CN105252588A - Full-automatic production line for LED lamp support - Google Patents

Full-automatic production line for LED lamp support Download PDF

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Publication number
CN105252588A
CN105252588A CN201510734716.9A CN201510734716A CN105252588A CN 105252588 A CN105252588 A CN 105252588A CN 201510734716 A CN201510734716 A CN 201510734716A CN 105252588 A CN105252588 A CN 105252588A
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CN
China
Prior art keywords
support
punching
production line
led lamp
automatic production
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Granted
Application number
CN201510734716.9A
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Chinese (zh)
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CN105252588B (en
Inventor
胡稳
张先文
符永胜
丁亚平
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Anhui Grandseed Automation Equipment Co Ltd
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Anhui Grandseed Automation Equipment Co Ltd
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Priority to CN201510734716.9A priority Critical patent/CN105252588B/en
Publication of CN105252588A publication Critical patent/CN105252588A/en
Application granted granted Critical
Publication of CN105252588B publication Critical patent/CN105252588B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The invention discloses a full-automatic production line for a LED lamp support. The full-automatic production line comprises a track conveying device, punching devices, a downward-pressing and fixing device, cleaning devices and discharging devices. The punching devices, the cleaning devices and the discharging devices are installed on the two sides of the track conveying device. The cleaning devices are located between the punching devices and the discharging devices. The downward-pressing and fixing device is installed above the punching devices. By the adoption of the full-automatic production line, the LED lamp support is transported through a chain, the two sides of each chain track are provided with the punching devices, the two ends of the support are punched at the same time, and production efficiency is greatly improved; the support is fixed through the downward-pressing and fixing device, so that the support is prevented from being displaced or deformed in the punching process; the support is secondarily located through the punching devices via drilling jigs, punching uniform at each time is guaranteed, and the rejection rate is reduced in the production process; and the full-automatic production line has the beneficial effects that the quality of the product is improved, the yield is increased, the labor intensity of workers is relieved, and the unstable factors in the manual punching process in production are reduced.

Description

A kind of LED lamp holder automatic production line
Technical field
The invention belongs to LED product processing technique field, specifically a kind of LED lamp holder automatic production line.
Background technology
Electric light is the important element ensureing that mankind's productive life is normally carried out, and the development electric light through for many years develops into LED lamp tube by incandescent lamp, fluorescent lamp, and LED lamp can not produce noise, and the occasion for use precision electronic device is excellent choosing.Be suitable for library, the occasion of office and so on.
LED lamp tube is installed fairly simple, and its point driving power is built-in and external two kinds, during the LED lamp tube installation of on-chip power, is taken off by original fluorescent lamp and changes LED, and ballast and starter are removed, allow 220V alternating current directly be added to LED two ends.
What existing LED lamp tube used is all that PC cover is all mixed spread powder manufacture again formed by PC particle (chemical name: Merlon) processing substantially, LED lamp tube is generally the tubular structure that two ends have opening, LED lamp tube is arranged on LED lamp tube support, LED lamp tube bracket end needs to install power supply and plug to be sealed by fluorescent tube for lamp tube power supply, to need to offer on LED lamp tube support the installing hole that matches with mounting structure on plug and power supply to facilitate installation in the process of installing plug and power supply.In prior art, the processing majority of installing hole is manual operation, and process is difficult to the machining accuracy and the positional precision that ensure installing hole, inefficiency.
Summary of the invention
The object of the present invention is to provide simple, easy to operate, the accurate LED lamp holder automatic production line efficiently of a kind of structure.
Object of the present invention can be achieved through the following technical solutions:
A kind of LED lamp holder automatic production line, comprise track conveying device, described track conveying device both sides are all provided with hole punched device, cleaning device and blanking device, described cleaning device, between hole punched device and blanking device, is provided with above described hole punched device and presses down fixture;
Described track conveying device comprises two relative chain tracks, and be provided with by transporting motor-driven chain in described chain track, described chain is provided with some support lower fixed seats;
Described hole punched device comprises the perforating die be arranged on for support punching in chain track both sides punching frame, and described perforating die and punching frame are slidably connected;
The described fixture that presses down comprises being arranged on directly over chain track rectangle rack presses down module for support bracket fastened;
Described cleaning device comprises and is arranged on chain track both sides and cleans cleaning box for clean support in frame, has notch inside described cleaning box;
Described blanking device comprises the relative blanking plate of two of being arranged on chain track tail end.
Further, described perforating die comprises perforating die base, is provided with fixed head, bottom described fixed head, hole drilling jig is housed in the middle part of described perforating die base; Be provided with recovery tube immediately below described hole drilling jig, described recovery tube both sides are provided with two tool fixing seats that punching cutter is housed be connected with perforating die base sliding; Described tool fixing seat side is provided with spring base, and the spring base described in two connects the latch plate between them by spring; Fixed head above described hole drilling jig is provided with two connecting plates be slidably connected with it, is connected with the cam holder that two ends are provided with two cams below connecting plate.
Further, the tool fixing seat described in two is stuck between two cams, and described cam rolls with the hypotenuse of tool fixing seat and is connected.
Further, the punching frame below described perforating die is provided with recovery drawer.
Further, the described module that presses down comprises top board and the briquetting be connected with top board by four guide rods, and described briquetting lower surface is connected with two relative support upper fixed seats.
Further, gases at high pressure and water circulation manner of cleaning up is adopted to clear up support in described cleaning box.
Beneficial effect of the present invention: the present invention, by chain transport support, arranges hole punched device in chain track both sides, can carry out punching simultaneously, greatly enhance productivity to two of support; By pressing down fixture, support being fixed, preventing punch process medium-height trestle from occurring displacement and metaboly; Hole punched device coordinates line slide rail to promote perforating die by cylinder, uses hole drilling jig to carry out secondary location to support, ensures the uniformity of each punching, reduce fraction defective in production process; Perforating die have employed cam and spring structure, coordinates line slide rail to promote punching cutter, complete non-rigid punch structure cleverly by cylinder; Below perforating die, arrange recovery drawer unify to reclaim to the waste material that punch process occurs, ensure that Whole Equipment cleans; By cleaning box, support is cleared up, prevent from support, occurring that waste material remains and dust phenomenon; Complete support blanking by blanking plate, ensure that support enters in Turnover Box.The present invention can carry out automatic punching to tube stands all in LED industry, has the quality of improving product, improves productivity ratio, decreases the advantages such as the unstable factor of hand labor intensity and manually punching in producing.
Accompanying drawing explanation
Below in conjunction with the drawings and specific embodiments, the present invention is described in further detail.
Fig. 1 is structural representation of the present invention.
Fig. 2 is the structural representation of track conveying device of the present invention.
Fig. 3 is the schematic diagram of support lower fixed seat of the present invention.
Fig. 4 is the side view of track conveying device tail end of the present invention.
Fig. 5 is hole punched device of the present invention and presses down fixture assembly drawing.
Fig. 6 is the structural representation of perforating die of the present invention.
Fig. 7 is the structural representation that the present invention presses down module.
Fig. 8 is the schematic diagram of hole drilling jig of the present invention.
In figure: 101-transports frame; 102-chain track; 103-corner brace; 104-chain; 105-sprocket wheel; 106-transports motor; 107-reductor; 108-support lower fixed seat; 109-chain guard cover; 110-blanking plate; 201-punching frame; 202-perforating die; 203-first slide block; 204-first slide rail; 205-positioning cylinder; 206-perforating die base; 207-recovery tube; 208-second slide rail; 209-second slide block; 210-tool fixing seat; 211-fixed head; 212-hole drilling jig; 213-the 3rd slide rail; 214-the 3rd slide block; 215-connecting plate; 216-cam holder; 217-cam; 218-stamping cylinder; 219-reclaims drawer; 301-rectangle rack; 302-presses down module; 303-top board; 304-guide rod; 305-briquetting; 306-support upper fixed seat; 307-presses down fixing cylinder; 401-cleans frame; 402-cleaning box; 501-control cabinet; 502-inductor.
Detailed description of the invention
As shown in Figure 1, a kind of LED lamp holder automatic production line, comprise track conveying device, eight cover hole punched devices, two covers press down fixture, two cover cleaning devices and two overlap blanking devices, hole punched device, cleaning device and blanking device are all installed on track conveying device both sides, cleaning device, between hole punched device and blanking device, presses down fixture and is arranged on above hole punched device.
As shown in Figure 2, track conveying device comprises transport frame 101 chain track 102 relative with two that are arranged in transport frame 101, transport frame 101 adopts 40 × 80 × 2mm aluminium to make, and the height of its working face is 880mm-920mm, and all aluminiums adopt aluminium corner brace 103 to connect.
Chain 104 is provided with in chain track 102, chain 104 adopts eight points of special one-sided ear chain circulation type transports, chain 104 engages with the sprocket wheel 105 being arranged on chain track 102 two ends, wherein the sprocket wheel 105 of one end is driven by the transport motor 106 be positioned at outside it, between transport motor 106 and sprocket wheel 105, reductor 107 is housed, transport motor 106 adopts Panasonic MSME15-2GCHM servomotor, and reductor 107 adopts PLF120-16-S-P planetary reducer.Be positioned at outside chain track 102 and be provided with chain guard cover 109.
Be positioned at and equidistantly on chain 104 be provided with 34 pack support lower fixed seats 108, according to the pitch locating support lower fixed seat 108 of chain 104, guarantee the punching simultaneously carrying out four supports.As shown in Figure 3, support lower fixed seat 108 comprises the aluminum strip that two ends are connected with two chains 104 respectively and two T-shaped piece that is arranged on aluminum strip, and the top of T-shaped piece has for support bracket fastened groove.
Eight hole punched devices are arranged at chain track 102 both sides respectively, can carry out punching simultaneously, greatly enhance productivity to four support two ends.
As shown in Figure 5, hole punched device comprises punching frame 201, punching frame 201 is provided with perforating die 202, the first slide rail 204 that perforating die 202 is engaged in punching frame by the first slide block 203 of bottom is slidably connected with punching frame 201, perforating die 202 is driven by the positioning cylinder 205 being positioned at its side, moves around, carry out secondary location to support along the first slide rail 204, ensure the uniformity of each punching, reduce fraction defective in production process.
As shown in Figure 6; perforating die 202 also comprises the perforating die base 206 be arranged on the first slide block 203; rectangular retaining plate 211 is provided with in the middle part of perforating die base 206; fixed head 211 is connected with perforating die base 206 is vertical, hole drilling jig 212 is housed, as shown in Figure 8 bottom fixed head 211; hole drilling jig 212 is for fixed support; determine punching position, it adopts match steel nonmetallic materials, and protective cradle punch process can not scratch.
Be positioned at immediately below hole drilling jig 212 and be provided with recovery tube 207, recovery tube 207 both sides are provided with two the second relative slide rails 208, second slide rail 208 is provided with the tool fixing seat 210 be slidably connected with it by the second slide block 209, tool fixing seat 210 is right-angled trapezium shape, and it is equipped with punching cutter.Tool fixing seat 210 side is provided with spring base, and two spring bases are by the latch plate of spring connection between them.
Fixed head 211 above hole drilling jig 212 is provided with two the 3rd relative slide rails 213,3rd slide rail 213 is provided with the rectangular connecting panels 215 be slidably connected with it by the 3rd slide block 214, be connected with cam holder 216 below connecting plate 215, cam holder 216 two ends are provided with two cams 217.
Two tool fixing seats 210 are stuck between two cams 217 under spring force, and cam 217 contacts with the hypotenuse of tool fixing seat 210.Connecting plate 215 is driven by the stamping cylinder 218 above it, slides along the 3rd slide rail 213, and then is with moving cam 217 to roll along the hypotenuse of tool fixing seat 210, and carry its tools holder 210 slides along the second slide rail, completes puncture motion.Stamping cylinder 218 be arranged on be positioned at connecting plate 215 top cylinder block on.
As shown in Figure 5, the punching frame 201 be positioned at below perforating die 202 is provided with and reclaims drawer 219, reclaim drawer 219 for reclaiming the waste material produced in punch process, waste material enters to reclaim in drawer 219 by recovery tube 207 and carries out unifying to reclaim, and ensures that Whole Equipment cleans.
Press down fixture and comprise two rectangle racks 301 being arranged on punching frame 201 top, be positioned at the rectangle rack 301 directly over chain track 102 is equipped with and press down module 302.As shown in Figure 7, press down module 302 to comprise and be arranged on top board 303 on rectangle rack 302 and the briquetting 305 be connected with top board 303 by four guide rods 304, briquetting 305 lower surface is connected with two relative support upper fixed seats 306, support upper fixed seat 306 comprises the aluminum strip be connected with two guide rods 304 and four T-shaped piece that is arranged on aluminum strip, and the top of T-shaped piece has for support bracket fastened groove.
Briquetting 305 is driven by the fixing cylinder 307 that presses down be arranged on top board 303, when support is transported to punching position by chain, briquetting 305 press down fixing cylinder 307 drive under move downward, support upper fixed seat 306 is made just to engage support, thus support is fixed, prevent punch process medium-height trestle from occurring displacement and metaboly.
As shown in Figure 1, cleaning device comprises the clean frame 401 being arranged on chain track 201 both sides, clean frame 401 is equipped with cleaning box 402, notch is had inside cleaning box 402, when support passes through, two ends are inserted in cleaning box 402 by notch, adopt gases at high pressure to clear up support in cleaning box 402, ensure do not have waste material to remain in support, adopt water circulation manner of cleaning up simultaneously, prevent dust phenomenon.
As shown in Figure 4, blanking device comprises the relative blanking plate 110 of two of being positioned at chain track 102 tail end, when support lower fixed seat 108 with support through blanking plate 110 time, support is isolated support lower fixed seat 108 and is entered Turnover Box by blanking plate 110.
As shown in Figure 5, be positioned in punching frame 201 and control cabinet 501 is also housed, control cabinet 501 adopts touch-screen and Mitsubishi PLC to control transporting motor 106, positioning cylinder 205, stamping cylinder 218 and pressing down fixing cylinder 307 etc., precisely can efficiently complete support automatic punching, inductor 502 is provided with between perforating die 202 and chain track 102, inductor 502 is connected with control cabinet 501, and when support is by inductor 502, inductor 502 will feed back signal to control cabinet 501.
Workflow of the present invention is: first that stentplacement is fixing on support lower fixed seat 108, and transported by chain 104, when support is by inductor 502, inductor 502 feeds back signal to control cabinet 501, and control cabinet 501 controls transport motor 106 and quits work; Then control cabinet 501 controls positioning cylinder 205 and presses down fixing cylinder 307 to work, positioning cylinder 205 drives perforating die 202 to support motion, hole drilling jig 212 is made to insert in support, pressing down fixing cylinder 307 drives briquetting 305 to move downward, support upper fixed seat 306 is made to block support, support positioned and fixes, preventing punch process medium-height trestle from occurring displacement and metaboly; Then control cabinet 501 controls stamping cylinder 218 and works again, stamping cylinder 218 is with moving cam holder 216 to move downward, cam 217 is rolled downwards along tool fixing seat 210 hypotenuse, carry its tools holder 210 is to support motion, it is the position that punching cutter passes that support inserts hole drilling jig 212 correspondence, complete punch work, the waste material in punch process enters to reclaim in drawer 2 by recovery tube 207 and carries out unifying to reclaim, and ensures that Whole Equipment cleans; After punch work completes, control cabinet 501 controls stamping cylinder 218 and is with moving cam holder 216 to motion in the other direction, tool fixing seat 210 drives punching cutter to separate to both sides under the action of the spring, then control cabinet 501 controls to press down fixing cylinder 307 and positioning cylinder 205 drives briquetting 305 and perforating die 202 to motion in the other direction respectively, makes support upper fixed seat 306 and hole drilling jig 212 leave support; Then control cabinet 501 control transport motor 104 works again, and transport support is by cleaning box 402, and by blanking plate 110 after support completes and cleans, support is separated with support lower fixed seat 108 by blanking plate 110, and support enters Turnover Box, completes whole work.
The present invention, by chain transport support, arranges hole punched device in chain track both sides, can carry out punching simultaneously, greatly enhance productivity to two of support; By pressing down fixture, support being fixed, preventing punch process medium-height trestle from occurring displacement and metaboly; Hole punched device coordinates line slide rail to promote perforating die by cylinder, uses hole drilling jig to carry out secondary location to support, ensures the uniformity of each punching, reduce fraction defective in production process; Perforating die have employed cam and spring structure, coordinates line slide rail to promote punching cutter, complete non-rigid punch structure cleverly by cylinder; Below perforating die, arrange recovery drawer unify to reclaim to the waste material that punch process occurs, ensure that Whole Equipment cleans; By cleaning box, support is cleared up, prevent from support, occurring that waste material remains and dust phenomenon; Complete support blanking by blanking plate, ensure that support enters in Turnover Box.The present invention can carry out automatic punching to tube stands all in LED industry, thus the quality of improving product, improve productivity ratio, decrease hand labor intensity and the unstable factor of artificial punching in producing.
Above content is only to structure example of the present invention and explanation; affiliated those skilled in the art make various amendment to described specific embodiment or supplement or adopt similar mode to substitute; only otherwise depart from the structure of invention or surmount this scope as defined in the claims, protection scope of the present invention all should be belonged to.

Claims (6)

1. a LED lamp holder automatic production line, comprise track conveying device, it is characterized in that: described track conveying device both sides are all provided with hole punched device, cleaning device and blanking device, described cleaning device, between hole punched device and blanking device, is provided with above described hole punched device and presses down fixture;
Described track conveying device comprises two relative chain tracks (102), be provided with the chain (104) driven by transport motor (106) in described chain track (102), described chain (104) is provided with some support lower fixed seats (108);
Described hole punched device comprises the perforating die (202) be arranged on for support punching in chain track (102) both sides punching frame (201), and described perforating die (202) and punching frame (201) are slidably connected;
The described fixture that presses down comprises being arranged on directly over chain track (102) rectangle rack (301) presses down module (302) for support bracket fastened;
Described cleaning device comprises and is arranged on chain track (102) both sides and cleans cleaning box (402) for clean support in frame (401), and described cleaning box (402) inner side has notch;
Described blanking device comprises the relative blanking plate (110) of two of being arranged on chain track (102) tail end.
2. a kind of LED lamp holder automatic production line according to claim 1, it is characterized in that: described perforating die (202) comprises perforating die base (206), described perforating die base (206) middle part is provided with fixed head (211), and hole drilling jig (212) is equipped with in described fixed head (211) bottom; Be provided with recovery tube (207) immediately below described hole drilling jig (212), described recovery tube (207) both sides are provided with two tool fixing seats (210) that punching cutter is housed be slidably connected with perforating die base (206); Described tool fixing seat (210) side is provided with spring base, and the spring base described in two connects the latch plate between them by spring; The fixed head (211) of described hole drilling jig (212) top is provided with two connecting plates be slidably connected with it (215), and connecting plate (215) below is connected with the cam holder (216) that two ends are provided with two cams (217).
3. a kind of LED lamp holder automatic production line according to claim 2, it is characterized in that: the tool fixing seat (210) described in two is stuck between two cams (217), described cam (217) rolls with the hypotenuse of tool fixing seat (210) and is connected.
4. a kind of LED lamp holder automatic production line according to claim 1, is characterized in that: the punching frame (201) of described perforating die (202) below is provided with and reclaims drawer (219).
5. a kind of LED lamp holder automatic production line according to claim 1, it is characterized in that: the described module (302) that presses down comprises top board (303) and the briquetting (305) be connected with top board (303) by four guide rods (304), and described briquetting (305) lower surface is connected with two relative support upper fixed seats (306).
6. a kind of LED lamp holder automatic production line according to claim 1, is characterized in that: adopt gases at high pressure and water circulation manner of cleaning up to clear up support in described cleaning box (402).
CN201510734716.9A 2015-10-30 2015-10-30 Full-automatic production line for LED lamp support Active CN105252588B (en)

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Application Number Priority Date Filing Date Title
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CN105252588B CN105252588B (en) 2017-03-22

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106594552A (en) * 2016-12-20 2017-04-26 江苏浩明光电科技股份有限公司 Automatic wire feeding and guiding implantation device for horizontal drive of automatic production line of LED lamp tube
CN106624817A (en) * 2016-11-30 2017-05-10 王帅军 Machining device for female hinge of three-wing hinge
CN107322675A (en) * 2017-07-28 2017-11-07 中山英达思迅智能科技有限公司 A kind of LED lamp tube automatic punch machine

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JP2000015366A (en) * 1998-07-06 2000-01-18 Amada Co Ltd Plate stock feeding and working system
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CN103737315A (en) * 2013-12-16 2014-04-23 江西奥其斯科技有限公司 Automatic lamp tube assembling production line
CN104858300A (en) * 2015-04-16 2015-08-26 昆山弘泰源电子有限公司 Strip-shaped LED filament support continuous punching mould
CN205058173U (en) * 2015-10-30 2016-03-02 安徽广晟德自动化设备有限公司 Full automatic production line of LED lamp support

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Publication number Priority date Publication date Assignee Title
JP2000015366A (en) * 1998-07-06 2000-01-18 Amada Co Ltd Plate stock feeding and working system
JP2000079596A (en) * 1998-09-02 2000-03-21 Fukuyama Shokki Seisakusho:Kk Automatic mat border sewing device and automatic sewing and cutting device for mat border and base
CN201543712U (en) * 2009-09-17 2010-08-11 石龙娇 Improved LED support severing machine
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106624817A (en) * 2016-11-30 2017-05-10 王帅军 Machining device for female hinge of three-wing hinge
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CN106594552B (en) * 2016-12-20 2023-12-15 江苏浩明光电科技股份有限公司 Automatic wire feeding and lead imbedding device for horizontal driver of automatic LED lamp tube production line
CN107322675A (en) * 2017-07-28 2017-11-07 中山英达思迅智能科技有限公司 A kind of LED lamp tube automatic punch machine
CN107322675B (en) * 2017-07-28 2022-10-25 广东英达思迅智能制造有限公司 Automatic punching machine for LED lamp tube

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