CN105244418B - Tape-laying film-distributing welding device and method, and stitch welding machine - Google Patents

Tape-laying film-distributing welding device and method, and stitch welding machine Download PDF

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Publication number
CN105244418B
CN105244418B CN201510754174.1A CN201510754174A CN105244418B CN 105244418 B CN105244418 B CN 105244418B CN 201510754174 A CN201510754174 A CN 201510754174A CN 105244418 B CN105244418 B CN 105244418B
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China
Prior art keywords
laying
head end
convergent belt
welding
film
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CN201510754174.1A
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CN105244418A (en
Inventor
陈世庚
陈加海
杨勇
刘文波
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Anhui Lianpeng Intelligent Equipment Co ltd
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Wuxi Zhenggang Automation Equipment Co Ltd
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Publication of CN105244418A publication Critical patent/CN105244418A/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Electromagnetism (AREA)
  • General Physics & Mathematics (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Battery Mounting, Suspending (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)

Abstract

A tape-laying film-distributing welding device is installed on a machine frame, and adopts a welding technology of welding a battery string which is laid on a bearing plate of the machine frame in a flat manner into a battery assembly. Both ends of the battery string are provided with welding strip length reservation parts for series welding. The tape-laying film-distributing welding device is characterized by comprising a tape laying device, a film distributing device, a welding device and a control device, wherein the tape laying device, the film distributing device and the welding device are electrically connected with the control device. The embodiment of the invention further provides another kind of tape-laying film-distributing welding device, a stitch welding machine and a tape-laying film-distributing welding method.

Description

Laying cloth film welder and its method and stitch welding machine
Technical field
The present invention relates to mechanical field, more particularly to a kind of laying cloth film welder and its method and stitch welding machine.
Background technology
Solar module be it is a kind of for be seated in sunlight issue third contact of a total solar or lunar eclipse electrical effect, convert light energy into electric energy send out Electric installation.The manufacture process of solar module is, need to by it is multiple for occur photoelectric cell piece Series connection welding into Battery strings, then multiple battery strings are again coupled to become complete circuit by convergent belt, it is eventually fabricated solar module.Will Multiple battery strings are specially by the operation that convergent belt is again coupled to:Some battery strings are arranged into storing in a certain order, Stay long welding to pass through convergent belt Series connection welding one by one battery strings head and end, finally each convergent belt after welding is accessed Rosette.
As the arrangement of the volume and convergent belt of rosette is limited, cannot avoid after convergent belt thereto many There is the phenomenon of contact between individual convergent belt, for the short-circuit thing for avoiding solar module from being likely to result in during coming into operation Therefore, it is necessary to the convergent belt that will likely be contacted with each other using the isolation material such as dielectric film material is kept apart.In prior art, in wiring It is manual work that the convergent belt of box is accessed and disposes the operation for putting dielectric film successively, one by one, and it is larger that manual work has an error, leads Cause that production efficiency is also very low, quality stability is poor, in addition, manual work is also easy to make a fault, position with it is specified Position deviation may cause when larger due to the service short-circuit caused by convergent belt contact, poor stability.
The content of the invention
In view of this, it is necessary to which a kind of laying cloth film welder and its method and stitch welding machine are provided.
The embodiment of the present invention provides a kind of laying cloth film welder, is installed in frame, described for being tiled to Battery strings on the loading plate of frame are welded as the welding procedure of battery component, and the battery strings two ends are provided with for being gone here and there The welding of welding stays long position, the laying cloth film welder to include laying device, film-distributing device, welder and control dress Put, the laying device, the film-distributing device and the welder are electrically connected with the control device;
The laying device is connected to the frame, under the control action of the control device by the first convergent belt The first precalculated position is placed on, makes to need and described first in the first welding region and the battery strings on first convergent belt The welding that convergent belt is mutually welded stays long position to contact, while making the first rosette end of first convergent belt fall into rosette , between rosette end insulating regions and the battery strings, there is intersection in end insulating regions;
The welder is connected to the laying device, under the control action of the control device by the need The welding mutually to weld with first convergent belt stays long position to be welded to first welding region;
The film-distributing device is connected to the frame, for placing dielectric film under the control device control action, makes The dielectric film is completely covered first welding region and isolates described first be located in the insulating regions of the rosette end Convergent belt and the battery strings, to avoid the first rosette end from contacting with the battery strings;
The laying device is additionally operable under the control action of the control device, the second convergent belt is placed on second pre- Positioning is put, and makes to need mutually to weld with second convergent belt in the second welding region and the battery strings on second convergent belt Welding stay long position to contact, while making the second rosette end of second convergent belt fall into rosette end insulation layer Domain and separated with the battery strings by the dielectric film, between second convergent belt and the dielectric film, there is contact site Point, and there is no contact portion between second convergent belt and first convergent belt;
The welder is additionally operable under the control action of the control device needs conflux with described second The welding that band is mutually welded stays long position to be welded to second welding region.
The embodiment of the present invention also provides another kind of laying cloth film welder, is installed in frame, and the frame includes electricity Pond component series welding head end and battery component series welding end, it is first that the laying cloth film welder is connected to the battery component series welding End, is welded as battery component for the battery strings on the loading plate of the frame that tiled to, and the battery strings two ends are arranged Have and stay long position, the laying cloth film welder to include head end the first laying device, head end for carrying out the welding that series welding connects Second laying device, film-distributing device, the first welder of head end, the second welder of head end, head end mobile device and head end control Device processed, the head end the first laying device, the head end the second laying device, the film-distributing device, the head end first are welded Connection device, the second welder of the head end and the head end mobile device are electrically connected with the head end control device;
The head end mobile device is connected to the battery component series welding head end of the frame, for driving the head end First laying device is moved in the prescribed limit of the head end the first laying device, is additionally operable to drive the second laying of the head end Device is moved in the prescribed limit of the head end the second laying device,
The head end the first laying device is connected to the head end mobile device, for the control in the head end control device First convergent belt is placed on the first precalculated position with lower by making, makes the first welding region and the electricity on first convergent belt The welding mutually welded with first convergent belt is needed to stay long position to contact in the string of pond, while making the of first convergent belt One rosette end falls into rosette end insulating regions, there is coincidence part between rosette end insulating regions and the battery strings Point;
The first welder of the head end is connected to the head end the first laying device, in the head end control device Control action under need the welding that mutually welds with first convergent belt to stay long position to be welded to first welding by described Region;
The head end the second laying device is connected to the head end mobile device, for the control in the head end control device Second convergent belt is placed on the second precalculated position with lower by making, makes the second welding region and the electricity on second convergent belt The welding mutually welded with second convergent belt is needed to stay long position to contact in the string of pond, while making the of second convergent belt Two rosette ends fall into rosette end insulating regions;
The second welder of the head end is connected to the head end the second laying device, in the head end control device Control action under need the welding that mutually welds with second convergent belt to stay long position to be welded to second welding by described Region;
The film-distributing device is connected to the battery component series welding head end, in the head end control device control action Lower placement dielectric film, makes the dielectric film first welding region and second welding region be completely covered and will be located at First convergent belt in the insulating regions of the rosette end and in the insulating regions of the rosette end described Two convergent belts are isolated with the battery strings, to avoid the first rosette end, the second rosette end and the battery String contacts;
The head end the first laying device is additionally operable under the control action of the control device, and the 3rd convergent belt is placed In the 3rd precalculated position, make to need to conflux with the described 3rd in the 3rd welding region and the battery strings on the 3rd convergent belt The welding that band is mutually welded stays long position to contact, while making the 3rd rosette end of the 3rd convergent belt fall into the rosette Hold insulating regions and separated with the battery strings by the dielectric film, exist between the 3rd convergent belt and the dielectric film There is no contact portion between contact portion and the 3rd convergent belt and first convergent belt, second convergent belt;
The first welder of the head end be additionally operable under the control action of the control device by it is described needs with it is described The welding that 3rd convergent belt is mutually welded stays long position to be welded to the 3rd welding region;
The head end the second laying device is additionally operable under the control action of the control device, and the 4th convergent belt is placed In the 4th precalculated position, make to need to conflux with the described 4th in the 4th welding region and the battery strings on the 4th convergent belt The welding that band is mutually welded stays long position to contact, while making the 4th rosette end of the 4th convergent belt fall into the rosette Hold insulating regions and separated with the battery strings by the dielectric film, exist between the 4th convergent belt and the dielectric film Between contact portion and the 4th convergent belt and first convergent belt, second convergent belt, the 3rd convergent belt There is no contact portion;
The second welder of the head end be additionally operable under the control action of the control device by it is described needs with it is described The welding that 4th convergent belt is mutually welded stays long position to be welded to the 4th welding region.
The embodiment of the present invention also provides a kind of stitch welding machine, and which may include frame, laying cloth film welder, laying welding dress Put and transmission positioning device, the frame includes battery component series welding head end and battery component series welding end,
The transmission positioning device is for the loading plate to be navigated to the specified location relative to the frame, described to treat The battery component of welding is laid in the loading plate;
The laying cloth film welder is the laying cloth film welder described in any one of claim 3-7;
The laying welder is connected to the battery component series welding end, and the laying welder includes that end spreads Belting, end welder, end are inhaled and bleed off pressure belting, end mobile device and control device for tail end, the end laying Device, the end welder, the end are inhaled and bleed off pressure belting and the end mobile device and the end-of-pipe control Device is electrically connected;
The end mobile device is connected to the battery component series welding end of the frame, for driving the end Laying device is moved in the prescribed limit of the end laying device;
The end laying device is connected to the end mobile device, makees for the control in the control device for tail end 5th convergent belt is placed on into the 5th precalculated position with lower, the 5th welding region and the battery strings on the 5th convergent belt are made The middle welding for needing mutually to weld with the 5th convergent belt stays long position to contact;
The end is inhaled and bleeds off pressure the battery component series welding end that belting is connected to the frame, for the end End laying device collaboration completes the 5th convergent belt is placed on the operation in the 5th precalculated position, is additionally operable to the need The welding mutually to weld with the 5th convergent belt stays long position to be fixed on the 5th welding region;
The end welder is connected to the end laying device, makees for the control in the control device for tail end Long position is stayed to be welded to the 5th welding region welding for needing mutually to weld with the 5th convergent belt with lower.
The embodiment of the present invention also provides a kind of laying cloth film welding method, and subject of implementation is a kind of stitch welding machine, the stitch welding Machine includes that laying cloth film welder includes frame, laying cloth film welder, laying welder and transmission positioning device, institute Stating laying cloth film welder includes that head end the first laying device, head end the second laying device, film-distributing device, head end first are welded Device, the second welder of head end, head end mobile device, head end control device and head end backing-board rack, the laying welder Inhale including end laying device, end welder, end and bleed off pressure belting, end mobile device, control device for tail end and end End backing-board rack, methods described include:
The loading plate is navigated to the transmission positioning device specified location relative to the frame, described to be welded Battery component be laid in the loading plate, the battery component includes at least one battery strings;
The film-distributing device has adsorbed the head end and needs of the battery strings that needs are mutually welded with the first convergent belt and the 3rd remittance The head end of the battery strings that stream band is mutually welded simultaneously lifts predeterminable range, makes the welding that needs are mutually welded with first convergent belt stay length The welding that position and needs are mutually welded with the 3rd convergent belt stays long position to leave the loading plate;
The first laying of head end device captures the first backing plate of head end and the first convergent belt, and the first backing plate of the head end is put Put on the loading plate, the first welding region of first convergent belt is placed on the first backing plate of the head end;
The head end and the needs of the film-distributing device release battery strings for needing mutually to weld with the first convergent belt and The head end of the battery strings that the 3rd convergent belt is mutually welded;
It is described that the welding for needing mutually to weld with first convergent belt is stayed long position to be fixed on by the film-distributing device First welding region, the first rosette end of first convergent belt fall into rosette end insulating regions;
The welding for needing mutually to weld with first convergent belt is stayed long position weldering by the first welder of the head end It is connected to first welding region;
The film-distributing device has adsorbed the head end and needs of the battery strings that needs are mutually welded with the second convergent belt and the 4th remittance The head end of the battery strings that stream band is mutually welded simultaneously lifts the predeterminable range, the welding for making needs mutually weld with second convergent belt The welding that long position and needs are mutually welded with the 4th convergent belt is stayed to stay long position to leave the loading plate;
The second laying of head end device captures the second backing plate of head end and the second convergent belt, and the second backing plate of the head end is put Put on the loading plate, the second welding region of second convergent belt is placed on the second backing plate of the head end;
The head end and the needs of the film-distributing device release battery strings for needing mutually to weld with the second convergent belt and The head end of the battery strings that the 4th convergent belt is mutually welded;
It is described that the welding for needing mutually to weld with second convergent belt is stayed long position to be fixed on by the film-distributing device Second welding region, the second rosette end of second convergent belt fall into rosette end insulating regions;
The welding for needing mutually to weld with second convergent belt is stayed long position weldering by the second welder of the head end It is connected to second welding region;
The film-distributing device places dielectric film, makes the dielectric film that first welding region and described second is completely covered Welding region and by first convergent belt in the insulating regions of the rosette end and to be located at the rosette end exhausted Second convergent belt in edge region is isolated with the battery strings;
The first laying of head end device captures the 3rd convergent belt, and the 3rd welding region of the 3rd convergent belt is placed On the first backing plate of the head end;
It is described that the welding for needing mutually to weld with the 3rd convergent belt is stayed long position to be fixed on by the film-distributing device 3rd welding region, the 3rd rosette end of the 3rd convergent belt fall into rosette end insulating regions;
The welding for needing mutually to weld with the 3rd convergent belt is stayed long position weldering by the first welder of the head end It is connected to the 3rd welding region;
The first laying of head end device captures first backing plate of head end and puts to the head end backing-board rack;
The second laying of head end device captures the 4th convergent belt, and the 4th welding region of the 4th convergent belt is placed On the second backing plate of the head end;
It is described that the welding for needing mutually to weld with the 4th convergent belt is stayed long position to be fixed on by the film-distributing device 4th welding region, the 4th rosette end of the 4th convergent belt fall into rosette end insulating regions;
The welding for needing mutually to weld with the 4th convergent belt is stayed long position weldering by the second welder of the head end It is connected to the 4th welding region;
The second laying of head end device captures second backing plate of head end and puts to the head end backing-board rack;
The end suction bleeds off pressure belting and has adsorbed the end of the battery strings that needs are mutually welded with the 5th convergent belt and lifted The predeterminable range, makes the welding that needs are mutually welded with the 5th convergent belt stay long position to leave the loading plate;
The end laying device captures the end pad and the 5th convergent belt, the end pad is placed into described On loading plate, the 5th welding region of the 5th convergent belt is placed in the end pad;
Inhale the end for bleeding off pressure the belting release battery strings for needing mutually to weld with the 5th convergent belt in the end;
The end suction is bled off pressure belting and stays long position solid the welding for needing mutually to be welded with the 5th convergent belt It is scheduled on the 5th welding region;
The welding for needing mutually to weld with the 5th convergent belt is stayed long position to be welded to by the end welder 5th welding region;
The end laying device captures the end pad and puts to the end pad frame.
Laying cloth film welder provided in an embodiment of the present invention makes the laying cloth membrane operations full automation on stitch welding machine, The error brought by manual work, the error for avoiding prior art manual work bring completely, so as to improve can be reduced The quality of production and production efficiency of solar module, improves the safety of solar module.
Description of the drawings
In order to be illustrated more clearly that the technical scheme of the embodiment of the present invention, below by to be used attached needed for embodiment Figure is briefly described, it should be apparent that, drawings in the following description are some embodiments of the embodiment of the present invention, for ability For the those of ordinary skill of domain, on the premise of not paying creative work, can be attached to obtain others according to these accompanying drawings Figure.
Accompanying drawing 1 is the dimensional structure diagram of the stitch welding machine of a better embodiment.
Accompanying drawing 2 is that end laying device is picked up battery strings group head end and lifts predeterminable range, head end the second laying device in Fig. 1 Prepare to place the structural representation of convergent belt and backing plate.
Accompanying drawing 3 is the schematic diagram of the first laying of head end device preparation placement convergent belt and backing plate in Fig. 1.
Accompanying drawing 4 is that head end the first laying device in Fig. 1, head end the second laying device place backing plate, short convergent belt and show It is intended to.
Accompanying drawing 5 is the structural representation that the stitch welding machine end of a better embodiment places backing plate and convergent belt.
Accompanying drawing 6 is that the stitch welding machine head end of a better embodiment places backing plate and the structure for amplifying of short convergent belt is illustrated Figure.
Accompanying drawing 7 is that the first welder of head end is welded the first welding region and welded with a wherein battery strings, head end second in Fig. 1 Connection device weld the second welding region and the wherein schematic diagram of a battery strings and end welder weld the 5th welding region with A wherein battery strings.
Accompanying drawing 8 is the first welder of head end the first welding region of welding and wherein another battery strings, head end second in Fig. 1 Welder welds the second welding region and welds the 5th weld zone with the schematic diagram and end welder of wherein another battery strings Domain and a wherein battery strings.
Accompanying drawing 9 is that end welder carries out welding in Fig. 1, film-distributing device places the structural representation of dielectric film.
Accompanying drawing 10 is that head end the first laying device in Fig. 1, head end the second laying device place backing plate, long convergent belt and show It is intended to.
Accompanying drawing 11 is that the first welder of head end in Fig. 1, the second welder of head end are welded the signal of long convergent belt Figure.
Accompanying drawing 12 is pressure zone operation and the structural representation for welding convergent belt operation in Fig. 1.
Accompanying drawing 13 is the schematic diagram that the welding of stitch welding machine head end finishes rear battery component head end.
Accompanying drawing 14 is the schematic diagram that the welding of stitch welding machine end finishes rear battery component end.
Accompanying drawing 15 is a kind of dielectric film provided in an embodiment of the present invention.
Accompanying drawing 16 is another kind of dielectric film provided in an embodiment of the present invention.
In figure:Stitch welding machine(1), battery component(2), frame(10), laying cloth film welder(20), laying welder (30), transmission positioning device(40), battery component series welding head end(101), battery component series welding end(102), head end first spreads Belting(21), head end the second laying device(22), film-distributing device(23), the first welder of head end(24), head end second welds Connection device(25), head end mobile device(26), head end backing-board rack(27), head end the first laying pedestal(211), the first laying of head end Upper arm(212), head end the first laying underarm(213), head end the first laying carpal joint(214), head end the first laying handgrip fixes Plate(215), the first laying of head end handgrip one(216), the first laying of head end handgrip two(217), head end the second laying pedestal (221), head end the second laying upper arm(222), head end the second laying underarm(223), head end the second laying carpal joint(224), it is first Hold the second laying handgrip fixed plate(225), the second laying of head end handgrip one(226), the second laying of head end handgrip two(227), cloth Film pedestal(231), cloth film upper arm(232), cloth film underarm(233), cloth film carpal joint(234), cloth film handgrip fixed plate(235)、 Cloth film handgrip one(236), cloth film handgrip two(237), cloth mould band handss(238), the first weld holder of head end(241), head end first Soldering tip(242), the second weld holder of head end(251), the second soldering tip of head end(252), end laying device(31), end welder (32), end inhale bleed off pressure belting(33), end mobile device(34), end pad frame(35), end laying pedestal(311)、 End laying upper arm(312), end laying underarm(313), end laying carpal joint(314), end laying handgrip fixed plate (315), end laying handgrip one(316), end laying handgrip two(317), end inhale put pedestal(331), end inhale put arm (332), end inhale put down arm(333), end inhale put carpal joint(334), end inhale put handgrip fixed plate(335), end inhale put Handgrip(336), end inhale bleed off pressure band handss(337), end weld holder(321), end soldering tip(322), the first convergent belt(51), One welding region(511), the first rosette end(512), the second convergent belt(52), the second welding region(521), the second rosette End(522), the 3rd convergent belt(53), the 3rd welding region(531), the 3rd rosette end(532), the 4th convergent belt(54), Four welding regions(541), the 4th rosette end(542), the 5th convergent belt(55), the 5th welding region(551), head end first pads Plate(61), the second backing plate of head end(62), end pad(63), welding stay long position(70), rosette end insulating regions(80), connect Line box end dielectric film(90), welding region dielectric film(91), loading plate(100).
Specific embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete Site preparation is described, it is clear that described embodiment is a part of embodiment of the invention, rather than the embodiment of whole.Based on this Embodiment in bright, the every other enforcement obtained under the premise of creative work is not made by those of ordinary skill in the art Example, belongs to the scope of protection of the invention.
The embodiment of the present invention provides a kind of laying cloth film welder, is mountable to the machine of a class welding equipment such as stitch welding machine On frame, the welding procedure of battery component is welded as the battery strings on the loading plate of the frame that tiled to.The present invention is implemented The battery component of example may include at least one battery strings, and the battery strings mentioned by the embodiment of the present invention are multiple cell pieces by weldering Battery strings with Series connection welding, are separately provided for carrying out the welding that series welding connects at battery strings two ends and stay long position, use In being welded on convergent belt, battery component concatenation is become into a series circuit.
Laying cloth film welder provided in an embodiment of the present invention is applicable to using with bringing confluxing for fixed angle The welding procedure of Stringing cells string, wherein, the fixed angle of convergent belt can be 90 degree, or other practical angles, The one end for being used for accessing on convergent belt battery component junction box is defined as into rosette end in the embodiment of the present invention, by convergent belt Part for welding is defined as welding region, wherein, when the welding of battery strings stays long partial distance rosette too far, can be with From a longer long convergent belt, when the welding of battery strings stays long partial distance rosette nearer, can from one compared with Short short convergent belt, in welding process, if two convergent belts contact, can cause short circuit, provided in an embodiment of the present invention Laying cloth film welder can lay dielectric film in the welding process of multiple convergent belts with intersection, to avoid causing Short circuit.
Laying cloth film welder provided in an embodiment of the present invention may include laying device, film-distributing device, welder and Control device, wherein, laying device, film-distributing device and welder are electrically connected with control device, controlled device Control, control device can be made up of automatic control circuit.
In the laying cloth film welder of the embodiment of the present invention, laying device may connect to the frame of stitch welding machine, for The first convergent belt is placed on into the first precalculated position under the control action of control device, the first welding region on the first convergent belt is made Long position is stayed to contact with the welding for needing mutually to weld with the first convergent belt in battery strings, while making the first of the first convergent belt to connect Line box end falls into rosette end insulating regions.Wherein, for save space and the volume of reduction battery component, the present invention is implemented Example arranges rosette end insulating regions and is located in the battery strings of battery component, there is intersection between battery strings.
In the laying cloth film welder of the embodiment of the present invention, welder is connected to laying device, in control dress Long position is stayed to be welded to the first welding region the welding for needing mutually to weld with the first convergent belt under the control action put.Wherein, First convergent belt can be a short convergent belt of L-type with 90 ° of angles, and which may include the first wiring for thereto Box end, and the first welding region for being connected with battery strings.
In the laying cloth film welder of the embodiment of the present invention, film-distributing device is connected to frame, in control device control Make of lower placement dielectric film, dielectric film the first welding region is completely covered and is isolated in the insulating regions of rosette end The first convergent belt and battery strings, to avoid the first rosette end from contacting with battery strings.Wherein, insulation of the present invention Film can be the dielectric film of a L-type, the dielectric film of L-type for covering rosette insulating regions, another side is used to cover The first welding region of lid, wherein there is sheared edge to be available for the rosette end of convergent belt to stretch out;Dielectric film of the present invention also may be used Think a square dielectric film, rosette insulating regions and the first welding region directly can be covered by the square dielectric film, Wherein there is sheared edge to be available for the rosette end of convergent belt to stretch out;Dielectric film of the present invention is can also be by two dielectric films Constitute, the dielectric film adopted by the embodiment of the present invention may further include rosette end dielectric film and welding region dielectric film, The film-distributing device is for being seated in first convergent belt by rosette end dielectric film under the control device control action Rosette end insulating regions and the battery strings between, to avoid the first rosette end from connecting with the battery strings Touch;The film-distributing device is additionally operable to for welding region dielectric film to be placed on first welding region, so that the welding region Dielectric film is completely covered first welding region, and the shape size of rosette end dielectric film and rosette end insulating regions can be complete Complete consistent, or bigger than the area of rosette end insulating regions, rosette end dielectric film can be a kind of square little Block EPE films;The width and length of welding region dielectric film can be completely the same with the first welding region, or be welded than first Peak width is wider, longer than the first welding region length, and welding region dielectric film can have shearing for a kind of strip, centre The strip EPE film of mouth, sheared edge therein are available for the rosette end of convergent belt to stretch out.
In the laying cloth film welder of the embodiment of the present invention, laying device is additionally operable to the control action in control device Under, the second convergent belt is placed on into the second precalculated position, make to need in the second welding region and battery strings on the second convergent belt with The welding that second convergent belt is mutually welded stays long position to contact, while making the second rosette end of the second convergent belt fall into rosette Hold insulating regions and separated by rosette end dielectric film and battery strings, exist between the second convergent belt and welding region dielectric film There is no contact portion, i.e. welding region dielectric film between contact portion and the second convergent belt and the first convergent belt and play insulation Buffer action.Wherein, the second convergent belt can be a long convergent belt of L-type with 90 ° of angles, and which is may include for connecing Second rosette end of line box, and the second welding region for being connected with battery strings.
The welder of the embodiment of the present invention is additionally operable under the control action of control device to need and the second convergent belt The welding for mutually welding stays long position to be welded to the second welding region.
Further, the laying cloth film welder of the embodiment of the present invention can also include mobile device, wherein, mobile dress Put and electrically connect with control device, for driving laying device to move in prescribed limit under the control action of control device.This In inventive embodiments, mobile device can be a kind of translation mechanism, in horizontal line, vertical line or other rectilinear directions Upper translation laying device, or a kind of travel mechanism, moves laying device along arbitrary track in either direction.
Further, the laying device of the embodiment of the present invention may include laying pedestal, laying upper arm, laying underarm, laying Carpal joint, laying handgrip fixed plate, laying handgrip one and laying handgrip two;Laying pedestal is fixedly installed in mobile device, is used for Driven by mobile device and moved;Laying upper arm is movably connected on laying pedestal, for following laying pedestal to move, is additionally operable in paving Fixed-point Motion of A in slewing area with upper arm;Laying underarm is flexibly connected with laying upper arm, for following laying upper arm to move, also For the Fixed-point Motion of A in the slewing area of laying underarm;Laying carpal joint is connected to laying underarm, for following laying underarm It is mobile, it is additionally operable to the Fixed-point Motion of A in the carpal slewing area of laying;Laying handgrip fixed plate is fixedly connected on laying wrist pass Section, for following laying carpal joint to move;Laying handgrip one and laying handgrip two are set in parallel in laying handgrip fixed plate, laying Handgrip one is a kind of vacuum absorption device, and laying handgrip two is a kind of vacuum absorption device;Welder is connected to laying handgrip Fixed plate.Wherein, laying handgrip one can be used for by vac sorb effect crawl and place a backing plate(Backing plate is used for heat-insulated), paving Band handgrip two can be used to capturing and placing convergent belt, and the carpal slewing area of laying includes unspecified angle.
Further, the film-distributing device of the embodiment of the present invention may include cloth film pedestal, cloth film upper arm, cloth film underarm, cloth film Carpal joint, cloth film handgrip fixed plate, cloth film handgrip one, cloth film handgrip two and cloth mould band handss;Cloth film pedestal is fixedly connected on machine Frame;Cloth film upper arm is movably connected on cloth film pedestal, for the Fixed-point Motion of A in the slewing area of cloth film upper arm;Cloth film underarm and cloth Film upper arm is flexibly connected, and for following cloth film upper arm to move, is additionally operable to the Fixed-point Motion of A in the slewing area of laying cloth film;Cloth film Carpal joint is connected to cloth film underarm, for following cloth film underarm to move, is additionally operable to pinpoint in the carpal slewing area of cloth film Rotate;Cloth film handgrip fixed plate is fixedly connected on cloth film carpal joint, for following cloth film carpal joint to move;Cloth mould band handss, cloth Film handgrip one and cloth film handgrip two are set in parallel in cloth film handgrip fixed plate, and cloth film handgrip one is a kind of vacuum absorption device, cloth Film handgrip two is a kind of vacuum absorption device, and cloth mould band handss are for being fixed on the first precalculated position and by the by the first convergent belt Two convergent belts are fixed on the second precalculated position.Wherein, adsorbable of cloth film handgrip one needs the battery strings mutually welded with convergent belt The cell piece of head end, makes welding stay long position to leave loading plate, and it is first that battery strings are discharged after laying device has laid convergent belt The cell piece at end;Cloth mould band handss can be used to fixing welding and stay long position and convergent belt, it is to avoid the position in welding process is moved It is dynamic;Cloth film handgrip two can be used to adsorb rosette end dielectric film and be placed on the first rosette end of rosette end insulating regions Under;Cloth film handgrip one can be used to adsorb welding region dielectric film and be placed on the first welding region, while making the first wiring Box end passes welding region dielectric film by sheared edge, and the carpal slewing area of cloth film includes unspecified angle.
Further, the welder of the embodiment of the present invention may include weld holder and soldering tip, and soldering tip is arranged on weld holder, Weld holder is fixedly connected on the laying handgrip fixed plate of laying device, and on welder, the number of soldering tip should be according to cell piece grid line Quantity is arranged, and is the multiple of cell piece grid line quantity.
By the laying cloth film welder of above-mentioned offer, the laying cloth membrane operations full automation on stitch welding machine can be made, The error brought by manual work, the error for avoiding prior art manual work bring completely, so as to improve can be reduced The quality of production and production efficiency of solar module, improves the safety of solar module.
Please with reference to Fig. 1-Figure 14, the embodiment of the present invention also provides another kind of laying cloth film welder(20), can pacify In frame loaded on a class welding equipment such as stitch welding machine, frame as depicted(10), wherein, frame(10)Including battery component Series welding head end(101)With battery component series welding end(102).The battery component of the embodiment of the present invention(2)May include at least one Battery strings, the battery strings mentioned by the embodiment of the present invention are battery strings of multiple cell pieces by welding Series connection welding, Battery strings two ends are separately provided for carrying out the welding that series welding connects and stay long position(70), for being welded to convergent belt, will Battery component(2)Concatenation becomes a series circuit.The laying cloth film welder of the embodiment of the present invention(20)It is for connecting To battery component series welding head end(101), for the frame that tiled to(10)Loading plate(100)On battery strings be welded as electricity Pond component(2).
Laying cloth film welder provided in an embodiment of the present invention(20)It is applicable to using confluxing with fixed angle The welding procedure of Stringing cells string is brought, wherein, the fixed angle of convergent belt can be 90 degree, or other practical angles The one end for being used for accessing on convergent belt battery component junction box is defined as rosette end in the embodiment of the present invention, will be confluxed by degree Take welding region is defined as the part welded, wherein, when the welding of battery strings stays long partial distance rosette too far, A longer long convergent belt can be selected, when the welding of battery strings stays long partial distance rosette nearer, one can be selected The shorter short convergent belt of bar, in welding process, if two convergent belts contact, can cause short circuit, the embodiment of the present invention to carry For laying cloth film welder(20)Dielectric film can be laid in the welding process of multiple convergent belts with intersection, with Avoid causing short circuit.
The laying cloth film welder of the embodiment of the present invention(20)May include head end the first laying device(21), head end second Laying device(22), film-distributing device(23), the first welder of head end(24), the second welder of head end(25), head end movement Device(26)With head end control device, wherein, head end the first laying device(21), head end the second laying device(22), cloth film dress Put(23), the first welder of head end(24), the second welder of head end(25)And head end mobile device(26)And head end Control device is electrically connected, and the control of controlled device, control device can be made up of automatic control circuit.The embodiment of the present invention In, head end mobile device(26)Can be a kind of translation mechanism, in horizontal line, vertical line or other rectilinear directions Translation laying device, or a kind of travel mechanism, moves head end first laying device along arbitrary track in either direction (21)And head end the second laying device(22).
The laying cloth film welder of the embodiment of the present invention(20)In, head end mobile device(26)It is connected to frame(10)'s Battery component series welding head end(101), for driving head end the first laying device(21)In head end the first laying device(21)Rule Determine range of motion, be additionally operable to drive head end the second laying device(22)In head end the second laying device(22)Prescribed limit in Motion.
The laying cloth film welder of the embodiment of the present invention(20)In, head end the first laying device(21)It is connected to head end shifting Dynamic device(26), under the control action of head end control device by the first convergent belt(51)The first precalculated position is placed on, Make the first convergent belt(51)Upper first welding region(511)With need in battery strings and the first convergent belt(51)The welding for mutually welding Stay long position(70)Contact, while making the first convergent belt(51)The first rosette end(512)Fall into rosette end insulation layer Domain(80), rosette end insulating regions(80)There is intersection between battery strings.Wherein, for save space and reduction Battery component(2)Volume, the embodiment of the present invention arranges rosette end insulating regions(80)Positioned at battery component(2)Battery strings On, there is intersection between battery strings.
The laying cloth film welder of the embodiment of the present invention(20)In, the first welder of head end(24)It is connected to head end One laying device(21), for needing and the first convergent belt under the control action of head end control device(51)The weldering mutually welded Band stays long position(70)It is welded to the first welding region(511).Wherein, the first convergent belt(51)There can be 90 ° of angles for one The short convergent belt of L-type of degree, which may include the first rosette end for thereto(512), and for battery strings phase First welding region of connection(511).
The laying cloth film welder of the embodiment of the present invention(20)In, head end the second laying device(22)It is connected to head end shifting Dynamic device(26), under the control action of head end control device by the second convergent belt(52)The second precalculated position is placed on, Make the second convergent belt(52)Upper second welding region(521)With need in battery strings and the second convergent belt(52)The welding for mutually welding Stay long position(70)Contact, while making the second convergent belt(52)The second rosette end(522)Fall into rosette end insulation layer Domain(80).Wherein, the second convergent belt(52)Can be a short convergent belt of L-type with 90 ° of angles, which is may include for accessing Second rosette end of rosette(522), and the second welding region for being connected with battery strings(521).
The laying cloth film welder of the embodiment of the present invention(20)In, the second welder of head end(25)It is connected to head end Two laying devices(22), for needing and the second convergent belt under the control action of head end control device(52)The weldering mutually welded Band stays long position(70)It is welded to the second welding region(521).
The laying cloth film welder of the embodiment of the present invention(20)In, film-distributing device(23)It is connected to battery component series welding first End(101), for placing dielectric film under head end control device control action, make dielectric film that the first welding region is completely covered (511)With the second welding region(521), and will be positioned at rosette end insulating regions(80)In the first convergent belt and be located at connect Line box end insulating regions(80)In the second convergent belt be isolated with battery strings.Wherein, dielectric film of the present invention can be with For the dielectric film of " convex " type as shown in figure 15, the top of " convex " type dielectric film is used to cover rosette end insulating regions (80), bottom is used to cover the first welding region(511)With the second welding region(521), wherein there is sheared edge to be available for first to connect Line box end(512), the second rosette end(522)Stretch out;Dielectric film of the present invention can also be for one as shown in figure 16 Square dielectric film, the square dielectric film can directly by rosette end insulating regions(80), the first welding region(511)With Two welding regions(521)Cover, wherein there is sheared edge to be available for the first rosette end(512), the second rosette(522)Stretch out; Dielectric film of the present invention can also be and be made up of that the dielectric film adopted by the embodiment of the present invention can enter two dielectric films One step includes rosette end dielectric film(90)With welding region dielectric film(91), film-distributing device(23)For in control device control By rosette end dielectric film under effect(90)It is seated in battery strings and the first convergent belt(51)And second convergent belt(52)Between Rosette end insulating regions(80), to avoid the first rosette end(512), the second rosette end(522)Connect with battery strings Touch, i.e., by rosette end dielectric film(90)By battery strings and the first convergent belt(51), the second convergent belt(52)Keep apart;Cloth film Device(23)It is additionally operable to take welding region dielectric film(91)Cover the first welding region(511)With the second welding region(521), Pass through welding region dielectric film(91)Make the second convergent belt(52)The first convergent belt is avoided contact to Deng other convergent belts(51). Wherein, rosette end dielectric film(90)With rosette end insulating regions(80)Shape size can it is completely the same, or ratio Rosette end insulating regions(80)Area it is bigger, rosette end dielectric film(90)Can be a kind of square fritter EPE films;Weldering Connect region insulation film(91)Length can be with the first welding region(511)With the second welding region(521)Overall length is completely the same, wide Degree and the first welding region(511), the second welding region(521)Width is completely the same, or the first welding region of ratio (511), the second welding region(521)Width is wider, than the first welding region(511)With the second welding region(521)Overall length is long Spend longer, welding region dielectric film(91)Can there are the strip EPE film of sheared edge, shearing therein for a kind of strip, centre Mouth is available for the first rosette end(512), the second rosette(522)Stretch out at end.
The laying cloth film welder of the embodiment of the present invention(20)In, head end the first laying device(21)It is additionally operable in control Under the control action of device, by the 3rd convergent belt(53)The 3rd precalculated position is placed on, the 3rd convergent belt is made(53)Upper 3rd weldering Connect region(531)With need in battery strings and the 3rd convergent belt(53)The welding for mutually welding stays long position(70)Contact, while Make the 3rd convergent belt(53)The 3rd rosette end(532)Fall into rosette end insulating regions(80)And insulated by rosette end Film(90)Separate with battery strings, the 3rd convergent belt(53)With welding region dielectric film(91)Between there is contact portion and the 3rd Convergent belt(53)With the first convergent belt(51), the second convergent belt(52)Between there is no contact portion, i.e. welding region insulation Film(91)Play the effect of being dielectrically separated from.Wherein, the 3rd convergent belt(53)Can be a long convergent belt of L-type with 90 ° of angles, Which may include the 3rd rosette end for thereto(532), and the 3rd weld zone for being connected with battery strings Domain(531).
The laying cloth film welder of the embodiment of the present invention(20)In, the first welder of head end(24)It is additionally operable in control To need and the 3rd convergent belt under the control action of device(53)The welding for mutually welding stays long position(70)It is welded to the 3rd welding Region(531).
The laying cloth film welder of the embodiment of the present invention(20)In, head end the second laying device(22)It is additionally operable in control Under the control action of device, by the 4th convergent belt(54)The 4th precalculated position is placed on, the 4th convergent belt is made(54)Upper 4th weldering Connect region(541)With need in battery strings and the 4th convergent belt(54)The welding for mutually welding stays long position(70)Contact, while Make the 4th convergent belt(54)The 4th rosette end(542)Fall into rosette end insulating regions(80)And insulated by rosette end Film(90)Separate with battery strings, the 4th convergent belt(54)With welding region dielectric film(91)Between there is contact portion and the 4th Convergent belt(54)With the first convergent belt(51), the second convergent belt(52), the 3rd convergent belt(53)Between there is no contact portion, That is welding region dielectric film(91)Play the effect of being dielectrically separated from.Wherein, the 4th convergent belt(54)There can be 90 ° of angles for one The long convergent belt of L-type, which may include the 4th rosette end for thereto(542), and for being connected with battery strings The 4th welding region for connecing(541).
The laying cloth film welder of the embodiment of the present invention(20)In, the second welder of head end(25)It is additionally operable in control To need and the 4th convergent belt under the control action of device(54)The welding for mutually welding stays long position(70)It is welded to the 4th welding Region(541).
The laying cloth film welder of the embodiment of the present invention(20)In, head end the first laying device(21)Including head end first Laying pedestal(211), head end the first laying upper arm(212), head end the first laying underarm(213), head end the first laying carpal joint (214), head end the first laying handgrip fixed plate(215), the first laying of head end handgrip one(216)With the first laying of head end handgrip two (217);Head end the first laying pedestal(211)It is fixedly installed in head end mobile device(26), for by head end mobile device(26) Drive motion;Head end the first laying upper arm(212)It is movably connected on head end the first laying pedestal(211), for following head end One laying pedestal(211)It is mobile, it is additionally operable in head end the first laying upper arm(212)Slewing area in Fixed-point Motion of A;Head end One laying underarm(213)With head end the first laying upper arm(212)It is flexibly connected, for following head end the first laying upper arm(212) It is mobile, it is additionally operable in head end the first laying underarm(213)Slewing area in Fixed-point Motion of A;Head end the first laying carpal joint (214)It is connected to head end the first laying underarm(213), for following head end the first laying underarm(213)It is mobile, it is additionally operable in head Hold the first laying carpal joint(214)Slewing area in Fixed-point Motion of A;Head end the first laying handgrip fixed plate(215)It is fixedly connected In head end the first laying carpal joint(214), for following head end the first laying carpal joint(214)It is mobile;The first laying of head end is grabbed Handss one(216)With the first laying of head end handgrip two(217)It is set in parallel in head end the first laying handgrip fixed plate(215), head end First laying handgrip one(216)For a kind of vacuum absorption device, the first laying of head end handgrip two(217)Fill for a kind of vac sorb Put;The first welder of head end(24)It is connected to head end the first laying handgrip fixed plate(215).Wherein, the first laying of head end is grabbed Handss one(216)Can be used for by vac sorb effect crawl and place the first backing plate of head end(61)(Backing plate is used for heat-insulated), head end First laying handgrip two(217)Can be used to capturing and placing the first convergent belt(51)With the 3rd convergent belt(53), head end first spreads Band carpal joint(214)Slewing area include unspecified angle.
The laying cloth film welder of the embodiment of the present invention(20)In, head end the second laying device(22)Including head end second Laying pedestal(221), head end the second laying upper arm(222), head end the second laying underarm(223), head end the second laying carpal joint (224), head end the second laying handgrip fixed plate(225), the second laying of head end handgrip one(226)With the second laying of head end handgrip two (227);Head end the second laying pedestal(221)It is fixedly installed in head end mobile device(26), for by head end mobile device(26) Drive motion;Head end the second laying upper arm(222)It is movably connected on head end the second laying pedestal(221), for following head end Two laying pedestals(221)It is mobile, it is additionally operable in head end the second laying upper arm(222)Slewing area in Fixed-point Motion of A;Head end Two laying underarms(223)With head end the second laying upper arm(222)It is flexibly connected, for following head end the second laying upper arm(222) It is mobile, it is additionally operable in head end the second laying underarm(223)Slewing area in Fixed-point Motion of A;Head end the second laying carpal joint (224)It is connected to head end the second laying underarm(223), for following head end the second laying underarm(223)It is mobile, it is additionally operable in head Hold the second laying carpal joint(224)Slewing area in Fixed-point Motion of A;Head end the second laying handgrip fixed plate(225)It is fixedly connected In head end the second laying carpal joint(224), for following head end the second laying carpal joint(224)It is mobile;The second laying of head end is grabbed Handss one(226)With the second laying of head end handgrip two(227)It is set in parallel in head end the second laying handgrip fixed plate(225), head end Second laying handgrip one(226)For a kind of vacuum absorption device, the second laying of head end handgrip two(227)Fill for a kind of vac sorb Put;The second welder of head end(25)It is connected to head end the second laying handgrip fixed plate(225).Wherein, the second laying of head end is grabbed Handss one(226)Can be used for by vac sorb effect crawl and place the second backing plate of head end(62)(Backing plate is used for heat-insulated), head end Second laying handgrip two(227)Can be used to capturing and placing the second convergent belt(52)With the 4th convergent belt(54), head end second spreads Band carpal joint(224)Slewing area include unspecified angle.
The laying cloth film welder of the embodiment of the present invention(20)In, film-distributing device(23)Including cloth film pedestal(231), cloth Film upper arm(232), cloth film underarm(233), cloth film carpal joint(234), cloth film handgrip fixed plate(235), cloth film handgrip one (236), cloth film handgrip two(237)With cloth mould band handss(238);Cloth film pedestal(231)It is fixedly connected on battery component series welding first End(101);Cloth film upper arm(232)It is movably connected on cloth film pedestal(231), in cloth film upper arm(232)Slewing area in Fixed-point Motion of A;Cloth film underarm(233)With cloth film upper arm(232)It is flexibly connected, for following cloth film upper arm(232)It is mobile, also use In in cloth film underarm(233)Slewing area in Fixed-point Motion of A;Cloth film carpal joint(234)It is connected to cloth film underarm(233), it is used for Follow cloth film underarm(233)It is mobile, it is additionally operable in cloth film carpal joint(234)Slewing area in Fixed-point Motion of A;Cloth film handgrip is solid Fixed board(235)It is fixedly connected on cloth film carpal joint(234), for following cloth film carpal joint(234)It is mobile;Cloth mould band handss (238), cloth film handgrip one(236)With cloth film handgrip two(237)It is set in parallel in cloth film handgrip fixed plate(235), cloth film handgrip One(236)For a kind of vacuum absorption device, cloth film handgrip two(237)For a kind of vacuum absorption device, cloth mould band handss(238)With In by the first convergent belt(51)Be fixed on the first precalculated position, by the second convergent belt(52)It is fixed on the second precalculated position, cloth film Pressure zone handss(238)It is additionally operable to welding region dielectric film(91)By the 3rd convergent belt after storing(53)Be fixed on the 3rd precalculated position, By the 4th convergent belt(54)It is fixed on the 4th precalculated position.Wherein, cloth film handgrip one(236)Adsorbable needs and convergent belt phase The cell piece of the battery strings head end of welding, makes welding stay long position(70)Loading plate is left, and in head end the first laying device (21), head end the second laying device(22)The cell piece of battery strings head end is discharged after having laid convergent belt;Cloth mould band handss(238) Can be used to fixing welding and stay long position(70)With convergent belt, it is to avoid the position movement in welding process;Cloth film handgrip two(237) Can be used to adsorb rosette end dielectric film(90)And it is placed on rosette end insulating regions(80)The first rosette end under;Cloth Film handgrip one(236)Can be used to adsorb welding region dielectric film(91)And it is placed on the first welding region(511)And second Welding region(521)On, while making the first rosette end pass welding region dielectric film by sheared edge(91), cloth film carpal joint (234)Slewing area include unspecified angle.
The laying cloth film welder of the embodiment of the present invention(20)In, the first welder of head end(24)Including head end first Weld holder(241)With the first soldering tip of head end(242), the first soldering tip of head end(242)Installed in the first weld holder of head end(241)On, The first weld holder of head end(241)It is fixedly connected on head end the first laying device(21)Head end the first laying handgrip fixed plate (215), the first soldering tip of head end(242)Number should be arranged according to cell piece grid line quantity, be the multiple of cell piece grid line quantity, Spacing between each soldering tip is identical with the grating spacing of cell piece in battery strings.
The laying cloth film welder of the embodiment of the present invention(20)In, the second welder of head end(25)Including head end second Weld holder(251)With the second soldering tip of head end(252), the second soldering tip of head end(252)Installed in the second weld holder of head end(251)On, The second weld holder of head end(251)It is fixedly connected on head end the second laying device(22)Head end the second laying handgrip fixed plate (225).The second soldering tip of head end(252)Number should be arranged according to cell piece grid line quantity, be the multiple of cell piece grid line quantity, Spacing between each soldering tip is identical with the grating spacing of cell piece in battery strings.
The laying cloth film welder of the embodiment of the present invention(20)In also include be oppositely arranged on battery component series welding head end (101)Head end backing-board rack(27), head end backing-board rack(27)For placing the first backing plate of head end(61)With the second backing plate of head end (62).The first laying of head end handgrip one(216)For taking position crawl the first backing plate of head end in head end backing plate(61)And by head End backing plate(61)It is placed on the first convergent belt(51)The first welding region(511)And the 3rd convergent belt(53)The 3rd welding Region(531)Lower section, is additionally operable to the first backing plate of head end(61)It is put back into head end backing-board rack(27);The second laying of head end handgrip one (226)For taking position crawl the second backing plate of head end in head end backing plate(62)And by the second backing plate of head end(62)It is placed on second Convergent belt(52)The second welding region(521)And the 4th convergent belt(54)The 4th welding region(541)Lower section, is additionally operable to By the second backing plate of head end(62)It is put back into head end backing-board rack(27);Head end backing-board rack(27)With angle of inclination, head end first is made Backing plate(61)By action of gravity from head end backing-board rack(27)On any position slide into the first backing plate of head end and take position, with And make the second backing plate of head end(62)By action of gravity from head end backing-board rack(27)On any position slide into head end second and pad Plate takes position.
The laying cloth film welder of the embodiment of the present invention(20)In, head end the first laying upper arm(212)With head end first Laying pedestal(211)Between can be connected by one speed reducer;Head end the first laying underarm(213)With head end the first laying upper arm (212)Between can be connected by one speed reducer;Head end the first laying carpal joint(214)With head end the first laying underarm(213) Between can be connected by one speed reducer;Head end the second laying upper arm(222)With head end the second laying pedestal(221)Between can lead to Cross one speed reducer to be connected;Head end the second laying underarm(223)With head end the second laying upper arm(222)Between can by one slow down Device is connected;Head end the second laying carpal joint(224)With head end the second laying underarm(223)Between can by one speed reducer be connected Connect;Cloth film upper arm(232)With cloth film pedestal(231)Between can be connected by one speed reducer;Cloth film underarm(233)On cloth film Arm(232)Between can be connected by one speed reducer;Cloth film carpal joint(234)With cloth film underarm(233)Between can subtract by one Fast device is connected.
As represented in figures 1 through 14, the embodiment of the present invention also provides a kind of stitch welding machine(1), which may include frame(10), laying cloth Film welder(20), laying welder(30)And transmission positioning device(40), frame(10)It is first including battery component series welding End(101)With battery component series welding end(102), wherein, transmission positioning device(40)For by loading plate(100)Navigate to phase For frame(10)Specified location, battery component to be welded(2)It is laid in loading plate(100);Laying cloth film welder (20)For aforesaid laying cloth film welder(20), laying welder(30)It is connected to battery component series welding end(102).
Stitch welding machine provided in an embodiment of the present invention(1)In, laying welder(30)Including end laying device(31), end End welder(32), end inhale bleed off pressure belting(33), end mobile device(34)And control device for tail end, end laying dress Put(31), end welder(32), end inhale bleed off pressure belting(33)And end mobile device(34)Fill with end-of-pipe control Put electrical connection;End mobile device(34)It is connected to frame(10)Battery component series welding end(102), for driving end to spread Belting(31)In end laying device(31)Prescribed limit in motion;End laying device(31)It is connected to end movement dress Put(34), under the control action of control device for tail end by the 5th convergent belt(55)The 5th precalculated position is placed on, is made Five convergent belts(55)Upper 5th welding region(551)With need in battery strings and the 5th convergent belt(55)The welding for mutually welding stays length Position(70)Contact;Inhale and bleed off pressure belting in end(33)It is connected to frame(10)Battery component series welding end(102), it is used for With end laying device(31)Collaboration is completed the 5th convergent belt(55)The operation in the 5th precalculated position is placed on, being additionally operable to need to Will be with the 5th convergent belt(55)The welding for mutually welding stays long position(70)It is fixed on the 5th welding region(551);End welding dress Put(32)It is connected to end laying device(31), for needing and the 5th convergent belt under the control action of control device for tail end (55)The welding for mutually welding stays long position(70)It is welded to the 5th welding region(551).
Stitch welding machine provided in an embodiment of the present invention(1)In, end laying device(31)Including end laying pedestal(311)、 End laying upper arm(312), end laying underarm(313), end laying carpal joint(314), end laying handgrip fixed plate (315), end laying handgrip one(316)With end laying handgrip two(317);End laying pedestal(311)It is fixedly installed in end End mobile device(34), for by end mobile device(34)Drive motion;End laying upper arm(312)It is movably connected on end Laying pedestal(311), for following end laying pedestal(311)It is mobile, it is additionally operable in end laying upper arm(312)Rotation model Enclose interior Fixed-point Motion of A;End laying underarm(313)With end laying upper arm(312)It is flexibly connected, for following end laying Arm(312)It is mobile, it is additionally operable in end laying underarm(313)Slewing area in Fixed-point Motion of A;End laying carpal joint(314) It is connected to end laying underarm(313), for following end laying underarm(313)It is mobile, it is additionally operable in end laying carpal joint (314)Slewing area in Fixed-point Motion of A;End laying handgrip fixed plate(315)It is fixedly connected on end laying carpal joint (314), for following end laying carpal joint(314)It is mobile;End laying handgrip one(316)With end laying handgrip two (317)It is set in parallel in end laying handgrip fixed plate(315), end laying handgrip one(316)For a kind of vacuum absorption device, End laying handgrip two(317)For a kind of vacuum absorption device;End welder(32)It is connected to end laying handgrip to fix Plate(315);End laying upper arm(312)With end laying pedestal(311)Between be connected by one speed reducer;Under the laying of end Arm(313)With end laying upper arm(312)Between be connected by one speed reducer;End laying carpal joint(314)Spread with end Band underarm(313)Between be connected by one speed reducer, end laying carpal joint(314)Slewing area include unspecified angle.
Stitch welding machine provided in an embodiment of the present invention(1)In, end is inhaled and bleeds off pressure belting(33)Inhale including end and put pedestal (331), end inhale put arm(332), end inhale put down arm(333), end inhale put carpal joint(334), end inhale that to put handgrip solid Fixed board(335), end inhale put handgrip(336)Inhale with end and bleed off pressure band handss(337);Inhale and put pedestal in end(331)It is fixedly connected on Battery component series welding end(102);Inhale and put arm in end(332)It is movably connected on end suction and puts pedestal(331), in end Arm is put in suction(332)Slewing area in Fixed-point Motion of A;Inhale and put down arm in end(333)Inhale with end and put arm(332)Activity is even Connect, arm is put for following end to inhale(332)It is mobile, it is additionally operable to inhale in end and puts down arm(333)Slewing area in fixed point turn It is dynamic;Inhale and put carpal joint in end(334)It is connected to end suction and puts down arm(333), arm is put down for following end to inhale(333)It is mobile, It is additionally operable to inhale in end and puts carpal joint(334)Slewing area in Fixed-point Motion of A;Inhale and put handgrip fixed plate in end(335)It is fixed to connect It is connected to end suction and puts carpal joint(334), carpal joint is put for following end to inhale(334)It is mobile;Inhale and bleed off pressure band handss in end(337)、 Inhale and put handgrip in end(336)It is arranged at end suction and puts handgrip fixed plate(335), end is inhaled and puts handgrip(336)Inhale for a kind of vacuum Adsorption device;Inhale and put arm in end(332)Inhale with end and put pedestal(331)Between be connected by one speed reducer;Inhale and put down in end Arm(333)Inhale with end and put arm(332)Between be connected by one speed reducer;Inhale and put carpal joint in end(334)Inhale with end Put down arm(333)Between be connected by one speed reducer, end inhale put carpal joint(334)Slewing area include unspecified angle.
Stitch welding machine provided in an embodiment of the present invention(1)In, end welder(32)Including end weld holder(321)And end End soldering tip(322), end soldering tip(322)Installed in end weld holder(321)On, end weld holder(321)It is fixedly connected on end End laying device(31)End laying handgrip fixed plate(315), end soldering tip(322)Number should be according to cell piece grid line number Amount is arranged, and is the multiple of cell piece grid line quantity, the grating spacing phase of the spacing between each soldering tip and cell piece in battery strings Together.
Stitch welding machine provided in an embodiment of the present invention(1)In, end laying device(31)Also include end pad frame(35), end End backing-board rack(35)For placing end pad(63);End laying handgrip one(316)Grab for taking position in end pad Take end pad(63)And by end pad(63)It is placed on the 5th convergent belt(55)The 5th welding region(551)Lower section, also For by end pad(63)It is put back into end pad frame(35);End pad frame(35)With angle of inclination, end pad is made (63)By action of gravity from end pad frame(35)On any position slide into end pad and take position.
Above-mentioned stitch welding machine(1)In, head end the first laying device(21)With head end the second laying device(22)Can be symmetrically complete Laying into several convergent belts works, end laying device(31)Can be in frame(10)The paving of the several convergent belts of end complete independently Band work.
By the stitch welding machine of above-mentioned offer(1), the laying cloth membrane operations full automation on stitch welding machine can be made, can be reduced The error brought by manual work, the error for avoiding prior art manual work bring completely, so as to improve solar-electricity The quality of production and production efficiency of pond component, improves the safety of solar module.
The embodiment of the present invention also provides a kind of laying cloth film welding method, the arbitrary descriptions of its subject of implementation earlier figures 1- Figure 14 Stitch welding machine(1), it is aforementioned stitch welding machine(1)Applicating example.Concrete steps include:
Step S110, transmission positioning device(40)By loading plate(100)Navigate to relative to frame(10)Specified location, Battery component to be welded(2)It is laid in loading plate(100), battery component(2)Including at least one battery strings.
Step S111, film-distributing device(23)Needs and the first convergent belt are adsorbed(51)The head end of the battery strings mutually welded and Need and the 3rd convergent belt(53)The head end of the battery strings mutually welded simultaneously lifts predeterminable range, makes needs and the first convergent belt(51) The welding for mutually welding stays long position(70)With needs and the 3rd convergent belt(53)The welding for mutually welding stays long position(70)Leave and hold Support plate(100)., wherein it is desired to the first convergent belt(51)The battery strings mutually welded can be the adjacent battery strings of two strings, need With the 3rd convergent belt(53)The battery strings mutually welded can be the adjacent battery strings of two strings, and predeterminable range can be in 5-15mm Arbitrary value, such as 5mm or 15mm etc..
Step S112, head end the first laying device(21)Crawl the first backing plate of head end(61)With the first convergent belt(51), will The first backing plate of head end(61)It is placed into loading plate(100)On, by the first convergent belt(51)The first welding region(511)It is placed on The first backing plate of head end(61)On.
Step S113, film-distributing device(23)Release needs and the first convergent belt(51)The head end and need of the battery strings mutually welded Will be with the 3rd convergent belt(53)The head end of the battery strings mutually welded.
Step S114, film-distributing device(23)To need and the first convergent belt(51)The welding for mutually welding stays long position(70)Gu It is scheduled on the first welding region(511), the first convergent belt(51)The first rosette end(512)Fall into rosette end insulating regions (80).Film-distributing device(23)Can be by cloth mould band handss(238)In the first welding region(511)Press with welding intersection 1mm Firmly.
Step S115, the first welder of head end(24)To need and the first convergent belt(51)The welding for mutually welding stays long portion Position(70)It is welded to the first welding region(511).
Step S116, film-distributing device(23)Needs and the second convergent belt are adsorbed(52)The head end of the battery strings mutually welded and Need and the 4th convergent belt(54)The head end of the battery strings mutually welded simultaneously lifts predeterminable range, makes needs and the second convergent belt(52) The welding for mutually welding stays long position(70)With needs and the 4th convergent belt(54)The welding for mutually welding stays long position(70)Leave and hold Support plate(100)., wherein it is desired to the second convergent belt(52)The battery strings mutually welded can be the adjacent battery strings of two strings, need With the 4th convergent belt(54)The battery strings mutually welded can be the adjacent battery strings of two strings.
Step S117, head end the second laying device(22)Crawl the second backing plate of head end(62)With the second convergent belt(52), will The second backing plate of head end(62)It is placed into loading plate(100)On, by the second convergent belt(52)The second welding region(521)It is placed on The second backing plate of head end(62)On.
Step S118, film-distributing device(23)Release needs and the second convergent belt(52)The head end and need of the battery strings mutually welded Will be with the 4th convergent belt(54)The head end of the battery strings mutually welded.
Step S119, film-distributing device(23)To need and the second convergent belt(52)The welding for mutually welding stays long position(70)Gu It is scheduled on the second welding region(521), the second convergent belt(52)The second rosette end(522)Fall into rosette end insulating regions (80).Film-distributing device(23)Can be by cloth mould band handss(238)In the second welding region(521)Press with welding intersection 1mm Firmly.
Step S120, the second welder of head end(25)To need and the second convergent belt(52)The welding for mutually welding stays long portion Position(70)It is welded to the second welding region(521).
Step S121, film-distributing device(23)Dielectric film is placed, makes dielectric film that the first welding region is completely covered(511)With Two welding regions(521), and will be positioned at rosette end insulating regions(80)In the first convergent belt(51)And it is located at rosette End insulating regions(80)In the second convergent belt(52)It is isolated with battery strings;
Step S122, head end the first laying device(21)Capture the 3rd convergent belt(53), by the 3rd convergent belt(53) Three welding regions(531)It is placed on the first backing plate of head end(61)On.
Step S123, film-distributing device(23)To need and the 3rd convergent belt(53)The welding for mutually welding stays long position(70)Gu It is scheduled on the 3rd welding region(531), the 3rd convergent belt(53)The 3rd rosette end(532)Fall into rosette end insulating regions (80).Film-distributing device(23)Can be by cloth mould band handss(238)In the 3rd welding region(531)Press with welding intersection 1mm Firmly.
Step S124, the first welder of head end(24)To need and the 3rd convergent belt(53)The welding for mutually welding stays long portion Position(70)It is welded to the 3rd welding region(531).
Step S125, head end the first laying device(21)Crawl the first backing plate of head end(61)Put to head end backing-board rack(27).
Step S126, head end the second laying device(22)Capture the 4th convergent belt(54), by the 4th convergent belt(54) Four welding regions(541)It is placed on the second backing plate of head end(62)On.
Step S127, film-distributing device(23)To need and the 4th convergent belt(54)The welding for mutually welding stays long position(70)Gu It is scheduled on the 4th welding region(541), the 4th convergent belt(54)The 4th rosette end(542)Fall into rosette end insulating regions (80).Film-distributing device(23)Can be by cloth mould band handss(238)In the 4th welding region(541)Press with welding intersection 1mm Firmly.
Step S128, the second welder of head end(25)To need and the 4th convergent belt(54)The welding for mutually welding stays long portion Position(70)It is welded to the 4th welding region(541).
Step S129, head end the second laying device(22)Crawl the second backing plate of head end(62)Put to head end backing-board rack(27).
Step S130, end are inhaled and bleed off pressure belting(33)Needs and the 5th convergent belt are adsorbed(55)The battery strings mutually welded End and lift predeterminable range, make needs and the 5th convergent belt(55)The welding for mutually welding stays long position(70)Leave loading plate (100)., wherein it is desired to the 5th convergent belt(55)The battery strings mutually welded can be the adjacent battery strings of two strings.
Step S131, end laying device(31)Crawl end pad(63)With the 5th convergent belt(55), by end pad (63)It is placed into loading plate(100)On, by the 5th convergent belt(55)The 5th welding region(551)It is placed on end pad(63) On.
Step S132, end are inhaled and bleed off pressure belting(33)Release needs and the 5th convergent belt(55)The battery strings mutually welded End.
Step S133, end are inhaled and bleed off pressure belting(33)To need and the 5th convergent belt(55)The welding for mutually welding stays long portion Position(70)It is fixed on the 5th welding region(551).Inhale and bleed off pressure belting in end(33)Can be inhaled by end and bleed off pressure belting(33) In the 5th welding region(551)With push down at welding intersection 1mm.
Step S134, end welder(32)To need and the 5th convergent belt(55)The welding for mutually welding stays long position (70)It is welded to the 5th welding region(551).
Step S135, end laying device(31)Crawl end pad(63)Put to end pad frame(35).End pad (63)Put back to end pad frame(35)Afterwards, can be along end pad frame(35)Incline direction end is slid into by action of gravity Backing plate takes position, in order to take next time.
Step S136, repeats abovementioned steps S130 to step S135, the welding of other needs welding is stayed long position (70)With other weldings that conflux such as the 6th convergent belt, the 7th convergent belt.By above step, battery component is completed(2)Remittance Stream band Series connection welding operation, so as to series connection is realized between solar-energy photo-voltaic cell string.
In above-mentioned steps S121, the embodiment of the present invention can adopt a kind of dielectric film of " convex " type as shown in figure 15, " convex " The top of type dielectric film is used to cover rosette end insulating regions(80), bottom is used to cover the first welding region(511)With Two welding regions(521), wherein there is sheared edge to be available for the first rosette end(512), the second rosette end(522)Stretch out;This Bright adopted dielectric film can also be a square dielectric film as shown in figure 16, and the square dielectric film can directly by wiring Box end insulating regions(80), the first welding region(511)With the second welding region(521)Cover, wherein there is sheared edge to be available for First rosette end(512), the second rosette(522)Stretch out;Dielectric film of the present invention can also be and be insulated by two Film is constituted, and the dielectric film adopted by the embodiment of the present invention may further include rosette end dielectric film(90)It is exhausted with welding region Velum(91), film-distributing device(23)For under control device control action by rosette end dielectric film(90)It is seated in battery strings With the first convergent belt(51)And second convergent belt(52)Between rosette end insulating regions(80), to avoid the first rosette End(512), the second rosette end(522)Contact with battery strings, i.e., by rosette end dielectric film(90)By battery strings and the One convergent belt(51), the second convergent belt(52)Keep apart.
When the dielectric film adopted by the embodiment of the present invention includes rosette end dielectric film(90)With welding region dielectric film (91)When, step S121 can be implemented according to following steps:Step A, film-distributing device(23)Take rosette end dielectric film(90) It is seated in battery component(2)With the first convergent belt(51)And second convergent belt(52)Between rosette end insulating regions (80);Step B, step S122, film-distributing device(23)Take welding region dielectric film(91)Cover the first welding region(511)With Second welding region(521).
In above-mentioned steps, step S111, step S116 and step S130 can simultaneously, synchronization implementation, step S122 and step Rapid S126 synchronously can be carried out, correspondingly, step S111- step S115, step S116- step S120 and step S130- step S134 can be synchronously carried out within the same time period, and step S122- step S125, step S126- step S129 can be with for the moment Between synchronously carry out in section.
Step in present invention method can carry out order adjustment according to actual needs, merge and delete.
Module or unit in embodiment of the present invention device can be merged according to actual needs, divide and be deleted.
Above disclosed is only present pre-ferred embodiments, and the right model of the present invention can not be limited certainly with this Enclose, one of ordinary skill in the art will appreciate that all or part of flow process of above-described embodiment is realized, and will according to right of the present invention Made equivalent variations are sought, the scope covered by the present invention is still fallen within.

Claims (9)

1. a kind of laying cloth film welder, is installed in frame, for the electricity on the loading plate of the frame that tiled to Pond series welding is connected in the welding procedure of battery component, and the battery strings two ends are provided with stays long portion for carrying out the welding that series welding connects Position, it is characterised in that the laying cloth film welder includes laying device, film-distributing device, welder and control device, institute State laying device, the film-distributing device and the welder to electrically connect with the control device;
The laying device is connected to the frame, for placing the first convergent belt under the control action of the control device In the first precalculated position, make to need to conflux with described first in the first welding region and the battery strings on first convergent belt The welding that band is mutually welded stays long position to contact, while making the first rosette end of first convergent belt, to fall into rosette end exhausted , between rosette end insulating regions and the battery strings, there is intersection in edge region;
The welder is connected to the laying device, under the control action of the control device by it is described needs with The welding that first convergent belt is mutually welded stays long position to be welded to first welding region;
The film-distributing device is connected to the frame, for placing dielectric film under the control device control action, makes described Dielectric film is completely covered first welding region and isolates described first be located in the insulating regions of the rosette end and confluxes Band and the battery strings, to avoid the first rosette end from contacting with the battery strings;
The laying device is additionally operable under the control action of the control device, and the second convergent belt is placed on the second pre-determined bit Put, make the weldering for needing mutually to weld with second convergent belt on second convergent belt in the second welding region and the battery strings Band stays long position to contact, at the same make second convergent belt the second rosette end fall into rosette end insulating regions and Separated with the battery strings by the dielectric film, exist between second convergent belt and the dielectric film contact portion and There is no contact portion between second convergent belt and first convergent belt;
The welder is additionally operable to the needs and the second convergent belt phase under the control action of the control device The welding of welding stays long position to be welded to second welding region;Wherein, the laying cloth film welder also includes movement Device, the mobile device are electrically connected with the control device, described for driving under the control action of the control device Laying device is moved in prescribed limit;
The laying device includes laying pedestal, laying upper arm, laying underarm, laying carpal joint, laying handgrip fixed plate, laying Handgrip one and laying handgrip two;The laying pedestal is fixedly installed in the mobile device, for being driven by the mobile device Motion;The laying upper arm is movably connected on the laying pedestal, for following the laying pedestal movement, is additionally operable to described Fixed-point Motion of A in the slewing area of laying upper arm;The laying underarm is flexibly connected with the laying upper arm, described for following Laying upper arm is moved, and is additionally operable to the Fixed-point Motion of A in the slewing area of the laying underarm;The laying carpal joint is connected to institute Laying underarm is stated, for following the laying underarm movement, the fixed point in the carpal slewing area of the laying is additionally operable to and is turned It is dynamic;The laying handgrip fixed plate is fixedly connected on the laying carpal joint, for following the laying carpal joint movement;It is described Laying handgrip one and the laying handgrip two are set in parallel in the laying handgrip fixed plate, and the laying handgrip one is a kind of true Suction adsorption device, the laying handgrip two are a kind of vacuum absorption device;It is solid that the welder is connected to the laying handgrip Fixed board;
The film-distributing device includes cloth film pedestal, cloth film upper arm, cloth film underarm, cloth film carpal joint, cloth film handgrip fixed plate, cloth film Handgrip one, cloth film handgrip two and cloth mould band handss;The cloth film pedestal is fixedly connected on the frame;The cloth film upper arm activity The cloth film pedestal is connected to, for the Fixed-point Motion of A in the slewing area of the cloth film upper arm;The cloth film underarm with it is described Cloth film upper arm is flexibly connected, and for following the cloth film upper arm movement, is additionally operable to the slewing area in the laying cloth film underarm Interior Fixed-point Motion of A;The cloth film carpal joint is connected to the cloth film underarm, for following the cloth film underarm movement, is additionally operable to Fixed-point Motion of A in the carpal slewing area of the cloth film;The cloth film handgrip fixed plate is fixedly connected on the cloth film wrist and closes Section, for following the cloth film carpal joint movement;The cloth mould band handss, the cloth film handgrip one and the cloth film handgrip two are flat Row is arranged at the cloth film handgrip fixed plate, and the cloth film handgrip one is a kind of vacuum absorption device, and the cloth film handgrip two is A kind of vacuum absorption device, cloth mould band handss are for being fixed on first precalculated position and will by first convergent belt Second convergent belt is fixed on second precalculated position;
The welder includes weld holder and soldering tip, and the soldering tip is arranged on the weld holder, and the weld holder is fixed and connected It is connected to the laying handgrip fixed plate of the laying device.
2. a kind of laying cloth film welder, is installed in frame, and the frame includes battery component series welding head end and set of cells Part series welding end, the laying cloth film welder are connected to the battery component series welding head end, described for being tiled to Battery strings on the loading plate of frame are welded as battery component, and the battery strings two ends are provided with for carrying out the welding that series welding connects Stay long position, it is characterised in that the laying cloth film welder includes head end the first laying device, the second laying of head end dress Put, film-distributing device, the first welder of head end, the second welder of head end, head end mobile device and head end control device, it is described It is head end the first laying device, the head end the second laying device, the film-distributing device, the first welder of the head end, described The second welder of head end and the head end mobile device are electrically connected with the head end control device;
The head end mobile device is connected to the battery component series welding head end of the frame, for driving the head end first Laying device is moved in the prescribed limit of the head end the first laying device, is additionally operable to drive the head end the second laying device Move in the prescribed limit of the head end the second laying device,
The head end the first laying device is connected to the head end mobile device, makees for the control in the head end control device First convergent belt is placed on into the first precalculated position with lower, the first welding region and the battery strings on first convergent belt are made The middle welding for needing mutually to weld with first convergent belt stays long position to contact, while making the first of first convergent belt to connect Line box end falls into rosette end insulating regions, there is intersection between rosette end insulating regions and the battery strings;
The first welder of the head end is connected to the head end the first laying device, for the control in the head end control device Make and stay long position to be welded to first welding region welding for needing mutually to weld with first convergent belt with lower;
The head end the second laying device is connected to the head end mobile device, makees for the control in the head end control device Second convergent belt is placed on into the second precalculated position with lower, the second welding region and the battery strings on second convergent belt are made The middle welding for needing mutually to weld with second convergent belt stays long position to contact, while making the second of second convergent belt to connect Line box end falls into rosette end insulating regions;
The second welder of the head end is connected to the head end the second laying device, for the control in the head end control device Make and stay long position to be welded to second welding region welding for needing mutually to weld with second convergent belt with lower;
The film-distributing device is connected to the battery component series welding head end, for transferring in the head end control device control action Dielectric film is put, makes the dielectric film that first welding region and second welding region and will be positioned at described be completely covered First convergent belt in the insulating regions of rosette end and second remittance in the insulating regions of the rosette end Stream band is isolated with the battery strings, to avoid the first rosette end, the second rosette end and the battery strings phase Contact;
The head end the first laying device is additionally operable under the control action of the control device, and the 3rd convergent belt is placed on Three precalculated positions, make to need and the 3rd convergent belt phase in the 3rd welding region and the battery strings on the 3rd convergent belt The welding of welding stays long position to contact, while making the 3rd rosette end of the 3rd convergent belt, to fall into the rosette end exhausted Edge region and separated with the battery strings by the dielectric film, exist between the 3rd convergent belt and the dielectric film and contact Partly, and between the 3rd convergent belt and first convergent belt, second convergent belt there is no contact portion;
The first welder of the head end is additionally operable to the needs and the described 3rd under the control action of the control device The welding that convergent belt is mutually welded stays long position to be welded to the 3rd welding region;
The head end the second laying device is additionally operable under the control action of the control device, and the 4th convergent belt is placed on Four precalculated positions, make to need and the 4th convergent belt phase in the 4th welding region and the battery strings on the 4th convergent belt The welding of welding stays long position to contact, while making the 4th rosette end of the 4th convergent belt, to fall into the rosette end exhausted Edge region and separated with the battery strings by the dielectric film, exist between the 4th convergent belt and the dielectric film and contact Partly, and between the 4th convergent belt and first convergent belt, second convergent belt, the 3rd convergent belt do not deposit In contact portion;
The second welder of the head end is additionally operable to the needs and the described 4th under the control action of the control device The welding that convergent belt is mutually welded stays long position to be welded to the 4th welding region.
3. laying cloth film welder as claimed in claim 2, it is characterised in that
The head end the first laying device is included under head end the first laying pedestal, head end the first laying upper arm, the first laying of head end Arm, head end the first laying carpal joint, head end the first laying handgrip fixed plate, the first laying of head end handgrip one and the first laying of head end Handgrip two;The head end the first laying pedestal is fixedly installed in the head end mobile device, for by the head end mobile device Drive motion;The head end the first laying upper arm is movably connected on the head end the first laying pedestal, for following the head end First laying pedestal is moved, and is additionally operable to the Fixed-point Motion of A in the slewing area of the head end the first laying upper arm;The head end One laying underarm is flexibly connected with the head end the first laying upper arm, for following the first laying of head end upper arm to move, also For the Fixed-point Motion of A in the slewing area of the head end the first laying underarm;The head end the first laying carpal joint is connected to institute Head end the first laying underarm is stated, for following the first laying of head end underarm to move, is additionally operable in the first laying of the head end Fixed-point Motion of A in carpal slewing area;The head end the first laying handgrip fixed plate is fixedly connected on the head end first and spreads Band carpal joint, for following the first laying of head end carpal joint to move;The first laying of head end handgrip one and the head end First laying handgrip two is set in parallel in the head end the first laying handgrip fixed plate, and the first laying of head end handgrip one is one Vacuum absorption device is planted, the first laying of head end handgrip two is a kind of vacuum absorption device;The first welder of the head end It is connected to the head end the first laying handgrip fixed plate;
The head end the second laying device is included under head end the second laying pedestal, head end the second laying upper arm, the second laying of head end Arm, head end the second laying carpal joint, head end the second laying handgrip fixed plate, the second laying of head end handgrip one and the second laying of head end Handgrip two;The head end the second laying pedestal is fixedly installed in the head end mobile device, for by the head end mobile device Drive motion;The head end the second laying upper arm is movably connected on the head end the second laying pedestal, for following the head end Second laying pedestal is moved, and is additionally operable to the Fixed-point Motion of A in the slewing area of the head end the second laying upper arm;The head end Two laying underarms are flexibly connected with the head end the second laying upper arm, for following the second laying of head end upper arm to move, also For the Fixed-point Motion of A in the slewing area of the head end the second laying underarm;The head end the second laying carpal joint is connected to institute Head end the second laying underarm is stated, for following the second laying of head end underarm to move, is additionally operable in the second laying of the head end Fixed-point Motion of A in carpal slewing area;The head end the second laying handgrip fixed plate is fixedly connected on the head end second and spreads Band carpal joint, for following the second laying of head end carpal joint to move;The second laying of head end handgrip one and the head end Second laying handgrip two is set in parallel in the head end the second laying handgrip fixed plate, and the second laying of head end handgrip one is one Vacuum absorption device is planted, the second laying of head end handgrip two is a kind of vacuum absorption device;The second welder of the head end It is connected to the head end the second laying handgrip fixed plate;
The film-distributing device includes cloth film pedestal, cloth film upper arm, cloth film underarm, cloth film carpal joint, cloth film handgrip fixed plate, cloth film Handgrip one, cloth film handgrip two and cloth mould band handss;The cloth film pedestal is fixedly connected on the battery component series welding head end;It is described Cloth film upper arm is movably connected on the cloth film pedestal, for the Fixed-point Motion of A in the slewing area of the cloth film upper arm;The cloth Film underarm is flexibly connected with the cloth film upper arm, for following the cloth film upper arm movement, is additionally operable in the cloth film underarm Fixed-point Motion of A in slewing area;The cloth film carpal joint is connected to the cloth film underarm, for following the cloth film underarm movement, It is additionally operable to the Fixed-point Motion of A in the carpal slewing area of the cloth film;The cloth film handgrip fixed plate is fixedly connected on the cloth Film carpal joint, for following the cloth film carpal joint movement;The cloth mould band handss, the cloth film handgrip one and the cloth film are grabbed Handss two are set in parallel in the cloth film handgrip fixed plate, and the cloth film handgrip one is a kind of vacuum absorption device, and the cloth film is grabbed Handss two are a kind of vacuum absorption device, and cloth mould band handss are for being fixed on first pre-determined bit by first convergent belt Put, second convergent belt is fixed on second precalculated position, the cloth mould band handss are additionally operable to the dielectric film and put Afterwards the 3rd convergent belt is fixed on the 3rd precalculated position, the 4th convergent belt is fixed on the 4th pre-determined bit Put;
The first welder of the head end includes the first soldering tip of the first weld holder of head end and head end, and the first soldering tip of the head end is installed On the first weld holder of the head end, the first weld holder of the head end is fixedly connected on the described of the head end the first laying device Head end the first laying handgrip fixed plate;
The second welder of the head end includes the second soldering tip of the second weld holder of head end and head end, and the second soldering tip of the head end is installed On the second weld holder of the head end, the second weld holder of the head end is fixedly connected on the described of the head end the second laying device Head end the second laying handgrip fixed plate.
4. laying cloth film welder as claimed in claim 3, it is characterised in that the laying cloth film welder also includes The head end backing-board rack being oppositely arranged on the battery component series welding head end, the head end backing-board rack are padded for placing head end first The second backing plate of plate and head end;
The first laying of head end handgrip one captures first backing plate of head end and incites somebody to action for taking position in the first backing plate of head end The head end backing plate is placed on the 3rd welding region of the first welding region of first convergent belt and the 3rd convergent belt Lower section, be additionally operable to for the first backing plate of the head end to be put back into the head end backing-board rack;
The second laying of head end handgrip one captures second backing plate of head end and incites somebody to action for taking position in the second backing plate of head end The head end backing plate is placed on the 4th welding region of the second welding region of second convergent belt and the 4th convergent belt Lower section, be additionally operable to for the second backing plate of the head end to be put back into the head end backing-board rack;
The head end backing-board rack has angle of inclination, makes the first backing plate of the head end by action of gravity from the head end backing-board rack On any position slide into the first backing plate of the head end take position, make the second backing plate of the head end by action of gravity from institute State any position on head end backing-board rack and slide into the second backing plate of the head end and take position.
5. laying cloth film welder as claimed in claim 3, it is characterised in that
It is connected by one speed reducer between the head end the first laying upper arm and the head end the first laying pedestal;
It is connected by one speed reducer between the head end the first laying underarm and the head end the first laying upper arm;
It is connected by one speed reducer between the head end the first laying carpal joint and the head end the first laying underarm;
It is connected by one speed reducer between the head end the second laying upper arm and the head end the second laying pedestal;
It is connected by one speed reducer between the head end the second laying underarm and the head end the second laying upper arm;
It is connected by one speed reducer between the head end the second laying carpal joint and the head end the second laying underarm;
It is connected by one speed reducer between the cloth film upper arm and the cloth film pedestal;
It is connected by one speed reducer between the cloth film underarm and the cloth film upper arm;
It is connected by one speed reducer between the cloth film carpal joint and the cloth film underarm.
6. laying cloth film welder as claimed in claim 3, it is characterised in that
The dielectric film includes rosette end dielectric film and welding region dielectric film, and the film-distributing device is in the control dress Put and rosette end dielectric film is seated in into the rosette between first convergent belt and the battery strings under control action End insulating regions, to avoid the first rosette end from contacting with the battery strings;The film-distributing device is additionally operable to weld Region insulation film is placed on first welding region, so that the welding region dielectric film is completely covered first weld zone Domain;
In the first welder of the head end, the quantity of soldering tip is arranged according to the grid line quantity of the battery strings, described head Hold the spacing in the first welder between each soldering tip identical with the grating spacing of cell piece in the battery strings;
In the second welder of the head end, the quantity of soldering tip is arranged according to the grid line quantity of the battery strings, the head end Spacing in second welder between each soldering tip is identical with the grating spacing of cell piece in the battery strings;
First convergent belt is a short convergent belt with fixed angle;
Second convergent belt is a short convergent belt with fixed angle;
3rd convergent belt is a long convergent belt with fixed angle;
4th convergent belt is a long convergent belt with fixed angle.
7. a kind of stitch welding machine, it is characterised in that including frame, laying cloth film welder, laying welder and transmission positioning Device, the frame include battery component series welding head end and battery component series welding end,
The transmission positioning device is for loading plate to be navigated to the specified location relative to the frame, set of cells to be welded Part is laid in the loading plate;
The laying cloth film welder is the laying cloth film welder described in any one of claim 2-6;
The laying welder is connected to the battery component series welding end, and the laying welder includes end laying dress Put, end welder, end are inhaled and bleed off pressure belting, end mobile device and control device for tail end, the end laying device, The end welder, the end are inhaled and bleed off pressure belting and the end mobile device with control device for tail end electricity Connection;
The end mobile device is connected to the battery component series welding end of the frame, for driving the end laying Device is moved in the prescribed limit of the end laying device;
The end laying device is connected to the end mobile device, under the control action of the control device for tail end 5th convergent belt is placed on into the 5th precalculated position, makes to need in the 5th welding region and the battery strings on the 5th convergent belt The welding mutually to weld with the 5th convergent belt stays long position to contact;
The end is inhaled and bleeds off pressure the battery component series welding end that belting is connected to the frame, for spreading with the end Belting collaboration complete the 5th convergent belt is placed on the operation in the 5th precalculated position, be additionally operable to by it is described needs with The welding that 5th convergent belt is mutually welded stays long position to be fixed on the 5th welding region;
The end welder is connected to the end laying device, under the control action of the control device for tail end Long position is stayed to be welded to the 5th welding region welding for needing mutually to weld with the 5th convergent belt.
8. stitch welding machine as claimed in claim 7, it is characterised in that
The end laying device includes that end laying pedestal, end laying upper arm, end laying underarm, end laying wrist are closed Section, end laying handgrip fixed plate, end laying handgrip one and end laying handgrip two;The end laying pedestal fixed installation In the end mobile device, for being driven motion by the end mobile device;The end laying upper arm is movably connected on The end laying pedestal, for following the end laying pedestal movement, is additionally operable to the rotation in the end laying upper arm In the range of Fixed-point Motion of A;The end laying underarm is flexibly connected with the end laying upper arm, for following the end paving Band upper arm movement, is additionally operable to the Fixed-point Motion of A in the slewing area of the end laying underarm;The end laying carpal joint connects The end laying underarm is connected to, for following the end laying underarm movement, is additionally operable in the end laying carpal joint Slewing area in Fixed-point Motion of A;The end laying handgrip fixed plate is fixedly connected on the end laying carpal joint, is used for Follow the end laying carpal joint movement;The end laying handgrip one and the end laying handgrip two are set in parallel in institute State end laying handgrip fixed plate, the end laying handgrip one is a kind of vacuum absorption device, the end laying handgrip two For a kind of vacuum absorption device;The end welder is connected to the end laying handgrip fixed plate;The end laying It is connected by one speed reducer between upper arm and the end laying pedestal;In the end laying underarm and the end laying It is connected by one speed reducer between arm;Pass through one speed reducer between the end laying carpal joint and the end laying underarm It is connected;
End inhale bleed off pressure belting include end inhale put pedestal, end inhale put arm, end inhale put down arm, end inhale put wrist pass Save, handgrip fixed plate is put in end suction, handgrip is put in end suction and end is inhaled and bleeds off pressure band handss;The end suction is put pedestal and is fixedly connected on The battery component series welding end;The end is inhaled to put arm and be movably connected on the end and inhale and puts pedestal, at the end Inhale and put Fixed-point Motion of A in the slewing area of arm in end;The end is inhaled to put down arm and inhaled with the end and puts arm and is flexibly connected, use Arm movement is put in following the end to inhale, is additionally operable to inhale in the end and is put down Fixed-point Motion of A in the slewing area of arm;It is described End is inhaled to put carpal joint and be connected to the end and inhale and puts down arm, puts down arm movement for following the end to inhale, is additionally operable in institute State end suction and put Fixed-point Motion of A in carpal slewing area;The end suction is put handgrip fixed plate and is fixedly connected on the end Carpal joint is put in suction, puts carpal joint movement for following the end to inhale;Inhale to bleed off pressure to inhale with handss, the end and put handgrip in the end Being arranged at the end suction and putting handgrip fixed plate, the end is inhaled and handgrip put for a kind of vacuum absorption device;Inhale and put in the end Upper arm is inhaled to be put with the end and be connected by one speed reducer between pedestal;The end suction is put down arm and is put with end suction It is connected by one speed reducer between arm;Carpal joint is put in the end suction and the end is inhaled to put down and pass through between arm one speed reducer It is connected;
The end welder includes end weld holder and end soldering tip, and the end soldering tip is arranged on the end weld holder On, the end weld holder is fixedly connected on the end laying handgrip fixed plate of the end laying device;
The end laying device also includes end pad frame, and the end pad frame is used to place end pad;The end Laying handgrip one captures the end pad and the end pad is placed on described for taking position in end pad Below 5th welding region of five convergent belts, it is additionally operable to for the end pad to be put back into the end pad frame;The end Backing-board rack has angle of inclination, makes any position of the end pad by action of gravity from the end pad frame slide Position is taken to the end pad;
In the end welder, the quantity of soldering tip is arranged according to the grid line quantity of the battery strings, the end welding Spacing in device between each soldering tip is identical with the grating spacing of cell piece in the battery strings.
9. a kind of laying cloth film welding method, subject of implementation is a kind of stitch welding machine, and the stitch welding machine includes laying cloth film welding dress Put including frame, laying cloth film welder, laying welder and transmission positioning device, the laying cloth film welder bag Include head end the first laying device, head end the second laying device, film-distributing device, the first welder of head end, the welding dress of head end second Put, head end mobile device, head end control device and head end backing-board rack, the laying welder includes end laying device, end End welder, end are inhaled and bleed off pressure belting, end mobile device, control device for tail end and end pad frame, it is characterised in that Methods described includes:
Loading plate is navigated to the transmission positioning device specified location relative to the frame, and battery component to be welded is put down The loading plate is laid on, the battery component includes at least one battery strings;
The film-distributing device has adsorbed the head end and needs and the 3rd convergent belt of the battery strings that needs are mutually welded with the first convergent belt The head end of the battery strings mutually welded simultaneously lifts predeterminable range, makes the welding that needs are mutually welded with first convergent belt stay long position Long position is stayed to leave the loading plate with the welding for needing mutually to weld with the 3rd convergent belt;
The first laying of head end device captures the first backing plate of head end and the first convergent belt, and the first backing plate of the head end is placed into On the loading plate, the first welding region of first convergent belt is placed on the first backing plate of the head end;
The film-distributing device discharges the head end of the battery strings for needing and mutually welding with the first convergent belt and the needs and the 3rd The head end of the battery strings that convergent belt is mutually welded;
The welding for needing mutually to weld with first convergent belt is stayed long position to be fixed on described first by the film-distributing device Welding region, the first rosette end of first convergent belt fall into rosette end insulating regions;
The welding for needing mutually to weld with first convergent belt is stayed long position to be welded to by the first welder of the head end First welding region;
The film-distributing device has adsorbed the head end and needs and the 4th convergent belt of the battery strings that needs are mutually welded with the second convergent belt The head end of the battery strings mutually welded simultaneously lifts the predeterminable range, makes the welding that needs are mutually welded with second convergent belt stay length The welding that position and needs are mutually welded with the 4th convergent belt stays long position to leave the loading plate;
The second laying of head end device captures the second backing plate of head end and the second convergent belt, and the second backing plate of the head end is placed into On the loading plate, the second welding region of second convergent belt is placed on the second backing plate of the head end;
The film-distributing device discharges the head end of the battery strings for needing and mutually welding with the second convergent belt and the needs and the 4th The head end of the battery strings that convergent belt is mutually welded;
The welding for needing mutually to weld with second convergent belt is stayed long position to be fixed on described second by the film-distributing device Welding region, the second rosette end of second convergent belt fall into rosette end insulating regions;
The welding for needing mutually to weld with second convergent belt is stayed long position to be welded to by the second welder of the head end Second welding region;
The film-distributing device places dielectric film, makes the dielectric film that first welding region and second welding is completely covered Region and by first convergent belt in the insulating regions of the rosette end and it is located at rosette end insulation layer Second convergent belt in domain is isolated with the battery strings;
The first laying of head end device captures the 3rd convergent belt, and the 3rd welding region of the 3rd convergent belt is placed on institute State on the first backing plate of head end;
The welding for needing mutually to weld with the 3rd convergent belt is stayed long position to be fixed on the described 3rd by the film-distributing device Welding region, the 3rd rosette end of the 3rd convergent belt fall into rosette end insulating regions;
The welding for needing mutually to weld with the 3rd convergent belt is stayed long position to be welded to by the first welder of the head end 3rd welding region;
The first laying of head end device captures first backing plate of head end and puts to the head end backing-board rack;
The second laying of head end device captures the 4th convergent belt, and the 4th welding region of the 4th convergent belt is placed on institute State on the second backing plate of head end;
The welding for needing mutually to weld with the 4th convergent belt is stayed long position to be fixed on the described 4th by the film-distributing device Welding region, the 4th rosette end of the 4th convergent belt fall into rosette end insulating regions;
The welding for needing mutually to weld with the 4th convergent belt is stayed long position to be welded to by the second welder of the head end 4th welding region;
The second laying of head end device captures second backing plate of head end and puts to the head end backing-board rack;
The end suction bleeds off pressure belting and has adsorbed the end of the battery strings that needs are mutually welded with the 5th convergent belt and lifted described Predeterminable range, makes the welding that needs are mutually welded with the 5th convergent belt stay long position to leave the loading plate;
The end laying device captures the end pad and the 5th convergent belt, and the end pad is placed into the carrying On plate, the 5th welding region of the 5th convergent belt is placed in the end pad;
Inhale the end for bleeding off pressure the belting release battery strings for needing mutually to weld with the 5th convergent belt in the end;
The end suction is bled off pressure belting and stays long position to be fixed on the welding for needing mutually to be welded with the 5th convergent belt 5th welding region;
It is described that the welding for needing mutually to weld with the 5th convergent belt is stayed long position to be welded to by the end welder 5th welding region;
The end laying device captures the end pad and puts to the end pad frame.
CN201510754174.1A 2015-11-09 2015-11-09 Tape-laying film-distributing welding device and method, and stitch welding machine Active CN105244418B (en)

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