CN105218027B - A kind of crack repairing agent of Prestressed concrete cylinder pipe - Google Patents

A kind of crack repairing agent of Prestressed concrete cylinder pipe Download PDF

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Publication number
CN105218027B
CN105218027B CN201510750412.1A CN201510750412A CN105218027B CN 105218027 B CN105218027 B CN 105218027B CN 201510750412 A CN201510750412 A CN 201510750412A CN 105218027 B CN105218027 B CN 105218027B
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China
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parts
prestressed concrete
portland cement
cylinder pipe
repairing agent
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CN105218027A (en
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王宁
王田堂
阳运霞
黎茜
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Jia Hua Special Cement Inc Co
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Jia Hua Special Cement Inc Co
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Abstract

The invention discloses a kind of crack repairing agent of Prestressed concrete cylinder pipe, belong to building material technical field.The Prestressed concrete cylinder pipe includes following raw material by weight with crack repairing agent:25~60 parts of portland cement;5~10 parts of active filler;0.1~0.2 part of water reducer;35~65 parts of tinting dye.The healant of the present invention has that strength consistency and outward appearance uniformity are good, and cost is low, environment amenable advantage.

Description

A kind of crack repairing agent of Prestressed concrete cylinder pipe
Technical field
The present invention relates to a kind of crack repairing agent, more particularly to a kind of crack repairing agent of Prestressed concrete cylinder pipe.
Background technology
At present, PCCP(Pre-stress steel cylinder)Pipe of concrete forms spiral due to liner steel cylinder automatic soldering technique reason Gap is welded on steel cylinder surface, the induced cracking structure to the concrete cover of steel cylinder is produced, causes concrete to be supported in steam Occurs the crack that 0.1~0.5mm is not waited after shield, the problems such as causing concrete quality difference and bad order produces to PCCP pipes and looked forward to Industry causes very big puzzlement.
The solution used at present is mainly the patching material of inorganic patching material or high score subclass.Inorganic material is main Based on cement mortar, although ensure that fusion between inorganic material and to the aqueduct water nonpollution of particular/special requirement will Ask, otherwise intensity is often very low, or be exactly after repairing appearance it is very poor, it is difficult to reach that intensity is high and the good effect of outward appearance simultaneously Really two requirements.And the cost of the patching material of high score subclass is high, poor durability, such as modified epoxy class contain more volatile Property solvent composition, the easy act under moist and water environment do not significantly improve, easy hollowing, peeling.
Inorganic patching material of the prior art such as Publication No. CN104478371A, a kind of entitled " energy-saving coagulation The patent of invention of soil cracking seam healant ", healant disclosed in the patent includes 12~18 parts of sand;5~10 parts of silica flour;It is general Logical 20~35 parts of portland cement;10~18 parts of sulphate aluminium cement;6~12 parts of waterglass;Polyvinyl acetate emulsion powder 5~9 parts;3~7 parts of silica flour;7~10 parts of slag powders;6~9 parts of flyash;8~10 parts of swelling agent;Polycarboxylic acids high efficiency subtracts 0.4~0.6 part of aqua;0.2~0.4 part of polypropylene fibre.After portland cement and the sulphate aluminium cement mixing of the patent Performance it is unstable, the unstable of whole repairing body is likely to result in, polypropylene fibre belongs to high-molecular organic material in addition, defeated It may be ground off in waterpipe by punching and be directly entered water source, polluted, and its length is 9mm, is not suitable for 1~3mm of PCCP pipes The repairing in crack;The healant is not adjusted for color, it is impossible to its overall appearance is reached consistent effect.The repairing The intensity of agent and the Strength mis match of C50 PCCP pipes conventional at present, can be adversely affected for later stage durability.
The content of the invention
Present invention seek to address that inorganic crack repairing agent can not meet that intensity is high and outward appearance is good asks simultaneously in the prior art Topic, and the cost of high score subclass patching material are high, the problem of application property is bad, propose that a kind of Prestressed concrete cylinder pipe is used Crack repairing agent, healant of the invention can repairing concrete crack, meet the comprehensive physical performance of PCCP concrete ducts And its durability is improved, make concrete surface color and luster consistent, lift presentation quality;The healant of the present invention produces for environmental protection simultaneously Product, it is environmentally safe, on water quality without influence;And it is easy to construction, ensure construction quality.
In order to realize foregoing invention purpose, technical scheme is as follows:
A kind of crack repairing agent of Prestressed concrete cylinder pipe, it is characterised in that:Including following original by weight Material:
25~60 parts of portland cement;
5~10 parts of active filler;
0.1~0.2 part of water reducer;
35~65 parts of tinting dye.
Preferably, the portland cement is portland cement 42.5, portland cement 52.5 and portland cement P.I In one kind, intensity height, good endurance consistent with matrix at crack after repairing to ensure.
The effect of water reducer is reduction repairing slurry mixing water amount, it is ensured that healant has preferable workability, and Can a certain degree of intensity for improving healant;Water reducer of the present invention is preferably High-efficiency polycarboxylic acid salt powder, naphthalene system hydrochlorate One kind in powder, the wide material sources of both water reducers, application are wide, with adaptability is good, water-reducing rate is high, stability good Advantage.
The effect of tinting dye is the addition of tinting dye, can improve the color of whole slurry, make its harden after with coagulation Native surface color is consistent, obtains preferable presentation quality;The tinting dye is preferably quick lime, silica flour and agstone Mixture, these three materials are inorganic mineral, and the compatibility with cement is good, are readily available stable slurry, and volume scope It is easily controlled in width, production.
Further preferably, 40~80%, stone are accounted for for quick lime in the mixture of the quick lime, silica flour and agstone English powder accounts for 5~50%;Agstone accounts for 5~20%.
Quartzy meal component is silica, with certain activity, equally can generate aquation silicon with calcium hydroxide reaction Sour calcium, improves intensity, reduces evil material;Quick lime acts not only as adjusting the main material of color, meeting after it reacts with water Heat is released, the performance of cement early strength is more beneficial for;Agstone is the important raw and processed materials of calcining cement, cheap, Agstone can equally fill space, improve compactness, but more effects are regulation colors, improve the outward appearance one after repairing Cause property.It is that quick lime accounts for 40~80% by special ratios, silica flour accounts for 5~50%;Agstone accounts for 5%~20% setting, can After the healant repairing for ensureing the present invention, strength consistency and outward appearance uniformity good advantage are provided simultaneously with.
Active filler effectively can starch internal void by filling concrete, and active filler of the present invention is preferably nanometer titanium dioxide One kind in silicon, slag powders, the nano silicon that nano silicon selection average grain diameter is 20~100nm;Slag powders are selected Select specific surface area >=500m2/Kg slag powders;Two kinds of active fillers can not only fill space, moreover it is possible to carry out secondary hydration, consumption The calcium hydroxide produced in cement hydration process, and the calcium hydroxide that quick lime is produced, generate hydrated calcium silicate, reduce product In harmful substance contents, improve durability, promote cement mortar stable long-term strength to increase.
Compared to prior art, beneficial effects of the present invention are as follows:
(1)The crack repairing agent of the present invention is selected and specific proportion design by raw material, is capable of mending concrete Crack, meets the comprehensive physical performance of PCCP concrete ducts, and improves mend and pipe fitting after the durability of mend, repairing Strength consistency it is good, appearance looks elegant is and environmentally safe without substantially repairing vestige.
(2)It is about 20MPa that current PCCP pipes support demoulding strength after steaming, and ground on the scene is dispatched from the factory after placing 8~24 hours, is originally repaiied Tonic is constructed in after the pipe demoulding, and 8 hours intensity levels can reach 15Mpa, and intensity level can reach within 24 hours 30MPa, is consistent substantially with matrix strength, it is ensured that the uniformity of body intensity.Unanimously reduction can body inner concrete for intensity Internal stress effect, it is ensured that the integrality of later stage body, intensity particularly important for the water delivery engineering containing sand such as the Northwest It is inconsistent, wear extent difference is easily caused, " cavitation corrosion " will be formed, unstable wear accelerates the failure, and reduce durability;The present invention's Healant is while quality is ensured, outward appearance uniformity is also good, while improving product appearance quality, improves the competition of product Power, so as to improve the economic benefit of enterprise.
Embodiment
Embodiment 1
A kind of crack repairing agent of Prestressed concrete cylinder pipe, including following raw material by weight:
60 parts of portland cement;
2 parts of active filler;
0.1 part of water reducer;
65 parts of tinting dye;
The portland cement of the present embodiment selects portland cement 42.5;Active filler selection average grain diameter receiving for 60nm Rice silica;Water reducer is the High-efficiency polycarboxylic acid salt of powder, and toner is the mixing of quick lime, silica flour and agstone Thing, mixed proportion is 4:5:1.
Embodiment 2
A kind of crack repairing agent of Prestressed concrete cylinder pipe, including following raw material by weight:
25 parts of portland cement;
10 parts of active filler;
0.1 part of water reducer;
35 parts of tinting dye;
The portland cement of the present embodiment selects portland cement P.I.Water reducer is the High-efficiency polycarboxylic acid salt of powder;Activity Fillers selection average grain diameter is 100nm nano silicon;Toner is the mixing of quick lime, silica flour and agstone Thing, mixed proportion is 13:6:1.
Embodiment 3
A kind of crack repairing agent of Prestressed concrete cylinder pipe, including following raw material by weight:
45 parts of portland cement;
5 parts of active filler;
0.2 part of water reducer;
50 parts of tinting dye;
The portland cement of the present embodiment selects portland cement 52.5;Water reducer is the naphthalene system hydrochlorate of powder, due to this The healant of invention is powder, therefore water reducer is also preferred from powder;The nanometer two that active filler selection average grain diameter is 20nm Silica;Toner is the mixture of quick lime, silica flour and agstone, and mixed proportion is 15:1:4;
Embodiment 4
A kind of crack repairing agent of Prestressed concrete cylinder pipe, including following raw material by weight:
35 parts of portland cement;
10 parts of active filler;
0.18 part of water reducer;
55 parts of tinting dye;
The portland cement of the present embodiment selects portland cement 42.5, and water reducer is the High-efficiency polycarboxylic acid salt of powder, is adjusted Toner is the mixture of quick lime, silica flour and agstone, and mixed proportion is 3:1:1;The active filler of the present embodiment is ore deposit Ground-slag, specific surface area is 500m2/Kg.
Embodiment 5
A kind of crack repairing agent of Prestressed concrete cylinder pipe, including following raw material by weight:
35 parts of portland cement;
8 parts of active filler;
0.15 part of water reducer;
40 parts of tinting dye;
The portland cement of the present embodiment selects portland cement 52.5, and water reducer is the High-efficiency polycarboxylic acid salt of powder, is adjusted Toner is the mixture of quick lime, silica flour and agstone, and mixed proportion is 13:5:2;The active filler of the present embodiment is ore deposit Ground-slag, specific surface area is 600m2/Kg.
Embodiment 6
A kind of crack repairing agent of Prestressed concrete cylinder pipe, including following raw material by weight:
30 parts of portland cement;
10 parts of active filler;
0.13 part of water reducer;
65 parts of tinting dye;
The portland cement of the present embodiment selects portland cement P.I, and water reducer is the High-efficiency polycarboxylic acid salt of powder, toning Agent is the mixture of quick lime, silica flour and agstone, and mixed proportion is 9:10:1, the active filler of the present embodiment is slag Powder, specific surface area 800m2/Kg.
When repairing Prestressed concrete cylinder pipe using the healant of the present invention, need first to clean out crack, accomplish nothing Impurity, free from dust, are then soaked with water, and the addition of water is:Per 1kg healant powders, plus 260~350g drinking water, enter After row stirs, according to fracture width, selection is filled up with spatula or hairbrush, is uniformly by surface hairbrush brushing finally Can.
Healant slump test normative reference《GB/T8077-2000 Methods for testing uniformity of concrete admixture》, will The healant slurry configured is measured according to the method for testing in standard, the reference of slurry intensity detection《GB/T17671- 2011 cement mortar strength tests》, by the repairing slurry configured according to requirement shaping, maintenance in standard, determine 8 hours With the compression strength of 24 hours, measurement result such as table 1 below:
Table 1:
It was found from upper table 1,8 hours intensity levels of healant of the invention can reach 15.2Mpa, and 24 hours intensity levels are most Height can reach 30MPa, can be consistent with the intensity of matrix, improve body uniform force, extend the use longevity of pipe of concrete Life.
It is described above, only it is presently preferred embodiments of the present invention, any formal limitation, every foundation not is done to invention The present invention technical spirit above example is made any simple modification, equivalent variations, each fall within the present invention protection model Within enclosing.

Claims (4)

1. a kind of crack repairing agent of Prestressed concrete cylinder pipe, it is characterised in that:Including following raw material by weight:
25~60 parts of portland cement;
5~10 parts of active filler;
0.1~0.2 part of water reducer;
35~65 parts of tinting dye;
The tinting dye is the mixture of quick lime, silica flour and agstone;
Quick lime accounts for 40~80% in the mixture of the quick lime, silica flour and agstone, and silica flour accounts for 5~50%, lime Stone flour accounts for 5~20%.
2. a kind of Prestressed concrete cylinder pipe crack repairing agent as claimed in claim 1, it is characterised in that:The silicic acid Salt cement is one kind in portland cement 425, portland cement 525 and portland cement P.I.
3. a kind of Prestressed concrete cylinder pipe crack repairing agent as claimed in claim 1, it is characterised in that:The diminishing Agent is one kind in High-efficiency polycarboxylic acid salt powder, naphthalene system silicate powder.
4. a kind of Prestressed concrete cylinder pipe crack repairing agent as described in any one of claims 1 to 3, its feature exists In:The active filler is one kind in nano silicon, slag powders, the average grain diameter of the nano silicon for 20~ 100nm;Specific surface area >=500m2/Kg of the slag powders.
CN201510750412.1A 2015-11-06 2015-11-06 A kind of crack repairing agent of Prestressed concrete cylinder pipe Active CN105218027B (en)

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CN105218027B true CN105218027B (en) 2017-10-24

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Publication number Priority date Publication date Assignee Title
CN110081267B (en) * 2019-03-27 2021-04-09 北京京燕水务有限公司 PCCP pipeline fracture repair process
CN112681788A (en) * 2020-12-07 2021-04-20 国网辽宁省电力有限公司锦州供电公司 Rapid repairing method for prestressed concrete pole crack
CN112777983A (en) * 2021-01-08 2021-05-11 北京工业大学 Concrete rapid repairing material and preparation method thereof
TWI783367B (en) * 2021-02-04 2022-11-11 毅馨國際有限公司 Pipe filling material and method of filling pipe without wall drilling
CN114315291A (en) * 2022-02-11 2022-04-12 陕西秦汉恒盛新型建材科技股份有限公司 Fair-faced concrete surface defect repairing material and preparation method thereof
CN114409323B (en) * 2022-03-31 2022-06-28 中铁十八局集团第四工程有限公司 High-adhesion repair concrete for first-aid repair of PCCP (prestressed concrete cylinder pipe) and preparation method thereof

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* Cited by examiner, † Cited by third party
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CN102674770B (en) * 2012-05-11 2014-07-30 中国水电顾问集团成都勘测设计研究院 Anti-impact and wear-resistant mortar
CN102815910B (en) * 2012-08-05 2014-09-10 包头市安顺新型建筑材料有限责任公司 Cement glue with adjustable performances
CN102898107B (en) * 2012-10-26 2014-12-03 苏州市姑苏新型建材有限公司 Concrete healant
CN103159441B (en) * 2013-02-27 2015-07-29 同济大学 Reinforcing bar grouting transom sealing material and its preparation method and application
CN103771809B (en) * 2014-01-01 2015-12-30 大连理工大学 A kind of concrete surface layer microdefect patching material
CN104478371B (en) * 2014-11-12 2016-08-24 湖南省建筑工程集团总公司 A kind of energy-saving concrete crack repairing agent

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