CN108962589A - Branching device - Google Patents
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- CN108962589A CN108962589A CN201710371206.9A CN201710371206A CN108962589A CN 108962589 A CN108962589 A CN 108962589A CN 201710371206 A CN201710371206 A CN 201710371206A CN 108962589 A CN108962589 A CN 108962589A
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- 230000005291 magnetic effect Effects 0.000 claims abstract description 40
- 230000000007 visual effect Effects 0.000 claims abstract description 21
- 238000000034 method Methods 0.000 claims abstract description 16
- 230000008569 process Effects 0.000 claims abstract description 13
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 81
- 230000007246 mechanism Effects 0.000 claims description 23
- 238000004080 punching Methods 0.000 claims description 7
- 238000004804 winding Methods 0.000 claims description 4
- PMVSDNDAUGGCCE-TYYBGVCCSA-L Ferrous fumarate Chemical group [Fe+2].[O-]C(=O)\C=C\C([O-])=O PMVSDNDAUGGCCE-TYYBGVCCSA-L 0.000 claims 1
- 239000007787 solid Substances 0.000 claims 1
- 230000009471 action Effects 0.000 abstract description 12
- 238000010586 diagram Methods 0.000 description 13
- 238000009826 distribution Methods 0.000 description 10
- 238000004519 manufacturing process Methods 0.000 description 6
- 239000003086 colorant Substances 0.000 description 4
- 230000007547 defect Effects 0.000 description 2
- 238000002955 isolation Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 230000004308 accommodation Effects 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 230000001629 suppression Effects 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/10—Connecting leads to windings
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Abstract
本发明提供一种磁性元件的分线装置,包含:一视觉判别系统、一分线夹组、及一待处理铁芯定位座,视觉判别系统包括一影像撷取模块以及一判别模块,判别模块根据影像撷取模块所获得的导线外观信息而产生一分线控制信息;分线夹组包括多个分线夹件用以夹持导线,分线夹组自视觉判别系统接收分线控制信息;待处理铁芯定位座包括用以固持多个导线的第一分线定位座,其中分线夹组根据分线控制信息而使多个分线夹件对应地夹持些导线,并于分线动作完成后将铁芯与该些导线移至待处理铁芯定位座以便于进行后续的工艺处理。
The present invention provides a wire splitting device for a magnetic element, comprising: a visual identification system, a wire splitting clamp group, and a positioning seat for a core to be processed, wherein the visual identification system comprises an image capture module and a identification module, wherein the identification module generates a wire splitting control information according to the appearance information of the wire obtained by the image capture module; the wire splitting clamp group comprises a plurality of wire splitting clamps for clamping the wires, and the wire splitting clamp group receives the wire splitting control information from the visual identification system; the positioning seat for the core to be processed comprises a first wire splitting positioning seat for holding a plurality of wires, wherein the wire splitting clamp group enables a plurality of wire splitting clamps to clamp the wires correspondingly according to the wire splitting control information, and after the wire splitting action is completed, the core and the wires are moved to the positioning seat for the core to be processed for subsequent process processing.
Description
技术领域technical field
本发明一种自动化机械装置,特别是关于一种用于磁性元件的分线装置。The invention relates to an automatic mechanical device, in particular to a wire branching device for magnetic components.
背景技术Background technique
随着云端科技及网络应用普及,个人计算机、工作站、服务器等电子设备 得数量愈趋庞大,这些设备需要经过如RJ45或各式各样的网络端口进行传输, 而在网络端口的接口处常会设有脉波变压器(Pulse transformer)及/或共模滤波 器(Common-mode filter)的磁性元件,以达到直流隔绝、抑制噪声而维持高速 数字信号的传输质量。相关磁性元件的先前技术,可参见图1,或是中国台湾 专利证书号TW M354871、中国专利公告号CN204012030 U等专利文献的先前 技术内容。With the popularity of cloud technology and network applications, the number of electronic devices such as personal computers, workstations, and servers is increasing. These devices need to be transmitted through RJ45 or various network ports, and the interface of the network port is often equipped with There are magnetic components of pulse transformer (Pulse transformer) and/or common-mode filter (Common-mode filter) to achieve DC isolation, suppress noise and maintain the transmission quality of high-speed digital signals. The prior art of relevant magnetic element can be referred to Fig. 1, or the prior art contents of patent documents such as Chinese Taiwan Patent Certificate No. TW M354871, Chinese Patent Announcement No. CN204012030U.
请同时参阅图1,图1为现有磁性元件的示意图。如图1所示,现有磁性 元件的结构包括有:座体A’、连接端子B1’、铁芯C’及上盖D’等元件。 在生产磁性元件时,环形铁芯C’得先经由手工或自动绕线将不同颜色的导线 C1’缠绕,再根据磁性元件的电性需求(直流隔绝或抑制噪声)而将对应颜色 导线C1’缠绕到对应的连接端子B1’的缠线柱B2’上后再焊接来连接,因此 使导线C1’能够连接于正确的接点而以让磁性元件正确地运作。Please refer to FIG. 1 at the same time. FIG. 1 is a schematic diagram of a conventional magnetic element. As shown in Figure 1, the structure of the existing magnetic element includes: a base body A', a connecting terminal B1', an iron core C', an upper cover D' and other components. When producing magnetic components, the toroidal core C' must first be wound with wires C1' of different colors by manual or automatic winding, and then the wires C1' of the corresponding color should be wound according to the electrical requirements of the magnetic components (DC isolation or noise suppression). Wrapped around the wire post B2' of the corresponding connection terminal B1' and then soldered for connection, so that the wire C1' can be connected to the correct contact to allow the magnetic element to operate correctly.
但是,不管是经由手工或自动绕线,绕完线后初期阶段导线C1’是呈现杂 乱纠结的,因此消费者在设计出符合自身电路上使用需求的磁性元件,以往的 分线方式都是仅能依赖人眼判断并挑选出对应导线C1’的颜色后才能进行后 续的缠绕至缠线柱或焊接的工艺。然而,人工分线耗时耗力,更造成生产缓慢、 不良率高、及工艺成本增加及缺失。However, regardless of whether the wire is wound manually or automatically, the wire C1' is messy and tangled at the initial stage after the wire is wound. The subsequent process of winding to the winding post or welding can be carried out only after the color of the corresponding wire C1 ′ can be judged and selected by relying on human eyes. However, manual line separation is time-consuming and labor-intensive, resulting in slow production, high defect rate, and increased and missing process costs.
因此,实有必要提供一种可搭配自动化生产使用的磁性元件的分线装置来 改善其手工作业,进而可提升组装上的效益者。Therefore, it is necessary to provide a branching device for magnetic components that can be used in automatic production to improve its manual operation, thereby improving the efficiency of assembly.
发明内容Contents of the invention
本发明的目的即是提供一种磁性元件的分线装置,以简化磁性元件工艺中 繁琐的人工分线工艺。The object of the present invention is to provide a wire branching device for magnetic components, so as to simplify the cumbersome manual branching process in the magnetic component process.
为实现以上目的,本发明提供一种磁性元件的分线装置,其中该磁性元件 具有一缠绕多个导线的铁芯,且该多个导线之中至少两个导线具有相异的导线 外观,该分线装置包含:In order to achieve the above object, the present invention provides a wire branching device for a magnetic element, wherein the magnetic element has an iron core wound with a plurality of wires, and at least two wires among the plurality of wires have different wire appearances, the The distribution device includes:
一视觉判别系统,包括:A visual discrimination system, comprising:
一影像撷取模块;an image capture module;
一判别模块,连接该影像撷取模块;其中,该影像撷取模块用以对该多个 导线外观执行一影像获取动作以获得一导线外观信息,该判别模块根据该导线 外观信息而产生一分线控制信息;A judging module connected to the image capturing module; wherein, the image capturing module is used to perform an image capturing action on the plurality of wire appearances to obtain wire appearance information, and the judging module generates a score according to the wire appearance information line control information;
一分线夹组,连接该视觉判别系统并自该视觉判别系统接收该分线控制信 息,并包括:A branch clip set, connected to the visual discrimination system and receiving the branch line control information from the visual discrimination system, including:
多个分线夹件,该每个分线夹件用以夹持位于一待分线位置的该些导线;a plurality of branching clamps, each of which is used to clamp the wires at a position to be divided;
一待处理铁芯定位座,包括:1. Iron core positioning seat to be processed, including:
一座台;a platform;
一第一分线定位座,设置于该座台上,并具有多个持线部用以固持该多个 导线,其中,该多个持线部沿一第一方向而分别设置于该座台的其中一端及相 对的另一端,用以使得该铁芯定位于一待处理位置;A first branch line positioning seat is arranged on the platform and has a plurality of wire holding parts for holding the plurality of wires, wherein the plurality of wire holding parts are respectively arranged on the seat platform along a first direction One of the ends and the opposite end are used to position the iron core in a position to be processed;
其中,该分线夹组根据该分线控制信息而执行一分线动作,以使该些分线 夹件对应地夹持该些导线,该分线夹组于该分线动作完成后将该铁芯与该些导 线自该待分线位置移动至该待处理铁芯定位座,从而使该铁芯固定于该待处理 位置以便于进行后续的工艺处理。Wherein, the line-splitting clip set executes a line-splitting action according to the line-splitting control information, so that the line-splitting clamps correspondingly clamp the wires, and the line-splitting clamp set will The iron core and the wires are moved from the position to be divided to the positioning seat of the iron core to be processed, so that the iron core is fixed at the position to be processed for subsequent processing.
在本发明的一实施例中,该分线夹件包括一本体、多个冲压轴体及多个夹 持臂,该些冲压轴体设置于该本体并呈平行排列,且该每个冲压轴体设置于本 体并对应地设置于该夹持臂的上方,该分线夹组自该视觉判别系统接收该分线 控制信息,以使该冲压轴体上下冲压该夹持臂为夹持或开放。In one embodiment of the present invention, the wire splitting clamp includes a body, a plurality of stamping shafts and a plurality of clamping arms, and the stamping shafts are arranged on the body and arranged in parallel, and each stamping shaft The body is arranged on the body and correspondingly arranged above the clamping arm, and the branching clamp group receives the branching control information from the visual discrimination system, so that the stamping shaft body punches the clamping arm up and down to clamp or open .
在本发明的一实施例中,该夹持臂包括一倒L型的夹持件、一弹性件、以 及一抵顶块,该抵顶块固设于该本体并于顶面形成有一凹槽,该夹持件为可移 动地设置于该本体且尾端向上沿伸出一倒勾部而形成一容线空间,该弹性件沿 着于该夹持件的一抵顶方向而设置于该凹槽而位于该抵顶块与该夹持件之间。In one embodiment of the present invention, the clamping arm includes an inverted L-shaped clamping piece, an elastic piece, and a resisting block, the resisting block is fixed on the body and forms a groove on the top surface , the clamping part is movably arranged on the body and the tail end protrudes upward along a barbed part to form a thread accommodation space, and the elastic part is arranged on the clamping part along an abutting direction The groove is located between the abutting block and the clamping piece.
在本发明的一实施例中,更包括一铁芯固定机构,其连接该视觉判别系统, 包括一磁力件及一铁芯夹。该铁芯夹设置于该磁力件的两侧,该铁芯固定机构 固定该铁芯于该待分线位置。In an embodiment of the present invention, it further includes an iron core fixing mechanism connected to the visual identification system, including a magnetic element and an iron core clip. The iron core clip is arranged on both sides of the magnetic force member, and the iron core fixing mechanism fixes the iron core at the position to be divided.
在本发明的一实施例中,该铁芯固定机构包括两个拉线夹件,该两个拉线 夹件为可移动地设置于该分线装置,该拉线夹件设置于该铁芯的两侧并夹持该 多个导线,且该两个拉线夹件分别夹持该多个导线后沿一远离该铁芯的方向移 动以将该多个导线拉至一预设张力强度。In one embodiment of the present invention, the iron core fixing mechanism includes two pull wire clips, the two pull wire clips are movably arranged on the wire branching device, and the pull wire clips are arranged on both sides of the iron core And clamp the plurality of wires, and the two pulling clips respectively clamp the plurality of wires and then move along a direction away from the iron core to pull the plurality of wires to a preset tension strength.
在本发明的一实施例中,该分线夹组更包括一抵线机构,该抵线机构之外 表面形成有多个引导沟纹,以供该多个导线限位于各个引导沟纹之间。In an embodiment of the present invention, the wire distribution clip set further includes a wire-receiving mechanism, and a plurality of guiding grooves are formed on the outer surface of the wire-receiving mechanism, so that the plurality of wires can be confined between the guiding grooves. .
在本发明的一实施例中,该待处理铁芯定位座更包括一铁芯固定夹,设置 于该座台,该铁芯固定夹具有两夹臂,该些夹臂的夹固面实质匹配该铁芯的外 型,且该些夹臂的该夹固面之间的下缘处的间距小于该铁芯的厚度。In an embodiment of the present invention, the positioning seat for the iron core to be processed further includes an iron core fixing clip, which is arranged on the seat platform. The iron core fixing clip has two clamping arms, and the clamping surfaces of the clamping arms are substantially matched. The shape of the iron core and the distance between the lower edges of the clamping surfaces of the clamping arms are smaller than the thickness of the iron core.
在本发明的一实施例中,该待处理铁芯定位座更包括有一具有多个持线部 的第二分线定位座,该第二分线定位座的该多个持线部沿着一第二方向分别设 置于该座台其中一端与相对的另一端,且该第二方向实质垂直于该第一方向。In an embodiment of the present invention, the positioning seat of the iron core to be processed further includes a second branch line positioning seat with a plurality of wire holding parts, and the plurality of line holding parts of the second branch line positioning seat are along a The second direction is respectively set at one end and the opposite end of the seat platform, and the second direction is substantially perpendicular to the first direction.
在本发明的一实施例中,该影像撷取模块对应该些分线夹件的数量而分别 设置于该分线夹件的下方,以使该影像撷取模块的一影像撷取方向实质朝向该 多个导线,从而对该多个导线执行该影像获取动作。In an embodiment of the present invention, the image capture module is respectively arranged under the line-distributing clamps corresponding to the number of the line-distributing clamps, so that an image capturing direction of the image capturing module substantially faces The plurality of wires, so that the image acquisition action is performed on the plurality of wires.
在本发明的一实施例中,该视觉判别系统更包括一发光元件,该发光元件 围设于该影像撷取模块,且该发光元件的发光方向实质朝向该多个导线。In an embodiment of the present invention, the visual identification system further includes a light emitting element, the light emitting element surrounds the image capture module, and the light emitting direction of the light emitting element substantially faces the plurality of wires.
经由本发明所采用的技术手段,缠绕于铁芯的多个导线的导线外观经视觉 判别系统辨识后,能够为分线夹件逐一地分辨、夹取并移置于待处理铁芯定位 座以便后续制的处理,从而实现分线工艺的自动化、提高磁性元件的工艺的生 产速度及降低不良率。Through the technical means adopted in the present invention, after the appearance of the wires of the plurality of wires wound on the iron core is identified by the visual discrimination system, they can be distinguished one by one for the branching clamp, clamped and moved to the positioning seat of the iron core to be processed so that Subsequent processing, so as to realize the automation of the branching process, improve the production speed of the magnetic component process and reduce the defective rate.
本发明所采用的具体实施例,将藉由以下的实施例及图式作进一步的说明。The specific embodiments adopted by the present invention will be further described by the following embodiments and drawings.
附图说明Description of drawings
图1为现有磁性元件的示意图;Fig. 1 is the schematic diagram of existing magnetic element;
图2为磁性元件的示意图;Fig. 2 is the schematic diagram of magnetic element;
图3为本发明第一实施例的磁性元件的分线装置的示意图;FIG. 3 is a schematic diagram of a wire branching device of a magnetic element according to a first embodiment of the present invention;
图4为本发明第一实施例的分线装置的俯视图;Fig. 4 is a top view of the line distribution device according to the first embodiment of the present invention;
图5为本发明第一实施例的分线装置的待处理铁芯定位座的立体图;Fig. 5 is a perspective view of the positioning seat of the iron core to be processed in the line dividing device according to the first embodiment of the present invention;
图6为本发明第一实施例的分线装置的分线夹件的立体图Fig. 6 is a perspective view of the wire-distributing clip of the wire-distributing device according to the first embodiment of the present invention
图7A至图7I为本发明的第一实施例的分线装置的进行分线动作及其后续 步骤的示意图;Fig. 7A to Fig. 7I are the schematic diagrams of the branching action and subsequent steps of the branching device of the first embodiment of the present invention;
图8为本发明的一第二实施例的分线装置的示意图;Fig. 8 is a schematic diagram of a line distribution device according to a second embodiment of the present invention;
图9为本发明的第二实施例的分线装置的俯视图;Fig. 9 is a top view of a wire distribution device according to a second embodiment of the present invention;
图10为本发明的第二实施例的分线装置的待处理铁芯定位座的立体图;以 及Fig. 10 is the perspective view of the iron core positioning seat to be processed of the branching device of the second embodiment of the present invention; And
图11为本发明的第二实施例的分线装置的该抵线机构的示意图。FIG. 11 is a schematic diagram of the thread-reaching mechanism of the thread-distributing device according to the second embodiment of the present invention.
其中附图标记为:Wherein reference sign is:
100、100’ 分线装置100, 100' branching device
1 视觉判别系统1 Visual discrimination system
11 影像撷取模块11 Image capture module
12 判别模块12 Discrimination module
13 基台13 Abutments
14 发光元件14 light emitting elements
2 分线夹组2 point clip set
21 分线夹件21 Splitter clips
211 本体211 Ontology
212a~212 冲压轴体212a~212 stamping shaft body
213a~213 夹持臂213a~213 clamp arm
2131 夹持件2131 Clamp
2132 弹性件2132 Elastic
2133 抵顶块2133 Blocks
22 铁芯固定机构22 Iron core fixing mechanism
221 磁力件221 Magnetic parts
222 铁芯夹222 core clamp
223 拉线夹件223 Pull clamp
224 抵线机构224 Arrival mechanism
224a 引导沟纹224a Guide groove
3 待处理铁芯定位座3 Positioning seat of iron core to be processed
31 座台31 seats
32 第一分线定位座32 The first branch line positioning seat
321 持线部321 Wire holding part
33 铁芯固定夹33 Iron core fixing clip
331 夹臂331 Jaw Arm
34 第二分线定位座34 Second line positioning seat
341 持线部341 Wire holding part
400 磁性元件400 Magnetics
41~44 导线41~44 wires
C 铁芯C core
D 上盖D Cover
D1 第一方向D1 first direction
D2 第二方向D2 second direction
Dp 抵顶方向Dp abutment direction
Ic 分线控制信息Ic sub-line control information
Iw 导线外观信息Iw Wire Appearance Information
L 倒勾部L Barb
O 凹槽O groove
P1 待分线位置P1 to be branched position
P2 待处理位置P2 pending position
S 容线空间S line space
W 间距W spacing
Wc 厚度Wc thickness
401 第一端401 first end
402 第二端402 second end
403 第三端403 third end
A’ 座体A’ seat body
B1’ 连接端子B1’ connection terminal
B2’ 缠线柱B2’ bobbin
C’ 铁芯C' core
C1’ 导线C1' wire
D’ 上盖D' cover
具体实施方式Detailed ways
为了能够更清楚地描述本发明所提出的一种分线装置,以下将配合图式, 详尽说明本发明的较佳实施例。In order to more clearly describe a line distribution device proposed by the present invention, preferred embodiments of the present invention will be described in detail below with reference to the drawings.
请同时参阅图3至图6,图3为本发明第一实施例的磁性元件的分线装置 的示意图,图4为本发明第一实施例的分线装置的俯视图,图5为本发明第一 实施例的分线装置的待处理铁芯定位座的立体图,并且,该图6为本发明第一 实施例的分线装置的分线夹件的立体图。如图3至图6所示,第一实施例的磁 性元件的分线装置100,其为磁性元件400(参见图2)的一缠绕有多个导线 41~44的铁芯C,包含一视觉判别系统1,包括一影像撷取模块11以及一连接 影像撷取模块11的判别模块12,影像撷取模块11用以对多个导线41~44的外观执行一影像获取动作以获得一导线外观信息Iw,判别模块12根据导线外观 信息Iw而产生一分线控制信息Ic;一分线夹组2,连接视觉判别系统1并自视 觉判别系统1接收分线控制信息Ic,分线夹组2包括多个分线夹件21,每个分 线夹件21用以夹持位于一待分线位置P1的该些导线41~44;以及一待处理铁 芯定位座3,包括一座台31及一设置于座台31的第一分线定位座32,第一分 线定位座32具有多个持线部321用以固持多个导线41~44,其中多个持线部 321沿一第一方向D1而分别设置于座台31的其中一端及相对的另一端,以使铁芯C定位于一待处理位置P2,其中,分线夹组21根据分线控制信息Ic而执 行一分线动作,以使些分线夹件21对应地夹持些导线41~44,分线夹组2于分 线动作完成后将铁芯与些导线41~44自待分线位置P1移动至待处理铁芯定位 座3,从而使铁芯C固定于待处理位置P2以便于进行后续的工艺处理。Please refer to Fig. 3 to Fig. 6 at the same time, Fig. 3 is the schematic diagram of the branching device of the magnetic element of the first embodiment of the present invention, Fig. 4 is the top view of the branching device of the first embodiment of the present invention, Fig. 5 is the first embodiment of the present invention It is a perspective view of the positioning seat of the iron core to be processed in the wire splitting device according to an embodiment, and FIG. 6 is a perspective view of the wire splitting clip of the wire splitting device according to the first embodiment of the present invention. As shown in Fig. 3 to Fig. 6, the branching device 100 of the magnetic element of the first embodiment is a magnetic element 400 (see Fig. The discrimination system 1 includes an image capture module 11 and a discrimination module 12 connected to the image capture module 11. The image capture module 11 is used to perform an image capture operation on the appearance of a plurality of wires 41-44 to obtain a wire appearance Information Iw, the discrimination module 12 generates a branch line control information Ic according to the wire appearance information Iw; a line branch clamp group 2, connected to the visual discrimination system 1 and receiving the line branch control information Ic from the visual discrimination system 1, the line branch clamp group 2 It includes a plurality of branching clamps 21, and each branching clamp 21 is used to clamp the wires 41-44 located at a position P1 to be divided; and a core positioning seat 3 to be processed, including a platform 31 and A first branch line positioning seat 32 arranged on the platform 31, the first branch line positioning seat 32 has a plurality of wire holding parts 321 for holding a plurality of wires 41-44, wherein a plurality of line holding parts 321 are along a first The direction D1 is respectively arranged at one end and the opposite end of the seat 31, so that the iron core C is positioned at a position P2 to be processed, wherein the wire splitter set 21 executes a wire splitting action according to the wire splitting control information Ic so that the branching clips 21 hold the wires 41-44 correspondingly, and the branching clamp group 2 moves the iron core and the wires 41-44 from the position P1 to be processed to the iron core to be processed after the branching action is completed. The core positioning seat 3, so that the iron core C is fixed at the position P2 to be processed for subsequent processing.
请继续参阅图2,为磁性元件的示意图,在本实施例中,磁性元件400的 铁芯C呈环形并缠绕有四组导线41~44,分别为红、蓝、绿、黄四种颜色(即, 相异的导线外观)。在其他的实施例中,铁芯C可为方型、ㄇ型、ㄒ型、I型 或其他形状,且铁芯C上所缠绕的导线也并不限于四组而可为其他数量,本发 明并不限于铁芯C的样态。Please continue to refer to FIG. 2 , which is a schematic diagram of a magnetic element. In this embodiment, the iron core C of the magnetic element 400 is in the form of a ring and is wound with four sets of wires 41-44, which are respectively red, blue, green, and yellow in four colors ( That is, a different wire appearance). In other embodiments, the iron core C can be square, ㄇ-shaped, ㄒ-shaped, I-shaped or other shapes, and the wires wound on the iron core C are not limited to four groups but can be other numbers. The aspect of the core C is not limited.
分线装置100可为单独使用的机台,也可结合于自动化生产设备的其中一 个工作站之中,其根据磁性元件400的运作需求或是依照导线外观而决定如何 分线(例:依导线颜色而设置)。在本实施例中,影像撷取模块11设置于一基 台13,影像撷取模块11对应些分线夹件21的数量而分别设置于分线夹件21 的下方,以使影像撷取模块11实质朝向多个导线41~44,从而对多个导线41~44 执行影像撷取以获得导线外观信息Iw。The branching device 100 can be a stand-alone machine, or it can be combined in one of the workstations of the automated production equipment. It decides how to branch the wires according to the operation requirements of the magnetic element 400 or according to the appearance of the wires (for example: according to the color of the wires) and set). In this embodiment, the image capture module 11 is arranged on a base 13, and the image capture module 11 is respectively arranged under the branch clips 21 corresponding to the number of the branch clips 21, so that the image capture module 11 substantially faces the plurality of wires 41 - 44 , so as to perform image capture on the plurality of wires 41 - 44 to obtain wire appearance information Iw.
具体而言,影像撷取模块11为一光学影像镜头,能够用以照摄一物体而得 到物体的外观信息。在本实施例中,影像撷取模块11设置于分线夹件21的下 方,但是只要影像撷取模块11的影像撷取方向实质朝向多个导线41~44而能 够正确撷取影像,影像撷取模块11也可设置于多个导线的左右两侧或是上方。Specifically, the image capture module 11 is an optical image lens, which can be used to photograph an object to obtain the appearance information of the object. In this embodiment, the image capture module 11 is arranged below the line-distributing clamp 21, but as long as the image capture direction of the image capture module 11 is substantially toward the plurality of wires 41-44 and the image can be captured correctly, the image capture The fetching module 11 can also be arranged on the left and right sides or above the plurality of wires.
导线外观信息Iw为多个导线41~44的位置、导线颜色(例如可为红、蓝、 绿、黄等相异的导线颜色)、线径(即,线的粗细)、或线状(圆形、方型、或 半圆形)。The wire appearance information Iw is the position of a plurality of wires 41-44, wire color (for example, different wire colors such as red, blue, green, yellow), wire diameter (that is, the thickness of the wire), or wire shape (circular shape). shape, square, or semicircle).
具体而言,判别模块12可为一CPU或一PLC控制器,利用写入的可程序 化语言而控制对应控制用以接收导线外观信息Iw,并根据导线外观信息Iw从 而产生分线控制信息Ic,以使多个分线夹件21执行分线动作以夹持对应的导 线后再将其放置于便于后续加工的位置。Specifically, the judging module 12 can be a CPU or a PLC controller, and utilizes written programmable language to control the corresponding control to receive the wire appearance information Iw, and generate branching control information Ic according to the wire appearance information Iw. , so that the plurality of wire-dividing clips 21 perform wire-dividing action to clamp the corresponding wires and then place them in a position convenient for subsequent processing.
较佳地,如图5所示,在本实施例中,分线夹件21包括一本体211、多个 冲压轴体212a~212d及多个夹持臂213a~213d,该些冲压轴体212a~212d呈平 行排列,且每个冲压轴体212a~212d的下方对应地设置于夹持臂213a~213d, 其一端连接一气动驱动设备(图未示),另一端则用以抵顶所对应的夹持臂 213a~213d。分线夹组2自视觉判别系统1接收分线控制信息Ic,以使冲压轴体 212a~212d上下冲压夹持臂为夹持或开放。Preferably, as shown in FIG. 5 , in this embodiment, the branching clip 21 includes a body 211 , a plurality of stamped shaft bodies 212a-212d and a plurality of clamping arms 213a-213d, and the stamped shaft bodies 212a ~ 212d are arranged in parallel, and the bottom of each stamping shaft body 212a ~ 212d is correspondingly arranged on the clamping arms 213a ~ 213d, one end of which is connected to a pneumatic drive device (not shown in the figure), and the other end is used to abut the corresponding The clamping arms 213a-213d. The branching clip set 2 receives the branching control information Ic from the visual discrimination system 1, so that the upper and lower stamping and clamping arms of the stamping shafts 212a-212d are clamped or opened.
在本实施例中,分线夹件21对应磁性元件400的两侧的接线端而为两组, 且每个分线夹件21具有四组夹持臂213a~213d以对应匹配些导线41~44的数 量。在其他的实施例中,分线夹件21也可设置有勾臂用以将导线勾住,或者是 将导线以卡扣的方式卡于凹槽,夹持臂在此仅为示范性的应用,本发明并不限 于此。In this embodiment, the branching clips 21 are divided into two groups corresponding to the terminals on both sides of the magnetic element 400, and each branching clip 21 has four sets of clamping arms 213a-213d to match the wires 41-213d. 44 in quantity. In other embodiments, the wire branching clamp 21 may also be provided with a hook arm for hooking the wire, or for holding the wire in the groove in a buckle manner, and the clamping arm is only an exemplary application here. , the present invention is not limited thereto.
在本实施例,磁性元件400设定为一第一端401连接导线41、一第二端402 连接已互绞的导线42及导线43、及一第三端403连接导线44才能正常运作, 因此,分线装置100依据前述的磁性元件400正常运作的需求,从而决定夹取 顺序及位置。至于分线装置100如何进行分线动作,将于后详述。In this embodiment, the magnetic element 400 is set such that a first end 401 is connected to the wire 41, a second end 402 is connected to the intertwined wire 42 and wire 43, and a third end 403 is connected to the wire 44 in order to operate normally. Therefore , the line distribution device 100 determines the clipping sequence and position according to the above-mentioned requirements for the normal operation of the magnetic element 400 . As for how the wire splitting device 100 performs the wire splitting action, it will be described in detail later.
请参照图7A至图7I,为本发明的第一实施例的分线装置的进行分线动作 及其后续步骤的示意图。如图所示,首先,当铁芯C与导线41~44位于待分线 位置P1时,影像撷取模块11便将导线41~44的外观予以撷取、辨识而产生导 线外观信息Iw。此导线外观信息Iw已包括各个导线的位置及颜色,因此判别 模块12接收导线外观信息Iw,能够确认导线41~44的位置以及其颜色后,便 对应地产生分线控制信息Ic至分线夹组2。然后,分线控制信息Ic被传送至分 线夹组2,使得分线夹组2能够被控至夹取特定位置且特定外观的导线,分线夹组2随后控制分线夹件21移动到导线44的上方,使夹持臂213a对准导线 44夹取并固持住,接着,分线夹组2再移动分线夹件21至导线43的上方,使 夹持臂213b对准导线43夹取并固持住,以此类推,逐一地夹取并固持住导线 41~44,从而完成分线动作。当分线动作完成后,分线夹组2便会将铁芯C与 所固持的该些导线41~44,自待分线位置P1移动至待处理铁芯定位座3,并将 铁芯C及该些导线41~44固定于待处理位置P2,以便进行后续的绞线、点焊、 上胶、切割等动作。Please refer to FIG. 7A to FIG. 7I , which are schematic diagrams of the wire splitting operation and subsequent steps of the wire splitting device according to the first embodiment of the present invention. As shown in the figure, firstly, when the iron core C and the wires 41-44 are located at the position P1 to be divided, the image capture module 11 captures and recognizes the appearance of the wires 41-44 to generate wire appearance information Iw. The wire appearance information Iw already includes the position and color of each wire, so the discrimination module 12 receives the wire appearance information Iw, and after being able to confirm the positions and colors of the wires 41-44, correspondingly generates branching control information Ic to the branching folder. Group 2. Then, the branch line control information Ic is transmitted to the line branch clip group 2, so that the line branch clip group 2 can be controlled to clamp the wires at a specific position and a specific appearance, and the line branch clip group 2 then controls the line branch clip 21 to move to Above the wire 44, make the clamping arm 213a align with the wire 44 to clamp and hold it, and then, the branch clamp group 2 moves the branch clamp 21 to the top of the wire 43, so that the clamping arm 213b is aligned with the wire 43 to clamp Pick up and hold, and so on, one by one to pick up and hold the wires 41-44, so as to complete the branching action. After the branching action is completed, the branching clip set 2 will move the iron core C and the held wires 41-44 from the position P1 to be processed to the iron core positioning seat 3 to be processed, and the iron core C and These wires 41-44 are fixed at the position P2 to be processed, so as to carry out subsequent operations such as twisting, spot welding, gluing, and cutting.
经由本发明所采用的技术手段,藉由判别多个相异导线外观信息Iw的导 线41~44,缠绕于铁芯C的多个导线41~44能够被分辨、夹取、及固定于待处 理铁芯定位座3以便后续制的处理,从而实现分线工艺的自动化、提高磁性元 件的工艺的生产速度及降低不良率。Through the technical means adopted in the present invention, by judging the wires 41-44 with different wire appearance information Iw, the multiple wires 41-44 wound around the iron core C can be identified, clamped, and fixed in the to-be-processed The iron core positioning seat 3 is convenient for subsequent processing, so as to realize the automation of the branching process, improve the production speed of the magnetic element process and reduce the defect rate.
较佳的,如图3与图4所示,视觉判别系统1还可包括一发光元件14,发 光元件14围设于影像撷取模块11,且发光元件14的发光方向实质朝向多个导 线41~44。藉由照亮多个导线41~44的外表面,能够使多个导线41~44的导线 外观能够更容易为影像撷取模块11所辨识。Preferably, as shown in FIG. 3 and FIG. 4 , the visual discrimination system 1 may further include a light emitting element 14, the light emitting element 14 is surrounded by the image capture module 11, and the light emitting direction of the light emitting element 14 is substantially toward the plurality of wires 41 ~44. By illuminating the outer surfaces of the plurality of wires 41-44, the wire appearance of the plurality of wires 41-44 can be more easily recognized by the image capture module 11.
较佳的,如图5所示,夹持臂213a~213d各包括一倒L型的夹持件2131、 一弹性件2132、以及一抵顶块2133,抵顶块2133固设于本体211并于顶面形 成有一凹槽O,夹持件2131为可移动地设置于本体211且尾端向上沿伸出一倒 勾部L而形成一容线空间S,弹性件2132沿着于夹持件2131的一抵顶方向Dp 而设置于凹槽O而位于抵顶块2133与夹持件2131之间。藉此,夹持件2131 受冲压轴体212a沿着抵顶方向Dp向下抵顶而露出容线空间S,夹持件2131 的倒勾部L藉由冲压轴体212a沿着抵顶方向Dp退回原位,而将导线勾入至容 线空间S,从而达成夹持导线的功能。Preferably, as shown in FIG. 5, the clamping arms 213a-213d each include an inverted L-shaped clamping piece 2131, an elastic piece 2132, and a propping block 2133, which is fixed on the body 211 and A groove O is formed on the top surface. The clamping part 2131 is movably arranged on the body 211 and the tail end protrudes upwards along a barbed part L to form a thread storage space S. The elastic part 2132 is along the clamping part. A propping direction Dp of the 2131 is set in the groove O and is located between the propping block 2133 and the clamping member 2131 . In this way, the clamping part 2131 is pressed downwards by the punching shaft body 212a along the abutting direction Dp to expose the thread storage space S, and the barb part L of the clamping part 2131 is pressed along the abutting direction Dp by the punching shaft body 212a Return to the original position, and hook the wire into the wire-holding space S, so as to achieve the function of clamping the wire.
请同时参阅图8至图11,图8为本发明的一第二实施例的分线装置的示意 图,该图9为本发明的第二实施例的分线装置的俯视图,该图10为本发明的第 二实施例的分线装置的待处理铁芯定位座的立体图,并且,该图11为本发明的 第二实施例的分线装置的该抵线机构的示意图。如图所示。与第一实施例的分 线装置100大致相同,然其差别在于分线装置100’更包括一铁芯固定机构22, 其连接该视觉判别系统1,包括一磁力件221及一铁芯夹222。该铁芯夹222 设置于该磁力件221的两侧,该铁芯固定机构22固定该铁芯C于该待分线位 置P1。藉此,铁芯C能够更稳定的位于该待分线位置P1。磁力件221在本实 施例中为一电磁铁,但并不以此为限,铁芯固定机构22亦可为一机械夹臂、一 可穿过铁芯C的固定轴、或是其他的机构而用以固定铁芯C。Please refer to Fig. 8 to Fig. 11 at the same time, Fig. 8 is a schematic diagram of a line distribution device according to a second embodiment of the present invention, and Fig. 9 is a top view of the line distribution device according to a second embodiment of the present invention, and Fig. 10 is a diagram of this It is a perspective view of the positioning seat of the iron core to be processed in the wire splitting device of the second embodiment of the invention, and Fig. 11 is a schematic diagram of the wire abutting mechanism of the wire splitting device in the second embodiment of the invention. as the picture shows. It is substantially the same as the wire-distributing device 100 of the first embodiment, but the difference is that the wire-distributing device 100' further includes an iron core fixing mechanism 22, which is connected to the visual discrimination system 1, including a magnetic member 221 and an iron core clip 222 . The iron core clamp 222 is arranged on both sides of the magnetic force member 221, and the iron core fixing mechanism 22 fixes the iron core C at the position P1 to be divided. Thereby, the iron core C can be more stably located at the line-to-be-split position P1. The magnetic component 221 is an electromagnet in this embodiment, but it is not limited thereto. The iron core fixing mechanism 22 can also be a mechanical clamp arm, a fixed shaft that can pass through the iron core C, or other mechanisms And to fix the core C.
较佳的,如第二实施例的磁性元件的分线装置100’所示,铁芯固定机构 22还包括两个拉线夹件223,两个拉线夹件223为可移动地设置于铁芯夹222 的外缘两侧,以使拉线夹件223设置于铁芯C的两侧。在进行分线动作之前, 两个拉线夹件223分别夹持该些导线41~44,且两个拉线夹件223分别夹持多 个导线后沿一远离铁芯C的方向移动以将多个导线41~44拉至一预设张力强 度。藉此,能够使些导线41~44展开而易为影像撷取模块11所辨识。Preferably, as shown in the wire branching device 100' of the magnetic element in the second embodiment, the iron core fixing mechanism 22 further includes two pull wire clips 223, and the two pull wire clips 223 are movably arranged on the iron core clip 222 on both sides of the outer edge, so that the cable clips 223 are disposed on both sides of the iron core C. Before carrying out the line splitting action, the two pull clamps 223 respectively clamp the wires 41-44, and the two pull clamps 223 respectively clamp a plurality of wires and then move along a direction away from the iron core C to separate the multiple wires. The wires 41-44 are pulled to a preset tension strength. In this way, the wires 41 - 44 can be expanded and easily recognized by the image capture module 11 .
较佳的,如图8至图11图所示,分线夹组2还可包括一抵线机构224,抵 线机构224的外表面形成有多个引导沟纹224a,以供多个导线41~44限位于各 个引导沟纹224a之间。藉此,能够避免多个导线41~44过度纠结,使影像撷取 模块11更容易辨识多个导线41~44的导线外观。应注意的是,抵线机构224 还可与拉线夹件223搭配使用,些导线41~44先由拉线夹件223予以拉伸,然 后再以抵线机构224抵顶些导线41~44以使期限位于各个引导沟纹224a之间, 不仅使导线更容易辨识,还能够使导线能够更容易为分线夹件21所夹持,进而 缩短工艺时间而提高生产效率。Preferably, as shown in FIG. 8 to FIG. 11 , the distribution clip set 2 can also include a wire-receiving mechanism 224, and a plurality of guide grooves 224a are formed on the outer surface of the wire-receiving mechanism 224 for a plurality of wires 41 ˜44 are defined between each guiding groove 224a. In this way, excessive entanglement of the plurality of wires 41-44 can be avoided, making it easier for the image capture module 11 to recognize the wire appearance of the plurality of wires 41-44. It should be noted that the resisting mechanism 224 can also be used in conjunction with the wire clamp 223. The wires 41-44 are first stretched by the wire clamp 223, and then the wires 41-44 are pushed against the wires 41-44 by the wire-resisting mechanism 224 so that The deadlines are located between the guide grooves 224a, which not only makes the wires easier to identify, but also makes it easier for the wires to be clamped by the wire branching clamp 21, thereby shortening the process time and improving production efficiency.
较佳的,如图8至图10所示,待处理铁芯定位座3还可包括一铁芯固定夹33,设置于座台31,铁芯固定夹33具有两夹臂331,夹臂331的夹固面实质匹 配铁芯C的外型,且夹臂331的夹固面之间的下缘处的间距W小于铁芯的厚 度Wc。藉此,铁芯C能够为铁芯固定夹33所夹固而不易自待处理铁芯定位座 3脱落。Preferably, as shown in Figures 8 to 10, the iron core positioning seat 3 to be processed can also include an iron core fixing clip 33, which is arranged on the seat platform 31, and the iron core fixing clip 33 has two clamping arms 331, and the clamping arms 331 The clamping surfaces of the clamping arms 331 substantially match the shape of the iron core C, and the distance W at the lower edge between the clamping surfaces of the clamping arms 331 is smaller than the thickness Wc of the iron core. Thereby, the iron core C can be clamped by the iron core fixing clip 33 and is not easy to fall off from the iron core positioning seat 3 to be processed.
较佳的,如图8至图10所示,待处理铁芯定位座3还可包括有一具有多个 持线部341的第二分线定位座34,第二分线定位座34的多个持线部341沿着 一第二方向D2分别设置于座台31其中一端与相对之另一端,且第二方向D2 实质垂直于第一方向D1。藉此,能够使导线41~44经绞线或其他处理后而固定 于第二分线定位座34,以便后续的制程处理顺利。不过,在其他的实施例中, 第二方向D2实质垂直于第一方向D1也可根据工艺需求而呈非90度的夹角而 设置。Preferably, as shown in Figures 8 to 10, the iron core positioning seat 3 to be processed can also include a second branch line positioning seat 34 with a plurality of wire holding parts 341, and a plurality of second branch line positioning seats 34 The wire holding portion 341 is respectively disposed on one end and the opposite end of the seat 31 along a second direction D2, and the second direction D2 is substantially perpendicular to the first direction D1. In this way, the wires 41-44 can be fixed to the second branch line positioning seat 34 after being stranded or otherwise processed, so that the subsequent process can be handled smoothly. However, in other embodiments, the second direction D2 is substantially perpendicular to the first direction D1 and may also be set at an angle other than 90 degrees according to process requirements.
必须加以强调的是,以上对本发明所提供的一种分线装置进行了详细介绍。 本文中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实施例的 说明只是用于帮助理解本发明的方法及其核心思想。应当指出,对于本技术领 域的普通技术人员来说,在不脱离本发明原理的前提下,还可以对本发明进行 若干改进和修饰,这些改进和修饰也落入本发明权利要求的保护范围内。It must be emphasized that the above has described in detail a branching device provided by the present invention. In this paper, specific examples are used to illustrate the principles and implementation methods of the present invention, and the descriptions of the above embodiments are only used to help understand the method of the present invention and its core idea. It should be pointed out that for those of ordinary skill in the art, without departing from the principles of the present invention, some improvements and modifications can also be made to the present invention, and these improvements and modifications also fall within the protection scope of the claims of the present invention.
Claims (10)
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| CN201710371206.9A CN108962589A (en) | 2017-05-24 | 2017-05-24 | Branching device |
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| CN110808126A (en) * | 2019-11-06 | 2020-02-18 | 珠海格力智能装备有限公司 | Three-core power line production line |
| CN111193166A (en) * | 2020-01-16 | 2020-05-22 | 东莞市谨瑞电子科技有限公司 | Wire clamping mechanism and electronic module assembling mechanism |
| CN115847347A (en) * | 2022-12-06 | 2023-03-28 | 陈瑞 | Network filter batch production kit |
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Application publication date: 20181207 |