CN105239231A - Pure natural multicomponent color fiber ecological environmental protective yarn and production technology thereof - Google Patents
Pure natural multicomponent color fiber ecological environmental protective yarn and production technology thereof Download PDFInfo
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- CN105239231A CN105239231A CN201510566910.0A CN201510566910A CN105239231A CN 105239231 A CN105239231 A CN 105239231A CN 201510566910 A CN201510566910 A CN 201510566910A CN 105239231 A CN105239231 A CN 105239231A
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Abstract
The invention discloses a pure natural multicomponent color fiber ecological environmental protective yarn and a production technology thereof. The ecological environmental protective yarn is made of natural color rabbit hair, natural color cotton, natural color flax velvet, and ecological long stapled cotton. The production technology of the environmental protective yarn comprises: transporting the natural color rabbit hair, the natural color cotton, the flax fiber velvet, and the long stapled cotton in sequence to a reciprocating bale plucker, a conveying fan, a weight separator, a single-shaft clear opener, a multi-bin mixer, a fine opening, a foreign fiber removing machine, a cotton feeder, a carding machine, a FA306 head drawing frame, a FA326 secondary drawing frame, a roving frame, a spinning frame, an automatic winder, and yarn steaming machine shaping through an airflow cotton assorting balanced feeding mechanism; performing a second hard raw cotton opening process and a pre-carding process in sequence, including: noil fibers in a scotched flax process of flax manufacturing being called second hards, and extracting flax velvet through a second hard extraction process, and finally through each process of ring spinning of cotton spinning engineering, manufacturing the yarn.
Description
Technical field
The present invention relates to a kind of spinning process, particularly pure natural multicomponent colored fiber ecological, environmental protective yarn and production technology thereof.
Background technology
Textile industry in process of production, to raw-material bleaching, printing and dyeing and Final finishing time use chemical raw material its produce waste liquid often cause the injury that in huge pollution, textiles, harmful chemicals residue brings human body also very serious to environment.In addition, textile industry competition is very fierce, and common Quality Pure Cotton Yarn Production produced by cotton mill and coarse yarn does not have profit margin.Many components blended yarn becomes the product development direction of cotton mill.Along with the living standard of consumer improves constantly, require also to improve constantly to textiles ecological security, healthy comfortableness.Pure natural, green ecological environment-friendlytextile textile are the bright spots of current textile enterprise product development.
Summary of the invention
The object of the present invention is to provide a kind of pure natural multicomponent colored fiber ecological, environmental protective yarn and production technology thereof, can avoid in textile production technical process to raw-material bleaching, printing and dyeing and Final finishing time use chemical raw material to produce the injury that a large amount of waste liquid brings human body harmful chemicals residue in environment, textiles, overcome the environmental protection hidden danger existed in environmental protection defect in textile production and textile product.
The object of the present invention is achieved like this, a kind of pure natural multicomponent colored fiber ecological, environmental protective yarn, it is made up of the natural colorful rabbit hair, natural colorful cotton, natural colorful flax suede, ecological long-staple cotton, and each weight percentages of components example is respectively: the natural colorful rabbit hair 24% ± 2, natural colorful flax suede 26% ± 2, natural colorful cotton 25% ± 2, ecological long-staple cotton 25% ± 2.
A kind of pure natural multicomponent colored fiber ecological, environmental protective yarn production technology, comprises following processing step,
1, raw material choice, selects the natural colorful rabbit hair, natural colorful cotton, natural colorful flax suede, ecological long-staple cotton;
2, technological process:
1), linen fibre suede processing extraction technique flow process:
The heap storage of artificial reason fiber crops → in conjunction with vaporific sprinkling oil emulsion preparation and the vexed fiber crops of biological enzyme formulation → heap storage → open fiber crops → scutching fluffer in advance through scutching fluffer to drive the vexed fiber crops → disc plucker → mixed cotton slitter → opener → vibrating cotton box cotton feeding → single beater scutcher → carding machine of fiber crops → secondary and divide that to be combed into product flax suede → tri-time vexed storehouse stand-by; Wherein secondary vexed storehouse decrement adds biological enzyme formulation, and three times biological enzyme formulation need not be added in vexed storehouse, only uses oil emulsion preparation;
2), the natural colorful rabbit hair, natural colorful cotton, linen fibre suede, long-staple cotton are delivered to reciprocal griping cotton machine → cotton transport blower fan → heavy object separator → single shaft scutching machine → multi-mixer → fine opener → except different fine machine → feed the sizing of cotton machine → carding machine → FA306 head drawing frame → FA326 bis-drawing frames → Speed frames → fine spining machine → automatic winder → yarn steaming machine successively by air-flow balanced feed mechanism of distributing cotton;
3) technical measures of each operation and technological parameter:
A, the shredding of second hards raw cotton, pre-point of comb operation: flax produces the noil in scutched line process, is called second hards, and second hards extraction process extracts flax suede, and concrete technology method is as follows:
In a-1, for the first time vexed ramie process, emulsion formulations is used to be undertaken joining bag heap storage by lot number, color, color and luster, powerful state by second hards raw ramie, evenly add the emulsion of raw material weight than 15% ~ 20% when heap storage and carry out the process of vexed storehouse, flax piles very useful cotton tarpaulin caping, the vexed storehouse time is little of 120 hours 48, and stockpile heart portion, vexed storehouse temperature controls within 55 DEG C;
Flax two raw cotton behind a-2, vexed storehouse, through two road GM210B three-roll scutching fluffers, carries out strong shredding, removal of impurities, obtains rough flax suede; GM210B process data: feed roller gauge 2 ~ 3mm, feed roller and shredding licker-in space 5 × 5 × 3, shredding licker-in speed 750 × 1200 × 1000 turns/part;
A-3, determine to carry out the vexed storehouse of secondary again according to the splitting degree of rough flax suede, during vexed storehouse, rough flax suede is added to the emulsion of raw material weight 5% ~ 15%, drop into cotton spinning clearing and combing joined process flow again and carry out point comb that becomes more meticulous, improve the fiber thinness of flax suede, obtain refining flax suede;
B, each operation of cotton spinning engineering RING SPINNING:
B-1, cotton cleaning process: linen fibre suede and long-staple cotton, the natural colorful rabbit hair, natural colorful cotton enter cotton cleaning process after the even batch mixing of air-flow mixing system, griping cotton machine Beater Speed 1104 revs/min, fine opener Beater Speed 570 revs/min, hired roughneck room dirt rod spaces 8.157mm;
B-2, carding step: licker-in speed 640 revs/min, licker-in to combing plate spaces 3mm;
B-3, mixing in doubling step:
B-4, Roving Frames:
B-5, spinning process:
B-6, winding procedure:
B-7, yarn steaming dead twist operation: in a vacuum under temperature state, heating and moistening, yarn steaming technological parameter is as table:
The finished product yarn the key technical indexes adopting present invention process method to produce is as follows:
The natural colorful rabbit hair, natural colorful cotton, natural colorful flax, ecological long-staple cotton " four-in-one " research and development of products success, and through the inspection of national textile and clothing production Quality Supervision and Inspection Center (Zhejiang), institute's survey project all meets GB/T2543.2-2001, GB/T3292.1-2008, Q/PLTK01-2008 regulation.
Present invention process method: 1, the high-quality natural colorful long wool rabbit suede of the natural Tu Ye Co., Ltd in Yantai, natural colorful rabbit Selected Works of Mao Zedong Shandong patent development & production.Natural colorful rabbit suede fineness in animal fiber is very high.Average diameter 10 ~ 12 microns, average fineness (3.57dtex), average length is 43.5 millimeters, percentage elongation 45.67%, average powerful 6.52CN, average regain 13.15%, crimp percent 7.83%.The color of natural colorful rabbit suede is inherent, and color is natural soft, not containing chemical noxious element.Natural colorful rabbit suede has light, soft, loose, sliding, refreshing characteristic, without the need to dyeing process in production and processing, is desirable natural green Recycled Fibers material.It takes effect not balling-up, shrink-proof, indeformable, softly comfortable.The soft sense of contact skin is good.
2, the natural colorful cotton colored medium staple cotton of dark-brown of selecting Xinjiang Tian Cai company to produce.Fiber the key technical indexes is: grade: secondary.Fineness: 1.57dtex(6000 ~ 7000 public affairs); Fibre length: 26.11mm.Length Regularity: 80.38.Fracture strength: 18.9CN/Tex.Regain 8.2%.Maturity coefficient: 1.2; Short fiber content: 16.5%; Mic value: 4.14; Percentage elongation: 6.92.Natural color cotton medium staple cotton uniform color is soft, not containing chemical noxious material.Short fiber content is higher, and percentage of impurity is slightly high.Fibrous material without the need to dyeing process, is desirable natural green Recycled Fibers material in production and processing.
3, French import dew retting second hards raw ramie selected by linen fibre (suede), and its color and luster is sepia, and taupe and natural color cotton tone (brown cotton) are similar to and match, and is conducive to color matching and uses.Its key technical indexes is (come unstuck through biological moieties, mechanical shredding be carded to linen fibre suede) fineness: 4.76dtex, modal staple length 22 ~ 26mm, short fiber content 21.5%, superfine fibre 6.5%, regain 9.85%, elongation at break 5.7%, fracture strength 4.83CN/dtex. linen fibre suede (bundle fiber and a small amount of pectin assembly) slightly mad, rigidity is larger, cohesive force is low, and short flannel is more, and spinnability is poor.Linen fibre suede, has stronger humidity absorption and release ability.There is special low electrostatic, downfield effect brings excellent hygienic function to its textiles, possess anti-mite, antibacterial functions simultaneously, and there is natural color, without the need to bleaching and dyeing process.
4, the ecological long-staple cotton of raw white 235 long-staple cotton of selecting Xinjiang (Aksu) to produce.Its key technical indexes is: grade secondary, fibre fineness 1.62dex, principal length 36.18mm, Length Regularity 85.6%, percentage of impurity 1.25%, short fiber content 13.7%, regain 7.96%, mic value 3.86, strength 40.94CN/tex, extension at break 6.93%.Evenly, cohesive force is good for long-staple cotton fiber length and the excellent natural convolution of regularity, and spinnability is comparatively strong, containing assorted slightly high.
The present invention is by innovation research and development, and product obtains the trust of client and consumer and chases after high.Can avoid in textile production technical process to raw-material bleaching, printing and dyeing and Final finishing time use chemical raw material waste liquid to bring human body environment, chemical residue injury, overcome the environmental protection defect in textile production.Product is made to have excellent green, ecology, environmental-protecting performance owing to adopting natural colorful fiber and production procedure non-pollution technology, greatly meet the green ecological requirement of consumer to the security of textiles, health, comfortableness, meet the environmental requirement of natural environment friendly development.Product has good market prospects and development space.
Detailed description of the invention
A kind of pure natural multicomponent colored fiber ecological, environmental protective yarn, it is made up of the natural colorful rabbit hair, natural colorful cotton, natural colorful flax suede, ecological long-staple cotton, and each weight percentages of components example is respectively: the natural colorful rabbit hair 24%, natural colorful flax suede 26%, natural colorful cotton 25%, ecological long-staple cotton 25%.
A kind of pure natural multicomponent colored fiber ecological, environmental protective yarn production technology, comprises following processing step,
1, raw material choice, selects the natural colorful rabbit hair, natural colorful cotton, natural colorful flax suede, ecological long-staple cotton;
2, technological process:
1), linen fibre suede processing extraction technique flow process:
The heap storage of artificial reason fiber crops → in conjunction with vaporific sprinkling oil emulsion preparation and the vexed fiber crops of biological enzyme formulation → heap storage → open fiber crops → GM210B scutching fluffer in advance through GM210B scutching fluffer to drive the vexed fiber crops of fiber crops → secondary → A002D disc plucker → A035B mixed cotton slitter (attached A045 condenser) → FA106A opener (attached A045 condenser) → FA046 vibrating cotton box cotton feeding (attached A045 condenser) → A076F single beater scutcher → FA204 carding machine and divide that to be combed into product flax suede → tri-time vexed storehouse stand-by.Wherein secondary vexed storehouse decrement adds biological enzyme formulation, and three times biological enzyme formulation need not be added in vexed storehouse, only uses oil emulsion preparation; The biological enzyme formulation that textile industry uses and oil emulsion preparation all directly can be purchased to market.Oil emulsion (liquid) preparation that the present invention adopts, its each composition weight proportioning is: plant fat 5%; Pectase 3%; Surfactant 2%; Salt 2%; Water 88%.
2), by the natural colorful rabbit hair, natural colorful cotton, linen fibre suede, long-staple cotton is delivered to JWF1009 reciprocal griping cotton machine → FT245F (B) cotton transport blower fan → JWF0007 heavy object separator → JWF1107 single shaft scutching machine → JWF1029 series multi-mixer → JWF1115 fine opener → YQ600W1250 successively except different fine machine → JWF1171 is fed cotton machine → JWF1203 carding machine → FA306 head drawing frame → FA326 bis-drawing frames → FA458 Speed frames → DTM129 fine spining machine → Autoconer.X5 automatic winder → yarn steaming machine sizing by air-flow balanced feed mechanism of distributing cotton,
3) technical measures of each operation and technological parameter:
A, the shredding of second hards raw cotton, pre-point of comb operation: flax produces the noil in scutched line process, is called second hards, and second hards extraction process extracts flax suede, and concrete technology method is as follows:
In a-1, for the first time vexed ramie process, emulsion formulations is used to be undertaken joining bag heap storage by lot number, color, color and luster, powerful state by second hards raw ramie, evenly add the emulsion of raw material weight than 15% ~ 20% when heap storage and carry out the process of vexed storehouse, flax piles very useful cotton tarpaulin caping, the vexed storehouse time is little of 120 hours 48, and stockpile heart portion, vexed storehouse temperature controls within 55 DEG C;
Flax two raw cotton behind a-2, vexed storehouse, through two road GM210B three-roll scutching fluffers, carries out strong shredding, removal of impurities, obtains rough flax suede; GM210B process data: feed roller gauge 2 ~ 3mm, feed roller and shredding licker-in space 5 × 5 × 3, shredding licker-in speed 750 × 1200 × 1000 turns/part;
A-3, determine to carry out the vexed storehouse of secondary again according to the splitting degree of rough flax suede, during vexed storehouse, rough flax suede is added to the emulsion of raw material weight 5% ~ 15%, drop into cotton spinning clearing and combing joined process flow again and carry out point comb that becomes more meticulous, improve the fiber thinness of flax suede, obtain refining flax suede;
B, each operation of cotton spinning engineering RING SPINNING:
B-1, cotton cleaning process: linen fibre suede and long-staple cotton, the natural colorful rabbit hair, natural colorful cotton enter cotton cleaning process after the even batch mixing of air-flow mixing system, griping cotton machine Beater Speed 1104 revs/min, fine opener Beater Speed 570 revs/min, hired roughneck room dirt rod spaces 8.157mm;
B-2, carding step: licker-in speed 640 revs/min, licker-in to combing plate spaces 3mm;
B-3, mixing in doubling step:
B-4, Roving Frames:
B-5, spinning process:
B-6, winding procedure:
B-7, yarn steaming dead twist operation: in a vacuum under temperature state, heating and moistening, yarn steaming technological parameter is as table:
All the other each spinning process do not listed all carry out operating according to existing spinning process step.
Claims (3)
1. a pure natural multicomponent colored fiber ecological, environmental protective yarn, it is characterized in that it is made up of the natural colorful rabbit hair, natural colorful cotton, natural colorful flax suede, ecological long-staple cotton, each weight percentages of components example is respectively: the natural colorful rabbit hair 24% ± 2, natural colorful flax suede 26% ± 2, natural colorful cotton 25% ± 2, ecological long-staple cotton 25% ± 2.
2. a pure natural multicomponent colored fiber ecological, environmental protective yarn production technology, is characterized in that comprising following processing step, and 1, raw material choice, select the natural colorful rabbit hair, natural colorful cotton, natural colorful flax suede, ecological long-staple cotton; 2, technological process:
1), linen fibre suede processing extraction technique flow process:
The heap storage of artificial reason fiber crops → in conjunction with vaporific sprinkling oil emulsion preparation and the vexed fiber crops of biological enzyme formulation → heap storage → open fiber crops → scutching fluffer in advance through scutching fluffer to drive the vexed fiber crops → disc plucker → mixed cotton slitter → opener → vibrating cotton box cotton feeding → single beater scutcher → carding machine of fiber crops → secondary and divide that to be combed into product flax suede → tri-time vexed storehouse stand-by; Wherein secondary vexed storehouse decrement adds biological enzyme formulation, and three times biological enzyme formulation need not be added in vexed storehouse, only uses oil emulsion preparation;
2), the natural colorful rabbit hair, natural colorful cotton, linen fibre suede, long-staple cotton are delivered to reciprocal griping cotton machine → cotton transport blower fan → heavy object separator → single shaft scutching machine → multi-mixer → fine opener → except different fine machine → feed the sizing of cotton machine → carding machine → FA306 head drawing frame → FA326 bis-drawing frames → Speed frames → fine spining machine → automatic winder → yarn steaming machine successively by air-flow balanced feed mechanism of distributing cotton;
3) technical measures of each operation and technological parameter:
A, the shredding of second hards raw cotton, pre-point of comb operation: flax produces the noil in scutched line process, is called second hards, and second hards extraction process extracts flax suede, and concrete technology method is as follows:
In a-1, for the first time vexed ramie process, emulsion formulations is used to be undertaken joining bag heap storage by lot number, color, color and luster, powerful state by second hards raw ramie, evenly add the emulsion of raw material weight than 15% ~ 20% when heap storage and carry out the process of vexed storehouse, flax piles very useful cotton tarpaulin caping, the vexed storehouse time is little of 120 hours 48, and stockpile heart portion, vexed storehouse temperature controls within 55 DEG C;
Flax two raw cotton behind a-2, vexed storehouse, through two road GM210B three-roll scutching fluffers, carries out strong shredding, removal of impurities, obtains rough flax suede; GM210B process data: feed roller gauge 2 ~ 3mm, feed roller and shredding licker-in space 5 × 5 × 3, shredding licker-in speed 750 × 1200 × 1000 turns/part;
A-3, determine to carry out the vexed storehouse of secondary again according to the splitting degree of rough flax suede, during vexed storehouse, rough flax suede is added to the emulsion of raw material weight 5% ~ 15%, drop into cotton spinning clearing and combing joined process flow again and carry out point comb that becomes more meticulous, improve the fiber thinness of flax suede, obtain refining flax suede;
B, each operation of cotton spinning engineering RING SPINNING:
B-1, cotton cleaning process: linen fibre suede and long-staple cotton, the natural colorful rabbit hair, natural colorful cotton enter cotton cleaning process after the even batch mixing of air-flow mixing system, griping cotton machine Beater Speed 1104 revs/min, fine opener Beater Speed 570 revs/min, hired roughneck room dirt rod spaces 8.157mm;
B-2, carding step: licker-in speed 640 revs/min, licker-in to combing plate spaces 3mm;
B-3, mixing in doubling step:
B-4, Roving Frames:
B-5, spinning process:
B-6, winding procedure:
B-7, yarn steaming dead twist operation: in a vacuum under temperature state, heating and moistening, yarn steaming technological parameter is as table:
3. production technology according to claim 2, is characterized in that: described oil emulsion preparation, and its each composition weight proportioning is: plant fat 5%; Pectase 3%; Surfactant 2%; Salt 2%; Water 88%.
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Cited By (3)
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| CN109518323A (en) * | 2018-11-26 | 2019-03-26 | 湖北德永盛纺织有限公司 | A kind of processing technology of cotton yarn |
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| CN112663202A (en) * | 2019-09-27 | 2021-04-16 | 苏州市蔚然纺织品有限公司 | Soft quick-drying fabric for beach towel and preparation method thereof |
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