CN105225832A - Winding method and device - Google Patents

Winding method and device Download PDF

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Publication number
CN105225832A
CN105225832A CN201510040473.9A CN201510040473A CN105225832A CN 105225832 A CN105225832 A CN 105225832A CN 201510040473 A CN201510040473 A CN 201510040473A CN 105225832 A CN105225832 A CN 105225832A
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China
Prior art keywords
iron core
tool
electrode
seat
wire rod
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Granted
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CN201510040473.9A
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Chinese (zh)
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CN105225832B (en
Inventor
张巍腾
王瑞鸿
谢沧洲
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All Ring Tech Co Ltd
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All Ring Tech Co Ltd
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  • Coil Winding Methods And Apparatuses (AREA)
  • Manufacturing Cores, Coils, And Magnets (AREA)
  • Storage Of Web-Like Or Filamentary Materials (AREA)
  • Manufacture Of Motors, Generators (AREA)

Abstract

The invention relates to a winding method and a device, which are used for winding wires on an iron core and comprise the following steps: clamping the iron core by a first clamping opening of a first clamp to rotate; clamping the propping iron core by a clamping seat of a second clamp together so as to rotate in the same rotating direction with the first clamp; the front end of the second clamp is provided with a jig detachably assembled on the clamp seat, so that the jig extends into the clearance between the two electrodes of the iron core and the wound wire is folded and hung on the electrode on the iron core through the jig. The winding method and the winding device provided by the invention can fold and hang the wire without changing the structure of the iron core.

Description

Method for winding and device
Technical field
The invention relates to a kind of method for winding and device, espespecially a kind of method for winding of the core portion wound skein product between two flange parts of iron core and device.
Background technology
General core portion wound skein product person between two flange parts of iron core, adopt after wire rod enters as lead-in wire terminal flange part by one during usual coiling, this end line material is first fixed on after this lead-in wire terminal flange part top electrode through spot welding, carry out the wound skein product of pre-fixing turn in this core portion, then the wire rod other end is fixed on the electrode on the leading-out terminal flange part of another end through spot welding again, to complete the winding of wire rod on iron core; Be wound in the winding process in the core portion of iron core at one with many wire rods simultaneously, usually multiple electrode must be set as on lead-in wire terminal flange part and leading-out terminal flange part, and coordinate multiple hanging wire body to do the turnover of wire rod by hanging.
No. I237278, prior art " sheet stype common mode choking coil " discloses one and has multielectrode coil, and it comprises: a winding core; Be separately positioned on the flange at the two ends of this winding core; Multiple electrode, it is arranged on each flange with preset distance each other, not have electrical contact each other; And many wires, it is wrapped in this winding core, and the starting end of wire and clearing end are the predetermined electrodes being connected to the plurality of electrode; Be provided in the axially outstanding projection of this winding core in the region between each electrode on the inner surface of each flange on the two ends being arranged on this winding core.
Summary of the invention
Although the prior art is provided in the region between each electrode on the inner surface of each flange on the two ends being arranged on this winding core with axially outstanding projection, reach wire rod in time hanging over electrode, add the stroke distances between adjacent electrode, and adjacent electrode can be separated by respective protrusions, therefore, the electrode contact that wire is not connected with wire and the contact that can prevent adjacent electrode can reliably be prevented; But, therefore the prior art but changes the structure of iron core, namely iron core must form outstanding projection on the inner surface axial of each flange top electrode of two ends, core portion, otherwise this effect cannot be reached, for iron core the inner surface of each flange top electrode of two ends, core portion be not suitable for or do not do axial projection arrange iron core for, cannot obtain this wire rod around hang effect.
Therefore, object of the present invention, is to provide a kind of method for winding that can change iron core conformation and practicable wire rod folding extension.
Another object of the present invention, when being to provide a kind of wire rod outlet, part folding hangs tool, and part does not roll over the method for winding hanging tool.
Another object of the present invention, is to provide a kind of Winder that can change iron core conformation and practicable wire rod folding extension.
Another object of the present invention, is to provide a kind of device in order to perform method for winding as described in claim 1 to 6.
According to the method for winding of the object of the invention, in order to wound skein product on an iron core, comprising: rotate with one first jaws clamping iron core of one first fixture; Jointly clamp with a holder of one second fixture and support iron core to be rotated in same direction of rotation with the first fixture; Establish in the second fixture front end the tool be removably mounted on holder, make it stretch into and in the interelectrode clearance of iron core two, make the wire rod of winding roll over the electrode be hung on iron core through this tool.
According to the method for winding of another object of the present invention, in order to wound skein product on an iron core, comprise: the step of a lambda line winding, make a cast-over draw three articles of wire rod pile warps simultaneously and be positioned at the first hanging wire body, the second hanging wire body, the 3rd hanging wire body on one first fixture, and when via iron core one end boss top electrode, wire rod is soldered fixing at this termination electrode, makes wire coil around in core portion subsequently; One folding hangs step, makes cast-over draw wire rod and by under a tool, wire rod is hung around the 5th hanging wire body on one second fixture, the 6th hanging wire body at each folding respectively, and make wire rod respectively each with institute through electrode solid welding; One return step, makes cast-over draw wire rod towards electrode anterior position return; One outlet step, makes cast-over draw wire rod and directly moves towards the 4th hanging wire body direction on one second fixture to outlet with rough, and outlet after extension the 4th hanging wire body, and carry out spot welding in institute through electrode place, make wire rod and electrode solid welding.
According to another method for winding of another object of the present invention, in order to wound skein product on an iron core, comprise: make many wire rods be pulled multiple electrode on iron core one end boss simultaneously, the core portion being wound in iron core is carried out after each wire rod is welded in the plurality of electrode respectively, during in wire rod from the flange outlet of the iron core other end, part many wire rod pile warps stretch in two interelectrode tools, and folding hang after electrode outlet and institute on electrode solid welding wire rod, part wire rod is not then rolled over and is hung tool and have the wire rod outlet of rolling over and hanging with aforementioned, this tool removes after coiling completes between iron core two electrode.
According to the Winder of another object of the present invention, in order to wound skein product on an iron core, comprising: one first fixture, can be driven and rotate, comprise a stationary jaw and a movable jaw, front end is therebetween provided with one first jaws; One second fixture, can be driven and be rotated, and comprises a holder, and is provided with tool in holder front end, and this tool is removably mounted on holder; First jaws of this first fixture and the second fixture jointly clamp and support iron core when being rotated with same direction of rotation, this tool can stretch into and between iron core two electrode between clearance.
According to the Winder of still a further object of the present invention, in order to perform the device of method for winding as described in claim 1 to 6.
The method for winding of the embodiment of the present invention and device, due to be supplied to wire rod do folding hang tool be located at the second fixture, therefore the structure of iron core need not do any change can obtain wire coil around effect; Secondly, tool itself is removably separated with the second fixture and combines, and when the core specification change impact of coiling causes changing tool, each parts on the second fixture can change, and only change tool; Meanwhile, by detachable separation and the combination of tool, can adapt to Different electrodes number on iron core the tool number demand that derives, and borrow the return step in spooling step make the wire rod at partial electrode place be inclined outlet wire, partial electrode place wire rod in directly to outlet.
Accompanying drawing explanation
For above-mentioned purpose of the present invention, feature and advantage can be become apparent, below in conjunction with accompanying drawing, the specific embodiment of the present invention is elaborated, wherein:
Fig. 1 is the structural scheme of mechanism of Winder in the embodiment of the present invention.
Fig. 2 is the partial top schematic diagram of Winder in the embodiment of the present invention.
Fig. 3 be the second fixture in the embodiment of the present invention holder on constructing stereo decomposing schematic representation.
Fig. 4 is the holder of the second fixture in the embodiment of the present invention and the schematic diagram of iron core corresponding relation.
Fig. 5 is the holder of the second fixture in the embodiment of the present invention and the generalized section of iron core corresponding relation.
Fig. 6 is hanging wire seat and the interelectrode syntagmatic schematic diagram of iron core of tool in the embodiment of the present invention.
Fig. 7 is lambda line winding steps schematic diagram in the embodiment of the present invention.
Fig. 8 is that in the embodiment of the present invention, folding hangs step schematic diagram.
Fig. 9 is return step schematic diagram in the embodiment of the present invention.
Figure 10 is outlet step schematic diagram in the embodiment of the present invention.
Symbol description
1 Winder 11 first fixture
The movable jaw of 111 stationary jaw 112
113 first jaws 114 fixtures
115 trunnion 116 movable parts
117 elastic parts 12 second fixtures
121 holder 1211 years grooves
1212 accommodate hole 1213 elastic parts
Between 1214 trough rim 1215 positioning areas
1216 holder 1217 alignment pins
Between 122 tool seat 1221 positioning areas
1222 are embedded interval 1223 catching grooves
123 slide 1231 chutes
1232 embedding hole 124 casting dies
1241 recessed interval 1242 across seat
The embedding seat of 13 tool 131
132 button support 133 hanging wire seats
1331 foldings are hung end 1332 and are hidden by edge
2 iron core 21 electrodes
211 clearance 21a electrodes
21b electrode 21c electrode
21d electrode 21e electrode
21f electrode A 1 first hanging wire body
A2 second hanging wire body A3 the 3rd hanging wire body
A4 the 4th hanging wire body A5 the 5th hanging wire body
Between A6 the 6th hanging wire body d displacement field
L1 wire rod L2 wire rod
L3 wire rod
Embodiment
Refer to first and second figure, embodiment of the present invention coil-winding method can explain for example by Winder 1 shown in figure, comprising: one first fixture 11, can be driven and rotate, comprise stationary jaw 111 and a movable jaw 112, front end is therebetween provided with one first jaws 113; Described movable jaw 112 by a fixture 114 and one and the movable part 116 that is pivoted with trunnion 115 of fixture formed, elastic parts 117 is provided with between fixture 113 and movable part 116, make movable part 116 be subject to elastic reaction with the rotation that trunnion 115 is center of rotation, and make movable part 116 can carry out suitable tightness clamping to the iron core 2 of intending carrying out coiling in the first jaws 113; The stationary jaw 111 of described first fixture 11 is provided with the first hanging wire body A1, the second hanging wire body A2, the 3rd hanging wire body A3 is wound in iron core 2 on around extension through its turnover for the wire rod for being set around iron core 2;
One second fixture 12, can be driven and be rotated, and comprises a holder 121, and is provided with a tool 13 in holder 121 front end; Described tool 13 is located at tool seat 122 front end on holder 121, by changing different tools 13, can adapt to the iron core to be held 2 of different size; The holder 121 of described second fixture 12 is provided with the 4th hanging wire body A4, the 5th hanging wire body A5, the 6th hanging wire body A6, and it is transferred through it around extension for the wire rod being set around iron core 2; Described second fixture 12 is in the present embodiment only for supporting and locate iron core 2, and the first jaws 113 and the second fixture 12 be common to be clamped and support iron core 2 and rotated with same direction of rotation.
Refer to third and fourth figure, the holder 121 of described second fixture 12 is provided with one and axially carries groove 1211, and accommodates hole 1212 what carry that groove 1211 end is provided with a blind hole shape, holds elastic parts 1213 that a spring is formed in it; The both sides of carrying groove 1211 are respectively provided with trough rim 1214, and each being provided with at corresponding position between recessed positioning area of two trough rims 1214 is respectively provided with holder 1216 outside 1215, two trough rims 1214; The bottom of carrying groove 1211 is provided with an alignment pin 1217; Within described year, groove 1211 is provided with a slide 123, which is provided with an axial slide 1231, and bottom slide 123, be provided with an embedding hole 1232, and this embedding hole 1232 can the nested described alignment pin 1217 carried bottom groove 1211; Described slide 123 is established this tool seat 122, tool seat 122 to be offered between a recessed positioning area 1221, and be embedded interval 1222 in tool seat 122 front end recessed two in slit-shaped, and be provided with catching groove 1223 in bottom; On this tool seat 122, two are embedded interval 1222 and are respectively embedded a tool 13 respectively, each tool 13 respectively forms the embedding seat 131 that erects kenel, and a button support 132 is established backwards below embedding seat 131, a hanging wire seat 133 is established forward above embedding seat 131, hanging wire seat 133 front end is provided with a folding being positioned at bent angle position and hangs end 1331, and one is positioned at the screening of folding extension end 1331 upper limb by edge 1332, two clearance 211 spacing of spacing just and on iron core 2 between each electrode 21 that the width of hanging wire seat 133 is less than between clearance 211, two tool 13 on iron core 2 between two electrodes 21 are suitable; A casting die 124 is covered on 1221 between the positioning area that this tool seat 122 is recessed, this casting die 124 is provided with the 4th hanging wire body A4, the 5th hanging wire body A5, the 6th hanging wire body A6, form recessed interval 1241 below casting die 124, recessed interval 1241 both sides are then respectively formed corresponding to two holders 1216 on holder 121 seat 1242 simultaneously;
When combining, by after carrying groove 1211 end and accommodating accommodation elastic parts 1213 in the hole 1212 in, make slide 123 alignment pin on the corresponding holder 121 in embedding hole 1232 be arranged in for 1217 times again and carry in groove 1211, then the embedding seat 131 of each tool 13 is embedded in tool seat 122 front end recessed be embedded in interval 1222, and the catching groove 1223 bottom the button support 132 buckle tool seat 122 making below embedding seat 131, again entirety is placed in the chute 1231 of slide 123, finally recessed interval 1241 to cover between positioning area recessed on tool seat 122 1221 times below casting die 124, two holders 1216 making two to be cross-placed on holder 121 across seat 1242 correspondence give spiral shell and admittedly become shown in Fig. 4.
Refer to Fig. 5, the proper correspondence of rear side of tool seat 122 is butted on elastic parts 1213 and acts on by it, width due to casting die 124 is less than 1221 width between positioning area recessed on tool seat 122, therefore d between transportable displacement field when providing tool seat 122 to act on by elastic parts 1213; And due to the catching groove 1223 bottom the button support 132 buckle tool seat 122 of each tool 13, therefore the displacement contact iron core 2 of tool seat 122 d between this displacement field or depart from also by each for interlock tool 13 synchronizing moving with iron core 2.
Refer to Fig. 6, each tool seat 122 is when advance contact iron core 2, by the hanging wire seat 133 on each tool 13 of interlock by the clearance 211 stretched between iron core 2 two electrode 21, wherein, looking closely it before the hanging wire seat 133, it is the electrodes 21 of side of partially keeping left that the folding at bent angle position, hanging wire seat 133 front end hangs end 1331, and the electrode 21 on the left of this also be when coiling, wire rod through this folding hang end 1331 transfer after for the electrode 21 of also solid welding on it.
Refer to Fig. 7, the embodiment of the present invention is when carrying out coiling, first perform the step of a lambda line winding, use and draw three wire rod L1 in same three different cast-overs around axle simultaneously, L2, L3 pile warp is positioned at the first hanging wire body A1 on the first fixture 11, second hanging wire body A2, 3rd hanging wire body A3, and via electrode 21a, 21b, during 21c, wire rod L1, L2, L3 is at this electrode 21a, 21b, 21c place is soldered fixing, first fixture 11 subsequently, second fixture 12 clamps iron core 2 and is synchronously rotated counterclockwise, make wire rod L1, L2, L3 is wound in core portion 23, after winding reaches pre-fixing turn, now cast-over traction wire rod L1, L2, L3 is the right side that arrives through two tools 13 more, wherein, wire rod L3 is leaned on below edge 1332 by the screening of the hanging wire seat 133 of right side tool 13 and passes through, wire rod L2 then leans on below edge 1332 by the screening of the hanging wire seat 133 of left side tool 13 and process above edge 1332 is leaned in the screening of the hanging wire seat 133 of right side tool 13, and another wire rod L1 is then leaned on above edge 1332 by the screening of the hanging wire seat 133 of left side tool 13 and passes through.
Refer to Fig. 8, perform a folding and hang step, same three different cast-over traction wire rod L1, L2, L3 around axle are moved towards the 5th hanging wire body A5, the 6th hanging wire body A6 direction, hang under end 1331 at the folding making wire rod L2, L3 respectively roll over respectively by left and right tool 13, wire rod L2, L3 are distinguished each traction through electrode 21e, 21f around extension the 5th hanging wire body A5, the 6th hanging wire body A6, and carry out spot welding at electrode 21e, 21f place, make wire rod L2, L3 each and electrode 21e, 21f solid welding respectively; Because though wire rod L1 and wire rod L2, L3 still belong to same as axle for different cast-over, therefore in this step, wire rod L1 is also with being towed to nearly 5th hanging wire body A5, the 6th hanging wire body A6 place, but because of in previous step, wire rod L1 is by passing through above edge 1332 by the screening of the hanging wire seat 133 of left side tool 13, therefore itself and without left and right tool 13 folding hang end 1331 transfer, also non-pile warp the 5th hanging wire body A5, the 6th hanging wire body A6.
Refer to Fig. 9, perform a return step, make same three different cast-over traction wire rod L1, L2, L3 around axle towards the rough middle position return in electrode 21d, 21e, 21f front.
Refer to Figure 10, perform an outlet step, same three different cast-over traction wire rod L1, L2, L3 around axle are directly moved towards the 4th hanging wire body A4 direction to outlet with rough, and outlet after extension the 4th hanging wire body A4, and carry out spot welding at electrode 21d place, make wire rod L1 and electrode 21d solid welding.
The method for winding of the embodiment of the present invention and device, due to be supplied to wire rod do folding hang tool 13 be located on the second fixture 12, therefore the structure of iron core 2 need not do any change can obtain wire coil around effect; Secondly, tool 13 itself is removably be separated with the second fixture 12 and combine, and when the iron core 2 specification change impact of coiling causes changing tool 13, each parts on the second fixture 12 can change, and only change tool 13; Simultaneously, by detachable separation and the combination of tool 13, can adapt to Different electrodes number on iron core 2 the tool 13 number demand that derives, and borrow the return step in spooling step make the wire rod at partial electrode place be inclined outlet wire, partial electrode place wire rod in directly to outlet.
By reference to the accompanying drawings embodiments of the present invention are explained in detail above.Although the present invention with preferred embodiment openly as above; but it is not for limiting the present invention; any those skilled in the art without departing from the spirit and scope of the present invention; can make possible variation and amendment, the scope that therefore protection scope of the present invention should define with claims is as the criterion.

Claims (20)

1. a method for winding, in order to wound skein product on an iron core, comprising:
Rotate with one first jaws clamping iron core of one first fixture;
Jointly clamp with a holder of one second fixture and support iron core to be rotated in same direction of rotation with the first fixture;
Establish in the second fixture front end the tool be removably mounted on holder, make it stretch into and in the interelectrode clearance of iron core two, make the wire rod of winding roll over the electrode be hung on iron core through this tool.
2. method for winding as claimed in claim 1, is characterized in that, this tool is arranged on one can by the tool seat of elasticity unit effect, the displacement contact iron core of tool seat between a displacement field or depart from also by interlock tool synchronizing moving with iron core.
3. method for winding as claimed in claim 2, it is characterized in that, this tool seat is when advance contact iron core, by a hanging wire seat on the tool of interlock by the clearance stretched between iron core two electrode, wherein, looking closely it before the hanging wire seat, it is the electrode of side of partially keeping left that the folding at bent angle position, hanging wire seat front end hangs end, electrode on the left of this is also when coiling, and wire rod hangs the electrode for also solid welding on it after end turnover through this folding.
4. a method for winding, in order to wound skein product on an iron core, comprising:
The step of one lambda line winding, make a cast-over draw three articles of wire rod pile warps simultaneously and be positioned at the first hanging wire body, the second hanging wire body, the 3rd hanging wire body on one first fixture, and when via iron core one end boss top electrode, wire rod is soldered fixing at this termination electrode, makes wire coil around in core portion subsequently;
One folding hangs step, makes cast-over draw wire rod and by under a tool, wire rod is hung around the 5th hanging wire body on one second fixture, the 6th hanging wire body at each folding respectively, and make wire rod respectively each with institute through electrode solid welding;
One return step, makes cast-over draw wire rod towards electrode anterior position return;
One outlet step, makes cast-over draw wire rod and directly moves towards the 4th hanging wire body direction on one second fixture to outlet with rough, and outlet after extension the 4th hanging wire body, and carry out spot welding in institute through electrode place, make wire rod and electrode solid welding.
5. a method for winding, in order to wound skein product on an iron core, comprising:
Make many wire rods be pulled multiple electrode on iron core one end boss simultaneously, the core portion being wound in iron core is carried out after each wire rod is welded in the plurality of electrode respectively, during in wire rod from the flange outlet of the iron core other end, part many wire rod pile warps stretch in two interelectrode tools, and folding hang after electrode outlet and institute on electrode solid welding wire rod, part wire rod is not then rolled over and is hung tool and have the wire rod outlet of rolling over and hanging with aforementioned, and this tool removes after coiling completes between iron core two electrode.
6. method for winding as claimed in claim 5, is characterized in that, after the plurality of wire rod outlet, total wire rod is straight to outlet before being repositioned to each electrode again.
7. a Winder, in order to wound skein product on an iron core, comprising:
One first fixture, can be driven and be rotated, and comprise a stationary jaw and movable jaw one by one, front end is therebetween provided with one first jaws;
One second fixture, can be driven and be rotated, and comprises a holder, and is provided with tool in holder front end, and this tool is removably mounted on holder;
First jaws of this first fixture and the second fixture jointly clamp and support iron core when being rotated with same direction of rotation, and this tool can stretch into and between the interelectrode clearance of iron core two.
8. Winder as claimed in claim 7, is characterized in that, this second fixture is folded with one and axially carries groove, and carry on groove and establish a tool seat, tool seat front end is embedded interval on choosing a place to give a banquet, and described tool is embedded on this tool seat and is embedded in interval.
9. Winder as claimed in claim 8, is characterized in that, be provided with catching groove bottom this tool seat.
10. Winder as claimed in claim 8, it is characterized in that, within this year, groove is provided with a slide, which is provided with an axial slide, and this tool seat is located in axial slide.
11. Winders as claimed in claim 8, it is characterized in that, this year groove end is provided with one and accommodates hole, holds an elastic parts in it.
12. Winders as claimed in claim 8, it is characterized in that, the both sides of this year groove are respectively provided with trough rim, and two trough rims are respectively provided with between recessed positioning area at corresponding position, and two trough rims are respectively provided with holder outward.
13. Winders as claimed in claim 8, it is characterized in that, the bottom of this year groove is provided with an alignment pin; Within described year, groove is provided with a slide, which is provided with an axial slide, and bottom slide, be provided with an embedding hole, and this embedding hole can the nested described alignment pin carrying trench bottom.
14. Winders as claimed in claim 8, is characterized in that, this tool seat are offered between a recessed positioning area, cover a casting die between this positioning area.
15. Winders as claimed in claim 14, is characterized in that, form recessed interval below this casting die simultaneously, and recessed interval both sides are then respectively formed corresponding to two holders on holder seat.
16. Winders as claimed in claim 14, is characterized in that, this first fixture is provided with the first hanging wire body, the second hanging wire body, the 3rd hanging wire body; This casting die is provided with the 4th hanging wire body, the 5th hanging wire body, the 6th hanging wire body.
17. Winders as claimed in claim 7, it is characterized in that, this tool forms the embedding seat that erects kenel, and below embedding seat, establish a button support backwards, a hanging wire seat is established forward above embedding seat, hanging wire seat front end is provided with a folding being positioned at bent angle position and hangs end, and one is positioned at the screening of folding extension end upper limb by edge.
18. Winders as claimed in claim 17, is characterized in that, the width of this hanging wire seat is less than two interelectrode clearances on iron core.
19. Winders as claimed in claim 7, it is characterized in that, this tool is provided with multiple, the spacing between two tools just and on iron core each interelectrode two clearance spacing suitable.
20. 1 kinds of Winders, in order to perform the device of method for winding as described in claim 1 to 6.
CN201510040473.9A 2014-05-26 2015-01-27 Winding method and device Active CN105225832B (en)

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TW103118192A TWI591668B (en) 2014-05-26 2014-05-26 Winding method and winding device

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CN107204236A (en) * 2016-03-17 2017-09-26 万润科技股份有限公司 Method and device for winding wire by iron core
CN107204236B (en) * 2016-03-17 2019-01-01 万润科技股份有限公司 Method and device for winding wire by iron core
CN107305810A (en) * 2016-04-19 2017-10-31 万润科技股份有限公司 Pick-and-place method and device and iron core tin dipping process workstation using same
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CN110706918A (en) * 2019-11-07 2020-01-17 苏州巨迈科智能科技有限公司 Inductance coil winding device and using method thereof
CN114512328A (en) * 2020-10-29 2022-05-17 万润科技股份有限公司 Iron core winding method and device
CN114512328B (en) * 2020-10-29 2024-02-09 万润科技股份有限公司 Iron core winding method and device

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TW201545180A (en) 2015-12-01

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