a kind of wood chip and sludge mixing method.
Description
Technical field
The present invention relates to a kind of wood chip and sludge blending system and mixing method.
Background technology
Since 21 century, as economy develops rapidly, the annual production of China's sewage sludge sharply increases, wherein 2014
Nearly 40,000,000 tons of yield.Early in nineteen ninety-five, World Water environmental organization determines to use the general of " biosolids " substitution " sewage sludge "
Read[7], its specific definition is：" a kind of pollutant being rich in using organic matter ", highlighting sewage sludge has what is recycled
Value so that recycling sludge, the concept of energy are widely accepted.
Due to the moisture content of sludge is high, energy density is low etc. factor reduces its using only economy, can not yet obtain
To effective exploitation and reasonable utilization.The moisture content of sludge is typically larger than 70%, and containing combustible components such as a large amount of C, H, if can be right
Energy therein is reclaimed, and for supplying or as fuel oil substitute, all there is weight for solving environment and energy problem
Big meaning.
Because the viscosity of sludge is larger, moisture content is higher, it is relatively difficult that pyrolysis is directly carried out to it；By sludge and life
Material wood chip is blended, and can reduce the viscosity of raw material and total moisture content, increases carbon content in raw material, then can effectively solve
This problem.However, the blending difficulty of sludge and wood chip is larger, sludge and biomass wood chip blending technique, blending are had no at present
Device and blending systematic account.
The content of the invention
Goal of the invention：It is an object of the invention to provide a kind of blending system for the abundant blending that can realize sludge and wood chip
And mixing method.
Technical scheme：To reach this purpose, the present invention uses following technical scheme：
A kind of wood chip of the present invention is set with sludge blending system, including sludge hopper and wood chip hopper, sludge hopper
There are charging aperture, the charging aperture of the discharging opening connection sludge screw conveyor of sludge hopper, the discharging opening of sludge screw conveyor connects
The charging aperture of belt pulley for feeding foil mechanism is connect, wood chip hopper is provided with charging aperture, the discharging opening connection wood chip screw conveyor of wood chip hopper
Charging aperture, wood chip screw conveyor discharging opening connection wood chip distributor charging aperture, wood chip distributor discharging opening connection
The charging aperture of belt pulley for feeding foil mechanism, the charging aperture of the discharging opening connection horizontal screw bolt helix(ribbon type) agitator of belt pulley for feeding foil mechanism, water
The charging aperture of the discharging opening connection multi-shaft agitator of flat screw rod helix(ribbon type) agitator, multi-shaft agitator are additionally provided with discharging opening.
In order to which wood chip is uniformly distributed, to improve the mixing effect of wood chip and sludge, set inside the wood chip distributor
There is equally distributed duct.
Further, the channel diameter is 10-50mm, and the centre distance of adjoining cell channels is 20-100mm.
In order to ensure that wood chip can be uniformly distributed in wood chip distributor discharge outlet, the cylinder of the wood chip distributor is transversal
The shape and area in face are identical with the shape and area of wood chip distributor discharging opening cross section.
Further, the cylinder cross section of the wood chip distributor and wood chip distributor discharging opening cross section be rectangle or
Person's square.
The belt pulley for feeding foil mechanism includes conveyer belt, in order that the wood chip of wood chip distributor output is evenly distributed on conveyer belt
On, the width of the charging aperture of belt pulley for feeding foil mechanism is identical with the width of conveyer belt.
Tentatively broken in order to carry out sludge before blending, blending system also includes blade crusher, and blade type is broken
Broken machine is provided with charging aperture, the charging aperture of the discharging opening connection sludge hopper of blade crusher.
A kind of wood chip of the present invention and sludge mixing method, comprise the following steps：
S1：Sludge is added from the charging aperture of sludge hopper, at the same time, the charging aperture of wood chip from wood chip hopper added
Enter；
S2：The discharging opening of sludge from sludge hopper is exported to the charging aperture of sludge screw conveyor, and wood chip is from wood chip hopper
Discharging opening export to the charging aperture of wood chip screw conveyor；
S3：Sludge after the transporting of sludge screw conveyor from the discharging opening of sludge screw conveyor by exporting to conveying
The charging aperture of belt wheel mechanism, wood chip after the transporting of wood chip screw conveyor from the discharging opening of wood chip screw conveyor by exporting
To the charging aperture of wood chip distributor, being uniformly distributed for wood chip is realized afterwards by wood chip distributor, after being then uniformly distributed
Wood chip is exported to the charging aperture of belt pulley for feeding foil mechanism from the discharging opening of wood chip distributor again, and now, wood chip is evenly distributed on conveying
The surface of sludge in belt wheel mechanism, obtain first mixed material；
S4：The discharging opening of first mixed material from belt pulley for feeding foil mechanism is exported to the charging of horizontal screw bolt helix(ribbon type) agitator
Mouthful, by sufficiently stirring and mixing, obtain secondary mixed material；
S5：Secondary mixed material is exported to the charging of multi-shaft agitator from the discharging opening of horizontal screw bolt helix(ribbon type) agitator
Mouthful, by further stirring and mixing, final mixed material is obtained, and export from the discharging opening of multi-shaft agitator.
In order to ensure that mixed material reaches expected mixing proportion, the feelings for there was only single material in blending system are avoided the occurrence of
Condition, the sludge screw conveyor and wood chip screw conveyor run-in synchronism.
Tentatively broken in order to carry out sludge before blending, the step S1 is entering from blade crusher by sludge
Material mouth adds, and at the same time, wood chip is added from the charging aperture of wood chip hopper, discharging opening of the sludge Jing Guo blade crusher is defeated
Go out to the charging aperture of sludge hopper.
Beneficial effect：Compared with prior art, the present invention has following beneficial effect：
(1) blending system of the invention and mixing method be applied to moisture content 30%-80% all types of industries organic sludge,
The blending of domestic sludge, the organic detritus of high-moisture percentage and wood chip；
(2) blending system and mixing method of the invention employ wood chip distributor, realize wood chip in Sludge Surface
It is uniformly distributed, so as to improve the mixing effect of wood chip and sludge；
(3) blade crusher set before sludge hopper can be carried out block sludge tentatively broken so that it
Blending afterwards is more prone to, thoroughly；
(4) mixing method of the invention employs three different blending processes, form respectively first mixed material, two
Secondary mixed material and final mixed material, the uniform blending of sludge and wood chip is effectively ensured, has improved efficiency and the place of blending
Reason amount.
Brief description of the drawings
Fig. 1 is the structural representation of the first embodiment of the blending system of the present invention；
Fig. 2 is the structural representation of second of embodiment of the blending system of the present invention；
11 --- sludge hopper, 21 --- wood chip hopper, 12 --- sludge screw conveyor, 22 --- wood chip auger conveys
Machine, 23 --- wood chip distributor, 3 --- belt pulley for feeding foil mechanism, 4 --- horizontal screw bolt helix(ribbon type) agitator, 5 --- multi-shaft stirring
Device, 6 --- blade crusher, 121 --- the first motor, 221 --- the second motor, 41 --- the 3rd motor, a --- wood
Bits, b --- sludge, c --- first mixed material, d --- secondary mixed material, e --- final mixed material.
Embodiment
Technical scheme is further introduced with reference to embodiment.
The invention discloses a kind of wood chip and sludge blending system and mixing method, the first implementation of system is blended for example
Shown in Fig. 1, including sludge hopper 11 and wood chip hopper 21, sludge hopper 11 are provided with charging aperture, and the discharging opening of sludge hopper 11 connects
The charging aperture of sludge screw conveyor 12 is connect, the discharging opening of sludge screw conveyor 12 connects the charging aperture of belt pulley for feeding foil mechanism 3,
Wood chip hopper 21 is provided with charging aperture, the charging aperture of the discharging opening connection wood chip screw conveyor 22 of wood chip hopper 21, wood chip auger
The charging aperture of the discharging opening connection wood chip distributor 23 of conveyer 22, the discharging opening connection belt pulley for feeding foil mechanism of wood chip distributor 23
3 charging aperture, the charging aperture of the discharging opening connection horizontal screw bolt helix(ribbon type) agitator 4 of belt pulley for feeding foil mechanism 3, horizontal screw bolt ribbon
The charging aperture of the discharging opening connection multi-shaft agitator 5 of formula agitator 4, multi-shaft agitator 5 are additionally provided with discharging opening.Sludge auger conveys
Machine 12 is driven by the first motor 121, and wood chip screw conveyor 22 is driven by the second motor 221, horizontal screw bolt helix(ribbon type) agitator 4
Driven by the 3rd motor 41.
In order to which wood chip a is uniformly distributed, to improve wood chip a and sludge b mixing effect, set inside wood chip distributor 23
There is equally distributed duct.Channel diameter is 10-50mm, and the centre distance of adjoining cell channels is 20-100mm.
In order to ensure that wood chip a can be uniformly distributed in wood chip distributor discharge outlet, the cylinder of wood chip distributor 23 is transversal
The shape and area in face are identical with the shape and area of the discharging opening cross section of wood chip distributor 23.The cylinder of wood chip distributor 23 is horizontal
Section and wood chip distributor (23) discharging opening cross section are rectangle or square.
Belt pulley for feeding foil mechanism 3 includes conveyer belt, in order that the wood chip a that wood chip distributor 23 exports is evenly distributed on conveyer belt
On, the width of the charging aperture of belt pulley for feeding foil mechanism 3 is identical with the width of conveyer belt.
The first embodiment of mixing method comprises the following steps：
S1：Sludge b is added from the charging aperture of sludge hopper 11, at the same time, the charging by wood chip a from wood chip hopper 21
Mouth adds；
S2：The discharging opening of sludge b from sludge hopper 11 is exported to the charging aperture of sludge screw conveyor 12, and wood chip a is from wood
The discharging opening of bits hopper 21 is exported to the charging aperture of wood chip screw conveyor 22；
S3：Sludge b after the transporting of sludge screw conveyor 12 from the discharging opening of sludge screw conveyor 12 by exporting
To the charging aperture of belt pulley for feeding foil mechanism 3, wood chip a by after the transporting of wood chip screw conveyor 22 from wood chip screw conveyor 22
Discharging opening export to the charging aperture of wood chip distributor 23, by realizing being uniformly distributed for wood chip a after wood chip distributor 23,
Then the wood chip a after being uniformly distributed is exported to the charging aperture of belt pulley for feeding foil mechanism 3 from the discharging opening of wood chip distributor 23 again, this
When, wood chip a is evenly distributed on the surface of the sludge b in belt pulley for feeding foil mechanism 3, obtains first mixed material c；
S4：First mixed material c is exported to horizontal screw bolt helix(ribbon type) agitator 4 from the discharging opening of belt pulley for feeding foil mechanism 3
Charging aperture, by sufficiently stirring and mixing, obtain secondary mixed material d；
S5：The discharging opening of secondary mixed material d from horizontal screw bolt helix(ribbon type) agitator 4 exports entering to multi-shaft agitator 5
Material mouth, by further stirring and mixing, final mixed material e is obtained, and export from the discharging opening of multi-shaft agitator 5.
In blending system and the first embodiment of mixing method：When the environment temperature of system work is 30 DEG C, sludge b
When feed rate with wood chip a is 100kg/h, obtained final mixed material e contains 50% wood chip a；When system works
Environment temperature be 10 DEG C, when sludge b feed rate is 100kg/h, wood chip a feed rate is 200kg/h, obtain most
Whole mixed material e contains 67% wood chip a；When system work environment temperature be 20 DEG C, sludge b feed rate be 200kg/
H, when wood chip a feed rate is 100kg/h, obtained final mixed material e contains 33% wood chip a.
It is tentatively broken in order to carry out sludge b before blending, as shown in Fig. 2 second of embodiment of blending system is also
Including blade crusher 6, blade crusher 6 is provided with charging aperture, the discharging opening connection sludge hopper 11 of blade crusher 6
Charging aperture.The step S1 of second of embodiment of mixing method is to add sludge b from the charging aperture of blade crusher 6,
At the same time, wood chip a is added from the charging aperture of wood chip hopper 21, discharging openings of the sludge b Jing Guo blade crusher 6 export to
The charging aperture of sludge hopper 11.
In blending system and second of embodiment of mixing method, when the environment temperature of system work is -5 DEG C, this
At a temperature of sludge b be blocks of solid, viscosity is relatively small, therefore can be carried out block sludge b using blade crusher 6
Preliminary is broken.Sludge b feed rate is 200kg/h, and wood chip a feed rate is 100kg/h, and obtained final mixing is former
Material e contains 33% wood chip a.
Claims (10)
1. a kind of wood chip and sludge blending system, it is characterised in that：Including sludge hopper (11) and wood chip hopper (21), sludge material
Bucket (11) is provided with charging aperture, the charging aperture of the discharging opening connection sludge screw conveyor (12) of sludge hopper (11), sludge auger
The charging aperture of the discharging opening connection belt pulley for feeding foil mechanism (3) of conveyer (12), wood chip hopper (21) are provided with charging aperture, wood chip hopper
(21) charging aperture of discharging opening connection wood chip screw conveyor (22), the discharging opening connection wood chip of wood chip screw conveyor (22)
The charging aperture of distributor (23), the charging aperture of the discharging opening connection belt pulley for feeding foil mechanism (3) of wood chip distributor (23), belt pulley for feeding foil
The charging aperture of the discharging opening connection horizontal screw bolt helix(ribbon type) agitator (4) of mechanism (3), horizontal screw bolt helix(ribbon type) agitator (4)
The charging aperture of discharging opening connection multi-shaft agitator (5), multi-shaft agitator (5) are additionally provided with discharging opening.
2. wood chip according to claim 1 and sludge blending system, it is characterised in that：The wood chip distributor (23) is internal
Provided with equally distributed duct.
3. wood chip according to claim 2 and sludge blending system, it is characterised in that：The channel diameter is 10-50mm,
The centre distance of adjoining cell channels is 20-100mm.
4. wood chip according to claim 1 and sludge blending system, it is characterised in that：The cylinder of the wood chip distributor (23)
The shape and area of body cross section are identical with the shape and area of wood chip distributor (23) discharging opening cross section.
5. wood chip according to claim 4 and sludge blending system, it is characterised in that：The cylinder of the wood chip distributor (23)
Body cross section and wood chip distributor (23) discharging opening cross section are rectangle or square.
6. wood chip according to claim 1 and sludge blending system, it is characterised in that：Belt pulley for feeding foil mechanism (3) bag
Conveyer belt is included, the width of the charging aperture of belt pulley for feeding foil mechanism (3) is identical with the width of conveyer belt.
7. wood chip according to claim 1 and sludge blending system, it is characterised in that：Blending system is also broken including blade type
Broken machine (6), blade crusher (6) are provided with charging aperture, and discharging opening connection sludge hopper (11) of blade crusher (6) is entered
Material mouth.
8. a kind of wood chip and sludge mixing method, it is characterised in that：Comprise the following steps：
S1：Sludge (b) is added from the charging aperture of sludge hopper (11), at the same time, by wood chip (a) from wood chip hopper (21)
Charging aperture adds；
S2：The discharging opening of sludge (b) from sludge hopper (11) is exported to the charging aperture of sludge screw conveyor (12), wood chip (a)
Exported from the discharging opening of wood chip hopper (21) to the charging aperture of wood chip screw conveyor (22)；
S3：Sludge (b) is defeated by the discharging opening after the transporting of sludge screw conveyor (12) from sludge screw conveyor (12)
Go out to the charging aperture of belt pulley for feeding foil mechanism (3), wood chip (a) by after the transporting of wood chip screw conveyor (22) from wood chip auger
The discharging opening of conveyer (22) is exported to the charging aperture of wood chip distributor (23), by realizing wood after wood chip distributor (23)
Bits (a) are uniformly distributed, and the wood chip (a) after being then uniformly distributed is exported to conveyer belt from the discharging opening of wood chip distributor (23) again
The charging aperture of mechanism (3) is taken turns, now, wood chip (a) is evenly distributed on the surface of the sludge (b) in belt pulley for feeding foil mechanism (3), obtains
First mixed material (c)；
S4：The discharging opening of first mixed material (c) from belt pulley for feeding foil mechanism (3) is exported to horizontal screw bolt helix(ribbon type) agitator (4)
Charging aperture, by sufficiently stirring and mixing, obtain secondary mixed material (d)；
S5：Secondary mixed material (d) is exported to multi-shaft agitator (5) from the discharging opening of horizontal screw bolt helix(ribbon type) agitator (4)
Charging aperture, by further stirring and mixing, final mixed material (e) is obtained, and it is defeated from the discharging opening of multi-shaft agitator (5)
Go out.
9. wood chip according to claim 8 and sludge mixing method, it is characterised in that：The sludge screw conveyor (12)
With wood chip screw conveyor (22) run-in synchronism.
10. wood chip according to claim 8 and sludge mixing method, it is characterised in that：The step S1 is by sludge (b)
Add from the charging aperture of blade crusher (6), at the same time, wood chip (a) is added from the charging aperture of wood chip hopper (21), it is dirty
Discharging opening of the mud (b) Jing Guo blade crusher (6) is exported to the charging aperture of sludge hopper (11).
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510808459.9A CN105293861B (en) | 2015-11-20 | 2015-11-20 | A kind of wood chip and sludge blending system and mixing method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510808459.9A CN105293861B (en) | 2015-11-20 | 2015-11-20 | A kind of wood chip and sludge blending system and mixing method |
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| CN105293861A CN105293861A (en) | 2016-02-03 |
| CN105293861B true CN105293861B (en) | 2017-11-21 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108455813B (en) * | 2017-02-22 | 2023-08-29 | 郑百祥 | Sludge treatment device |
| CN109397483A (en) * | 2018-12-05 | 2019-03-01 | 徐州逸刻新型墙体材料有限公司 | Highly effective sludge brick equipment |
| CN111644450A (en) * | 2020-06-29 | 2020-09-11 | 盐城工学院 | Organic household garbage treatment system and method |
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| WO2014107177A1 (en) * | 2013-01-02 | 2014-07-10 | American Fuel Producers, LLC | Methods for producing synthetic fuel |
| CN104277883A (en) * | 2013-09-13 | 2015-01-14 | 苏韶华 | Preparation method of sludge synthetic fuel |
| CN104593112A (en) * | 2015-01-30 | 2015-05-06 | 湖南大学 | Preparation method and preparation system for biomass forming granular fuels |
| CN104974812A (en) * | 2014-04-07 | 2015-10-14 | 晏捷 | Method for producing clean coal (carbon) spheres by using municipal sludge and agricultural wastes |
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- 2015-11-20 CN CN201510808459.9A patent/CN105293861B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202415348U (en) * | 2011-12-31 | 2012-09-05 | 青州市圣洁环保设备科技有限公司 | Movable type sludge solidification treatment device |
| WO2014107177A1 (en) * | 2013-01-02 | 2014-07-10 | American Fuel Producers, LLC | Methods for producing synthetic fuel |
| CN104277883A (en) * | 2013-09-13 | 2015-01-14 | 苏韶华 | Preparation method of sludge synthetic fuel |
| CN104974812A (en) * | 2014-04-07 | 2015-10-14 | 晏捷 | Method for producing clean coal (carbon) spheres by using municipal sludge and agricultural wastes |
| CN104593112A (en) * | 2015-01-30 | 2015-05-06 | 湖南大学 | Preparation method and preparation system for biomass forming granular fuels |
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Effective date of registration: 20230331 Address after: 224000 in the village committee of Yangxu village, panhuang street, Yandu District, Yancheng City, Jiangsu Province Patentee after: Jiangsu selon energy saving technology Engineering Co.,Ltd. Address before: 224051 middle road of hope Avenue, Yancheng City, Jiangsu Province, No. 1 Patentee before: YANCHENG INSTITUTE OF TECHNOLOGY |