CN105280372B - Coil winding device and coil winding method - Google Patents
Coil winding device and coil winding method Download PDFInfo
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- CN105280372B CN105280372B CN201510359332.3A CN201510359332A CN105280372B CN 105280372 B CN105280372 B CN 105280372B CN 201510359332 A CN201510359332 A CN 201510359332A CN 105280372 B CN105280372 B CN 105280372B
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- 238000004804 winding Methods 0.000 title claims abstract description 139
- 238000000034 method Methods 0.000 title claims abstract description 24
- 238000006073 displacement reaction Methods 0.000 claims description 40
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 6
- 230000002093 peripheral effect Effects 0.000 claims description 3
- 239000010410 layer Substances 0.000 description 42
- 238000010586 diagram Methods 0.000 description 11
- 239000002356 single layer Substances 0.000 description 7
- 230000001965 increasing effect Effects 0.000 description 6
- 239000000463 material Substances 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 238000000465 moulding Methods 0.000 description 2
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- 101100074336 Xenopus laevis ripply2.1 gene Proteins 0.000 description 1
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- 230000001186 cumulative effect Effects 0.000 description 1
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/064—Winding non-flat conductive wires, e.g. rods, cables or cords
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/098—Mandrels; Formers
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Coil Winding Methods And Apparatuses (AREA)
- Wire Processing (AREA)
- Winding, Rewinding, Material Storage Devices (AREA)
Abstract
A coil winding device and a coil winding method are used for solving the problem that a multilayer coil with two ends positioned at the outermost layer cannot be wound in the prior art. The coil winding device includes: a base; the speed doubling winding module is provided with a flying fork and a speed doubling rotary power source, and the flying fork is driven to rotate by the speed doubling rotary power source; and a basic speed winding module which is provided with a winding rod coaxial with the fly fork, the winding rod is driven to rotate by a basic speed rotating power source, a resisting rod penetrates through the base and penetrates out of the axis of the fly fork, and a telescopic power source is combined with the base and can drive the resisting rod to move to be close to or far away from the winding rod.
Description
Technical field
The present invention is can to lift coil inductance with regard to a kind of coil coiler device and coil-winding method, especially one kind
The coil coiler device of stability and coil-winding method.
Background technology
In electronics, machine field, it is common have various different sizes, the coil of shape be widely used in all polyelectrons,
In motor product.In general, the coil used by electronics, motor product maker is provided by coiling factory mostly, coiling factory is then
According to the coil of the demand of electronics, motor product maker to wire rod, coiling required size and shape, so as to electronics, motor product
Maker is used.
When being intended to coiling, as shown in Figure 1a, a kind of existing coil coiler device is first by the initial end line of a wire rod
91 are fixed on a mandrel A, continue on the mandrel A wound skein product to constitute winder R of coil, and gradually increase the axle of coil
To height, as shown in Figure 1 b, be formed between the initial rear line head 91 and termination rear line head 92 of wire rod and radially only have single
The coil of one deck wire.Also, the enhancing efficiency to make electronics, motor product, often has high frequency using the electronics of coil, motor product
The demand of power, and typically may be selected to increase the coil wire rod number of plies diametrically to reach；As shown in Figure 2 a, it is existing by this
When coil coiler device coiling one has the coil 9 of double-deck wire rod, which is to wind one first according to abovementioned steps on mandrel A
After layer winder R1, directly wire rod is wound with one circuit on same axial location again, continue along mandrel A axially this first
Outside layer winder R1, winding covers wire rod to form second layer winder R2.
However, as shown in Figure 2 b, the aforementioned coil 9 diametrically with double-deck wire rod, the initial rear line head 91 of its wire rod
It is the innermost layer positioned at coil 9, and the termination rear line head 92 of wire rod is then located at the outermost layer of coil 9, under such configuration, positioned at most
The initial rear line head 91 of internal layer need to be pulled outward and can electrically connect other components, therefore the initial rear line head 91 can axially penetrate through this
The inside of coil 9, and the other end by the coil 9 passes, then by the coil 9 innermost layer across to outermost layer.Consequently, it is possible to
The initial rear line head 91 of the coil 9 can increase the height of a gauge or diameter of wire in the end of coil 9, just as increased whole coil
9 axial height, the lightening development gradually small for electronics, motor product now define restriction；Further, since the line
The direction of routing of the initial rear line head 91 of circle 9 is approximately perpendicularly to the direction of routing of each layer winder R of the coil 9, therefore magnetic direction
Also it is about perpendicular, so that producing the situation that leakage inductance or the magnetic line of force are mutually supported, cause magnetic flux to import hindered, and then affect the line
Inductance value stability when circle 9 is operated.
Also, refer to Fig. 3, the existing coil coiler device is except can may be used also in addition to coiling has the coil 9 of double-deck wire rod
So that the coiling diametrically coil 9 ' with more than the three layers wire rod numbers of plies around thread path, is completed according to Fig. 3, made with meeting difference
With demand, be the coil 9 ' have the shortcomings that all the time it is above-mentioned.
For this purpose, refer to Fig. 4 a, during using another kind of existing coil coiler device coiling 8, which is first by a line
The interlude of material is fixed on a mandrel A, a part for the wire rod is wound on mandrel A by an internal layer coiling module, with by
The axial height of cumulative ledger line circle 8, and constitute ground floor winder R1 of coil 8；Meanwhile, by an outer layer coiling module by the line
Another part of material is wound in ground floor winder R1 of the coil 8, to constitute second layer winder R2 of coil 8.So
One, Fig. 4 b are refer to, first rear line head 81 and the second rear line head 82 of the coil 8 can be located at the same axial direction of the coil 8
End, therefore first rear line head 81 need not axially penetrate through the inside of the coil 8 again, and can directly from the internal layer of the coil 8 across
To outer layer, make the coil 8 not produce the situation that leakage inductance or the magnetic line of force are mutually supported because of the end of a thread direction of routing, therefore during the running of coil 8
Inductance value can stablize relatively.
Simply, the first rear line head 81 of the coil 8 is still needed to from internal layer across to outer layer, therefore the axial end portion of the coil 8 is still
Unavoidably increase the height of a gauge or diameter of wire so that the problem for increasing by 8 axial height of whole coil cannot still be improved.
Again and, by the coil 8 of another kind of existing coil coiler device institute coiling, at most can only be just the coil with double-deck wire rod
8, and cannot more than the three layers wire rod numbers of plies of coiling coil so that being difficult to meet different use demands, practicality is not good.
In view of this, existing coil coiler device and coil-winding method have the necessity for being improved in fact.
The content of the invention
It is an object of the invention to provide a kind of coil coiler device and coil-winding method, can make institute's coiling coil two
Individual termination is respectively positioned on the outermost layer of the coil, to avoid increasing the axial height of whole coil.
A time purpose of the present invention is to provide a kind of coil coiler device and coil-winding method, can coiling monolayer, bilayer
And the coil of more than the three layers wire rod numbers of plies, to meet different use demands.
To reach object defined above, the present invention with technology contents include：
A kind of coil coiler device, comprising：One pedestal, is divided into one first chunk and one second chunk, first chunk by
One expansion controller connects second chunk；One speed coiling module, with a flying trident and a speed located at second chunk
Rotating power source, the flying trident drive rotation by the speed rotating power source；And a base speed coiling module, with a wire winding pole, one
Base speed rotating power source, a support rod and a flexible power source, the wire winding pole are coaxial with the axle center of the flying trident, and the wire winding pole is by the base
Fast rotating power source drives rotation, the support rod to have a first end and one second end, and the support rod runs through second chunk, the support rod
First end passed by the axle center of the flying trident, the flexible power source is incorporated into second chunk, and the flexible power source is by the support rod
The second end drive the support rod displacement closer or far from the wire winding pole.
Wherein, first end of the sleeve located at the support rod, with a perforation, the support rod displacement is near the coiling for the sleeve
Bar, until the free end para-position of the wire winding pole stretches through in the perforation.
Wherein, a lock member is bored a hole through this and is locked and is incorporated into the first end end face of the support rod, and the sleeve is tied
Together in the first end of the support rod.
Wherein, the wire winding pole is sheathed with a stable block, with by the stable block towards the flying trident end face to the sleeve direction
A winding region is defined between the end face of the base speed rotating power source.
Wherein, the outfan of the flexible power source connects one group of vertical block, and the second end of the support rod is incorporated into the vertical block of the group, with
The support rod is interlocked by the vertical block indirection of the group and is produced displacement relative to second chunk by the control of the flexible power source.
Wherein, the flying trident has a body and two forks, and two fork is connected to one end of the body, and a string holes sets
In the free end of a wherein fork of the flying trident, body of the Integrated Service Digital Network road through the flying trident；Second end of the support rod is provided with one
Threading opening, the threading opening extend to the second end end face of the support rod from the peripheral wall of the support rod.Also, the support rod is slided by one
Bearing is indirectly connected with second chunk, makes the relative position on the sliding bearing axial direction is produced between the support rod and second chunk
Move.Also, the speed coiling module additionally comprises an elastic component, the elastic component is located at the inside of the body of the flying trident, the elastic component
One end abut the sliding bearing.
A kind of coil-winding method, which is that have a wire coil around being formed in the axial direction by aforesaid coil coiler device
One coil of N shell wire thickness, wherein N are the natural number more than 1；The coil-winding method is comprised the steps of：By the wire rod
It is divided into the Part I and a Part II being connected, the Part I of the wire rod has a termination of the wire rod, the wire rod
Part II have the wire rod another termination；The wire winding pole is driven by the base speed rotating power source to rotate with X rotating speeds, should
The Part I of wire rod is wound in the wire winding pole；And drive second chunk to produce relative to first chunk by the expansion controller
Raw linear displacement, makes the flying trident also produce axial displacement relative to the wire winding pole, and while is driven by the speed rotating power source
The flying trident with（N-1）X rotating speeds rotate, and the Part II of the wire rod is wound in the wire winding pole.
Wherein, the expansion controller drives second chunk reciprocally to produce linear displacement relative to first chunk, makes
The flying trident also reciprocally produces axial displacement relative to the wire winding pole.
Wherein, the flying trident, can be with the wire winding pole point in the single time-histories relative to wire winding pole generation axial displacement
The winding operation of the coil same deck wire in the axial direction is not completed.
A kind of coil-winding method, to the coil that a wire coil is had in the axial direction N shell wire thickness around formation,
Wherein N is the natural number more than 1；The coil-winding method is comprised the steps of：The wire rod is divided into one first for being connected
Divide and a Part II, the Part II that the Part I of the wire rod has a termination of the wire rod, the wire rod has the wire rod
Another termination；The Part I of the wire rod is wound in into a wire winding pole with X rotating speeds by base speed coiling module；And by a speed
Coiling module while axial displacement is produced relative to the wire winding pole, by the Part II of the wire rod with（N-1）X rotating speeds wind
In the wire winding pole.
Wherein, the speed coiling module reciprocally produces axial displacement relative to the wire winding pole.Also, the speed coiling module
In the single time-histories relative to wire winding pole generation axial displacement, the coil can be respectively completed with base speed coiling module and be existed
The winding operation of the same deck wire on axial direction.
Wherein, the base speed coiling module includes the wire winding pole and base speed rotating power source, and the wire winding pole is by the base speed rotation
Rotatory force source drives rotation, and the Part I of the wire rod is wound in the wire winding pole.
According to by aforementioned structure, the coil coiler device and coil-winding method of the present invention, can make institute's coiling coil two
Individual termination is respectively positioned on the outermost layer of the coil, to avoid increasing the axial height of whole coil；And can coiling monolayer, bilayer and three
The coil of the layer above wire rod number of plies, to meet different use demands.
Description of the drawings
Fig. 1 a：Using the schematic diagram of the first existing coil coiler device winding of single-layer-coil.
Fig. 1 b：Using the single layer coil structural representation of the first existing coil coiler device institute coiling.
Fig. 2 a：Using the schematic diagram of the first existing coil coiler device wound with two-layer coils.
Fig. 2 b：Using the double-layer coil structural representation of the first existing coil coiler device institute coiling.
Fig. 3：Using the schematic diagram of the first existing coil coiler device coiling lattice coil.
Fig. 4 a：Using the schematic diagram of second existing coil coiler device wound with two-layer coils.
Fig. 4 b：Using the double-layer coil structural representation of second existing coil coiler device institute coiling.
Fig. 5：The dimensional structure diagram of coil coiler device of the present invention.
Fig. 6：The overlooking the structure diagram of coil coiler device of the present invention.
Fig. 7：The broken section structural representation of coil coiler device of the present invention.
Fig. 8：Traction wire rod schematic diagram before coil coiler device coiling of the present invention.
Fig. 9：Wire rod is sticked to the schematic diagram for stablizing block before coil coiler device coiling of the present invention.
Figure 10：Coil coiler device of the present invention carries out the enforcement schematic diagram of winding operation.
Figure 11：Using the single layer coil structural representation of coil coiler device institute of the present invention coiling.
Figure 12：Coil coiler device of the present invention prepares the structural representation before blanking.
Figure 13：Using three layer line coil structures schematic diagrams of coil coiler device institute of the present invention coiling.
Figure 14：Using six layer line coil structures schematic diagrams of coil coiler device institute of the present invention coiling.
【Main element symbol description】
1 pedestal, 11 first chunk
12 second chunk, 13 expansion controller
2 speed coiling module, 21 flying trident
211 body, 212 fork
213 string holes, 214 line passage
22 speed rotating power source, 23 elastic component
3 bases speed coiling module, 31 wire winding pole
311 stable block 32 base speed rotating power sources
33 support rod 33a first ends
331 sliding bearing of the second ends of 33b
332 threading openings 34 stretch power source
341 groups of 35 sleeves of vertical block
351 352 lock members of perforation
4th, the first termination of 4 ', 4 " coil 41,41 ', 41 "
42nd, 42 ', 42 " the second termination
8 coil, 81 initial rear line head
82 terminate rear line head
9th, 9 ' coil, 91 initial rear line head
92 terminate rear line head
A mandrel C tension disks
R winder R1 ground floor winders
R2 second layer winder L wire rods
Z winding regions.
Specific embodiment
Be that above and other objects, features and advantages of the invention can be become apparent, it is cited below particularly the present invention compared with
Good embodiment, and coordinate institute's accompanying drawings, it is described in detail below：
Fig. 5 is refer to, which is an embodiment of coil coiler device of the present invention, and the coil coiler device is generally comprising one
The part structure of pedestal 1, a speed coiling module 2 and base speed coiling module 3, the speed coiling module 2 and base speed coiling module 3
Part is located at the pedestal 1, the winding operation for carrying out coil to cooperate.
Refer to Fig. 5,6, the external form of the pedestal 1 is not limited, and can generally be divided into one first chunk 11 and one second chunk 12, should
First chunk 11 connects second chunk 12 by an expansion controller 13, second chunk 12 is driven by the expansion controller 13
Move and displacement is produced relative to first chunk 11；In the present embodiment, the expansion controller 13 may be selected to be incorporated into this first
Chunk 11, second chunk 12 is then located at the front end of first chunk 11, and second chunk 12 connects the expansion controller 13
Outfan, with the driving by the expansion controller 13, make second chunk 12 in the front end of first chunk 11 relative to this
First chunk 11 produces linear displacement.
The speed coiling module 2 includes a flying trident 21 and a speed rotating power source 22, the flying trident 21 of string holes 213 and speed
Rotating power source 22 is located at second chunk 12, and the flying trident 21 drives rotation by the speed rotating power source 22；In this reality
Apply in example, the flying trident 21 may be selected from the front end of second chunk 12 to extend rotatably through to connect second chunk 12, the speed
Rotating power source 22 then may be selected located at second chunk 12 rear end, for the flying trident 21 can directly with the speed rotating power source
22 outfan is connected, or can also be indirectly connected to the speed rotary power by driving members such as gear, belt or chains
The outfan in source 22, to drive rotation by the speed rotating power source 22.Wherein, the flying trident 21 has a body 211 and two
Fork 212, two fork 212 are connected to one end of the body 211, and the other end of the body 211 forms the flying trident 21
Rear end, the free end of two fork 212 then form the front end of the flying trident 21；The flying trident 21 has a string holes 213 and Integrated Service Digital Network road
214, free end of the string holes 213 located at a wherein fork 212 of the flying trident 21, the line passage 214 is then through the flying trident 21
Body 211.Additionally, the speed coiling module 2 preferably also includes an elastic component 23, sheet of the elastic component 23 located at the flying trident 21
The inside in body portion 211, to lift the degree of stability when flying trident 21 is operated.
The base speed coiling module 3 includes a wire winding pole 31 and base speed rotating power source 32, the wire winding pole 31 and the flying trident
21 axle center is coaxial, and the wire winding pole 31 can drive rotation by the base speed rotating power source 32；In the present embodiment, the wire winding pole
31 directly can be connected with the outfan of the base speed rotating power source 32, or can also be driven by gear, belt or chain etc.
Part is indirectly connected to the outfan of the base speed rotating power source 32, to drive rotation by the base speed rotating power source 32.Wherein, should
A stable block 311 is sheathed with wire winding pole 31 preferably, to lift the degree of stability when wire winding pole 31 rotates.
Fig. 5 ~ 7 are refer to, the base speed coiling module 3 additionally comprises 33, one flexible power source 34 of a support rod and a sleeve 35.Tool
Body, the support rod 33 has first end 33a and one second end 33b, and the support rod 33 runs through second chunk 12 and the elastic component
23, first end 33a of the support rod 33 is passed by the axle center of the flying trident 21, with relative with the wire winding pole 31；The flexible power source 34
Second chunk 12 is incorporated into, the flexible power source 34 drives 33 displacement of support rod by the second end 33b of the support rod 33.In this reality
Apply in example, the support rod 33 is may be selected by a sliding bearing 331（Such as oiliness bearing）Second chunk 12 is indirectly connected with, supports this
The relative displacement on 331 axial direction of sliding bearing can be produced between bar 33 and second chunk 12, and the sliding bearing 331 is available for
One end of the elastic component 23 abuts；Wherein, the outfan of the flexible power source 34 can connect one group of vertical block 341, the support rod 33
Second end 33b is incorporated into the vertical block 341 of the group, to interlock indirectly the support rod 33 by the flexible power source 34 by the vertical block 341 of the group
Control and produce displacement relative to second chunk 12, make the support rod 33 close to the wire winding pole 31, or make the support rod 33 to
Away from the direction displacement of the wire winding pole 31.Also, the second end 33b of the support rod 33 can open up a threading opening 332, the threading opening
332 the second end 33b end faces that the support rod 33 is extended to from the peripheral wall of the support rod 33.
First end 33a of the sleeve 35 located at the support rod 33；In the present embodiment, the sleeve 35 is provided with a perforation 351, and
Select by a lock member 352（Such as screw）Through the perforation 351 and locking is incorporated into the first end 33a end of the support rod 33
The sleeve 35 is incorporated into first end 33a of the support rod 33 by face；Also, the perforation 351 is also available for the free end of the wire winding pole 31
Para-position stretches through, with the sleeve 35 towards base speed rotating power source 32 end face to the stable block 311 towards the flying trident 21
A winding region Z is defined between end face（As shown in Figure 7）, the wire winding pole 31 is wound in the Z of the winding region to be formed for wire rod
Coil（It is detailed later）.In other embodiments, the sleeve 35 can be with towards one coiling of connection of the end of the wire winding pole 31
Mould, the footpath of the winding mould are wider than the footpath width of the sleeve 35, and the free end of the wire winding pole 31 stretches through in the winding mould,
With in the winding mould towards base speed rotating power source 32 end face to the stable block 311 towards between the end face of the flying trident 21
Above-mentioned winding region Z is defined, with the coil that one footpath width of coiling in the Z of the winding region is larger.
Refer to Fig. 6, when coil coiler device of the present invention is operated, the flexible power source 34 can control the support rod 33 relative to
Second chunk 12 produces displacement, makes the support rod 33 close to the wire winding pole 31, until the sleeve 35 is inserted in the wire winding pole 31
Free end reaches desired depth, forms winding region Z to carry out winding operation.
Refer to Fig. 8,9, start coiling before, by one end of a wire rod L from the second end 33b of the support rod 33, worn by this
Line opening 332 is penetrated in the line passage 214 of the flying trident 21, then is passed from the string holes 213 of the flying trident 21, across the flying trident 21
Axle center, and clamped by a tension disk C；Wherein, wire rod L can reserve a segment length at tension disk C, for during follow-up coiling
Gradually discharge, storage line is provided by tension disk C and maintain the function of tension force.The other end of wire rod L is then located at a wire storing device（Figure
Do not illustrate）In, and by a tensioner（Figure is not illustrated）Tensioning；Accordingly, the total length of wire rod L can be very long（For example it is tens of
Rice）, and according to consumption gradually unwrapping wire when winding operation is carried out.Separately, the part that wire rod L is across the flying trident 21 is to be pointed to this
In the Z of winding region, and preferably stick to the edge of winding region Z（The stable block 311 or sleeve 35, the schema of the present embodiment are sticked to
It is to be illustrated as a example by sticking to the stable block 311, but is not limited thereto）.
Refer to Fig. 6,10, be intended to coiling one diametrically the coil 4 with monolayer wire rod L when, by base speed rotary power
Source 32 drives the wire winding pole 31 to rotate, and separately drives the flying trident 21 to rotate by the speed rotating power source 22, and makes the wire winding pole 31
It is identical with the direction of rotation of the flying trident 21, and the rotating speed of the flying trident 21 is the several times of the rotating speed of the wire winding pole 31；Arrange in pairs or groups again while
Drive second chunk 12 linear displacement to be produced relative to first chunk 11 by the expansion controller 13, make second chunk 12
And flying trident 21 synchronously produces axial displacement relative to the wire winding pole 31（For example towards the direction displacement away from the wire winding pole 31）,
With produce as shown in Figure 11 around thread path, make the flying trident 21 that wire rod L can be wound in the Z of the winding region, and make wire rod L
The wire winding pole 31 is amplexiformed in maintenance, to increase the axial height of coil 4.
Refer to Fig. 6,12, complete wind operation after, can be by a thread cutter（Do not illustrate）Cut off wire rod L, and by the line
Material L is pulled to tension disk C from the position for being piercing in the string holes 213, by tension disk C clamp and storage line, so as to continue around
The next coil 4 of system.On the other hand, the support rod 33 is controlled by the flexible power source 34 position is produced relative to second chunk 12
Move, the support rod 33 is made to the direction displacement away from the wire winding pole 31, to separate the sleeve 35 and the wire winding pole 31, then by a material toggling
Part（Do not illustrate）The coil 4 on the wire winding pole 31 is stirred, the coil 4 is departed from from the free end of the wire winding pole 31, is entered
And a diametrically coil 4 with monolayer wire rod L is obtained, the coil 4 has one first termination 41 and one second termination 42
For connecting other components.When being intended to another coil 4 of coiling, then the support rod 33 is controlled relative to this by the flexible power source 34 again
Second chunk 12 produces displacement, makes the support rod 33 close to the wire winding pole 31, is inserted in the wire winding pole 31 once again by the sleeve 35
Free end reaches desired depth, with the above-mentioned action of repetition.
Refer to Fig. 6,13, under mode of operation similar to above, as long as the coil coiler device increases the coiling
The rotating cycle of bar 31, and collocation makes the flying trident 21 reciprocally produce axial displacement relative to the wire winding pole 31, you can around making
One coil 4 ' diametrically with double-deck or more than three layers wire rod L.
Specifically, which is to drive the wire winding pole 31 to rotate by the base speed rotating power source 32, to be somebody's turn to do to tension disk C retractings
Wire rod L is reserved the part got off, enable a part of wire rod L produce radial dilatation as shown in Figure 13 around thread path.
Drive the flying trident 21 to rotate by the speed rotating power source 22 simultaneously, and make the direction of rotation phase of the wire winding pole 31 and the flying trident 21
Together, and the flying trident 21 rotating speed be the wire winding pole 31 rotating speed several times；And when the flying trident 21 rotates, collocation is stretched by this
Controller 13 drives second chunk 12 reciprocally to produce linear displacement relative to first chunk 11, makes the flying trident 21 also reciprocal
Ground produces axial displacement relative to the wire winding pole 31, with produce as shown in Figure 13 on section it is S-type around thread path.
Wherein, the axial direction of the coil 4 ' that the flying trident 21 is depending on be intended to coiling with the speed setting of the wire winding pole 31 is high
Degree；For example, be intended to coiling in the axial direction the coil 4 ' with four deck wire L thickness when, the rotating speed of the flying trident 21 need to be for should be around
Three times of the rotating speed of line bar 31；When desire coiling has the coil 4 ' of six deck wire L thickness in the axial direction, the rotating speed of the flying trident 21 is needed
For five times of the rotating speed of the wire winding pole 31；When desire coiling has the coil 4 ' of nine deck wire L thickness in the axial direction, the flying trident 21
Rotating speed need to be the octuple of the rotating speed of the wire winding pole 31, and the rest may be inferred.And the purpose that the speed difference is present is to allow the flying trident 21 to exist
Produce relative to the wire winding pole 31 in the time-histories of axial displacement for single time, the coil 4 ' can be respectively completed in axle with the wire winding pole 31
The winding operation of same deck wire L upwards；In other words, the flying trident 21 produces axial position relative to the wire winding pole 31 in first time
In the time-histories of shifting, the flying trident 21 and the wire winding pole 31 can complete the winder of the diametrically innermost layer of coil 4 ' jointly；The flying trident
21 in second time-histories relative to the generation axial displacement of wire winding pole 31, and the flying trident 21 can be completed jointly with the wire winding pole 31
The winder of the diametrically second layer of coil 4 ', the rest may be inferred, so as to keeping coil 4 ' each layer winder can it is smooth in order
Ground coiling and molding, the coil 4 ' diametrically so as to complete coiling one with double-deck or more than three layers wire rod L, to meet difference
Use demand.
Figure 14 is referred to, as the coil coiler device may be used to the coiling diametrically coil 4 with multilamellar wire rod L ",
Therefore can be by reducing the coil 4 " axial height, and increase the coil 4 " the radial direction wire rod L numbers of plies, make the coil 4 " can fit
In for relatively thin assembling space, and still there is quite good performance；Particularly when the coil 4 " diametrically there is even number
First termination 41 of during deck wire L, the coil 4 " " and the second termination 42 " can also be easy-to-use with being lifted in being disposed adjacent
The effect of property.
From the foregoing, the coil coiler device can provide a kind of method for winding, to by a wire coil around being formed in axle
There is a coil of N shell wire thickness upwards, the coil-winding method is comprised the steps of：The wire rod is divided into for being connected
Part I and a Part II, the Part I of the wire rod have a termination of the wire rod, and the Part II of the wire rod has
Another termination of the wire rod；The Part I of the wire rod is wound in into a wire winding pole with X rotating speeds by base speed coiling module；By one
Speed coiling module while axial displacement is produced relative to the wire winding pole, by the Part II of the wire rod with（N-1）X rotating speeds
It is wound in the wire winding pole.Wherein, the coil has two layers or more wire thickness in the axial direction, therefore N is oneself more than 1
So count.
Separately, the speed coiling module reciprocally produces axial displacement relative to the wire winding pole, diametrically has with coiling
The coil of double-deck or more than three layers wire rods.Also, the speed coiling module produces axial displacement relative to the wire winding pole at single time
Time-histories in, the winding operation of the coil same deck wire in the axial direction can be respectively completed with base speed coiling module, so as to
Each layer winder of keeping coil can smooth coiling and molding in an orderly manner.
Additionally, by the coil of above-mentioned method for winding institute coiling, its first termination and the second termination are always positioned at the coil
Outermost layer radially, and directly can pull to be connected with other components, the wherein termination that can thoroughly solve conventional coil needs
From internal layer across to outer layer, so that increasing the problem of the axial height of whole coil；In other words, with the coil winding dress of the present invention
Put or coil obtained by the coiling of method for winding institute, its axial height is less, shared assembling space can be saved, can be suitably used for light
The electronics of thinning development, motor product.
It is noted that when the radial direction number of plies of the coil for being intended to coiling is more, wire rod is pulled reserved to tension disk
Length will be longer, and those skilled in the art is from can adjust its length in reserve on demand and in addition.Also, completing the coil of coiling
Before departing from from wire winding pole, should be solidified and will not just be dissipated, and the mode for solidifying coil is existing technology, and non-
The emphasis of invention is located, therefore is not described in detail.Additionally, the above is said by taking coiling " exoskeletal air core coil " as an example
Bright, simply coil coiler device and coil-winding method of the invention equally may be used to be wound with skeleton（bobbin）Coil,
For it will be appreciated by those skilled in the art that and adjusted, therefore not by the present invention limit.
In sum, coil coiler device of the invention and coil-winding method, can make two ends of the coil of institute's coiling
Head is respectively positioned on the outermost layer of the coil, to avoid increasing the axial height of whole coil.
The coil coiler device and coil-winding method of the present invention, can coiling monolayer, double-deck and more than the three layers wire rod numbers of plies
Coil, to meet different use demands.
Claims (9)
1. a kind of coil coiler device, it is characterised in which includes：
One pedestal, is divided into first chunk and second chunk, and first chunk should by an expansion controller connection
Second chunk；
One speed coiling module, with a flying trident and a speed rotating power source located at second chunk, the flying trident
Drive rotation, the flying trident that there are a body and two forks by the speed rotating power source, two forks are connected to this
One end of body, free end of the string holes located at one of fork of the flying trident, a line passage is through the flying trident
Body；And
One base speed coiling module, with a wire winding pole, base speed rotating power source, support rod, a sleeve and
Individual flexible power source, the wire winding pole are coaxial with the axle center of the flying trident, and the wire winding pole drives rotation by the base speed rotating power source, should
Support rod has a first end and second end, and the second end of the support rod is provided with a threading opening, and the threading opening certainly should
The peripheral wall of support rod extends to the second end end face of the support rod, and the support rod runs through second chunk, and the first end of the support rod is by this
The axle center of flying trident passes, and first end of the sleeve located at the support rod, the flexible power source are incorporated into second chunk, and this is flexible dynamic
Power source drives the support rod displacement closer or far from the wire winding pole by the second end of the support rod, the support rod displacement near the wire winding pole,
Until the free end para-position of the wire winding pole stretches through in a perforation of the sleeve.
2. coil coiler device as claimed in claim 1, it is characterised in that：One lock member is bored a hole through this and the knot that locks
Together in the first end end face of the support rod, the sleeve is incorporated into into the first end of the support rod.
3. coil coiler device as claimed in claim 1, it is characterised in that：The wire winding pole is sheathed with a stable block, with by
The stable block defines a coiling towards between the end face of the base speed rotating power source to the sleeve towards the end face of the flying trident
Area.
4. coil coiler device as claimed any one in claims 1 to 3, it is characterised in that：The output of the flexible power source
Holding and connecting the vertical block of a group, the second end of the support rod is incorporated into the vertical block of the group, is somebody's turn to do with the support rod being interlocked by the vertical block indirection of the group
The control of flexible power source and produce displacement relative to second chunk.
5. coil coiler device as claimed in claim 1, it is characterised in that：The support rod is indirectly connected with this by a sliding bearing
Second chunk, makes the relative displacement on the sliding bearing axial direction is produced between the support rod and second chunk.
6. coil coiler device as claimed in claim 5, it is characterised in that：The speed coiling module is separately elastic including one
Part, located at the inside of the body of the flying trident, one end of the elastic component abuts the sliding bearing to the elastic component.
7. a kind of coil-winding method, which is coil coiler device by described in claim 1 by a wire coil around being formed in
A coil with N shell wire thickness on axial direction, wherein N is the natural number more than 1；The coil-winding method includes following step
Suddenly：
The wire rod is divided into the Part I and a Part II being connected, the Part I of the wire rod has the wire rod
A termination, the Part II of the wire rod has another termination of the wire rod；
The wire winding pole is driven by the base speed rotating power source to rotate with X rotating speeds, the Part I of the wire rod is wound in into the coiling
Bar；And
Drive second chunk to produce linear displacement relative to first chunk by the expansion controller, make the flying trident also relative to
The wire winding pole produces axial displacement, and while by the speed rotating power source drive the flying trident with（N-1）X rotating speeds rotate, should
The Part II of wire rod is wound in the wire winding pole.
8. coil-winding method as claimed in claim 7, it is characterised in that：The expansion controller drives second chunk reciprocal
Ground produces linear displacement relative to first chunk, makes the flying trident also reciprocally produce axial displacement relative to the wire winding pole.
9. coil-winding method as claimed in claim 8, it is characterised in that：The flying trident is produced relative to the wire winding pole at single time
In the time-histories of raw axial displacement, the winding operation of the coil same deck wire in the axial direction can be respectively completed with the wire winding pole.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710156254.6A CN107195454B (en) | 2014-07-01 | 2015-06-26 | Coil winding method |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW103122718A TWI552176B (en) | 2014-07-01 | 2014-07-01 | Coil winding device and method of winding coil |
| TW103122718 | 2014-07-01 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710156254.6A Division CN107195454B (en) | 2014-07-01 | 2015-06-26 | Coil winding method |
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| CN105280372A CN105280372A (en) | 2016-01-27 |
| CN105280372B true CN105280372B (en) | 2017-04-05 |
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| CN201510359332.3A Active CN105280372B (en) | 2014-07-01 | 2015-06-26 | Coil winding device and coil winding method |
| CN201710156254.6A Active CN107195454B (en) | 2014-07-01 | 2015-06-26 | Coil winding method |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201710156254.6A Active CN107195454B (en) | 2014-07-01 | 2015-06-26 | Coil winding method |
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| CN (2) | CN105280372B (en) |
| TW (1) | TWI552176B (en) |
Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106787524A (en) * | 2016-12-30 | 2017-05-31 | 浙江省三门县王中王电机焊接设备有限公司 | Flying fork type coil winding machine |
| TWI671449B (en) * | 2018-03-16 | 2019-09-11 | 大康織機股份有限公司 | Winding and cutting structure |
| CN109068259A (en) * | 2018-08-03 | 2018-12-21 | 瑞声光电科技(常州)有限公司 | A kind of winding tool of voice coil and the winding method of voice coil |
| CN108847350B (en) * | 2018-08-21 | 2024-03-12 | 浙江田中精机股份有限公司 | Cake-type coil winding mechanism for winding different turns |
| CN108878137A (en) * | 2018-08-21 | 2018-11-23 | 浙江田中精机股份有限公司 | A kind of bilayer layer-type winding winding mechanism |
| CN114360900A (en) * | 2022-01-19 | 2022-04-15 | 苏州智伟信自动化科技有限公司 | Winding method of multilayer multi-turn air-core coil |
| CN115394518B (en) * | 2022-10-26 | 2023-03-14 | 合肥国际应用超导中心 | S-shaped six-pole magnet semi-embedded groove type framework structure and winding method |
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| CN102683000A (en) * | 2012-06-01 | 2012-09-19 | 唐德红 | Winding machine |
| CN202633037U (en) * | 2012-05-21 | 2012-12-26 | 深圳博美柯自动化设备有限公司 | Full-automatic multi-series line winding machine |
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| JP4741415B2 (en) * | 2006-05-18 | 2011-08-03 | 日特エンジニアリング株式会社 | Coil winding apparatus and coil winding method |
| CN1967748B (en) * | 2006-10-20 | 2010-05-12 | 福群电子(深圳)有限公司 | A coil-winding method |
| US8253524B2 (en) * | 2007-10-04 | 2012-08-28 | Keihin Corporation | Coil winding system and method for fabricating molded coil |
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| CN202633037U (en) * | 2012-05-21 | 2012-12-26 | 深圳博美柯自动化设备有限公司 | Full-automatic multi-series line winding machine |
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| CN103854847A (en) * | 2012-12-03 | 2014-06-11 | 深圳市有钢机电设备有限公司 | Novel winding method and novel winding machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105280372A (en) | 2016-01-27 |
| CN107195454B (en) | 2019-01-08 |
| TWI552176B (en) | 2016-10-01 |
| TW201603074A (en) | 2016-01-16 |
| CN107195454A (en) | 2017-09-22 |
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