CN105289999A - Lead seal detection device and method for smart electric meter - Google Patents
Lead seal detection device and method for smart electric meter Download PDFInfo
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- CN105289999A CN105289999A CN201510851996.1A CN201510851996A CN105289999A CN 105289999 A CN105289999 A CN 105289999A CN 201510851996 A CN201510851996 A CN 201510851996A CN 105289999 A CN105289999 A CN 105289999A
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- electric meter
- lead sealing
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Abstract
The invention provides a lead seal detection device and method for a smart electric meter. the device comprises a stop device and a lead seal detection device body, wherein the stop device comprises at least one photoelectric sensor and a pair of clamping devices, and each clamping device comprises a stand column, a cross rod, an air cylinder, a driving circuit and a stop plate; the bottom of the stand column is fixed on racks on the two sides of a conveying belt, and the upper end of the stand column is fixedly connected with the bottom of the cross rod; the rear end of the air cylinder is fixedly connected with the cross rod, and the stop plate is arranged at the front end of the air cylinder; the driving circuit is used for controlling the movement of the air cylinder; the lead seal detection device body comprises a support and three detection sensors, and the photoelectric sensor is fixed at the front end of the support. The method comprises the following steps: the photoelectric sensor detects that the smart electric meter passes; the stop device clamps and fixes the smart electric meter, so that the positioning of the smart electric meter is realized; the detection sensors transmits detection signals and detect whether a lead seal is mounted or not; the detected data is recorded and saved. People do not need to frequently visually inspect the lead seal by the naked eyes, the labor intensity is reduced, and the production efficiency is improved.
Description
Technical field
The present invention relates to electronic equipment detection field, be specifically related to a kind of intelligent electric meter lead sealing checkout gear and detection method.
Background technology
At present, the Equipment Inspection link before intelligent electric meter dispatches from the factory, the electric energy meter manufactory of domestic production list, three-phase intelligent table adopts artificial gross visualization mode to check lead sealing whether no marking.Along with the operation of list, three-phase intelligent table transfer matic equipment, single, the artificial gross visualization mode of three-phase intelligent table that each Watch Factory adopts check lead sealing, production operation personnel operating frequency height labour intensity is larger, and human eye vision fatiguability, does not reach the requirement of productive temp and production efficiency.
Summary of the invention
For current Problems existing, for solving the defect in above-mentioned existing production, the invention provides list, the online automatic batch detection device and method of three-phase intelligent table lead sealing, achieving simultaneously to single only table or batch ammeter automatic detection function.
For solving the problems of the technologies described above, the present invention program comprises:
A kind of intelligent electric meter lead sealing checkout gear, it is characterized in that, described device comprises gear stop device and lead sealing checkout gear, described gear stop device comprises at least one photoelectric sensor and a pair clamping device, described clamping device comprises column, cross bar, cylinder, drive circuit and gear trading halt, the bottom of described column is fixed in conveyer belt machine frame at two sides, affixed bottom the upper end of described column and cross bar, rear end and the cross bar of described cylinder are affixed, the front end of described cylinder is provided with gear trading halt, the motion of described drive circuit control cylinder, described photoelectric sensor is electrically connected with drive circuit by wired or wireless mode, described lead sealing checkout gear comprises support and three detecting sensors, and described photoelectric sensor is fixed on support front end, and distance between three detecting sensors is corresponding with the distance between intelligent electric meter lead sealing.
Further, described column has multiple, can increase stability, increase the service life.
Further, described gear trading halt comprises baffle plate and clamping plate, described baffle plate and clamping plate all with the plane orthogonal at conveyer belt place, clamping plate rear end and cylinder front end affixed, described baffle plate and clamping plate front end affixed, and mutually vertical between baffle plate with clamping plate.
Further, described detecting sensor is photoelectric sensor.
Further, the spot diameter that described detecting sensor is launched is less than the diameter of lead sealing on intelligent electric meter.
According to the intelligent electric meter lead sealing checkout gear of foregoing description, present invention also offers a kind of intelligent electric meter lead sealing detection method, it is characterized in that, described method comprises the following steps:
Step 1: photoelectric sensor detects that intelligent electric meter passes through;
Step 2: gear stop device is fixedly clamped intelligent electric meter, realizes the location of intelligent electric meter;
Whether step 3: detecting sensor launches detection signal, detect lead sealing and install;
Step 4: record and store the data detected.
Further, in step 3, if detect, lead sealing is qualified, records qualified data and ammeter is flowed into subsequent processing; If detect, lead sealing is defective, records and stores number of non-compliances certificate, sends and reports to the police and stop transmitting, transmit until ammeter can continue after taking away to open.
The invention has the beneficial effects as follows: by installing lead sealing checkout gear and gear stop device on existing conveyer belt additional, can increase further and produce new degree of intelligence, profit is installed machines to replace manual labor and is realized online batch detection, and decreases artificial cost, save the time, improve efficiency.Whole apparatus structure is simple, can facilitate installing/dismounting, with low cost, easy to utilize.In detection method, qualified and underproof data can be stored.The data of every day are added up, is beneficial to data analysis and checkout gear optimization.
Accompanying drawing explanation
Fig. 1 is principle assumption diagram of the present invention;
In figure: 1 gear stop device, 11 photoelectric sensors, 12 clamping devices, 121 columns, 122 cross bars, 123 cylinders, 124 gear trading halts, 1241 clamping plate, 1242 risers, 2 lead sealing checkout gears, 21 supports, 22 detecting sensors, 3 intelligent electric meters, 4 lead sealings.
Detailed description of the invention
Below in conjunction with accompanying drawing, specific embodiment of the invention is described, should be appreciated that exemplifying embodiment described herein is only for instruction and explanation of the present invention, is not intended to limit the present invention.
A kind of intelligent electric meter lead sealing checkout gear as shown in Figure 1, described device comprises gear stop device 1 and lead sealing checkout gear 2, described gear stop device 1 comprises at least one photoelectric sensor 11 and a pair clamping device 12, described clamping device 12 comprises column 121, cross bar 122, cylinder 123, drive circuit and gear trading halt 124, described column has multiple, stability can be increased, increase the service life, the bottom of described column is fixed in conveyer belt machine frame at two sides, affixed bottom the upper end of described column and cross bar, rear end and the cross bar of described cylinder are affixed, the front end of described cylinder is provided with gear trading halt, described gear trading halt 124 comprises baffle plate 1242 and clamping plate 1241, described baffle plate and clamping plate all with the plane orthogonal at conveyer belt place, clamping plate rear end and cylinder front end affixed, described baffle plate and clamping plate front end affixed, and it is mutually vertical between baffle plate with clamping plate.The motion of described drive circuit control cylinder, described photoelectric sensor is electrically connected with drive circuit by wired or wireless mode; Described lead sealing checkout gear comprises support and three detecting sensors, described photoelectric sensor is fixed on support front end, and distance between three detecting sensors is corresponding with the distance between intelligent electric meter lead sealing, detecting sensor is photoelectric sensor, and the spot diameter that described detecting sensor is launched is less than the diameter of lead sealing 4 on intelligent electric meter 3.
According to optoelectronic switch principle, intelligent meter is after optoelectronic switch induction, and lead sealing checkout gear automatic on-line detects, manually with the naked eye need not estimate frequently and check lead sealing, both reduced the labour intensity of production operation employee, reached productive temp again, enhanced productivity; Distribution box power supply converts direct current 24V to through Switching Power Supply, reduces the electric shock risk of workman.
According to the intelligent electric meter lead sealing checkout gear of foregoing description, present invention also offers a kind of intelligent electric meter lead sealing detection method, it is characterized in that, described method comprises the following steps:
Test Switchboard: after all connections complete, front opening Test Switchboard of going to work every day;
Power control circuit: after civil power 220V comes in, connects the Switching Power Supply that an alternating current 220V turns direct current 24V, for photoelectric sensor provides power supply;
Relay: relay circuit is divided into two-way, a road is, when belt line there being electric energy meter flow into, after photoelectric sensor (electric energy meter detection) senses, relay adhesive, forms electric energy meter sampling circuit; Another road is, after fixing electric energy meter, photoelectric sensor (lead sealing detection) detects the lead sealing on electric energy meter, relay adhesive, and form lead sealing and detect employing loop, if without lead sealing, relay is failure to actuate (off-state);
Optical sampling system: 1. when forming electric energy meter sampling circuit, shelves stop cylinder on support and advance, and shelves stop fixing electric energy meter, electric energy meter is tested complete after, cylinder retreats, and electric energy meter flows into next procedure; 2. adopt loop when formation lead sealing detects, if electric energy meter has lead sealing, correct conclusion is informed PLC treatment system, PLC system notice cylinder retreats, and qualified surface low is entered next procedure; If detect and have no marking lead sealing phenomenon, buzzer warning, cylinder stands fast, and does not put table always, and after workman takes table away manually, photoelectric sensor (electric energy meter detection) senses that, without table, cylinder retreats, and buzzer is sound not.
Plc data treatment system: 1. when photoelectric sensor (electric energy meter detection) detection has table, lead sealing is non-no marking normally, the data that PLC record is once qualified, and after having detected, notice cylinder puts table, flow into next procedure; 2., when having table when photoelectric sensor (electric energy meter detection) detection, the abnormal no marking of lead sealing, PLC records a number of non-compliances certificate, does not notify that cylinder retreats, and waits until artificial treatment always, and then cylinder retreats.
Data store: qualified and underproof data are recorded in the CPU of PLC, add up the data of every day, be beneficial to data analysis and checkout gear optimization.
Should be understood that; the above-mentioned description for preferred embodiment is comparatively detailed; therefore the restriction to scope of patent protection of the present invention can not be thought; those of ordinary skill in the art is under enlightenment of the present invention; do not departing under the ambit that the claims in the present invention protect; can also make the various deformation such as replacement, simple combination, these all fall within protection scope of the present invention, and request protection domain of the present invention should be as the criterion with claims.
Claims (7)
1. an intelligent electric meter lead sealing checkout gear, it is characterized in that, described device comprises gear stop device and lead sealing checkout gear, described gear stop device comprises at least one photoelectric sensor and a pair clamping device, described clamping device comprises column, cross bar, cylinder, drive circuit and gear trading halt, the bottom of described column is fixed in conveyer belt machine frame at two sides, affixed bottom the upper end of described column and cross bar, rear end and the cross bar of described cylinder are affixed, the front end of described cylinder is provided with gear trading halt, the motion of described drive circuit control cylinder, described photoelectric sensor is electrically connected with drive circuit by wired or wireless mode, described lead sealing checkout gear comprises support and three detecting sensors, and described photoelectric sensor is fixed on support front end, and distance between three detecting sensors is corresponding with the distance between intelligent electric meter lead sealing.
2. a kind of intelligent electric meter lead sealing checkout gear according to claim 1, it is characterized in that, described column has multiple.
3. a kind of intelligent electric meter lead sealing checkout gear according to claim 1, it is characterized in that, described gear trading halt comprises baffle plate and clamping plate, described baffle plate and clamping plate all with the plane orthogonal at conveyer belt place, clamping plate rear end and cylinder front end affixed, described baffle plate and clamping plate front end affixed, and mutually vertical between baffle plate with clamping plate.
4. a kind of intelligent electric meter lead sealing checkout gear according to claim 1, it is characterized in that, described detecting sensor is photoelectric sensor.
5. a kind of intelligent electric meter lead sealing checkout gear according to claim 1, is characterized in that, the spot diameter that described detecting sensor is launched is less than the diameter of lead sealing on intelligent electric meter.
6. an intelligent electric meter lead sealing detection method, is characterized in that, described method comprises the following steps:
Step 1: photoelectric sensor detects that intelligent electric meter passes through;
Step 2: gear stop device is fixedly clamped intelligent electric meter, realizes the location of intelligent electric meter;
Whether step 3: detecting sensor launches detection signal, detect lead sealing and install;
Step 4: record and store the data detected.
7. a kind of intelligent electric meter lead sealing detection method according to claim 6, it is characterized in that, in step 3, if detect, lead sealing is qualified, records qualified data and ammeter is flowed into subsequent processing; If detect, lead sealing is defective, records and stores number of non-compliances certificate, sends and reports to the police and stop transmitting, transmit until ammeter can continue after taking away to open.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510851996.1A CN105289999B (en) | 2015-11-30 | 2015-11-30 | A kind of intelligent electric meter lead sealing detection device and detection method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510851996.1A CN105289999B (en) | 2015-11-30 | 2015-11-30 | A kind of intelligent electric meter lead sealing detection device and detection method |
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| CN105289999A true CN105289999A (en) | 2016-02-03 |
| CN105289999B CN105289999B (en) | 2019-05-03 |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106443565A (en) * | 2016-11-30 | 2017-02-22 | 青岛元启智能机器人科技有限公司 | Automatic detection device for ammeter lead seal cap |
| CN107877140A (en) * | 2017-12-25 | 2018-04-06 | 江苏丽阳电子仪表有限公司 | For the automatically upper lead sealing equipment of intelligent electric meter and using its method of work |
| CN107984206A (en) * | 2017-12-25 | 2018-05-04 | 江苏丽阳电子仪表有限公司 | Intelligent electric meter general assembly line and apply its method of work |
| CN110471022A (en) * | 2018-05-10 | 2019-11-19 | 宁夏隆基宁光仪表股份有限公司 | Smart lock screws apptss and method for automatic calibration of electric energy meter belt line |
| CN114199538A (en) * | 2021-11-16 | 2022-03-18 | 刘家成 | Lead seal detection device for intelligent electric meter |
| CN117516441A (en) * | 2024-01-03 | 2024-02-06 | 四川中威能电力科技有限公司 | Smart electric meter lead sealing detection device |
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| US6236036B1 (en) * | 1998-03-06 | 2001-05-22 | Keyence Corporation | Multi-optical-path photoswitch with capability of detecting multiple light emission |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106443565A (en) * | 2016-11-30 | 2017-02-22 | 青岛元启智能机器人科技有限公司 | Automatic detection device for ammeter lead seal cap |
| CN107877140A (en) * | 2017-12-25 | 2018-04-06 | 江苏丽阳电子仪表有限公司 | For the automatically upper lead sealing equipment of intelligent electric meter and using its method of work |
| CN107984206A (en) * | 2017-12-25 | 2018-05-04 | 江苏丽阳电子仪表有限公司 | Intelligent electric meter general assembly line and apply its method of work |
| CN107984206B (en) * | 2017-12-25 | 2023-10-20 | 江苏丽阳电子仪表有限公司 | Smart electric meter assembly line and working method applying same |
| CN110471022A (en) * | 2018-05-10 | 2019-11-19 | 宁夏隆基宁光仪表股份有限公司 | Smart lock screws apptss and method for automatic calibration of electric energy meter belt line |
| CN114199538A (en) * | 2021-11-16 | 2022-03-18 | 刘家成 | Lead seal detection device for intelligent electric meter |
| CN114199538B (en) * | 2021-11-16 | 2023-10-24 | 保定市兆微软件科技有限公司 | Lead sealing detection device for intelligent ammeter |
| CN117516441A (en) * | 2024-01-03 | 2024-02-06 | 四川中威能电力科技有限公司 | Smart electric meter lead sealing detection device |
| CN117516441B (en) * | 2024-01-03 | 2024-03-19 | 四川中威能电力科技有限公司 | Smart electric meter lead sealing detection device |
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| CN105289999B (en) | 2019-05-03 |
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