CN105292580A

CN105292580A - Multi-step type cigarette bar collecting device and method and cigarette bar transferring system in cigarette transferring

Info

Publication number: CN105292580A
Application number: CN201510724190.6A
Authority: CN
Inventors: 吴永兴; 马立; 施琦; 公孙继雄; 李俊峰; 李树恩; 关玉金; 郭勇; 郑波; 郭绍兵
Original assignee: Hongta Tobacco Group Co Ltd
Current assignee: Hongta Tobacco Group Co Ltd
Priority date: 2015-10-29
Filing date: 2015-10-29
Publication date: 2016-02-03
Anticipated expiration: 2035-10-29
Also published as: CN105292580B

Abstract

The invention provides a multi-step type cigarette bar collecting device and method and a cigarette bar transferring system in cigarette transferring. The multi-step type cigarette bar collecting device is installed on a cigarette bar conveying line from an outlet of a packaging machine to sealing equipment. By means of the multi-step type cigarette bar collecting device, cigarette bars can be divided into batches and arranged orderly in the cigarette conveying process and collected, reversed and conveyed to a box filling and sealing machine for box filling and sealing treatment. The device comprises a bar arranging machine and a reverser which is installed behind the bar arranging machine and located in front of the sealing equipment. Bar arranging is conducted firstly. The bar arranging machine comprises an intermittent driving device and a wheel bar arranging actuating mechanism or a belt bar arranging actuating mechanism. An intermittent door opening and closing structure is formed in the middle of the actuating mechanism so that the cigarette bars can be arranged orderly and enter the reverser through a plurality of cigarette channels. A gap is formed in the middle of the wheel actuating mechanism of the reverser so that the cigarette bars can pass through the gap and enter a cigarette bar collecting conveying belt. The conveying direction of the cigarette bar collecting conveying belt is perpendicular to the conveying direction of the cigarette channels. By means of the device, the problems that the rear-end collision occurs to the bars and the bars get stuck and are clamped due to the randomness of cigarette bar transferring in the cigarette bar transferring process can be effectively solved.

Description

Multiple step format plume gathering-device in plume transmission and method, plume transmission system

Technical field

The invention belongs to tobacco package field, be specifically related to a kind of plume transmission system of wraparound workshop, plume gathering-device and method.

Background technology

At present, World tobacco industry wraparound manufacturing line generally adopts and concentrates dress joint sealing technology to carry out vanning process.Plume needs the equipment such as gig, plume travel line and vertical row chartered plane (traverse collecting machine) from wrapping machine to integrated joint sealing equipment, namely plume is risen to certain altitude from wrapping machine outlet to be put into overhead load transfer device and to be transported to position directly over integrated joint sealing equipment, the entrance of integrated joint sealing equipment is transported to by package, carry out dress joint sealing by tape transport to integrated joint sealing equipment, complete the output of finished product.Plume mainly contains two kinds of modes from the package of overhead upper arrival integrated joint sealing equipment entrance:

A kind of mode with vertical row chartered plane, plume is vertically down carried, package machine and plume travel line in vertical state, by the spacing installation by adhering of the adjacent twice of plume travel line.When plume arrives the entrance of vertical row chartered plane, by detector identification, control cylinder action is pushed into plume in the package machine of motion continuously fast, plume sense of motion changes 90 °, vertically down be transported on integrated joint sealing equipment entrance load-transfer device by package machine, sense of motion changes 90 ° again.There is following shortcoming in this mode:

1. the Method compare of vertical row chartered plane is simple, and form by organizing chain tape cell, a unit is made up of two chain bands, holds plume, realize the vertical drop of plume by the strut member be arranged on chain band more.The twice of a corresponding upper and lower two-layer same position of chain tape cell, for 10 strip transmission lines, need 5 unit, 10 chain bands, a motor drag.Huge structure, chain band noise is comparatively large, and transmission accuracy is low;

2. the package chain band perpendicular to plume travel line moves with uniform velocity, the plume of gating is forced to push by cylinder, and speed is very fast, and plume easily tilts after entering package machine, when causing falling into horizontal conveying belt, easy card cigarette, causes the damage of travel line disorderly closedown and plume; Cylinder is in high-frequency operating state for a long time, easily causes inefficacy;

3., although driven by a motor, easily there is the discrepancy in elevation and cause plume to fall in the cigarette plate of lifting of the right and left, forms folded bar phenomenon, cause the damage of travel line disorderly closedown and plume; Simultaneously because chain band period of service one is long, distortion is comparatively large, can increase the work capacity of maintenance;

4. the overhead conveying plume of coming on the conveyor line position be random, the plume relative position between adjacent conveyor line is random, and the plume on travel line also there will be the situation of latticing conveying.When latticing enters into vertical row chartered plane, cylinder moving frequency is too fast, easily occurs clamp bar phenomenon, affects the normal operation of travel line.

5. when the plume of multiple stage wrapping machine enters an integrated joint sealing equipment, in the process that package machine is vertically down carried, adjacent plume on sustained height, can not there will be plume when package machine docks with integrated joint sealing equipment load-transfer device and superposes and the phenomenon of clamp bar like this.In order to avoid clamp bar, the mode adopted now is the speed accelerated each other, and the consequence brought like this is reduction of the stability of motion of integrated distribution system.

Another mode adopts plume traverse collecting machine, by a slideway, plume is delivered to traverse collecting machine entrance from plume travel line, plume sense of motion is made to change 90 ° by gathering machine, plume in batch be transported on integrated joint sealing equipment entrance load-transfer device, as shown in Figure 8, there is following shortcoming in this mode:

1. gathering machine is processed into plume and make its sense of motion change 90 ° in batch the plume on multi-conveying-line, the mechanism used is cam mechanism, impacts comparatively large, can affect the stability of mechanism in working process, often there will be folder plume phenomenon, affect the normal operation of travel line;

2. when travel line occurs that latticing is carried, because the mode of motion of gathering machine is intermittent moment, the plume that can not commutate in time will wait for the arrival of next treatment cycle in gathering machine entrance, so the plume of back is with regard to the afterbody of high-speed impact to plume, cause the generation of plume rear crash event, thus bad impact is caused on plume packaging quality;

3. the cam mechanism of this equipment is open installation, and lubrication bad environments, for the wraparound workshop that amount of dust is larger, is easy to the lubrication affecting cam;

4. this device action is complicated,--lifting bar--horizontal output three actions have been forced in a space of limiting to stop bar very much, have clamp bar phenomenon time in the wrapping machine situation of corresponding 400 bag/minute speed all, after speed upgrading, this problem is even more serious;

5. the locus between traverse collecting machine and vertical slideway is general all limited, and plume cannot buffer memory again, there will be plume impingement phenomenon.Address this problem, must lengthen distance between the two, occupation of land space is too large like this.

Because the discontinuous shaping of wrapping machine, on overhead load-transfer device, the spacing of adjacent two cigarettes is random quantitys, forms unordered intermittent delivery, is transported to vertical row chartered plane or enters traverse collecting machine by vertical slideway through travel line.The row's of having a rest bar during two kinds of row's bars are all isoperimetric, and carry the plume of coming to be unordered interval plume from wrapping machine, when row's bar is carried out to the plume of multiple stage wrapping machine, each road instant flow rate is different, the flue that plume flow is large easily forms plume in row bar entrance and waits for phenomenon, the plume arrived subsequently easily causes with the plume waited for and knocks into the back, and causes plume end to damage.Why visible two kinds of different row's bar modes there will be the abnormal phenomenon of work, be substantially all because they need to process random come plume.

Comprehensive above-mentioned reason, in order to overcome the phenomenon processing random plume, need to process the plume on plume travel line before plume declines, therefore studying and be a kind ofly arranged on arranging equipment on plume travel line and be divided into batch and marshalling to the plume guaranteeing on plume travel line, is the key of head it off; In addition because prior art is all carried out on an equipment by the function i ntegration of row's bar and commutation, therefore after using arranging equipment on plume travel line, row's bar function of existing equipment is independent, the function of commutation has only been needed, so need to study a kind of plume commutator to complete commutation function separately from the plume after the decline of plume travel line.

Summary of the invention

The invention provides the multiple step format plume gathering-device in the transmission of a kind of plume and method, plume transmission system.This kind of multiple step format arranging equipment collects sequence plume, commutation separates process, reduces the complexity of system, improves the reliability of equipment, realizes the distribution conveying of plume.

The present invention relates to and in tobacco business wraparound workshop concentrated dress joint sealing process, plume multiple tracks is aggregated into together, and the technical field of plume is exported in form together, be intended to break the row's bar mode focused on now, adopt two or multiple devices to carry out the multiple step format process of plume.

The technical solution adopted for the present invention to solve the technical problems is: the row's of installation bar machine on plume travel line; Row's bar machine is arranged on plume travel line, and the speed of row's bar controls by arranging bar machine plume material-level measure in front, and maximum single track row bar speed can reach 85/minute; Below plume travel line, commutator is installed, connects plume travel line and commutator by plume lowering means; The entrance of commutator is connected with the outlet of plume lowering means, and the entrance of integrated joint sealing equipment is led in the outlet of commutator.Wherein plume lowering means is because belong to the equipment on existing travel line, has been not the equipment that the technical program must need.

Concrete technical scheme of the present invention is as follows:

A multiple step format plume gathering-device in plume transmission, is characterized in that, comprises row's bar machine 2, commutator 4, particularly:

Row's bar machine 2 is arranged on plume travel line 1;

After commutator is arranged on the outlet of row's bar machine, before joint sealing equipment;

Row's bar machine 2, comprise and join bar device 6 and row's bar device 7, plume is introduced into joins bar device 6, the then row's of entering bar device 7; Joining bar device is intermittent motion mechanism, adopts motor to drive, is connected the actuating unit of joining bar device by gear band strip transmission mechanism; Row's bar device comes into line plume further, exports neat for a collection of for plume ground by batch ground;

The actuating unit of joining bar device 6 is that the first accelerating pulley 5, at least two the first accelerating pulleys 5 are separately positioned on flue both sides, and the axes normal of the first accelerating pulley is arranged in flue;

The direction of rotation of two the first accelerating pulleys, the acceleration/accel accelerated through is provided to the plume passed through between two the first accelerating pulleys, intermittent moment forms clock relay door mechanism: be the first accelerating pulley 5 when rotating during enabling, period of closing the door be the first accelerating pulley 5 static time; Plume is stoped to pass through when first accelerating pulley 5 is static;

First accelerating pulley 5 intermittent rotary cycle was fixed, a cigarette is only allowed to pass through in cycle of operations, if open the door time plume front end not yet arrive doorway, so this cigarette will be sandwiched between two the first accelerating pulleys 5 at closing time, only have wait open the door next time ability by;

Row's bar device 7 has two kinds of modes: one is wheeled row's bar, and mode of operation, with to join bar device 6 just the same, dynamicly stops controlling that it takes turns realization by same Ma Er; Another kind is belt row bar, and the motion of Timing Belt is continuous print, and the principle of the row's of realization bar is differential alignment, is provided with the linear velocity of synchronizing jugged line speeds higher than plume travel line carrier bar of joint plate or nodal plate; Row's bar device with join bar device and share a motor, by belt wheel, power transmission, to the Ma Er in belt wheel drive gear casing, it takes turns driving wheel to a long two-sided tooth-like belt, provides power to joining bar device; Two-sided tooth-like belt is by row's bar timing belt of band wheel drive row bar device;

Commutator 4, the plume after row's bar machine 2 enters commutator 4 through transmitting, and commutator 4 comprises multiple commutator flue 8, strip device 9 joined by commutator and plume collects belt conveyor 11;

First plume enters commutator flue 8, and the flue of commutator is separated from each other, and each flue drives by belt conveyor, plume is transported to plume and collects on belt conveyor 11; Plume enters before plume collects belt conveyor 11, and strip device 9 joined by the commutator through commutator flue 8 exit;

The actuating unit that strip device 9 joined by commutator is the second accelerating pulley 13, at least two the second accelerating pulleys 13 are separately positioned on flue both sides, the axes normal of accelerating pulley is arranged in flue, the direction of rotation of two accelerating pulleys, provides to the plume passed through between two accelerating pulleys the acceleration/accel accelerated through;

Enter plume after accelerated by the plume of the second accelerating pulley and collect belt conveyor 11, the sense of motion of sense of motion and commutator flue that plume collects belt conveyor 11 is 90 ° of angles.

Further, row's bar machine 2 is made up of two-part intermittent motion mechanism, and be divided into and join bar device 6 and row's bar device 7, both adopt same motor to drive, and carry out transmission, and carry out synchronously to cycle of operations by the gear case and belt wheel mechanism adopting sheave; Plume through joining bar device enters row's bar device 7 and enters commutator again, and row's bar device 7 comprises pause switch door or arranges the actuating unit of bar continuously, and actuating unit intermediate space is passed through for plume; The speed of row's bar controls by arranging bar machine plume material-level measure in front, and maximum single track row bar speed reaches 85/minute.

Further, the combination that bar device 7 adopts any one scheme following or two schemes is arranged:

Scheme 1: row's bar device 7 adopts wheeled row's bar device, its structure is identical with joining bar device 6, at least two the 3rd accelerating pulleys 12 are separately positioned on flue both sides, the axes normal of the 3rd accelerating pulley is arranged in flue, the direction of rotation of two the 3rd accelerating pulleys, provides to the plume passed through between two the 3rd accelerating pulleys the acceleration/accel accelerated through;

Scheme 2: row's bar device 7 adopts belt to arrange bar device, belt row bar device comprises row's band, row's band is parallel to flue and arranges, row's band stall is on one group of belt wheel, one of them belt wheel is driven pulley, another is driving pulley, driving pulley coaxially connects row's bar profile of tooth belt wheel, row's bar profile of tooth belt wheel is connected and the gear of joining bar device and synchronously sharing by belt transmission structure, motor intermittent drive device, row's band is provided with joint plate or nodal plate, joint plate or nodal plate one end are fixed on row's band, the other end is open, joint plate or nodal plate are vertically arranged, for pushing the plume of process.

Further, between commutator with row's bar machine, the plume lowering means 3 passed through as slideway is connected; Commutator 4 is installed after plume lowering means 3, before integrated joint sealing equipment; The entrance of plume lowering means 3 to be positioned on the plume travel line after row's bar machine 2 exports 1, and the outlet of plume lowering means 3 is connected to the entrance of commutator 4.

Further, commutator also comprises plume stay bearing plate 10, plume stay bearing plate is ganoid panel-like member, plume stay bearing plate is arranged on the end of commutator flue 8 and plume collects between belt conveyor 11, plume is through out-of-date, plume bottom surface contact plume support plate upper surface, the second described accelerating pulley 13 is positioned at plume stay bearing plate both sides.

Further, plume stay bearing plate 10 is tetrafluoroethylene plates;

The dash plate 34.1 preventing plume from takeofing also is provided with above the passage that plume shock absorber 34 is formed between two the second accelerating pulleys;

The commutator flue 8 of commutator 4, commutator are joined strip device 9 and plume and are collected belt conveyor 11 3 parts and driven by motor, and can carry out speed governing.

Further, the distance of joining between bar device 6 and row's bar device 7 must be greater than plume length and plume arrives the time of arranging bar device and is less than from joining bar device the cycle of operations arranging bar machine, namely meets relational expression:

L/V≦T，

Wherein, in the normal situation of travel line, the kinematic velocity of plume is consistent with plume travel line 1, and V is the speed of plume travel line 1 and the delivery speed of plume, and T is the cycle of row's bar machine 2 intermittent moment, and L joins the distance between bar device 6 and row's bar device 7.

Further, following formula is met:

d1>v1×(d2/v2)；

D1 is the distance i.e. plume spacing of two flues between two adjacent flues of commutator 4;

D2 is plume length;

V1 is the speed that plume collects belt conveyor 11;

V2 is that plume is by average velociity during the second accelerating pulley 13;

Do not bump against to ensure that two cigarettes are entered into when plume collects belt conveyor 11 by commutator flue 8.

A multiple step format plume collection method in plume transmission, is characterized in that, the plume of many flues is collected in order and is arranged in be transferred to boxing apparatus more together, particularly:

First carry out row's bar, the row's of setting bar machine on plume travel line, row's bar machine comprises intermittent drive device and wheeled or belt actuating unit, forms tactile switch door in the middle of this actuating unit, passes through for plume is unified;

First at least once join bar in row's bar machine and arrange bar at least one times again, join bar and adopt wheeled or belt actuating unit with the execution architecture of row's bar, a pair actuating unit gap is passed through for plume, joins bar and drives with the synchronous intermittent drive device of row's strip adoption, or row's bar machine only once arranges bar;

Commutate again, after row's bar machine, commutator is set, plume travel line enters commutator through the plume of row's bar machine by many flues, commutator comprises wheeled actuating unit, wheeled actuating unit middle formation gap passes through for plume and the plume entered in motion collects belt conveyor, and the throughput direction that plume collects belt conveyor is vertical with the throughput direction of flue;

Speed plume being collected to belt conveyor regulates, and meets formula: d1>v1 × (d2/v2); Wherein: d1 is the distance i.e. plume spacing of two flues between two adjacent commutator flues; D2 is plume length; V1 is the speed that plume collects belt conveyor; Average velociity when v2 is the wheeled actuating unit of plume by commutator; Do not bump against to ensure that two cigarettes enter into when plume collects belt conveyor.

A kind of plume transmission system, is characterized in that, adopts the multiple step format plume gathering-device in above-mentioned a kind of plume transmission, is arranged as particularly: the row's bar machine 2 on plume travel line described in 1 increase; After described commutator 4 is arranged on plume lowering means 3, before integrated joint sealing equipment; The entrance of plume lowering means 3 to be positioned on the plume travel line after described row's bar machine 2 outlet 1, and the outlet of plume lowering means 3 is connected to the entrance of described commutator 4.

It is unordered at random for exporting from wrapping machine the plume be transported to plume travel line, and the random unordered plume on plume travel line, by after row's bar machine, is aligned in batches and neat sequence, continues to carry on plume travel line.Sorted plume controls through gating at plume travel line, is strobed plume and arrives commutator by the decline of plume lowering means.Because the multiple flues on plume travel line are strobed simultaneously, commutator receives the plume that multiple flue transports, and these plumes, by after commutator, are accumulated together, and sense of motion changes 90 °, enter into integrated joint sealing equipment finally by commutator outlet.Because the whole series have employed low-speed device, and the travel line speed of travel line is slow, so the relative position of plume in batch after the process of row's bar machine and travel line can not change, it is neat for can ensureing that plume arranges when arriving commutator completely, only need to carry out commutation process, can joint sealing be collected.

Described in comprehensive, the invention provides a kind of plume transmission in multiple step format plume gathering-device and method, its beneficial effect is: package unit first sorts to the plume carried on elevated line, again sorted plume is carried out to the conversion of sense of motion, plume to be divided into batch and marshalling in transmitting procedure, the phenomenon such as effectively stopped the clamp bar because the randomness of plume transmission produces, knock into the back; Because package unit have employed the method for designing of multiple step format, avoid plume on single equipment, carry out complicated action, reduce further the risk that plume damages, be not only conducive to ensureing product design, also help minimizing waste product and produce, reduce productive costs.Meanwhile, because equipment all adopts low-speed device, device structure is simple, stable, belongs to Full automatic unmanned system, can not only enhance productivity, and can improve maintenance efficiency, reduction maintaining cost.

Accompanying drawing explanation

Fig. 1 is the structural representation after embodiment assembling of multiple step format plume gathering-device in plume of the present invention transmission;

Fig. 2 arranges the structural representation of bar machine in an embodiment of multiple step format plume gathering-device in plume of the present invention transmission;

Fig. 3 is the structural representation of commutator in an embodiment of multiple step format plume gathering-device in plume of the present invention transmission;

Fig. 4 is the constructional drawing of an embodiment of row's bar machine of multiple step format plume gathering-device in plume of the present invention transmission;

Fig. 5 is the constructional drawing of another embodiment of row's bar machine of multiple step format plume gathering-device in plume of the present invention transmission;

Fig. 6 is the structural profile schematic diagram of an embodiment of the gear case in row's bar machine of multiple step format plume gathering-device in plume of the present invention transmission;

Fig. 7 is the block diagram of an embodiment of the gear case in row's bar machine of multiple step format plume gathering-device in plume of the present invention transmission;

Fig. 8 is the block construction figure of an embodiment of the commutator of multiple step format plume gathering-device in plume of the present invention transmission;

In Fig. 1-3: plume travel line 1, row article machine 2, plume lowering means 3, commutator 4, first accelerating pulley 5, join article device 6, strip device 9 joined by row's article device 7, commutator flue 8, commutator, plume stay bearing plate 10, plume collect belt conveyor 11, second accelerating pulley 13, the 3rd accelerating pulley 12;

In Fig. 4,6,7: bracing frame 1.1, side plate 1.2, dividing plate 1.3, base plate 1.4, top board 1.5; Polyurethane rubber tire 3.0, join bar device bearing seat 3.1, row's bar device bearing seat 3.11, join bar cog belt wheel shaft 3.2, first row bar cog belt wheel shaft 3.21, first row bar cog belt wheel shaft 3.22, join bar profile of tooth belt wheel 3.3, join bar double-sided toothed belt 3.4, row's bar double-sided toothed belt 3.41, tensioner 3.5; Gear case input belt wheel 4.1, row's band 4.2, gear case output pulley 4.3, row's band driven toothed belt wheel 4.4, row's band profile of tooth belt wheel 4.5, row's bar profile of tooth belt wheel 4.6; Variable-frequency motor 5.1, motor export profile of tooth belt wheel 5.2; Transition gear 6.1, first driving sheave 6.2, driven sheave 6.3, second driving sheave 6.4;

In Fig. 5: bracing frame 1.1, side plate 1.2, dividing plate 1.3, base plate 1.4, top board 1.5; 3rd accelerating pulley (rubber wheel) 13, bearing seat 23.2, axle drive shaft 23.3, profile of tooth belt wheel 23.4, double-sided toothed belt 23.5, tensioner 23.6, two driven toothed band wheels 23.7, transition pulley 23.8; Gear case input belt wheel 24.1, driving sheave 24.2, driven sheave 24.3, First Transition gear 24.4, second transition gear 24.5, dual output cog belt wheels 24.6, output cog belt 24.7; Variable-frequency motor 25.1, motor profile of tooth belt wheel 25.2, motor supporting base 25.3, motor cog belt 25.4;

In Fig. 8: commutator frame 31, commutator are joined strip device 9, second accelerating pulley 13 (joining bar wheel), driven pulley 32.2, bearing seat 32.3, join bar wheel shaft 32.4, plume stay bearing plate 10, join bar wheel end cap 32.6, driven belt wheel cap 32.7, bolt 32.8, actuating device 33, collected belt conveyor 11 by cog belt 33.1, shock absorber 34, dash plate 34.1, dash plate strut member 34.2, screw 34.3, plume.

Detailed description of the invention

Below in conjunction with drawings and Examples, the present invention is further described.

One, the embodiment of single unit system:

As shown in Figure 1, the multiple step format plume gathering-device in plume transmission comprises plume travel line 1, row's bar machine 2, plume lowering means 3, commutator 4, accelerating pulley 5, joins bar device 6, strip device 9 joined by row's bar device 7, commutator flue 8, commutator, plume stay bearing plate 10, plume collect belt conveyor 11.

Plume travel line 1 increases row's bar machine 2; After plume lowering means 3, before integrated joint sealing equipment, a plume commutator 4 is installed; The entrance of plume lowering means 3 to be positioned on the plume travel line after row's bar machine 2 exports 1, and the outlet of plume lowering means 3 is connected to the entrance of commutator 4; The outlet of commutator 4 is connected to the entrance of gathering integrated joint sealing equipment.

Row's bar machine 2 is made up of two-part intermittent motion mechanism, and be divided into and join bar device 6 and row's bar device 7, both adopt same motor to drive, and by gear transmission, and carry out stringent synchronization to cycle of operations.(in a further embodiment, also can adopt and join bar device and work independently, also can slightly illy plume be alignd.)

First part is for joining bar device 6, and its actuating unit is that the first accelerating pulley 5, flue arranges two the first accelerating pulleys 5.The effect of a clock relay door is played by this mechanism, is the first accelerating pulley 5 when rotating during enabling, period of closing the door be the first accelerating pulley 5 static time.First accelerating pulley 5 ensures time static that the friction force of itself and plume can stop plume to pass through; Ensure that when the first accelerating pulley 5 rotates it can clamp, accelerate plume and allow plume pass through, accelerating pulley 5 rotation period is fixed, and only allows a cigarette to pass through in cycle of operations.If plume front end not yet arrives doorway when opening the door, so this cigarette will be sandwiched between two the first accelerating pulleys 5 at closing time, only have wait open the door next time just by, therefore because plume arrives the time difference of joining bar device 6 entrance, although be in batches by the plume sequence of joining after bar device 6, but the relative position of adjacent plume is uneven, maximum discrepancy is less than the length of a plume.In order to by become batch plume marshalling, plume will enter next mechanism proceed process.

Another part is row's bar device 7, arranges bar device and can adopt two schemes:

Scheme 1: row's bar device 7 adopts wheeled row's bar device, the principle of row's bar device 7 is with to join bar device 6 substantially identical.Its structure is identical with joining bar device 6, at least two the 3rd accelerating pulleys 12 are separately positioned on flue both sides, the axes normal of the 3rd accelerating pulley is arranged in flue, the direction of rotation of two the 3rd accelerating pulleys, provides to the plume passed through between two the 3rd accelerating pulleys the acceleration/accel accelerated through;

In the normal situation of travel line, the kinematic velocity of plume is consistent with plume travel line 1, set the speed delivery speed of plume (i.e. as) V of plume travel line 1, the cycle of row's bar machine 2 intermittent moment is T, and the distance of joining between bar device 6 and row's bar device 7 is L (L must be greater than plume length).

Function is come into line, demand fulfillment designing requirement in order to the row's of realization bar device 7:

L/V≦T，

The meaning of this formula is: plume arrives from joining bar device 6 cycle of operations that the time of arranging bar device 7 is less than row's bar machine 2.Can the velocity contrast of the row's of utilization bar machine 2 and plume travel line 1 by such design, guarantee is by joining the plume of bar device 6 when bar device 7 entrance is arranged in arrival, row's bar device 7 not yet starts the work of next cycle, these plumes will fitly be waited at row's bar device 7 entrance, when arranging bar device 7 and starting working together by row's bar device 7, make the relative position of the plume by row's bar device 7 consistent, plume is aligned in batches and neat sequence.Sorted plume continues to carry on plume travel line 1, controls through gating, is strobed plume and arrives commutator 4 by plume lowering means 3 decline.

Commutator 4 be mainly divided into many rows commutator flue 8, strip device 9 joined by commutator and plume collects belt conveyor 11 3 parts, drive by motor, and can speed governing be carried out.First plume enters commutator flue 8, and the flue of commutator is separated from each other, and each flue drives by belt conveyor, plume is transported to plume and collects on belt conveyor 11.Plume enters before plume collects belt conveyor 11, and strip device 9 joined by the commutator through commutator flue 8 exit.The actuating unit that strip device 9 joined by commutator is the second accelerating pulley 13, plume stay bearing plate 10 is provided with between two the second accelerating pulleys, plume stay bearing plate 10 is tetrafluoroethylene plate or other smooth panel-like members, plume stay bearing plate 10 is arranged on the end of commutator flue 8 and plume collects between belt conveyor 11, and the second accelerating pulley 13 is equipped with at every block plume stay bearing plate two ends; When strip device 9 joined by plume arrival commutator, plume is subject to the clamping of the second accelerating pulley 13, because plume stay bearing plate 10 is comparatively smooth, plume speed controlled primarily of the rotative speed of accelerating pulley 5, when the positive rotary speed of the second accelerating pulley 13 is less than plume speed, then to the smoothing deceleration of plume, simultaneously in order to prevent plume from takeofing, also can reload buffer plate 34.1.

If the distance between two commutator flues 4 is d1 (namely the plume spacing of two flues is d1), plume length is d2, and the speed that plume collects belt conveyor 11 is v1, and plume is v2 by average velociity during the second accelerating pulley 13.Ensure that two cigarettes are entered into when plume collects belt conveyor 11 by commutator flue 8 not bump against, demand fulfillment designing requirement:

d1>v1×(d2/v2)；

The meaning of this formula is: consider the worst situation, article one, cigarette has just arrived plume when collecting on belt conveyor 11, an other cigarette has just arrived accelerating pulley 5 place, this cigarette is t=d2/v2 by accelerating pulley 5 required time, within this period, it is v1 × t that plume collects the distance that the plume on belt conveyor 11 passes by, as long as the distance d1 between two flues is greater than v1 × t, then two cigarettes can not bump against.Effect is come into line due to row's bar machine 2 pairs of plumes, arrive the gap of the plume relative position at commutator 4 place within a plume length, therefore under the prerequisite of the normal work of row's bar machine 2, as long as meet design requirement, just can ensure that plume can not bump against, the plume collected on belt conveyor 11 to plume changes sense of motion, and accumulates row, and the outlet being collected belt conveyor 11 by plume enters into integrated joint sealing equipment.

Comprehensive above-mentioned flow process, the present invention, by plume sequence commutate the mode of collecting and separating process with plume, achieves a kind of multiple step format plume gathering-device in plume transmits and method, can complete the collection of plume simply efficiently.

Two kinds of embodiments of two, arranging bar machine are as follows:

Embodiment 1:

First part is for joining bar device 6, and another part is row's bar device 7, and row's bar device adopts belt row bar device.

Row's bar machine is as shown in Fig. 4,6,7, and first accelerating pulley of joining bar device adopts polyurethane rubber tire, also comprises and joins bar device bearing seat, cog belt wheel shaft, joins bar profile of tooth belt wheel, double-sided toothed belt, tensioner; Row's bar device adopts belt row bar device.

Row's bar machine comprises frame, wheeledly joins bar device, belt row bar device, gear case, actuating device five big systems, and frame is seated on the plume travel line of concentrated joint sealing; Wheeledly join the Frame end that bar device is arranged on plume inlet side, belt row bar device is arranged on the Frame end of plume outlet side, and gear case and actuating device are arranged on frame top respectively.

Frame comprises left side plate, four pieces of dividing plates, top board, two bracing frames, is connected each other by screw; Always have 10 and join bar cog belt wheel shaft 3.2, often adjacent two is one group, totally 5 groups, corresponding 5 plume Transfer pipes; Always have 10 row's bar cog belt wheel shafts 3.21, every longitudinally correspondence two is one group; Gear case and actuating device are arranged on frame top respectively; Join bar device bearing seat 3.1, row's bar device bearing seat 3.11 to be fixed in frame on two blocks of side plates 1.2 and four pieces of dividing plates 1.3.

In other examples, joining bar device and arranging bar device of corresponding group number is selected according to plume quantity plume load-transfer device needing transmit side by side.

Wheeledly join that bar device comprises polyurethane rubber tire 3.0, joins bar device bearing seat 3.1, cog belt wheel shaft 2.2, join bar profile of tooth belt wheel 3.3, double-sided toothed belt 3.4, tensioner 3.5; Joining bar device bearing seat 3.1 is fixed in frame, join bar device cog belt wheel shaft 3.2 to be arranged on and to join on bar device bearing seat 3.1, join bar device cog belt axle axis perpendicular to plume load-transfer device, polyurethane rubber tire 3.0 is arranged on joins on bar device tooth-like belt wheel shaft 3.2, joins bar profile of tooth belt wheel 3.3 and is arranged on and joins bar device cog belt wheel shaft 3.2 one end; Often adjacent two to join bar device cog belt wheel shaft 3.2 be one group, often the batch (-type) of adjacent two polyurethane rubber tires rotates and forms door opening and closing mechanism, during enabling for polyurethane rubber tire rotate time, the gap confession plume often between adjacent two polyurethane rubber tires 3.0 passes through; Be polyurethane rubber tire rest time during closing the door, two polyurethane rubber tires are static, and plume is stuck between two polyurethane rubber tires and suspends transmission.

Frame is seated on the plume travel line of concentrated joint sealing, wheeledly joins the Frame end that bar device is arranged on plume inlet side; Wheeled bar device power of joining is provided by gear case output pulley 4.3; Gear case connecting drive device; By a double-sided toothed belt 3.4 joining bar profile of tooth belt wheel 3.3, the closed connection of tensioner 3.5, form a power drive system, thus drive wheeled polyurethane rubber tire 3.0 of joining bar device to realize batch (-type) rotation.

Belt row bar device is arranged on the Frame end of plume outlet side, plume through wheeled join bar device after enter belt row bar device; Belt row bar device comprises row's band 4.2, row's bar device bearing seat 3.11, first row bar cog belt wheel shaft 3.21, second row bar cog belt wheel shaft 3.22, row's bar profile of tooth belt wheel 4.6, row's band profile of tooth belt wheel 4.5, row's band driven toothed belt wheel 4.4; Row's bar device bearing seat 3.11 is fixed in frame, and on row's bar device cog belt wheel shaft 3.21 row of being arranged on bar device bearing seat 3.11, the axes normal of row's bar device cog belt wheel shaft is in plume load-transfer device; With the transmission direction of plume load-transfer device for longitudinal direction, it is one group that a pair row's bar cog belt wheel shaft is set up in parallel at longitudinal direction, wherein first row bar cog belt wheel shaft 3.21 row of being provided with band profile of tooth belt wheel 4.5, second row bar cog belt wheel shaft 3.22 row of being provided with band driven toothed belt wheel 4.4; One end on first row bar device cog belt wheel shaft is provided with row's bar profile of tooth belt wheel 4.6, and row's bar profile of tooth belt wheel 4.6 is by belt transmission structure connecting drive device; Row's band 4.2 stall is on row's band profile of tooth belt wheel 4.5, row's band driven toothed belt wheel 4.4 of longitudinal direction, and row's band belt wheel rotates and longitudinal transmission, and row's band is provided with joint plate or nodal plate, and joint plate or nodal plate one end are fixed on row's band, and the other end is open; Joint plate or nodal plate are vertically arranged, for pushing the plume of process.Every bar row band is closed belt, and every bar row band is at least provided with two joint plates or nodal plate, and the rear end of joint plate or the corresponding plume of nodal plate pushes.

Row's bar device is closed row's bar profile of tooth belt wheel 4.6, tensioner 3.5, variable-frequency motor 5.1 to connect by row's bar double-sided toothed belt 3.41, form a power drive system, row's band profile of tooth belt wheel 4.5 of the row's of drive bar device 3 moves, and namely the row's of drive band 4.2 moves, the row's of completing bar function.

Join bar profile of tooth belt wheel 3.3 and be arranged on the upper end of joining bar cog belt wheel shaft 3.2; The adjacent hand of rotation of joining bar profile of tooth belt wheel is contrary; Row's bar profile of tooth belt wheel 4.6 is arranged on the upper end of first row bar cog belt wheel shaft 3.21, and be provided with transition wheel between row's bar profile of tooth belt wheel 4.6 that every two transverse directions are adjacent, the hand of rotation of row's bar profile of tooth belt wheel that every two transverse directions are adjacent is identical; It is synchronous for joining bar profile of tooth belt wheel with the rotary motion of row's bar profile of tooth belt wheel.

Gear case is primarily of gear case input belt wheel 4.1, transition gear 6.1, first driving sheave 6.2, little driven sheave 6.3, second driving sheave 6.4, gear case output pulley 4.3, gear wheel shaft composition, gear case input belt wheel connecting drive device, gear case input belt wheel is coaxially provided with the first driving sheave, first driving sheave engages with transition gear, transition gear is coaxial with driven sheave, driven sheave engages with the second driving sheave, and the second driving sheave coaxially connects gear case output pulley.First, second driving sheave, driven sheave adopt six groove sheaves.

Actuating device exports profile of tooth belt wheel 5.2 form primarily of detector and variable-frequency motor 5.1, motor.Detector is arranged on the both sides of plume travel line respectively, and motor is controlled by PLC according to the signal of detector, and automatically adjust fast rotating speed; The rotational travel each time of joining bar device equals the longitudinal length of a cigarette.

Distance between frame left side plate 1.2 is 985mm, and the spacing of four pieces of dividing plates 1.3 is 185mm, and the distance between top board 1.5 and base plate 1.4 is 295mm, and the distance between two bracing frames is 280mm, is connected each other by screw.

Wheeledly join the effect that bar device plays a clock relay door, travel line persistent movement, did not open the door less than the time, and opening time is fixed, and ensured to open the door each time only to allow by a cigarette, in any case there will not be the situation by two cigarettes.If open the door time plume front end in time arrive doorway have a segment distance, so this cigarette will be sandwiched between two at closing time, only have wait open the door next time ability by.Door-opening mechanism adopts the metal core outsourcing polyurethane rubber tire 3.0 of two intermittent rotaries, is rotation time during enabling, and period of closing the door is rest time.This completes plume dispensing in batch, this function is called joins bar, and mechanism is for joining bar device.Criticize through the plume of joining after bar device and branch away, but the relative position of adjacent plume is uneven, maximum discrepancy is less than the total length of a cigarette, will enter next mechanism.

The principle of row's bar device: synchronous cog belt is uniform movement, has a velocity contrast, utilize this differential exactly with plume travel line, the plume of coming providing and delivering realizes coming into line function.Often once join bar, just once arrange bar.Difference is, what join that bar device receives is random, discrete plume, and to arrange received by bar device be the plume that a collection of process is joined bar device polyurethane rubber tire 3.0 and accelerated, and the switch gate of row's bar device is then by the continuous motion realization of row's band 4.2.Before enabling, when namely the joint plate of row's band 4.2 does not also touch the terminal position of plume, plume is with load-transfer device microinching, after enabling, namely, when the joint plate of row's band 4.2 touches plume terminal position, plume accelerates pusher through row's band 4.2 and sends row's bar device, and has identical initial velocity.Because plume initial velocity, load-transfer device speed, friction force are identical, therefore this collection of plume becomes neat after row's bar device.

Actuating device exports profile of tooth belt wheel 5.2 by detector and variable-frequency motor 5.1, motor and forms.By receiving the signal that 4 groups of detectors being arranged on plume travel line both sides respectively send, by the control of PLC, automatically adjust fast rotating speed.Be one-level speed governing when contiguous first group of detector of joining bar device 2 continues to cover, PLC controls variable-frequency motor 5.1 and realizes aligning device acceleration.Second group of detector is secondary speed governing when being continued to cover, and aligning device is added to maximum speed.Be normal operating speed when two groups of detectors all do not continue to cover.Normal operating speed exports maximum speed by the operating area wrapping machine plume that elevated mass streaming system is corresponding and determines.Consider burst factor (artificial smoke adding or travel line cause line being piled up plume because of disorderly closedown too many, and when restarting, instant flow rate is larger), maximum speed=average velociity * (1+50%).The fraction time of plume and plume travel line can be reduced so as far as possible, reduce to cause unnecessary impact to plume oil sealing quality.

Supplemental instruction: the linear velocity of row's band is arranged also has another scheme, linear velocity is higher than the linear velocity of travel line, and plume sequence has joint plate constantly to chase after the plume in motion, finally completes the sequence of plume.

The most spare and accessory parts of current row's bar machine are that national standard or international standard manufacture, and therefore, the spare and accessory parts being almost used in this device are gauge member, are convenient for changing and keep in repair.

This row's bar machine can carry out plume sequence to individual layer, bilayer and multilayer travel line, can reduce row's bar load of existing installation, increase a whole set of logistics system working stability, can greatly reduce the downtime rate of a whole set of logistics system.

Embodiment 2:

First part is for joining bar device 6, and another part adopts wheeled row's bar device for row's bar device, row's bar device, arranges the 3rd accelerating pulley employing rubber wheel 13 of article device.

Row's bar machine as shown in Figure 5, in the present embodiment, row's bar machine primarily of frame, wheeledly join bar device, wheeled row's bar device, gear case, actuating device five big systems formed, frame is seated on the plume travel line of concentrated joint sealing, wheeledly join the Frame end that bar device is arranged on plume inlet side, wheeled row's bar device is arranged on the Frame end of plume outlet side, and gear case and actuating device are arranged on frame top respectively.

In the present embodiment, correspondence 5 plume travel line side by side, adopt 10 axle drive shafts, 10 rollers, 10 profile of tooth belt wheels, two are one group and are disposed side by side on plume load-transfer device.

Frame is made up of bracing frame 1.1, side plate 1.2, dividing plate 1.3, base plate 1.4, top board 1.5.Top board 1.5 level is arranged on above two blocks of side plates 1.2, and base plate 1.4 level is arranged on below two blocks of side plates 1.2, and bracing frame 1.1 is vertically fixed on two blocks of side plates 1.2, and dividing plate 1.3 is equidistantly arranged between biside plate 1.2, and parallel with side plate 1.2.

Wheeled row's bar device forms primarily of rubber wheel 13, bearing seat 23.2, axle drive shaft 23.3, profile of tooth belt wheel 23.4, double-sided toothed belt 23.5, tensioner 23.6, dual output cog belt wheels 23.7, transition pulley 23.8, is arranged on the plume exit end of frame.Bearing seat 23.2 is arranged on side plate 1.2 and dividing plate 1.3 respectively, and axle drive shaft 23.3 is arranged on bearing seat 23.2 by bearing, and profile of tooth belt wheel 23.4 and rubber wheel 13 are arranged on axle drive shaft 23.3.Profile of tooth belt wheel 23.4, double-sided toothed belt 23.5, tensioner 23.6, two driven toothed band wheels 23.7, transition pulley 23.8 form a messenger chain, its power is inputted by the upper driven toothed belt wheel of two driven toothed band wheels 23.7, and lower driven toothed belt wheel exports.

Drive axis is installed perpendicular to plume transport tape, profile of tooth belt wheel and rubber wheel install every two intervals and the axle drive shaft be set up in parallel is a group on the driving shaft, a plume travel line on one group of corresponding plume transport tape, form gap in this group between two rubber wheels to pass through for plume, axle drive shaft adopts batch (-type) to rotate, time static, plume is trapped between two rubber wheels, and during rotation, plume passes through.

In a further embodiment, rubber wheel can replace with polyurethane wheel or other rollers.

Wheeled composition structure, principle and wheeled row's bar device of joining bar device is completely the same, and its power is inputted by the lower output profile of tooth belt wheel of dual output cog belt wheels 24.6.

Gear case 4 comprises gear case input belt wheel 4.1, driving sheave 4.2, driven sheave 4.3, First Transition gear 4.4, second transition gear 4.5, dual output cog belt wheels 4.6, exports cog belt 4.7.Input belt wheel is coaxial with driving sheave, and driving sheave engages with driven sheave, and driven sheave is coaxial with First Transition gear, and First Transition gear is coaxial with the second transition gear, and the axle of the second transition gear is as output shaft.Dual output cog belt wheels 4.6 provide power by exporting cog belt 4.7 to two driven toothed band wheels 3.7, and transmitting ratio is 1:1.

The output shaft of gear case realizes wheeled synchronous intermittent moment of joining bar device and wheeled row's bar device by two bidentate shapes band wheels; Two cog belt wheels one be dual output cog belt wheels, one be two driven toothed band wheels; Dual output cog belt wheels are coaxial with gearbox output shaft, and dual output cog belt wheels comprise output profile of tooth belt wheel, lower output profile of tooth belt wheel, and two driven toothed band wheels comprise driven toothed belt wheel, lower driven toothed belt wheel; Wheeledly join bar device and wheeled row's bar device obtains power respectively by dual output cog belt wheels, two driven toothed band wheels, or, wheeledly join bar device and wheeled row's bar device obtains power respectively by two driven toothed band wheels, dual output cog belt wheels.

Actuating device comprises variable-frequency motor 25.1, motor profile of tooth belt wheel 25.2, motor supporting base 25.3, motor cog belt 25.4, plume detector.Plume detector is arranged on plume travel line, and variable-frequency motor 25.1 regulates fast revolution automatically according to the signal of plume detector.

Design frame: frame is made up of bracing frame 1.1, side plate 1.2, dividing plate 1.3, base plate 1.4, top board 1.5.Top board 1.5 level is arranged on above two blocks of side plates 1.2, and base plate 1.4 level is arranged on below two blocks of side plates 1.2, and bracing frame 1.1 is vertically fixed on two blocks of side plates 1.2, and dividing plate 1.3 is equidistantly arranged between biside plate 1.2, and parallel with side plate 1.2.Distance between two blocks of side plates 1.2 is greater than the lateral length L1 of individual layer travel line, and the present embodiment is 985mm; Distance between top board 1.5 and base plate 1.4 is greater than the vertical length L2 of double-deck travel line, and the present embodiment is 295mm; Spacing between dividing plate 1.3 is the distance L3 between adjacent two strip transmission line of same layer, and the present embodiment is 185mm.

Design wheeled row's bar device: wheeled row's bar device is made up of rubber wheel 13, bearing seat 23.2, axle drive shaft 23.3, profile of tooth belt wheel 23.4, double-sided toothed belt 23.5, tensioner 23.6, dual output cog belt wheels 23.7, transition pulley 23.8, is arranged on the plume exit end of frame.Bearing seat 23.2 is arranged on side plate 1.2 and dividing plate 1.3 respectively, and axle drive shaft 23.3 is arranged on bearing seat 23.2 by bearing, and profile of tooth belt wheel 23.4 and rubber wheel 13 are arranged on axle drive shaft 23.3.Profile of tooth belt wheel 23.4, double-sided toothed belt 23.5, tensioner 23.6, dual output cog belt wheels 23.7, transition pulley 23.8 form a messenger chain.Its power is inputted by the upper profile of tooth belt wheel of dual output cog belt wheels 23.7, and lower toothed belt wheel exports.Two adjacent driven axle 23.3 axial line distance are the distance L3 between adjacent two strip transmission line of same layer; Distance L4 0.4mm ~ 0.8mm less of the width of plume between same travel line two rubber wheels 13, the diameter of rubber wheel 13 is the distance L4 that the distance L3 between adjacent two strip transmission line of same layer deducts between same travel line two rubber wheels 3.1.Axle drive shaft 3.3 often rotates once, the angle turned over=(diameter/plume length of 3.14 × rubber wheel 13) × 360 degree.

Design and wheeledly join bar device, wheeled join bar device composition structure and size and wheeled row's bar device completely the same, its power is inputted by the lower toothed belt wheel of dual output cog belt wheels 24.6.

Design gear case, gear case is made up of gear case input belt wheel 24.1, driving sheave 24.2, driven sheave 24.3, great transition gear 24.4, little transition gear 24.5, dual output cog belt wheels 24.6, output cog belt 24.7.Dual output cog belt wheels 24.6 provide power by exporting cog belt 24.7 to dual output cog belt wheels 23.7, and transmitting ratio is 1:1.Use driving sheave 24.2, driven sheave 24.3 to be interrupted outputs in order to allow gear case the continuous input that gear case inputs belt wheel 24.1 can be changed into dual output cog belt wheels 24.6, thus realize wheeled intermittent moment of joining bar device and wheeled row's bar device 3.

Design driven device, actuating device comprises variable-frequency motor 5.1, motor profile of tooth belt wheel 5.2, motor supporting base 5.3, motor cog belt 25.4, plume detector.Plume detector is arranged on plume travel line, and variable-frequency motor 25.1 regulates fast revolution automatically according to the signal of plume detector.Motor supporting base 25.3 is two block plate welding l-shaped, every block plate has four slots.

Variable-frequency motor 25.1 is input to gear case by motor profile of tooth belt wheel 25.2 and motor cog belt 25.4 power.The output of gear case is intermittent moment, be delivered to by dual output cog belt wheels 24.6 and wheeledly join bar device, by dual output cog belt wheels 24.6 with export cog belt 24.7 and be delivered to wheeled row's bar device, realize wheeled synchronous intermittent moment of joining bar device and wheeled row's bar device 3.

The rubber wheel 13 of wheeled row's bar device (identical with wheeled bar device structure of joining) and the position assembly relation of frame are described, ensure that two rubber wheel 13 central axis of a feed track overlap with travel line center vertical plane, the effect of friction force can be relied on when rubber wheel 13 rotates to complete the dispensing (coming into line) of plume, and can stop when rubber wheel 13 stop motion or block the plume that travel line moves.

Gear case input belt wheel 24.1 receives the power that variable-frequency motor 25.1 transmits, and successively by driving sheave 24.2, driven sheave 24.3, great transition gear 24.4, little transition gear 24.5, exports through dual output cog belt wheels 24.6.

Plume dispensing is responsible for by wheeled bar device of joining, and rubber wheel 13 outside face each time rotational travel is the longitudinal length of a cigarette, ensures that the plume number of each dispensing is necessarily less than a cigarette.Complete after joining bar, before wheeled row's bar device rotates, this collection of plume has all arrived rubber wheel 13 place of wheeled row's bar device and has stopped, and after rubber wheel 13 rotates, all plumes leave after rubber wheel 13 accelerates, and have identical initial velocity.Because plume initial velocity, load-transfer device speed, friction force are identical, therefore this collection of plume becomes neat after row's bar device.

Row's bar machine can carry out plume sequence to individual layer, bilayer and multilayer travel line, sequence that the plume of order is neat is in batch transported to existing plume treatment facility, reduce row's bar load of existing installation, increase a whole set of logistics system working stability, the malfunction shutdown of a whole set of logistics system can be greatly reduced.

Plume detector is arranged on plume travel line, and variable-frequency motor regulates fast revolution automatically according to the signal of plume detector.In other examples, actuating device can adopt the mode of other motors and sensor to form, and the connection of itself and gear case also can adopt other transmission device to connect.

Three, a kind of embodiment of commutator is as follows:

Strip device 9 joined by the commutator flue 8 of row more than commutator comprises, commutator frame, actuating device, commutator, plume collects belt conveyor 11.Commutator frame is arranged on plume load-transfer device low level horizontal acceleration section exit and is with maintenance level with output, actuating device is arranged on the side end of plume load-transfer device low level horizontal acceleration section, shock absorber 34 is arranged on two ends, narrow limit of commutator frame 31, plume collects belt conveyor 11 and is arranged on commutator frame rear, put with frame is in 90 °, the throughput direction of plume exit conveyor belt enters the throughput direction before strip device joined by commutator perpendicular to plume.

First plume enters commutator flue 38, and the flue of commutator is separated from each other, and each flue drives by belt conveyor, plume is transported to plume and collects on belt conveyor 11.Plume enters before plume collects belt conveyor 11, and strip device 9 joined by the commutator through commutator flue 8 exit.The actuating unit that strip device 9 joined by commutator is the second accelerating pulley 13, plume stay bearing plate 10 is provided with between two the second accelerating pulleys, plume stay bearing plate 10 is tetrafluoroethylene plate or other smooth panel-like members, plume stay bearing plate 10 is arranged on the end of commutator flue 8 and plume collects between belt conveyor 11, and the second accelerating pulley 13 is equipped with at every block buffering plate two ends; When strip device 9 joined by plume arrival commutator, plume is subject to the clamping of the second accelerating pulley 13, because plume stay bearing plate 10 is comparatively smooth, plume speed controlled primarily of the rotative speed of accelerating pulley 5, when the positive rotary speed of the second accelerating pulley 13 is less than plume speed, then to the smoothing deceleration of plume, simultaneously in order to prevent plume from takeofing, also need reload buffer plate above plume.

Commutator frame is a convex structure, is arranged on plume load-transfer device exit, and long is L, and long bottom convex is D, and convex top is long is d, and convex top and bottom vertical distance is S, and bottom convex, broadside thickness is s.Convex structural base open N number of identical slot and N be 8 integral multiple and 4 screw holes being used for fixing frame 1.Simultaneously open n screw hole successively from the position of termination m and n is the integral multiple of 2 in the convex top side edge distance of positions, meet, the minor increment in adjacent two-screw hole is x, and ultimate range is X simultaneously.

The actuating unit of commutator primarily of the second accelerating pulley 32.1, driven pulley 32.2, bearing seat 32.3, join bar wheel shaft 32.4, plume stay bearing plate 10 or plume back-up block, join bar wheel end cap 32.6, driven belt wheel cap 32.7, bolt 32.8, bearing 32.9 form.Second accelerating pulley 32.1 is arranged on joins bar wheel shaft 32.4 upper end, fix by joining bar wheel end cap 32.6 and bolt 32.8 and joining bar wheel shaft 32.4, bearing 32.9 is arranged in bearing seat 32.3, diaxon bearing 332.3 is arranged on joins on bar wheel shaft 2.4 and axial d apart, driven pulley 32.2 is arranged on joins bar wheel shaft 32.4 lower end, by driven belt wheel cap 32.7 and bolt 32.8 with join bar wheel shaft 32.4 and fix, joining bar wheel shaft 32.4 is fixed in frame 31 by diaxon bearing 32.3, be provided with many and join bar wheel shaft 32.4 generally side by side, two adjacent bar wheel shafts 32.4 of joining are minimum for z, ultimate range is Z.Plume stay bearing plate 10 is arranged between diaxon bearing 32.3, is fixed by bolt 32.8 and frame 31.Driven pulley 32.2 provides power by actuating device by cog belt 33.1.Reverse wheel composition is to use, and row plume both sides of plume load-transfer device are respectively equipped with the first commutation wheels, the second commutation wheels; Bar wheel of joining in commutation wheels is set to every bar plume by carrying out wipe contact with plume during this device, every bar plume from least two be set up in parallel join bar take turns between pass through and commutate, join bar wheel shaft for arrange perpendicular to horizontal direction.

Shock absorber also comprises plume cover plate 34.1, dash plate strut member 34.2 and screw 34.3, plume cover plate two ends are fixed by screw and two block buffering plate supports, two block buffering plate supports are screwed in frame both sides, regulate shock absorber height by two straight trough holes, realize plume buffering effect.

Plume collects belt conveyor 11 and is arranged on rear side of commutator frame, put with frame is in 90 °, because plume length is 270mm, after commutator second accelerating pulley, adjacent two plume minor increments are 110mm, and for not making plume collide, the pass by time T of 270mm of plume should be less than or equal to exit conveyor belt and to pass by the time t of adjacent two plume minor increment 110mm, for realizing this function, collect the velocity interpolation of belt conveyor 11 by controlling the second accelerating pulley 13 and plume.

In a specific embodiment, design commutator frame is convex structure, and long L=996mm, the long D=75mm of maximum broadside, the long d=45mm of the narrowest broadside, maximum ga(u)ge is S=18mm, and minimum thickness is s=8mm.The screw hole of N=40 identical slot and 4 Φ 8.1mm counterbore Φ 14 dark 9 is opened in convex structural base, open the screw hole of n=10 M5 successively from the position of termination m=72.75mm in the convex top side edge distance of positions simultaneously, the minor increment in adjacent two-screw hole is x=50mm, and ultimate range is X=150mm.

Design the second accelerating pulley 13 and namely join bar wheel: the second accelerating pulley 13 diameter is 50mm, sleeve diameter 28.5mm, long 52mm, outside is 10.75mm by thickness, the polyurethane parcel of long 50mm, both are firmly bonding, be arranged on and join bar wheel shaft upper end, fix by joining bar wheel end cap and bolt and joining bar wheel shaft, diaxon bearing is arranged on joins on bar wheel shaft and the 45mm that axially meets, driven pulley is arranged on joins bar wheel shaft lower end, by driven belt wheel cap and bolt and join bar wheel shaft and fix, joining bar wheel shaft is fixed in frame by diaxon bearing, join bar wheel shaft for totally 10, two adjacent bar wheel shafts of joining are minimum for z=62.5mm, ultimate range is Z=137.5mm.Plume back-up block is arranged between diaxon bearing, totally 5, is fixed by bolt and frame.Whole commutator actuating unit provides power by asynchronous dynamo by double-sided toothed belt, does uniform circular motion, controls plume turning velocity by controlling asynchronous dynamo speed.

In order to the speed realizing reducing hypervelocity plume reduces, frame both sides install a dash plate strut member respectively, the long 140mm of this strut member, maximum width 78mm, minimum width 45mm, thick 5mm, have 3 straight trough holes, dash plate can be adjusted to optimum height, the long 996mm of dash plate, trapezoidal edge chamfering, two ends is opened 2 screw holes respectively and is docked with two block buffering plate supports and be positioned at above plume.

Design driven system: drive system exports cog belt by asynchronous dynamo and motor and forms, and motor carries out speed adjustment according to signal.

Motor is transported to driven pulley by double-sided toothed belt respectively power, 10 driven pulleys are followed motor and are done uniform rotation, plume length is 270mm, after the second accelerating pulley 13, adjacent two plume minor increments are 110mm, collide for not making plume, the pass by time T of 270mm of plume should be less than or equal to the time that adjacent two plume minor increment 110mm exit conveyor belt pass by, discharge conveyor flat rubber belting linear velocity determines the working ability of vertical reversing arrangement simultaneously, maximum requirement is that five wrapping machine plumes are with entering a cartoning sealing machine, when coming without plume, outlet is with in v ₀the speed of=400mm/s at the uniform velocity operates, driven roller D=80mm, then after sensor recognizes plume, time delay 0.2s, control system control step motor accelerates, the specific requirement of acceleration: after time delay 0.2s, and stepping motor makes outlet band walk 800mm within 1s, the running velocity of belt the aero mode such as to be changed to: a=800mm/s2, accelerates the rotating speed of driven roller after 1 second and becomes 4.8rps, crossed one second driven roller rotating speed and returned to 1.59rps, wait for the arrival of next cycle, belt stall is moved according to inertia, until reach 400mm/s.

In other embodiment of commutator, join bar wheel shaft, the second accelerating pulley (join bar wheel), driven pulley can magnitude setting as required, usually according to a load-transfer device need the row of the plume transmitted side by side number and arrange.

In other embodiment of commutator, the second accelerating pulley (joining bar wheel), driven pulley can be driven by the conventional actuating device of other types.

Four, the multiple step format plume collection method in plume transmission:

The plume of many flues is collected in order and is arranged in and is transferred to boxing apparatus more together, in order to reach this object:

Five, plume transmission system:

Plume transmission system adopts the multiple step format plume gathering-device in above-mentioned plume transmission, is arranged as particularly: the row's bar machine 2 on plume travel line described in 1 increase; After described commutator 4 is arranged on plume lowering means 3, before integrated joint sealing equipment; The entrance of plume lowering means 3 to be positioned on the plume travel line after described row's bar machine 2 outlet 1, and the outlet of plume lowering means 3 is connected to the entrance of described commutator 4.

Advantage of the present invention is: due to the independence of device, and different institutions can adopt various technical approach to realize, and ensure that economy and the maintainability of design; Meanwhile, due to the split of equipment, reduce the operation complexity of plume collecting device in single link, ensure that plume can not produce damage because of the action of complexity, ensure that the quality of product.

Finally should be noted that: above embodiment is only in order to illustrate that the technical scheme of this case is not intended to limit; Although be described in detail this case with reference to preferred embodiment, those of ordinary skill in the field have been to be understood that: still can modify to the detailed description of the invention of this case or carry out equivalent replacement to portion of techniques feature; And not departing from the spirit of this case technical scheme, it all should be encompassed in the middle of the technical scheme scope of this case request protection.

Claims

1. the multiple step format plume gathering-device in plume transmission, is characterized in that, comprise row's bar machine (2), commutator (4), particularly:

Row's bar machine (2) is arranged on plume travel line (1);

Row's bar machine (2), comprise and join bar device (6) and row's bar device (7), plume is introduced into joins bar device (6), then the row's of entering bar device (7), joining bar device is intermittent motion mechanism, adopt motor to drive, connected the actuating unit of joining bar device by gear band strip transmission mechanism; Row's bar device comes into line plume further, exports neat for a collection of for plume ground by batch ground;

The actuating unit of joining bar device (6) is the first accelerating pulley (5), and at least two the first accelerating pulleys (5) are separately positioned on flue both sides, and the axes normal of the first accelerating pulley is arranged in flue;

The direction of rotation of two the first accelerating pulleys, the acceleration/accel accelerated through is provided to the plume passed through between two the first accelerating pulleys, intermittent moment forms clock relay door mechanism: be the first accelerating pulley (5) when rotating during enabling, period of closing the door be the first accelerating pulley (5) static time; Plume is stoped to pass through when first accelerating pulley (5) is static;

First accelerating pulley (5) the intermittent rotary cycle is fixed, a cigarette is only allowed to pass through in cycle of operations, if plume front end not yet arrives doorway when opening the door, so this cigarette will be sandwiched between two the first accelerating pulleys (5) at closing time, only have wait open the door next time just by;

Row's bar device (7) has two kinds of modes: one is wheeled row's bar, and mode of operation, with to join bar device (6) just the same, dynamicly stops controlling that it takes turns realization by same Ma Er; Another kind is belt row bar, and the motion of Timing Belt is continuous print, and the principle of the row's of realization bar is differential alignment, is provided with the linear velocity of synchronizing jugged line speeds higher than plume travel line carrier bar of joint plate or nodal plate; Row's bar device with join bar device and share a motor, by belt wheel, power transmission, to the Ma Er in belt wheel drive gear casing, it takes turns driving wheel to a long two-sided tooth-like belt, provides power to joining bar device; Two-sided tooth-like belt is by row's bar timing belt of band wheel drive row bar device;

Commutator (4), plume after row's bar machine (2) enters commutator (4) through transmitting, and commutator (4) comprises multiple commutator flue (8), strip device (9) joined by commutator and plume collects belt conveyor (11);

First plume enters commutator flue (8), and the flue of commutator is separated from each other, and each flue drives by belt conveyor, plume is transported to plume and collects on belt conveyor (11); Plume enters before plume collects belt conveyor (11), and strip device (9) joined by the commutator through commutator flue (8) exit;

The actuating unit that strip device (9) joined by commutator is the second accelerating pulley (13), at least two the second accelerating pulleys (13) are separately positioned on flue both sides, the axes normal of accelerating pulley is arranged in flue, the direction of rotation of two accelerating pulleys, provides to the plume passed through between two accelerating pulleys the acceleration/accel accelerated through;

Enter plume after accelerated by the plume of the second accelerating pulley and collect belt conveyor (11), the sense of motion of sense of motion and commutator flue that plume collects belt conveyor (11) is 90 ° of angles.

2. the multiple step format plume gathering-device in a kind of plume transmission according to claim 1, it is characterized in that, row's bar machine (2) is made up of two-part intermittent motion mechanism, be divided into and join bar device (6) and row's bar device (7), both adopt same motor to drive, carry out transmission by the gear case and belt wheel mechanism that adopt sheave, and carry out synchronously to cycle of operations; Plume through joining bar device enters row's bar device (7) and enters commutator again, and row's bar device (7) comprises pause switch door or arranges the actuating unit of bar continuously, and actuating unit intermediate space is passed through for plume; The speed of row's bar controls by arranging bar machine plume material-level measure in front, and maximum single track row bar speed reaches 85/minute.

3. the multiple step format plume gathering-device in a kind of plume transmission according to claim 2, it is characterized in that, row's bar device (7) adopts the combination of any one scheme following or two schemes:

Scheme 1: row's bar device (7) adopts wheeled row's bar device, its structure is identical with joining bar device (6), at least two the 3rd accelerating pulleys (12) are separately positioned on flue both sides, the axes normal of the 3rd accelerating pulley is arranged in flue, the direction of rotation of two the 3rd accelerating pulleys, provides to the plume passed through between two the 3rd accelerating pulleys the acceleration/accel accelerated through;

Scheme 2: row's bar device (7) adopts belt row bar device, belt row bar device comprises row's band, row's band is parallel to flue and arranges, row's band stall is on one group of belt wheel, one of them belt wheel is driven pulley, another is driving pulley, driving pulley coaxially connects row's bar profile of tooth belt wheel, row's bar profile of tooth belt wheel is connected and the gear of joining bar device and synchronously sharing by belt transmission structure, motor intermittent drive device, row's band is provided with joint plate or nodal plate, joint plate or nodal plate one end are fixed on row's band, the other end is open, joint plate or nodal plate are vertically arranged, for pushing the plume of process.

4., according to the multiple step format plume gathering-device in the arbitrary described a kind of plume transmission of claims 1 to 3, it is characterized in that, by being connected for the plume lowering means (3) of slideway between commutator with row's bar machine; Commutator (4) is installed after plume lowering means (3), before integrated joint sealing equipment; The entrance of plume lowering means (3) is positioned on the plume travel line after row's bar machine (2) outlet (1), and the outlet of plume lowering means (3) is connected to the entrance of commutator (4).

5. according to the multiple step format plume gathering-device in the arbitrary described a kind of plume transmission of Claims 1-4, it is characterized in that, commutator also comprises plume stay bearing plate (10), plume stay bearing plate is ganoid panel-like member, plume stay bearing plate is arranged on the end of commutator flue (8) and plume collects between belt conveyor (11), plume is through out-of-date, plume bottom surface contact plume support plate upper surface, described the second accelerating pulley (13) is positioned at plume stay bearing plate both sides.

6. the multiple step format plume gathering-device in a kind of plume transmission according to claim 5, is characterized in that,

Plume stay bearing plate (10) is tetrafluoroethylene plate;

The dash plate (34.1) preventing plume from takeofing also is provided with above the passage that plume shock absorber (34) is formed between two the second accelerating pulleys;

The commutator flue (8) of commutator (4), commutator are joined strip device (9) and plume and are collected belt conveyor (11) three parts and driven by motor, and can carry out speed governing.

7. according to the multiple step format plume gathering-device in the arbitrary described a kind of plume transmission of claim 1 to 6, it is characterized in that, the distance of joining between bar device (6) and row bar device (7) must be greater than plume length and plume arrives the time of arranging bar device and is less than from joining bar device the cycle of operations arranging bar machine, namely meets relational expression:

L/V≦T，

Wherein, in the normal situation of travel line, the kinematic velocity of plume is consistent with plume travel line (1), V is the speed of plume travel line (1) and the delivery speed of plume, T is the cycle of row's bar machine (2) intermittent moment, and L is for joining the distance between bar device (6) and row's bar device (7).

8., according to the multiple step format plume gathering-device in the arbitrary described a kind of plume transmission of claim 1 to 7, it is characterized in that, meet following formula:

d1>v1×(d2/v2)；

D2 is plume length;

V1 is the speed that plume collects belt conveyor (11);

V2 is that plume is by average velociity time the second accelerating pulley (13);

Do not bump against to ensure that two cigarettes are entered into when plume collects belt conveyor (11) by commutator flue (8).

9. the multiple step format plume collection method in plume transmission, is characterized in that, the plume of many flues is collected in order and is arranged in be transferred to boxing apparatus more together, particularly:

10. a plume transmission system, it is characterized in that, adopt the multiple step format plume gathering-device in the arbitrary described a kind of plume transmission of above-mentioned claim 1 to 8, be arranged as particularly: the row's bar machine (2) on plume travel line described in (1) increase; After described commutator (4) is arranged on plume lowering means (3), before integrated joint sealing equipment; The entrance of plume lowering means (3) is positioned on the plume travel line after described row's bar machine (2) outlet (1), and the outlet of plume lowering means (3) is connected to the entrance of described commutator (4).