CN105251699B - Sinker is examined and collating unit - Google Patents
Sinker is examined and collating unit Download PDFInfo
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- CN105251699B CN105251699B CN201510767573.1A CN201510767573A CN105251699B CN 105251699 B CN105251699 B CN 105251699B CN 201510767573 A CN201510767573 A CN 201510767573A CN 105251699 B CN105251699 B CN 105251699B
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Abstract
The present invention relates to a kind of inspection of sinker and collating unit, it includes frame and the feed mechanism being located in the frame, feed separation mechanism, material fetching mechanism, transport mechanism, the first detection piece, material grabbing mechanism, the second detection piece and receiving mechanism.The sinker is examined replaces hand test and arrangement with collating unit using mechanical automation equipment, the detection efficiency and detection quality of product can be improved, and the sinker is examined and collating unit is rational in infrastructure, easy to use, practical reliable, made according to the size quantity body of sinker, labor intensity can be significantly reduced, improve working environment, improve production efficiency.
Description
Technical field
The present invention relates to field of textile machinery, more particularly, to a kind of inspection of sinker and collating unit.
Background technology
Sinker is the essential core part of knitting braiding, after yarn is woven into coil by knitting needle, it is necessary to rely on
Sinker releases coil.The sinker of board can all be torn open in process of production, it is necessary to be cleaned to circular knitting machine, during cleaning
Lower cleaning, detection, the sinker for wearing inconsistent or serious is screened.At present sinker arrangement and detection be all human hand
Work operates, and efficiency is low.
The content of the invention
Based on this, it is necessary to provide sinker inspection and the collating unit of a kind of efficiency high.
A kind of sinker is examined and collating unit, including frame and the feed mechanism, the material point that are located in the frame
Disembark structure, material fetching mechanism, transport mechanism, the first detection piece, material grabbing mechanism, the second detection piece and receiving mechanism;Wherein, it is described to send
Material mechanism is docked with the feed separation mechanism, for sinker to be delivered into the feed separation mechanism;The feed separation
Mechanism separates multiple sinkers;The material fetching mechanism draws the sinker from the feed separation mechanism, and transports
Deliver in the transport mechanism;First detection piece detects the direction of the sinker in the transport mechanism;It is described to grab
The direction for the sinker that material mechanism detects according to first detection piece captures the sinker, and delivers to second inspection
Survey part and carry out size detection, if the second detection piece detects being of the required size for the sinker, the material grabbing mechanism is by described in
Sinker delivers to the receiving mechanism.
In one of the embodiments, the feed mechanism includes vibrating disk and vibration disk drive device, the vibrating disk
It is located on the vibration disk drive device and feeding can be carried out by the vibration disk drive device driving vibration.
In one of the embodiments, the feed separation mechanism includes feed separation platform and is located at the material point
From the feed separation wheel on platform, separation wheel drive unit and sensor probe;The feed separation wheel and the feed separation
Gap, and thickness of the size in the gap not less than a piece of sinker and the thickness less than two panels sinker are provided between platform;
The separation wheel drive unit is connected with the feed separation wheel and the feed separation wheel rotation can be driven described to intercept
Sinker on feed separation platform, so that monolithic sinker passes through;The sensor probe is close on feed separation platform
The end of sinker conveying direction is set, and for detecting whether the position has sinker by when having detected that sinker leads to
Out-of-date, the material fetching mechanism draws the sinker.
In one of the embodiments, the feed separation mechanism also includes baffle plate and height of baffle plate adjusting means, described
Baffle plate is located at the side of the feed separation platform, the height of baffle plate adjusting means be located in the frame and with the baffle plate
It is connected to adjust the height of the relatively described feed separation platform of the baffle plate;The separation wheel drive unit and the material point
It is located at from wheel on the baffle plate.
In one of the embodiments, the material fetching mechanism includes feeding drive device, the first connecting plate, the second connection
Plate, compressed air branching block and vacuum cup;The feeding drive device is located in the frame, the feeding drive device with
First connecting plate is connected to drive first connecting plate rotary motion between feeding point and tapping point;Described second
Connecting plate is fixedly connected with first connecting plate;The compressed air branching block is fixedly connected with second connecting plate, and
The compressed air branching block offers compressed air channel;The vacuum cup be connected with the compressed air branching block and with
The compressed air channel connection.
In one of the embodiments, transport mechanism includes transmission support, transfer roller, conveyer belt and transmission drive device,
The transmission branch is erected in the frame, and the transfer roller is rotatably located on the transmission support, and the conveyer belt is arranged
On the transfer roller, the transmission drive device is located on the transmission support and is connected with the transfer roller described to drive
Transfer roller rotates.
In one of the embodiments, first detection piece is direction identification camera, and first detection piece is located at institute
State the top of conveyer belt;
Second detection piece is size detection camera, and second detection piece is set close to the receiving mechanism.
In one of the embodiments, the material grabbing mechanism is manipulator.
In one of the embodiments, the frame is provided with workbench;The receiving mechanism include bottom plate, carrier strip,
Sinker catching device, compact heap and compression drive device;The bottom plate is located on the workbench;The carrier strip is described in
Bottom plate is set;The sinker catching device is provided with the bayonet socket being engaged with the carrier strip, and the sinker catching device leads to
The bayonet socket is crossed to be slidably matched with the carrier strip;The compact heap is located at one end of the carrier strip;It is described to compress driving dress
Put and be connected to drive the compact heap to move to the sinker catching device with the compact heap, be placed on compression described
Sinker between compact heap and the sinker catching device.
In one of the embodiments, in addition to garbage collection box, the garbage collection box are located in the frame, work as institute
State the second detection piece detect the sinker size it is undesirable when, the sinker is put into described by the material grabbing mechanism
Garbage collection box.
Above-mentioned sinker is examined replaces hand test and arrangement with collating unit using mechanical automation equipment, can improve production
The detection efficiency and detection quality of product, and the sinker examines, root rational in infrastructure, easy to use, practical reliable with collating unit
Made according to the size quantity body of sinker, labor intensity can be significantly reduced, improve working environment, improve production efficiency.
Brief description of the drawings
Fig. 1 is that the sinker of an embodiment examines the structural representation with collating unit;
Fig. 2 is the structural representation that disc carrier is vibrated in Fig. 1;
Fig. 3 is the structural representation of Tu1Zhong feed separations mechanism;
Fig. 4 is the structural representation of material fetching mechanism in Fig. 1;
Fig. 5 is the structural representation of transport mechanism in Fig. 1;
Fig. 6 is the structural representation of Tu1Zhong testing agencies;
Fig. 7 is the structural scheme of mechanism of receiving mechanism in Fig. 1;
Fig. 8 is the decomposing schematic representation of material collection structure in Fig. 7;
Fig. 9 is the structural representation of garbage collection box in Fig. 1.
Embodiment
For the ease of understanding the present invention, the present invention is described more fully below with reference to relevant drawings.In accompanying drawing
Give presently preferred embodiments of the present invention.But the present invention can realize in many different forms, however it is not limited to this paper institutes
The embodiment of description.On the contrary, the purpose for providing these embodiments is to make the understanding to the disclosure more thorough
Comprehensively.
It should be noted that when element is referred to as " being fixed on " another element, it can be directly on another element
Or there may also be element placed in the middle.When an element is considered as " connection " another element, it can be directly connected to
To another element or it may be simultaneously present centering elements.
Unless otherwise defined, all of technologies and scientific terms used here by the article is with belonging to technical field of the invention
The implication that technical staff is generally understood that is identical.Term used in the description of the invention herein is intended merely to description tool
The purpose of the embodiment of body, it is not intended that in the limitation present invention.Term as used herein " and/or " include one or more phases
The arbitrary and all combination of the Listed Items of pass.
Include frame 100 as shown in figure 1, the sinker of an embodiment is examined with collating unit 10 and be located in frame 100
Feed mechanism 200, feed separation mechanism 300, material fetching mechanism 400, transport mechanism 500, testing agency 600, material grabbing mechanism
700th, receiving mechanism 800 and garbage collection box 900.
The frame 100 of the present embodiment includes carrier 110, workbench 120 and height adjuster 130.Carrier 110 uses
Angle steel material makes shaping.In the present embodiment, at least two pairs of carrier 110, and the height of each pair carrier 110 is identical,
The height of multipair carrier 110 is different.Workbench 120 is located on carrier 110.The height of multipair carrier 110 is arranged to not
Together, thus workbench 120 is ramp structure, namely workbench 120 is set diagonally downward from one end to the other end.Further, exist
In the present embodiment, each carrier 110 is each provided on height adjuster 130.Spiral shell between height adjuster 130 and carrier 110
Line connects, and can screw or unscrew by screw thread to adjust the distance between the bottom of height adjuster 130 and carrier 110, enter
And adjust bearing height of the height adjuster 130 to carrier 110.
Feed mechanism 200 is located in frame 100.Incorporated by reference to Fig. 1 and Fig. 2, in the present embodiment, feed mechanism 200 includes
Vibrate disc carrier 210, vibrating disk 220 and vibration disk drive device 230.Vibrate disc carrier 210 and use the knot similar with frame 110
Structure, difference are that the table-surface level for vibrating the plummer 212 on disc carrier 210 is set.Vibration disk drive device 230 is set
On plummer 212.Vibrating disk 220 is located on vibration disk drive device 230, and can be driven by vibration disk drive device 230
Vibrate to carry out feeding.Sinker auto arrangement after the vibration of feed mechanism 200 is neatly sent out.
Feed separation mechanism 300 is docked with feed mechanism 200, for receiving the sinker conveyed from feed mechanism 200.Please
With reference to Fig. 1 and Fig. 3, in the present embodiment, feed separation mechanism 300 includes feed separation platform 310 and is located at feed separation
Feed separation wheel 320, separation wheel drive unit 330, sensor probe 340, baffle plate 350 and height of baffle plate on platform 310 are adjusted
Regulating device 360.
Feed separation platform 310 can drive vibration by vibration disk drive device 230 or other vibrating mechanisms.In this implementation
In example, feed separation platform 310 is provided with the first intercepting groove 312 and the second intercepting groove 314 of strip.First intercepting groove 312
A long side is being extended to from a short side of feed separation platform 310 and with being in that 30 ° of angles are set during the short side.Second intercepting groove
314 parallel to feed separation platform 310 long side and connected with the first intercepting groove 312 on corresponding short side side.First barrier
Groove 312 be used for stop normal through sinker, wait material fetching mechanism 400 capture.Second intercepting groove 314 is used to prevent sinker
Slid from feed separation platform 310.
Gap is provided between feed separation wheel 320 and feed separation platform 310, the gap may be allowed a piece of sinker and lead to
Cross, namely the thickness of the size not less than a piece of sinker in the gap but the thickness less than two panels sinker, so as to two panels or two
The sinker more than piece being bonded together will be blocked, and the separation to sinker can be realized by feed separation wheel 320.Point
It is connected from wheel drive unit 330 with feed separation wheel 320 and feed separation wheel 320 can be driven to rotate, with push or interceptor
Expect the material on separation platform 310, multi-disc sinker that is overlapping or bonding together is sent back in vibrating disk 220 again and shaken
Dynamic feeding.It can be the drive devices such as servomotor to separate wheel drive unit 330.
In the present embodiment, sensor probe 340 has three.Three sensor probes 340 are arranged in a linear in material point
Set from platform 310 and with the long side of feed separation platform 310 in 60 ° of angles.Between adjacent sensor probe 340 away from
From equal.Sensor probe 340, which is used for sensing, has sinker to pass to material fetching mechanism 400 by and by signal.
Baffle plate 350 is located at a long side of feed separation platform 310.Height of baffle plate adjusting means 360 is located in frame 100
And it is connected to height of the controllable register 350 with respect to material separation platform 310 with baffle plate 350.In height of baffle plate adjusting means 360
The fixing hole of multiple different heights is provided with, accordingly, height of baffle plate adjusting means 360 can pass through screw between baffle plate 350
Deng connection.In the present embodiment, separate wheel drive unit 330 and feed separation wheel 320 to be located on baffle plate 350, by by baffle plate
350 are fixed on the fixing hole position of different height, height that can be with controllable register 350 relative to feed separation platform 310, and then
The distance between material separating wheel 320 and feed separation platform 310 can be adjusted, to adapt to various sizes of sinker.
Material fetching mechanism 400 is used for from absorbing material (i.e. sinker) on feed separation platform 310.Incorporated by reference to Fig. 1 and Fig. 4,
In the present embodiment, material fetching mechanism 400 includes feeding drive device 410, the first connecting plate 420, the second connecting plate 430, compression
Air flow block 440 and vacuum cup 450.Feeding drive device 410 is located in frame 100.The output of feeding drive device 410
Axle is fixedly connected with the first connecting plate 420.Feeding drive device 410 is used to drive the rotary motion of the first connecting plate 420, is such as taking
Moved between shots and tapping point.Feeding drive device 410 can be servomotor etc., and feeding point is located at feed separation platform
On 310, tapping point is located in transport mechanism 500.Second connecting plate 430 is fixedly connected with the end of the first connecting plate 420.Compression
Air flow block 440 is fixedly connected with the second connecting plate 430.Compressed air branching block 440 offers compressed air channel 442.
Vacuum cup 450 is connected with compressed air branching block 440 and connected with compressed air channel 442.Vacuum cup 450 have it is multiple,
Multiple vacuum cups 450 are arranged in order setting on the diagonal of the lower surface of compressed air branching block 440.When air extractor pair
When compressed air branching block 440 is evacuated, vacuum cup 450 can draw sinker from feed separation platform 310, when right
When compressed air branching block 440 is ventilated, the absorption to sinker can be released.
Transport mechanism 500 is set close to feed separation mechanism 300.Transport mechanism 500 receives what is drawn from material fetching mechanism 400
Sinker, and sinker is sent to follow-up detection station.Incorporated by reference to Fig. 1 and Fig. 5, in the present embodiment, transport mechanism 500
Including transmission support 510, transfer roller 520, conveyer belt 530 and transmission drive device 540.Transmission support 510 is located at frame 100
On.Transfer roller 520 is rotatably located on transmission support 510.Conveyer belt 530 is set on transfer roller 520.Transmit drive device
540 are located on transmission support 510 and are connected with transfer roller 520 to drive transfer roller 520 to rotate.
Incorporated by reference to Fig. 1 and Fig. 6, the testing agency 600 of the present embodiment include detection piece support 610, the first detection piece 620 and
Second detection piece 630.
Detection piece support 610 is located in frame 100.Detection piece support 610 includes first support 612, second support 614 the
Three supports 616 and the 4th support 618.First support 612 is vertically arranged in frame 100.The support of second support 614 and the 4th
618 are vertically arranged with first support 612, and second support 614 is located at the top of the 4th support 618.3rd support 616 is located at
Between the support 618 of second support 614 and the 4th, and both ends respectively with second support 614 and the vertical connection of the 4th support 618.
First detection piece 620 and the second detection piece 630 are located on 610 between detection piece, specifically in the present embodiment, first
Detection piece 620 is located in second support 614, and the second detection piece 630 is located in first support 612.Feeding drive device 410 is located at
On 4th support 618.In the present embodiment, the first detection piece 620 is direction identification camera.First detection piece 620 is located at transmission
With 530 top, the direction of the sinker sent for detecting conveyer belt 530.Second detection piece 630 is size detection phase
Machine.Second detection piece 630 is set close to receiving mechanism 800.
The direction that material grabbing mechanism 700 is used for the sinker detected according to the first detection piece 620 captures sinker, and delivers to the
The lower section of two detection pieces 630 carries out size detection.If the second detection piece 630 detection sinker is of the required size, materials-taking machine
Sinker is delivered to receiving mechanism 800 by structure 700, otherwise abandons or be put into garbage collection box by the undesirable sinker of size
In 900.In the present embodiment, material grabbing mechanism 700 is manipulator.
Receiving mechanism 800 is used for the sinker met the size requirements for collecting the crawl of material grabbing mechanism 700, and by sinker certainly
Dynamic arrangement is collected.Incorporated by reference to Fig. 1, Fig. 7 and Fig. 8, in the present embodiment, receiving mechanism 800 include bottom plate 810, carrier strip 820,
Sinker catching device 830, compact heap 840 and compression drive device 850.Bottom plate 810 is located on workbench 120, and from work
One end of platform 120 is extended obliquely downward to the other end.Carrier strip 820 is set along bottom plate 810.Sinker catching device 830 includes
Main part 831, connecting portion 833 and guide portion 835.The side that main part 831 is used to abut against with sinker is in plane.Main body
Portion 831 is provided with the bayonet socket 832 being engaged with carrier strip 820.Sinker catching device 830 can pass through bayonet socket 832 and carrier strip
820 are slidably matched.Connecting portion 833 is in the form of sheets.In the present embodiment, the guide groove 122 of strip is offered on workbench 120.Lead
Groove 122 is groove.One end of connecting portion 833 is connected with main part 831.Main part 833 is actively located in the guide groove 122, separately
One end is connected in the bottom side of workbench 120 with guide portion 835.Guide portion 835 is provided with chute 836, correspondingly, workbench 120
The slide rail (not shown) to match with the chute 836 is provided with bottom.Further, in the present embodiment, the bottom of workbench 120
Elastic recovery mechanism (not indicated in figure) is provided between guide portion 835.The elastic recovery mechanism can make sinker accept dress
Put 830 and be repositioned to the higher one end of workbench 120.Compact heap 840 is located at higher one end of carrier strip 820.Compress driving dress
850 are put to be connected to drive compact heap 840 to move to sinker catching device 830 with compact heap 840.When material grabbing mechanism 700 will
After sinker is placed in carrier strip 820, the compression drive device 850 can drive compact heap 840 to be transported to sinker catching device 830
It is dynamic, sinker is pressed on to the side of main part 831.Preferably, after material grabbing mechanism 700 is put into multi-disc sinker, such as put
After entering 3, compress drive device 850 and drive compact heap 840 to make to compress motion.
Incorporated by reference to Fig. 1 and Fig. 9, garbage collection box 900 is located in frame 100.When the second detection piece 630 detection sinker
When size is undesirable, sinker is put into garbage collection box 900 by material grabbing mechanism 700.
Above-mentioned sinker is examined replaces hand test and arrangement with collating unit 10 using mechanical automation equipment, can improve
The detection efficiency of product and detection quality, and the sinker examine with collating unit 10 is rational in infrastructure, easy to use, practical can
Lean on, made according to the size quantity body of sinker, labor intensity can be significantly reduced, improve working environment, improve production efficiency.
Each technical characteristic of embodiment described above can be combined arbitrarily, to make description succinct, not to above-mentioned reality
Apply all possible combination of each technical characteristic in example to be all described, as long as however, the combination of these technical characteristics is not deposited
In contradiction, the scope that this specification is recorded all is considered to be.
Embodiment described above only expresses the several embodiments of the present invention, and its description is more specific and detailed, but simultaneously
Can not therefore it be construed as limiting the scope of the patent.It should be pointed out that come for one of ordinary skill in the art
Say, without departing from the inventive concept of the premise, various modifications and improvements can be made, these belong to the protection of the present invention
Scope.Therefore, the protection domain of patent of the present invention should be determined by the appended claims.
Claims (9)
1. a kind of sinker is examined and collating unit, it is characterised in that including frame and the feeder being located in the frame
Structure, feed separation mechanism, material fetching mechanism, transport mechanism, the first detection piece, material grabbing mechanism, the second detection piece and receiving mechanism;Its
In, the feed mechanism docks with the feed separation mechanism, for sinker to be delivered into the feed separation mechanism;It is described
Feed separation mechanism separates multiple sinkers;The material fetching mechanism draws the sedimentation from the feed separation mechanism
Piece, and be transported in the transport mechanism;First detection piece detects the direction of the sinker in the transport mechanism;
The direction for the sinker that the material grabbing mechanism detects according to first detection piece captures the sinker, and delivers to described
Second detection piece carries out size detection, if the second detection piece detects being of the required size for the sinker, the material grabbing mechanism
The sinker is delivered into the receiving mechanism;
The feed separation mechanism includes feed separation platform and the feed separation wheel being located on the feed separation platform, divided
From wheel drive unit and sensor probe;Gap is provided between the feed separation wheel and the feed separation platform, and between this
Thickness of the size of gap not less than a piece of sinker and the thickness less than two panels sinker;It is described separation wheel drive unit with it is described
Feed separation wheel connects and the feed separation wheel can be driven to rotate to intercept the sinker on the feed separation platform, with
Pass through monolithic sinker;The sensor probe is set on feed separation platform close to the end of sinker conveying direction,
And for detect the position whether have sinker by, when detected sinker by when, it is heavy that the material fetching mechanism draws this
Piece drops.
2. sinker as claimed in claim 1 is examined and collating unit, it is characterised in that the feed mechanism includes vibrating disk
And vibration disk drive device, the vibrating disk are located on the vibration disk drive device and can be by the vibration disk drive devices
Driving is vibrated to carry out feeding.
3. sinker as claimed in claim 2 is examined and collating unit, it is characterised in that the feed separation mechanism also includes
Baffle plate and height of baffle plate adjusting means, the baffle plate are located at the side of the feed separation platform, the height of baffle plate regulation dress
It is set in the frame and is connected to adjust the height of the relative feed separation platform of the baffle plate with the baffle plate;Institute
State separation wheel drive unit and the feed separation wheel is located on the baffle plate.
4. sinker as claimed in claim 3 is examined and collating unit, it is characterised in that the material fetching mechanism drives including feeding
Dynamic device, the first connecting plate, the second connecting plate, compressed air branching block and vacuum cup;The feeding drive device is located at institute
State in frame, the feeding drive device and first connecting plate be connected to drive first connecting plate in feeding point and
Rotary motion between tapping point;Second connecting plate is fixedly connected with first connecting plate;The compressed air branching block
It is fixedly connected with second connecting plate, and the compressed air branching block offers compressed air channel;The vacuum cup
It is connected with the compressed air branching block and is connected with the compressed air channel.
5. sinker as claimed in claim 4 is examined and collating unit, it is characterised in that transport mechanism include transmission support,
Transfer roller, conveyer belt and transmission drive device, the transmission branch are erected in the frame, and the transfer roller is rotatably located at institute
State on transmission support, the conveyer belt is set on the transfer roller, and the transmission drive device is located on the transmission support
And it is connected with the transfer roller to drive the transfer roller to rotate.
6. sinker as claimed in claim 5 is examined and collating unit, it is characterised in that first detection piece is distinguished for direction
Other camera, first detection piece are located at the top of the conveyer belt;
Second detection piece is size detection camera, and second detection piece is set close to the receiving mechanism.
7. sinker as claimed in claim 6 is examined and collating unit, it is characterised in that the material grabbing mechanism is manipulator.
8. sinker as claimed in claim 7 is examined and collating unit, it is characterised in that the frame is provided with workbench;
The receiving mechanism includes bottom plate, carrier strip, sinker catching device, compact heap and compresses drive device;The bottom plate is located at
On the workbench;The carrier strip is set along the bottom plate;The sinker catching device is provided with to match with the carrier strip
The bayonet socket of conjunction, the sinker catching device are slidably matched by the bayonet socket and the carrier strip;The compact heap is located at institute
State one end of carrier strip;The compression drive device is connected to drive the compact heap to the sinker with the compact heap
Catching device moves, to compress the sinker being placed between the compact heap and the sinker catching device.
9. sinker as claimed in claim 8 is examined and collating unit, it is characterised in that described also including garbage collection box
Garbage collection box is located in the frame, when the size that second detection piece detects the sinker is undesirable, institute
State material grabbing mechanism and the sinker is put into the garbage collection box.
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CN107150032B (en) * | 2016-03-04 | 2020-06-23 | 上海电气集团股份有限公司 | Workpiece identification and sorting device and method based on multi-image acquisition equipment |
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JP2003211096A (en) * | 2002-01-18 | 2003-07-29 | Fuji Photo Film Co Ltd | Sorting/array apparatus of article |
CN102240644A (en) * | 2010-05-11 | 2011-11-16 | 中山天贸电池有限公司 | Test sorting machine for battery product and sorting method for test sorting machine |
CN201871496U (en) * | 2010-07-27 | 2011-06-22 | 威控自动化机械股份有限公司 | Crystalline grain sorting device of wafers |
CN204620477U (en) * | 2015-03-26 | 2015-09-09 | 宁波科瑞特光电技术有限公司 | A kind of material choosing apparatus of reinforcing chip |
CN204638571U (en) * | 2015-05-14 | 2015-09-16 | 无锡富泰盛精模科技有限公司 | Comprise the armature disc optical dimensions checkout equipment of manipulator |
CN205110153U (en) * | 2015-11-10 | 2016-03-30 | 广东溢达纺织有限公司 | Sinker inspection and finishing device |
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