CN105220389B - A kind of roughing process of tencel man textile fabric - Google Patents

A kind of roughing process of tencel man textile fabric Download PDF

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CN105220389B
CN105220389B CN201510680616.2A CN201510680616A CN105220389B CN 105220389 B CN105220389 B CN 105220389B CN 201510680616 A CN201510680616 A CN 201510680616A CN 105220389 B CN105220389 B CN 105220389B
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sanding
agent
buffer
roughing
working solution
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CN105220389A (en
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全亦然
吴洪强
季宜平
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Jiangsu Ouhua Textile Co ltd
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SHANDONG EURO-AMERICA DYEING PRINTING HOME TEXTILE Co Ltd
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Abstract

The present invention provides a kind of roughing process of tencel man textile fabric, includes the following steps:(1) it singes enzyme desizing;(2) drift is boiled;(3) prestretching is shaped;(4) sanding;(5) stamp or dyeing;(6) soft;(7) it shrinks;The process conditions of the sanding step are:Sanding roller positive and negative rotation mode:Two positive two anti-, board speeds:15~25m/min, sanding roller rotational velocity:80~100r/min and speed ratio:1.8~2.4%.The present invention realizes that extremely satisfied velvet and the villus uniformity ensure strength index request simultaneously by optimizing the soft finish technique of roughing process and final finishing, especially disclosure satisfy that the sanding processing requirement that fineness of yarn is 7.3tex × 7.3tex, Density is 787/10cm × (362+362) root/blended fabric of 10cm, 70%Cotton+30%Lyocell or close fabric.

Description

A kind of roughing process of tencel man textile fabric
Technical field
The present invention relates to textile printing and dyeing fields, and in particular to a kind of roughing process of tencel man textile fabric.
Background technology
Home textile printing and dyeing refer to mainly being engaged in bedclothes fabric (sheet, quilt cover, pillow, back cushion, pillow, slip cover, curtain Deng) dyeing and printing process, it is with conventional maximum difference of printing and dyeing, and breadth is bigger, generally between 2.8m-3.6m.
In recent years, with the promotion of people’s lives quality, pure cotton fleece is liked with its soft comfortable by everybody, Proportion gradually increases in home textile dyeing fabric, and market prospects are good.
But it is reported that, it is exactly conventional home textile cotton sanding kind, seems simple, a lot of puzzlement, many home textiles prints The roughing-up machine of dye enterprise selection is much the Lafer roughing-up machines of import, and the technological difficulties faced are:Because of opposite rubber sanding Machine, Lafer roughing-up machine more recents, this function preferably solve the problems, such as the sanding wrinkle strip easy tod produce in sanding processing, but to knitting Object strength damage is very big, and processing parameter setting relies on the empirical value of spinner or uses for reference the scheme of other factories, and work is arranged The reasonability of skill parameter is worth discussion, and whether setting technique is optimal case mostly without spirit, and the standard empirical in industry It is that the good then strength damage of the feel of wool is centainly big.Therefore how to understand influencing each other between sanding parameter in depth, how to carry out technique ginseng Number optimal design-aside further decreases fabric damage, while again can be uniform by the feel of wool, sanding under the premise of ensuring that strength is qualified The Gift of Being the Best You Can Be is spent, our thinking is just caused.
Therefore, in need that a kind of roughing process of completely new tencel/cotton man textile fabric is provided, it is particularly suitable for fineness of yarn 7.3tex × 7.3tex, 787/10cm of Density × (362+362) root/10cm, become 70%Cotton+30% The roughing process of the blended fabrics of Lyocell or close fabric as processing object.It is fine by the cloth that Lafer roughing-up machines are handled Dimension damage is reduced to minimum value, then is equipped with soft technique appropriate, and satisfied velvet is maintained while reaching strength index request And the uniformity.
Invention content
To solve the deficiencies in the prior art, the present invention provides a kind of roughing process of tencel man textile fabric, of the invention Thinking is:To take into account the feel and strength of sanding cloth, dye jigger short route pre-treatment is selected, to the work of Lafer roughing-up machines Skill carries out, and careful, rigorous analysis makes fibre damage be reduced to minimum value using best roughing process, then is equipped with appropriate Soft technique maintains satisfied velvet and the uniformity while reaching strength index request.
In order to achieve the above object, the present invention provides a kind of roughing process of tencel/cotton man textile fabric, including following step Suddenly:(1) it singes enzyme desizing;(2) drift is boiled;(3) prestretching is shaped;(4) sanding;(5) stamp or dyeing;(6) soft;(7) it shrinks;Its In,
The process conditions of the sanding step are:
Sanding roller positive and negative rotation mode:Two positive two is anti-;
Board speed:15~25m/min, preferably 15m/min
Sanding roller rotational velocity:80~100r/min, preferably 80r/min
Speed ratio:1.8~2.4%, preferably 1.8%.
In an embodiment of the present invention, the sanding step carries out on Lafer roughing-up machines.
In an embodiment of the present invention, the working solution component of the soft step is as follows:
The process conditions of the softness step:150℃×60m/min;
Wherein, the softening agent 1 is selected from the super soft silicone oil HS-320 of Hong Sheng new materials Co., Ltd of Shenzhen production; The softening agent 2 is selected from the ULTRATEX HSD-S that Hensel steps the production of Chemical trade (Shanghai) Co., Ltd.;The bleeding agent choosing The COMPLEX WRS CONC produced from hundred peaceful trade Co., Ltd of Zhongshan city;The buffer is selected from the huge industry fine chemistry industry in Shandong The buffer JY-1 of Co., Ltd's production.
In an embodiment of the present invention, the working solution component of the prestretching fixating shape step is as follows:
Sanding 5~15g/l of agent, preferably 10g/l;
1~5g/l of buffer, preferably 2g/l;
The process conditions of the prestretching fixating shape step:170℃×65m/min;Wherein,
The sanding agent is selected from DYD-313 sanding agent;The buffer is selected from buffer JY-1.
In an embodiment of the present invention, the drift step of boiling includes scouring process and blanching step, wherein;The kiering step Rapid working solution component includes:
The finishing condition of the scouring process:98 DEG C × 6;
The working solution component of the blanching step includes:
The finishing condition of the blanching step is 98 DEG C × 6;Wherein,
The refining agent 1 and refining agent 2 are same refining agent, are selected from alkaline-resisting scouring agent;
The complexing agent is selected from the dispersion complexing agent TX-6508 of Yantai Yuan Ming Chemical Co., Ltd.s production;The stabilizer For the oxygen water stabilizer CY-W20 of Shenzhen Chang Yuan Industrial Co., Ltd.s production.
In a preferred embodiment of the invention, a kind of roughing process of tencel/cotton man textile fabric, including following step are provided Suddenly:(1) it singes enzyme desizing;(2) drift is boiled;(3) prestretching is shaped;(4) sanding;(5) stamp or dyeing;(6) soft;(7) it shrinks;Its In,
The sanding step carries out on Lafer roughing-up machines, and process conditions are:
Sanding roller positive and negative rotation mode:Two positive two is anti-;
Board speed:15m/min
Sanding roller rotational velocity:80r/min
Speed ratio:1.8%.
It is highly preferred that in above-mentioned preferred embodiment, the process conditions of other each steps are as follows:
The drift step of boiling includes scouring process and blanching step, wherein;The working solution component of the scouring process includes:
The working solution component of the blanching step includes:
The finishing condition of the blanching step is 98 DEG C × 6;Wherein,
The refining agent 1 and refining agent 2 are same refining agent, are selected from alkaline-resisting scouring agent;As a preferred embodiment Alkaline-resisting scouring agent 2137 selected from the production of Shenzhen sage's waffle work Industrial Co., Ltd.;
The complexing agent is selected from the dispersion complexing agent TX-6508 of Yantai Yuan Ming Chemical Co., Ltd.s production;The stabilizer For the oxygen water stabilizer CY-W20 of Shenzhen Chang Yuan Industrial Co., Ltd.s production.It is selected from the complexing as a preferred embodiment Agent is the dispersion complexing agent TX-6508 of Yantai Yuan Ming Chemical Co., Ltd.s production;The stabilizer is that Shenzhen sage's waffle work is real The hydrogen peroxide stabilizer of industry Co., Ltd;
The working solution component of the prestretching fixating shape step is as follows:
Sanding agent 10g/l;
Buffer 2g/l;
The process conditions of the prestretching fixating shape step:170℃×65m/min;Wherein,
DYD- selected from Shenzhen Di Ya garden new material Co., Ltd production of the sanding agent as a preferred embodiment 313 sanding agent;Buffering selected from Shandong Ju Ye Fine Chemical Co., Ltd production of the buffer as a preferred embodiment Agent JY-1;
The working solution component of the softness step is as follows:
The process conditions of the softness step:150℃×60m/min;
Wherein, the softening agent 1 is produced as a preferred embodiment selected from Hong Sheng new materials Co., Ltd of Shenzhen Super soft silicone oil HS-320;The softening agent 2 steps the life of Chemical trade Co., Ltd as a preferred embodiment selected from Hensel ULTRATEX (Ou Tesi) HSD-S of production;The bleeding agent is selected from the COMPLEX of hundred peaceful trade Co., Ltd of Zhongshan city production WRS CONC;The buffer is selected from the buffer JY-1 of Shandong Ju Ye Fine Chemical Co., Ltd production.
The present invention realizes extremely satisfied velvet and villus by optimizing the soft finish technique of roughing process and final finishing The uniformity ensures strength index request simultaneously, especially disclosure satisfy that fineness of yarn is 7.3tex × 7.3tex, Density is At the sanding of 787/10cm × (362+362) root/blended fabric of 10cm, 70%Cotton+30%Lyocell or close fabric Reason requires.
The positive effect of the present invention is as follows:
(1) by the low dye jigger of preferred process intensity, with extremely low tension, extremely low caustic soda concentration for the treatment of to fabric into Row pre-treatment greatly reduces the damage of fiber in the case where ensureing that subsequent handling is smoothed out, and obtains preferably strength And the characteristic of the fibrillation of tencel is remained to greatest extent.
(2) it by the roughing process of optimization, strongly declines to a great extent after overcoming tencel/cotton sanding, it is difficult to take into account and accomplish suede The contradiction of the feel of wool and strength.Product villus that the present invention produces is uniform, the feel of wool is fine and closely woven fluffy, soft splendid, has simultaneously There is the strength for meeting index request, ensures that the comfort of product is mutually unified with practicability.
(3) by the final finishing softness technique of optimization, the comfortable sense of touch of fabric soft fluffy is assigned.
Specific implementation mode
Present invention will be further explained below with reference to specific examples.
The optimization of 1 roughing process step of embodiment
In the present embodiment, it is first determined the optimal conditions of sanding step.
In the present embodiment, cloth specimen choose fineness of yarn be 7.3tex × 7.3tex, Density for 787/10cm × (362+362) root/blended fabric of 10cm, 70%Cotton+30%Lyocell.
Using L16 (43) orthogonal arrage, orthogonal test is carried out to sanding step, chooses four that A, B, C, D are orthogonal test Factor, through the variation (drop is strong) to ultimate strength after the main preceding warp-wise ultimate strength sanding of investigation mill, to determine optimal combination.Just The level, test result and analysis of experiment is handed over to be shown in Table 1, table 2, table 3 respectively.
This experiment key point in course is as follows:
(1) 9 sections of semi-products for boiling drift together using same batch, when doing every group of experiment, connect foot and lead as subjects Cloth, it is ensured that the manufacturing parameter of taken test specimens is stable and accurate;
(2) every section of cloth number before testing, surveys the ultimate strength (warp-wise) of every section of cloth, is tested when in entirely, and stringent rule Determine sample position (while~away from while 10cm sampling and testings;In~the intermediate sampling and testing of-whole cloth);Then the fracture of gained is strong Power (warp-wise) value is averaged;
(3) every section of cloth after sanding, according to the number before mill, corresponding test ultimate strength (warp-wise) is tested, such as when in Ibid defined sample position (while-away from while 10cm sampling and testings;In-the intermediate sampling and testing of whole cloth);Then by gained Ultimate strength (warp-wise) value is averaged;
(4) according to every group of experiment (one section of cloth of battery of tests) as a result, before and after sanding ultimate strength (warp-wise) test data, The drop for calculating every section of cloth (every group of experiment) is strong.Strong calculation formula drops:Drop strong (%)=(before sanding after warp-wise ultimate strength-sanding Warp-wise ultimate strength) warp-wise ultimate strength before/sanding.
1 orthogonal test factor level table of table
2 orthogonal scheme of table
Tested number A B C D
(1) 1 1 1 1
(2) 1 2 2 2
(3) 1 3 3 3
(4) 2 1 2 3
(5) 2 2 3 1
(6) 2 3 1 2
(7) 3 1 3 2
(8) 3 2 1 1
(9) 3 3 2 3
3 orthogonal experiments of table are analyzed
Shown in above-mentioned table 3, it can be deduced that draw a conclusion:
(1) it is to check and accept benchmark with the feel of wool, show that the key parameter of sanding step is board speed, as 15 (m/min) hairs Sense is relatively best.
(2) when doing every group of experiment, the tension value that board at that time is shown is had recorded, according to upper table analysis it is found that tension value The size of display has no by force correspondence with drop, and (experience in conventional line, tension show value is bigger, just feels strong bigger, the hair of drop It is sympathetic better), unless, be under the premise of being completely fixed other 3 parameters, simply increase or decrease tension, drop it is strong just with Variation.The above test data has very big meaning for correcting previous empirical thinking.
(3) to drop by force to check and accept benchmark, according to very poor, we learn:Influencing the strong factor order of drop is:Board speed > Positive and negative rotation mode > sanding roller rotational velocity > speed ratios, also, influence strength and be most evident as former three.
Therefore, in the present embodiment, the optimize technique of the sanding step of acquisition is:
Speed ratio (%):1.8
Board speed (m/min):20
Sanding roller positive and negative rotation mode:Two just two is anti-;
Sanding roller rotational velocity (r/min):80
In the present embodiment, fix two first influences by force big parameter to drop:Sanding roller positive and negative rotation mode (two just two Instead) and sanding roller rotational velocity (80r/min) carrys out the holding of maximum possible strongly;Secondly, the fixed feel of wool influences big parameter:Machine Trolley speed (15m/min).Finally, by speed ratio come flexible modulation technique (according to come base strength on fall), realize strength with The feel of wool it is well balanced.
The roughing process of 2 tencel person's textile fabric of embodiment
In the present embodiment, a kind of roughing process of tencel man textile fabric is provided.
In the present embodiment, cloth specimen choose fineness of yarn be 7.3tex × 7.3tex, Density for 787/10cm × (362+362) root/blended fabric of 10cm, 70%Cotton+30%Lyocell.
The roughing process, includes the following steps:(1) it singes enzyme desizing;(2) drift is boiled;(3) prestretching is shaped;(4) sanding; (5) stamp or dyeing;(6) soft;(7) it shrinks;Wherein,
The drift step of boiling includes scouring process and blanching step, wherein;The working solution component of the scouring process includes:
The working solution component of the blanching step includes:
The finishing condition of the blanching step is 98 DEG C × 6;Wherein,
The refining agent 1 and refining agent 2 are same refining agent, selected from the production of Shenzhen sage's waffle work Industrial Co., Ltd. Alkaline-resisting scouring agent 2137;
The complexing agent is the dispersion complexing agent of Shenzhen sage's waffle work Industrial Co., Ltd. production;The stabilizer is The hydrogen peroxide stabilizer of Shenzhen sage's waffle work Industrial Co., Ltd.;
The working solution component of the prestretching fixating shape step is as follows:
Sanding agent 10g/l;
Buffer 2g/l;
The process conditions of the prestretching fixating shape step:170℃×65m/min;Wherein,
The sanding agent is selected from the DYD-313 sanding agent of the Shenzhen gardens Di Ya new material Co., Ltd production;The buffering Agent is selected from the buffer JY-1 of Shandong Ju Ye Fine Chemical Co., Ltd production;
The sanding step carries out on Lafer roughing-up machines, and process conditions are:
Sanding roller positive and negative rotation mode:Two positive two is anti-;
Board speed:15m/min
Sanding roller rotational velocity:80r/min
Speed ratio:1.8%;
The working solution component of the softness step is as follows:
The process conditions of the softness step:150℃×60m/min;
Wherein, the softening agent 1 is selected from the super soft silicone oil HS-320 of Hong Sheng new materials Co., Ltd of Shenzhen production; The softening agent 2 is selected from ULTRATEX (Ou Tesi) HSD-S that Hensel steps the production of Chemical trade Co., Ltd;The bleeding agent choosing The COMPLEX WRS CONC produced from hundred peaceful trade Co., Ltd of Zhongshan city;The buffer is selected from the huge industry fine chemistry industry in Shandong The buffer JY-1 of Co., Ltd's production.
Inspection result for cloth after above-mentioned process is as follows, and the product villus produced is uniform, the feel of wool is thin It is close fluffy, it is soft splendid, while there is the strength for meeting index request.
Test event Warp-wise strength Warp-wise strength Warp-wise is torn Broadwise is torn The feel of wool
As a result 341N 455N 9.6N >16N It is good
The present invention realizes extremely satisfied velvet and villus by optimizing the soft finish technique of roughing process and final finishing The uniformity ensures strength index request simultaneously, especially disclosure satisfy that fineness of yarn is 7.3tex × 7.3tex, Density is At the sanding of 787/10cm × (362+362) root/blended fabric of 10cm, 70%Cotton+30%Lyocell or close fabric Reason requires.

Claims (3)

1. a kind of roughing process of tencel man textile fabric, includes the following steps:(1) it singes enzyme desizing;(2) drift is boiled;(3) prestretching Sizing;(4) sanding;(5) stamp or dyeing;(6) soft;(7) it shrinks;It is characterized in that,
The process conditions of the sanding step are:
Sanding roller positive and negative rotation mode:Two positive two is anti-;
Board speed:15~25 m/min
Sanding roller rotational velocity:80~100r/min
Speed ratio:1.8~2.4%;
The working solution component of the softness step is as follows:
1 10~30g/L of softening agent
2 10~30g/L of softening agent
1~5g/L of bleeding agent
1~5g/L of buffer;
The process conditions of the softness step:150℃×60m/min;
Wherein, the softening agent 1 is selected from super soft silicone oil HS-320;The softening agent 2 is selected from ULTRATEX HSD-S;It is described Bleeding agent is selected from COMPLEX WRS CONC;The buffer is selected from buffer JY-1;
The working solution component of the prestretching fixating shape step is as follows:
5~10g/L of sanding agent
1~5g/L of buffer;
The process conditions of the prestretching fixating shape step:170℃×65m/min;Wherein,
The sanding agent is selected from DYD-313 sanding agent;The buffer is selected from buffer JY-1.
2. roughing process as described in claim 1, which is characterized in that the sanding step carries out on Lafer roughing-up machines.
3. roughing process as claimed in claim 2, which is characterized in that the drift step of boiling includes that scouring process and bleaching walk Suddenly, wherein;
The working solution component of the scouring process includes:
10~30g/L of caustic soda;
1 1~5g/L of refining agent;
1~5g/L of complexing agent;
5~15g/L of soda ash;
The finishing condition of the scouring process:98 DEG C × 6;
The working solution component of the blanching step includes:
5~15g/L of hydrogen peroxide;
5~10g/L of stabilizer;
2 1~5g/L of refining agent;
1~2g/L of caustic soda
The finishing condition of the blanching step is 98 DEG C × 6;Wherein,
The refining agent 1 and refining agent 2 are same refining agent, are selected from alkaline-resisting scouring agent;
The complexing agent is selected from dispersion complexing agent TX-6508;The stabilizer is oxygen water stabilizer CY-W20.
CN201510680616.2A 2015-10-19 2015-10-19 A kind of roughing process of tencel man textile fabric Active CN105220389B (en)

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CN107558077A (en) * 2017-08-01 2018-01-09 如皋市协和印染有限公司 A kind of tencel roughing process
CN108823890A (en) * 2018-07-21 2018-11-16 石狮市宏兴染整织造有限公司 A kind of tencel roughing process
CN112853572A (en) * 2021-01-07 2021-05-28 云南咏竹科技有限公司 Processing technology of bamboo fiber and acrylic fiber blended double-sided frosted fabric
CN115506104B (en) * 2022-08-08 2024-04-05 江苏华一机械有限公司 Combined carbon fiber sanding machine

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Effective date of registration: 20200318

Address after: 518000 8th floor, No.1 Workshop, Jinlong Industrial City, majialong Industrial Zone, Qilin Road, Nanshan District, Shenzhen City, Guangdong Province

Patentee after: Yafangting home textile (Shenzhen) Co.,Ltd.

Address before: 272000 Shandong Province, Jining city high tech Development Zone No. 1 Jiadalu

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Address after: Room 101, building 6, No. 79, Huangshan South Road, Yancheng Economic and Technological Development Zone, Yancheng City, Jiangsu Province

Patentee after: Jiangsu Ouhua Textile Co.,Ltd.

Address before: 518000 8th floor, No.1 Workshop, Jinlong Industrial City, majialong Industrial Zone, Qilin Road, Nanshan District, Shenzhen City, Guangdong Province

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Denomination of invention: The Polishing Process of a Tencel Cotton Home Textile Fabric

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