CN105244417B - Crystalline silicon solar cell and preparation method thereof - Google Patents

Crystalline silicon solar cell and preparation method thereof Download PDF

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Publication number
CN105244417B
CN105244417B CN201510746596.4A CN201510746596A CN105244417B CN 105244417 B CN105244417 B CN 105244417B CN 201510746596 A CN201510746596 A CN 201510746596A CN 105244417 B CN105244417 B CN 105244417B
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silicon
silicon wafer
preparation
silicon chip
solar batteries
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CN105244417A (en
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方结彬
秦崇德
石强
黄玉平
何达能
陈刚
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Zhejiang Aiko Solar Energy Technology Co Ltd
Guangdong Aiko Solar Energy Technology Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • H01L31/1804Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof comprising only elements of Group IV of the Periodic Table
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/02Details
    • H01L31/0236Special surface textures
    • H01L31/02363Special surface textures of the semiconductor body itself, e.g. textured active layers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/06Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices characterised by potential barriers
    • H01L31/068Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices characterised by potential barriers the potential barriers being only of the PN homojunction type, e.g. bulk silicon PN homojunction solar cells or thin film polycrystalline silicon PN homojunction solar cells
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • Y02E10/547Monocrystalline silicon PV cells
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Electromagnetism (AREA)
  • General Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
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  • Crystallography & Structural Chemistry (AREA)
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Abstract

The invention discloses a preparation method of a crystalline silicon solar cell. The preparation method comprises the following steps that step one: double-sided polishing is performed on a silicon wafer; step two: laser texturing is performed on the silicon wafer in nitrogen atmosphere, and the nitrogen element is doped in the silicon wafer so that a layer of N-type silicon is formed; step three: the silicon wafer is cleaned by the mixed acid of hydrofluoric acid and hydrochloric acid; step four: PECVD film coating is performed on the front surface of the silicon wafer so that a silicon nitride anti-reflection film is formed; step five: a back electrode and an aluminum back field are printed on the back surface of the silicon wafer; step six: positive electrode paste is printed on the front surface of the silicon wafer so that a positive electrode is formed; and step seven: sintering is performed on the silicon wafer so that a solar cell is formed. Compared with methods in the prior art, texturing and the diffusion technology are combined in one step so that influence of conventional high temperature diffusion on the minority carrier lifetime of the silicon wafer can be avoided, and the problem of etching of partial PN junctions of the edge of the front surface of the silicon wafer caused by the conventional etching technology can also be solved, and thus preparation method of the crystalline silicon solar cell has advantages that photoelectric conversion efficiency of the cell can be enhanced and manufacturing cost of the cell can be reduced.

Description

A kind of crystal silicon solar batteries and preparation method thereof
Technical field
The present invention relates to technical field of solar batteries, more particularly to a kind of crystal silicon solar batteries and preparation method thereof.
Background technology
Crystal silicon solar batteries are that one kind effectively absorbs solar radiant energy, are converted optical energy into using photovoltaic effect The device of electric energy, when solar irradiation is in quasiconductor P-N junction (P-N Junction), forms new hole-electron to (V-E Pair), in the presence of P-N junction electric field, hole flows to P areas by N areas, and electronics flows to N areas by P areas, connects after circuit and is just formed Electric current.
It is six big that the preparation technology of crystal silicon solar batteries is divided into making herbs into wool, diffusion, etching, front plated film, silk screen printing, sintering Operation.Wherein, the purpose of making herbs into wool is to form rough texturing suede structure in front side of silicon wafer, increases the absorption of sunlight Area, reduces all being to crystal silicon surface wool manufacturing in the reflectance of sunlight, industry by the way of chemical acid system making herbs into wool.Diffusion Purpose is to form N-type silicon on the surface of P-type silicon substrate, so as to form the core component-PN junction of battery.All it is using pipe in industry The mode of formula phosphorus oxychloride High temperature diffusion, diffusion temperature is up to 800 more to be spent, but high temperature can reduce the minority carrier life time of silicon chip, shadow Ring the photoelectric transformation efficiency of battery.The purpose of etching be remove around silicon chip and the back side PN junction, battery short circuit is prevented, while going Fall the phosphorosilicate glass of front side of silicon wafer.In industry performed etching using horizontal chemical etching method, front side of silicon wafer edge Part PN junction is inevitably etched away.
The content of the invention
The technical problem to be solved is, there is provided a kind of crystal silicon solar batteries and preparation method thereof, this It is bright that making herbs into wool and diffusion technique are merged into into a step, it is to avoid the impact of conventional high temperature diffusion couple silicon chip minority carrier life, also solve The problem that the part PN junction at the front side of silicon wafer edge that conventional etching process of having determined brings is etched away, with the photoelectricity for improving battery Conversion efficiency, the advantage for reducing battery manufacture cost.
In order to solve above-mentioned technical problem, the invention provides a kind of preparation method of efficient crystal silicon solar batteries, bag Include following steps:
Step one:Twin polishing is carried out to silicon chip;
Step 2:To silicon chip laser making herbs into wool in nitrogen atmosphere, while one layer of N-type will be formed in nitrogen-doping to silicon chip Silicon;
Step 3:Using Fluohydric acid. and the mixed acid cleaning silicon chip of hydrochloric acid;
Step 4:PECVD plated films are carried out in the front side of silicon wafer, silicon nitride anti-reflection film is formed;
Step 5:Back electrode and aluminum back surface field are printed in silicon chip back side;
Step 6:Anelectrode is formed in front side of silicon wafer print positive electrode slurry;
Step 7:Silicon chip is sintered to form solaode.
Preferably, using NaOH solution to silicon chip twin polishing, the concentration of NaOH solution is 10%- to the step one 30%.
Preferably, the step 2 adopts Ultra-Violet Laser in nitrogen atmosphere to front side of silicon wafer making herbs into wool, while forming one layer of N Type silicon.
Preferably, the nitrogen gas concn is 10kg/L-50kg/L, and optical maser wavelength is 355nm, and laser power is 0.05W- 10W, translational speed is 100mm/s-1000mm/s, and frequency is 10kHz-1000kHz.
Preferably, using Fluohydric acid. and the mixed acid cleaning silicon chip of hydrochloric acid, the concentration of Fluohydric acid. is the step 3 2.5%-5%, the concentration of hydrochloric acid is 5%-10%.
Preferably, the step 4 adopts the method deposited silicon nitride antireflective film of PECVD, the refractive index of silicon nitride anti-reflection film For 2.0-2.5, thickness is 50nm-100nm.
Correspondingly, the present invention also provides a kind of crystal silicon solar batteries, and it is obtained by above-mentioned preparation method.
Compared with prior art, the present invention has the advantages that:The present invention is in nitrogen atmosphere to front side of silicon wafer system Floss, obtains the suede structure of extremely low reflectance;During laser scanning, the foreign atom on P-type silicon surface is evaporated, and is adsorbed Nitrogen molecule, makes P-type silicon surface form one layer of N-type silicon, so as to form PN junction.Because P-type silicon can form dislocation, layer in doping The various defects such as mistake, laser scanning has also partially removed the defect on P-type silicon surface, has improve minority carrier life time, so as to improve battery Photoelectric transformation efficiency;In addition, the present invention is after diffusing procedure, it is not necessary to perform etching technique, it is to avoid conventional etching process The problem that the part PN junction at the front side of silicon wafer edge for bringing is etched away, improves the photoelectric transformation efficiency of battery, reduces battery Manufacturing cost.
Description of the drawings
Fig. 1 is crystal silicon solar batteries preparation method flow chart of the present invention;
Fig. 2 is the structural representation of crystal silicon solar batteries of the present invention.
Specific embodiment
To make the object, technical solutions and advantages of the present invention clearer, the present invention is made into one below in conjunction with accompanying drawing Step ground is described in detail.
The preparation process of efficient crystal silicon solar batteries of the present invention is specific as follows:
Step S100:Twin polishing is carried out to silicon chip;
Using NaOH solution to silicon chip twin polishing, the concentration of NaOH solution is 10%-30% to this step.
Step S101:To silicon chip laser making herbs into wool in nitrogen atmosphere, while one layer of N will be formed in nitrogen-doping to silicon chip Type silicon;
This step adopts Ultra-Violet Laser in nitrogen atmosphere to silicon chip laser making herbs into wool, while by nitrogen-doping to silicon chip Form one layer of N-type silicon;Nitrogen gas concn is 10kg/L-50kg/L, and optical maser wavelength is 355nm, and laser power is 0.05W-10W, is moved Dynamic speed is 100mm/s-1000mm/s, and frequency is 10kHz-1000kHz.One layer of N-type will be formed in nitrogen-doping to silicon chip Silicon be different from conventional batteries N-type silicon be doped in silicon chip by P elements, due to nitrogen atomic radius it is little, the shape in silicon structure Into interstitial impurity atom, diffusion velocity is very slow, forms very shallow PN junction, almost without dead layer;Shallow PN junction can cause little Few son is compound, improves minority carrier life time, improves the open-circuit voltage and photoelectric transformation efficiency of battery.In addition, nitrogen formed N-type silicon into This is much lower and nontoxic more than the cost that phosphorus oxychloride prepares N-type silicon, and phosphorus oxychloride is hypertoxic, affects the peace of Workshop Production Entirely.
Step S102:Using Fluohydric acid. and the mixed acid cleaning silicon chip of hydrochloric acid;
Using Fluohydric acid. and the mixed acid cleaning silicon chip of hydrochloric acid, the concentration of Fluohydric acid. is 2.5%-5% to this step, hydrochloric acid Concentration is 5%-10%.
Step S103:PECVD plated films are carried out in the front side of silicon wafer, silicon nitride anti-reflection film is formed;
This step adopts the method deposited silicon nitride antireflective film of PECVD, and the refractive index of silicon nitride anti-reflection film is 2.0-2.5, Thickness is 50nm-100nm.
Step S104:Back electrode and aluminum back surface field are printed in silicon chip back side;
Step S105:Anelectrode is formed in front side of silicon wafer print positive electrode slurry;
Step S106:Silicon chip is sintered to form solaode.
Compared with prior art, the present invention has the advantages that:The present invention is in nitrogen atmosphere to front side of silicon wafer system Floss, obtains the suede structure of extremely low reflectance;During laser scanning, the foreign atom on P-type silicon surface is evaporated, and is adsorbed Nitrogen molecule, makes P-type silicon surface form one layer of N-type silicon, so as to form PN junction.Because P-type silicon can form dislocation, layer in doping The various defects such as mistake, laser scanning has also partially removed the defect on P-type silicon surface, has improve minority carrier life time, so as to improve battery Photoelectric transformation efficiency;In addition, the present invention is after diffusing procedure, it is not necessary to perform etching technique, it is to avoid conventional etching process The problem that the part PN junction at the front side of silicon wafer edge for bringing is etched away, improves the photoelectric transformation efficiency of battery, reduces battery Manufacturing cost.
As shown in Fig. 2 a kind of crystal silicon solar batteries are wrapped successively from top to bottom obtained in preparation method of the present invention Anelectrode 1, silicon nitride anti-reflection film 2, N-type silicon 3, P-type silicon substrate 4, aluminum back surface field 5 and back electrode 6 are included, the upper surface of P-type silicon substrate 4 is Suede structure, N-type silicon 3 covers the suede structure, and silicon nitride anti-reflection film 2 is covered on N-type silicon 3.
Below the present invention is further described with specific embodiment:
Embodiment 1
A kind of preparation method of efficient crystal silicon solar batteries, comprises the following steps:
A. twin polishing is carried out to silicon chip;
Using NaOH solution to silicon chip twin polishing, the concentration of NaOH solution is 10% to this step.
B. to silicon chip laser making herbs into wool in nitrogen atmosphere, while one layer of N-type silicon will be formed in nitrogen-doping to silicon chip;
This step adopts Ultra-Violet Laser in nitrogen atmosphere to front side of silicon wafer making herbs into wool, while by nitrogen-doping to silicon chip Form one layer of N-type silicon;Nitrogen gas concn is 10kg/L, and optical maser wavelength is 355nm, and laser power is 0.05W, and translational speed is 100mm/s, frequency is 10kHz.
C. using Fluohydric acid. and the mixed acid cleaning silicon chip of hydrochloric acid;
Using Fluohydric acid. and the mixed acid cleaning silicon chip of hydrochloric acid, the concentration of Fluohydric acid. is 2.5% to this step, the concentration of hydrochloric acid For 10%.
D. PECVD plated films are carried out in the front side of silicon wafer, forms silicon nitride anti-reflection film;
This step adopts the method silicon nitride film of PECVD, and the refractive index of silicon nitride film is 2.0, and thickness is 50nm.
E. back electrode and aluminum back surface field are printed in silicon chip back side;
F. anelectrode is formed in front side of silicon wafer print positive electrode slurry;
G. silicon chip is sintered to form solaode.
Embodiment 2
A kind of preparation method of efficient crystal silicon solar batteries, comprises the following steps:
A. twin polishing is carried out to silicon chip;
Using NaOH solution to silicon chip twin polishing, the concentration of NaOH solution is 20% to this step.
B. to silicon chip laser making herbs into wool in nitrogen atmosphere, while one layer of N-type silicon will be formed in nitrogen-doping to silicon chip;
This step adopts Ultra-Violet Laser in nitrogen atmosphere to front side of silicon wafer making herbs into wool, while by nitrogen-doping to silicon chip Form one layer of N-type silicon;Nitrogen gas concn is 30kg/L, and optical maser wavelength is 355nm, and laser power is 5W, and translational speed is 550mm/ S, frequency is 500kHz.
C. using Fluohydric acid. and the mixed acid cleaning silicon chip of hydrochloric acid;
Using Fluohydric acid. and the mixed acid cleaning silicon chip of hydrochloric acid, the concentration of Fluohydric acid. is 3.5% to this step, the concentration of hydrochloric acid For 7%.
D. PECVD plated films are carried out in the front side of silicon wafer, forms silicon nitride anti-reflection film;
This step adopts the method silicon nitride film of PECVD, and the refractive index of silicon nitride film is 2.3, and thickness is 75nm.
E. back electrode and aluminum back surface field are printed in silicon chip back side;
F. anelectrode is formed in front side of silicon wafer print positive electrode slurry;
G. silicon chip is sintered to form solaode.
Embodiment 3
A kind of preparation method of efficient crystal silicon solar batteries, comprises the following steps:
A. twin polishing is carried out to silicon chip;
Using NaOH solution to silicon chip twin polishing, the concentration of NaOH solution is 30% to this step.
B. to silicon chip laser making herbs into wool in nitrogen atmosphere, while one layer of N-type silicon will be formed in nitrogen-doping to silicon chip;
This step adopts Ultra-Violet Laser in nitrogen atmosphere to front side of silicon wafer making herbs into wool, while by nitrogen-doping to silicon chip Form one layer of N-type silicon;Nitrogen gas concn is 50kg/L, and optical maser wavelength is 355nm, and laser power is 10W, and translational speed is 1000mm/s, frequency is 1000kHz.
C. using Fluohydric acid. and the mixed acid cleaning silicon chip of hydrochloric acid;
Using Fluohydric acid. and the mixed acid cleaning silicon chip of hydrochloric acid, the concentration of Fluohydric acid. is 5% to this step, and the concentration of hydrochloric acid is 5%.
D. PECVD plated films are carried out in the front side of silicon wafer, forms silicon nitride anti-reflection film;
This step adopts the method silicon nitride film of PECVD, and the refractive index of silicon nitride film is 2.5, and thickness is 100nm.
E. back electrode and aluminum back surface field are printed in silicon chip back side;
F. anelectrode is formed in front side of silicon wafer print positive electrode slurry;
G. silicon chip is sintered to form solaode.
It is last to should be noted that above example only to illustrate technical scheme rather than protect to the present invention The restriction of shield scope, although being explained in detail to the present invention with reference to preferred embodiment, one of ordinary skill in the art should Understand, technical scheme can be modified or equivalent, without deviating from the essence of technical solution of the present invention And scope.

Claims (6)

1. a kind of preparation method of crystal silicon solar batteries, it is characterised in that comprise the following steps:
Step one:Twin polishing is carried out to silicon chip;
Step 2:To silicon chip laser making herbs into wool in nitrogen atmosphere, while one layer of N-type silicon will be formed in nitrogen-doping to silicon chip, The nitrogen gas concn is 10kg/L-50kg/L, and optical maser wavelength is 355nm, and laser power is 0.05W-10W, and translational speed is 100mm/s-1000mm/s, frequency is 10kHz-1000kHz;
Step 3:Using Fluohydric acid. and the mixed acid cleaning silicon chip of hydrochloric acid;
Step 4:PECVD plated films are carried out in the front side of silicon wafer, silicon nitride anti-reflection film is formed;
Step 5:Back electrode and aluminum back surface field are printed in silicon chip back side;
Step 6:Anelectrode is formed in front side of silicon wafer print positive electrode slurry;
Step 7:Silicon chip is sintered to form solaode.
2. as claimed in claim 1 a kind of preparation method of crystal silicon solar batteries, it is characterised in that the step one is adopted To silicon chip twin polishing, the concentration of NaOH solution is 10%-30% to NaOH solution.
3. as claimed in claim 1 a kind of preparation method of crystal silicon solar batteries, it is characterised in that the step 2 is using purple Outer laser in nitrogen atmosphere to front side of silicon wafer making herbs into wool, while formed one layer of N-type silicon.
4. as claimed in claim 1 a kind of preparation method of crystal silicon solar batteries, it is characterised in that the step 3 adopts hydrogen The mixed acid cleaning silicon chip of fluoric acid and hydrochloric acid, the concentration of Fluohydric acid. is 2.5%-5%, and the concentration of hydrochloric acid is 5%-10%.
5. as claimed in claim 1 a kind of preparation method of crystal silicon solar batteries, it is characterised in that the step 4 is adopted The method deposited silicon nitride antireflective film of PECVD, the refractive index of silicon nitride anti-reflection film is 2.0-2.5, and thickness is 50nm-100nm.
6. a kind of crystal silicon solar batteries, it is characterised in that its preparation method by described in any one of claim 1-5 is obtained.
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