CN105215771B - Full-automatic lock core deburring equipment and debarring process - Google Patents
Full-automatic lock core deburring equipment and debarring process Download PDFInfo
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- CN105215771B CN105215771B CN201510594649.5A CN201510594649A CN105215771B CN 105215771 B CN105215771 B CN 105215771B CN 201510594649 A CN201510594649 A CN 201510594649A CN 105215771 B CN105215771 B CN 105215771B
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- lock core
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- sliding block
- deburring
- vibrating disk
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- 238000000034 method Methods 0.000 title claims description 18
- 230000007246 mechanism Effects 0.000 claims abstract description 60
- 238000007599 discharging Methods 0.000 claims abstract description 18
- 230000001141 propulsive effect Effects 0.000 claims abstract description 17
- 238000004299 exfoliation Methods 0.000 claims description 16
- 238000009434 installation Methods 0.000 claims description 11
- 238000003825 pressing Methods 0.000 claims description 9
- 239000000463 material Substances 0.000 claims description 6
- 239000004579 marble Substances 0.000 claims description 3
- 229910000669 Chrome steel Inorganic materials 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 238000004080 punching Methods 0.000 description 10
- 230000013011 mating Effects 0.000 description 9
- 244000137852 Petrea volubilis Species 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 239000007789 gas Substances 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000004512 die casting Methods 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 230000004927 fusion Effects 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000004575 stone Substances 0.000 description 2
- 206010020112 Hirsutism Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/02—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of drums or rotating tables or discs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D27/00—Machines or devices for cutting by a nibbling action
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
- B23Q11/005—Devices for removing chips by blowing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/08—Work-clamping means other than mechanically-actuated
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q2703/00—Work clamping
- B23Q2703/02—Work clamping means
- B23Q2703/04—Work clamping means using fluid means or a vacuum
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Punching Or Piercing (AREA)
Abstract
The present invention relates to mechanical manufacturing field, more specifically to a kind of tool mechanism being machined to lock core.Full-automatic lock core deburring equipment, including：Vibrating disk, propulsive mechanism, panoramic table, feed mechanism, longitudinal burring mechanism, frock clamp；The vibrating disk is positioned on workbench, and the feed mechanism is set in the discharging opening position of the vibrating disk, and the side of the feed mechanism sets the propulsive mechanism；The frock clamp is equally spaced on the panoramic table, the panoramic table is driven to do and angularly rotated by Cam splitter；The top of the frock clamp there also is provided longitudinal burring mechanism.Full-automatic lock core deburring equipment of the invention, using efficient action beat, completes three deburrings of lock core for lock core to be realized into rapid material-feeding clamping, positioning, three deburrings, blankings, obtains the finished surface of high-quality.
Description
Technical field
The present invention relates to mechanical manufacturing field, more specifically to a kind of tooling machine being machined to lock core
Structure.
Background technology
Automobile lock core can produce a certain amount of burr, burr to have a significant impact to the performance locked, can drop after die cast
The problems such as low key contact engaging and separating force, rotation feel etc., therefore be accomplished by carrying out deburring treatment to lock core before lock core assembling.Tradition is gone
The method of burr is craft file deburring, and because lock core is with reference to small, it has not been convenient to be affectedly bashful, and the hole of lock core is smaller, file
It is not easy alignment, therefore the traditional-handwork deburring workman amount of labour is big, efficiency is low.
As Chinese Patent Application No. 201120117539.7 discloses a kind of welding spot burr trimming tool, including arc sand paper
Fagging, handle setting plate and handle, described handle setting plate two ends are fixed in arc sand paper fagging, and handle is fixed on handle
In fixed plate；Described arc sand paper fagging outer layer is stained with sand paper, and the end face at arc sand paper fagging two ends slopes inwardly, on end face
It is fixed with outer blade.But the invention still can only be by taking out burr by hand, and efficiency is low.
The content of the invention
Object of the present invention is to provide a kind of full-automatic lock core deburring equipment, the full-automatic lock core deburring of the present invention
Equipment is used to for lock core to realize rapid material-feeding clamping, positioning, three deburrings, blankings, using efficient action beat, completes
Three deburrings of lock core, obtain the finished surface of high-quality.
Full-automatic lock core deburring equipment, including：Vibrating disk, propulsive mechanism, panoramic table, feed mechanism, longitudinal deburring
Mechanism, frock clamp；The vibrating disk is positioned on workbench, and the feeder is set in the discharging opening position of the vibrating disk
Structure, the side of the feed mechanism sets the propulsive mechanism；The frock clamp is equally spaced on the panoramic table, it is described
Panoramic table is driven to do and angularly rotated by Cam splitter；The top of the frock clamp there also is provided longitudinal flash trimmer
Structure.
The propulsive mechanism, including horizontal stamping knife, push broach cylinder, line slideway；The push broach cylinder is connected to described straight
On the sliding block of line guide rail, the horizontal stamping knife is fixed on the sliding block of the line slideway.
The feed mechanism, including hopper, backgauge cylinder, striker plate, spring, slope sliding block, riser, guide pillar, supporting plate；Institute
State backgauge cylinder, the hopper to be fixed on the riser, the hopper is located at the discharging opening position of the vibrating disk, lock core row
It is listed in the hopper；The supporting plate is set in the bottom of the hopper, the guide pillar is movably connected on the supporting plate, described oblique
Hill wash block is fixed on one end of the guide pillar, and the spring, the spring are set between the slope sliding block and the supporting plate
In pressured state；The striker plate is set up in the discharging side of the lock core, the striker plate is connected to the backgauge gas
The piston rod of cylinder；The hopper has the cavity structure matched with the profile of the lock core, and the cavity structure can ensure institute
Lock core is stated during conveying in the hopper, the marble hole of the lock core keeps the attitude of vertical state.
The frock clamp, including clamp body, sliding block, clamping cylinder, pressing plate, blowning installation；Set on the clamp body
There is the cavity structure matched with lock core profile, the clamping cylinder is arranged at the side wall of the clamp body, and the sliding block is connected
In the end of the piston rod of the clamping cylinder；The sliding block is embedded in the clamp body, and the top of the sliding block sets institute
State pressing plate；Exfoliation groove is set on the clamp body, and the exfoliation groove is located at the bottom of the lock core；The blowning installation is located at institute
State on the bearing of trend of exfoliation groove, with the clamp body at a distance of ten millimeters of distances.
More specifically, the horizontal stamping knife is located on the bearing of trend of the keyhole of the lock core.
More specifically, the shape of the horizontal stamping knife and the keyhole matches.
More specifically, being provided with the arc surface matched with the side of the lock core on the sliding block.
More specifically, location-plate is set on the clamp body, the plane and step phase of the location-plate and the lock core
Match somebody with somebody.
More specifically, setting slope on the clamp body.
Based on the debarring process of full-automatic lock core deburring equipment, comprise the following steps：
Step a：The lock core is poured into the vibrating disk, opens the vibrating disk, and the lock core is from the vibrating disk
Discharging opening outflow；
Step b：The lock core enters in the frock clamp under the promotion of the propulsive mechanism, while to the lock
The inside of core carries out deburring operation；
Step c：The lock core is fixed on the frock clamp, and the panoramic table turns to next station, described vertical
To burring mechanism the lock core is tried again deburring operate；
Step d：The panoramic table turns to next station, and longitudinal burring mechanism tries again to the lock core
Deburring is operated；
Step e：The panoramic table turns to next station, and the lock core departs from from the frock clamp, reaches institute
State on workbench.
Compared with conventional art, the beneficial effect of the full-automatic lock core deburring equipment of the present invention is：
Full-automatic lock core deburring equipment of the invention, for automatically completing the hair inside feeding and the removal lock core
Thorn.Traditional lock core is all manufactured using extrusion process, and die casting lock core out mainly inside lock core, is accompanied with various hair
Thorn, it is necessary to deburring treatment is carried out to internal die cavity by deburring stamping knife.Full-automatic lock core deburring equipment of the invention,
Operated with three deburrings are carried out to the lock core, so that the institute thoroughly, neatly removed inside the lock core is jagged.By
The horizontal stamping knife carries out transverse stamping deburring to the lock core.Longitudinal stamping knife, institute are set on longitudinal burring mechanism
The quantity of longitudinal burring mechanism is stated for two, therefore longitudinal stamping knife carries out secondary punching to the lock core in a longitudinal direction
Pressure deburring.Traditional artificial single deburring, is that lock core is positioned on punch press using artificial operation mostly, and longitudinal stamping knife is from upper
And it is lower to being swept away from longitudinal direction, flash removed is gone to lock core inside.Punching press deburring, and traditional artificial single is repeated several times
Deburring is compared, and is greatly enhanced in effect quality, can not only remove the burr inside the lock core, Er Qie great
The roughness inside the lock core is improved greatly, key is operated in the lock core more glibly.
The lock core is desultorily poured into the vibrating disk, and the vibrating disk is vibrated to the lock core, arranged
Sequence, makes the lock core be flowed out from the discharging opening of the vibrating disk according to unified direction.The hopper is located at the vibrating disk
The bottom of discharging opening.The lock core from the discharging opening out after, into the hopper, and ordered arrangement, the lock core cloth
In the full hopper, the lock core positioned at foot is located on the slope sliding block.
In the propulsive mechanism, the horizontal stamping knife is fixed on the sliding block of the line slideway, the horizontal stamping knife
Horizontal linear motion is done along the direction of the line slideway.The horizontal stamping knife is located at the bearing of trend of the keyhole of the lock core
On.
The push broach cylinder is stretched out, and the horizontal stamping knife is moved to the keyhole direction of the lock core, the horizontal stamping knife
Into in the lock core.The horizontal stamping knife promotes the direction of center line of the lock core along the lock core to travel forward.It is described
Backgauge cylinder is in stretches out state.The striker plate is located on the Way out of the lock core, blocks the lock core further edge
The direction movement of the center line.The horizontal stamping knife is completed once to the keyhole completely into the keyhole
Horizontal deburring.
Because the profile of the lock core is step axle construction, the horizontal stamping knife promotes the lock core to be moved to Way out
During, the slope sliding block is moved down, to ensure that the lock core is moved more glibly.
The Way out of the lock core is the direction where the frock clamp.
Completely into after the keyhole, the backgauge cylinder is in retracted mode, the backgauge to the horizontal stamping knife
Plate leaves the Way out of the lock core.The lock core continues the direction along the center line under the thrust of the horizontal stamping knife
Travel forward, the lock core enters in the mating surface of the clamp body.
The arc surface matched with the side of the lock core is provided with the sliding block, the clamping cylinder promotes the cunning
Block pushes down the lock core, so as to realize that Quick-clamped is fixed to the lock core.
Full-automatic lock core deburring equipment of the invention, in feeding process, realizes once horizontal deburring to the lock core
Operation, functionally obtains unexpected effect, drastically increases operating efficiency.By the feeding process and horizontal stroke of the lock core
Completed in deburring Process fusion to section at the same time, killed two birds with one stone.
The panoramic table is batch (-type) etc. point angle slew gear.The frock folder is equally spaced on the panoramic table
Tool.It should be further stated that, the angle that the panoramic table is rotated every time is 60 degree, i.e., described panoramic table is returned for six deciles
Turntable.Then the quantity of the frock clamp is six sets, is equably arranged on the panoramic table.The feed mechanism corresponds to one
The frock clamp is covered, two sets of longitudinal burring mechanisms also correspond respectively to two sets of frock clamps.
The lock core realizes that feeding is acted, while the operation for carrying out is：Two sets be arranged in the revolution edge of table are described
Longitudinal burring mechanism, longitudinal stamping knife carries out two times punch deburring to the lock core in a longitudinal direction.
Lock core deburring equipment of the invention full-automatic, another in efficiency is significantly lifted and is, in feeding process
Simultaneously：Two sets of longitudinal burring mechanisms being arranged in the revolution edge of table carry out two times punch unhairing to the lock core
Thorn；Cutting agency pushes the lock core and is dropped in the workbench from frock clamp the inside.Then, the panoramic table is rotated
60 degree, start a new productive temp：Feeding, punching press deburring, blanking.Full-automatic lock core deburring equipment of the invention,
Measured by productive temp of the panoramic table, then after the panoramic table rotates 60 degree every time, the full-automatic lock core of the present invention
Deburring equipment is completed：Feeding and horizontal deburring, longitudinal punching press deburring, blanking, produce one and went the described of burr
Lock core.
It can be seen that, the full-automatic lock core deburring equipment of the present invention leads and bounds ahead of traditional artificial operation in terms of efficiency.This
It is traditional manually-operated yield more than six times to invent the full-automatic lock core deburring equipment yield of one day.It is of the invention full-automatic
The development and usage of lock core deburring, will play certain progradation to traditional lockmaking industry.
The clamp body is made using chromium steel material, and by vacuum heat, the clamp body possesses good machinery
Intensity and hardness.
The lock core is positioned in the cavity structure of the clamp body, and the piston rod is in retracted mode, the lock core
Side and the mating surface of the clamp body match.
Location-plate is set on the clamp body, and the plane and step of the location-plate and the lock core match.It is described fixed
When the plane of position plate and the lock core matches, realize to the circumferentially positioned of the lock core；The location-plate and step phase
When matching, the axially position to the lock core is realized.
The sliding block enters line slip in the bottom of the pressing plate, and the side phase with the lock core is provided with the sliding block
The arc surface matched somebody with somebody.The piston rod is stretched out, and the sliding block is acted on the lock core with certain pressure, the side of the lock core
Firmly it is affixed in the mating surface of the clamp body.The plane and keyhole are parallel.
When longitudinal stamping knife sweeps away from top to bottom to be come, the mating surface is used to hold the lock core, has lock core
Good stress performance.Side described in the insertion from top to bottom of deburring stamping knife, completes a deburring process, is processed out
Burr is fallen into the exfoliation groove.The blowning installation is located on the bearing of trend of the exfoliation groove, with the clamp body apart
Ten millimeters of distances.Fall within gases at high pressure of the burr in the exfoliation groove produced by the blowning installation to blow away, to the folder
Implement cleaning treatment.
Brief description of the drawings
Fig. 1 is the structural representation of full-automatic lock core deburring equipment of the invention；
Fig. 2,3 be lock core deburring equipment of the invention full-automatic feed mechanism structural representation；
Fig. 4,5,6,7 are the structural representations of the frock clamp of full-automatic lock core deburring equipment of the invention.
1 lock core, 11 clamp bodies, 12 sliding blocks, 13 clamping cylinders, 14 pressing plates, 15 location-plates, 16 slopes, 17 mating surfaces, 18 are lived
Plug, 19 arc surfaces, 20 keyholes, 21 planes, 22 sides, 23 steps, 24 exfoliation grooves, 25 blowning installations, 26 workbench, 27 vibrations
Disk, 28 propulsive mechanisms, 29 panoramic tables, 30 feed mechanisms, 31 longitudinal burring mechanisms, 32 frock clamps, 40 hoppers, 41 backgauge gas
Cylinder, 42 striker plates, 43 springs, 44 slope sliding blocks, 45 risers, 46 horizontal stamping knives, 47 guide pillars, 48 supporting plates, 50 center lines, 51 push broach
Cylinder, 52 line slideways.
Specific embodiment
The present invention is described in further detail below in conjunction with accompanying drawing, but does not constitute any limitation of the invention,
The element numbers being similar in accompanying drawing represent similar element.As described above, the invention provides a kind of full-automatic lock core deburring
Equipment, for lock core to be realized into Quick-clamped, positioning, to facilitate rear road deburring stamping knife to carry out deburring operation to lock core.
Fig. 1 is the structural representation of full-automatic lock core deburring equipment of the invention, and Fig. 2,3 are that full-automatic lock core of the invention goes
The structural representation of the feed mechanism of burr equipment, Fig. 4,5,6,7 are the frock folders of full-automatic lock core deburring equipment of the invention
The structural representation of tool.
Full-automatic lock core deburring equipment, including：It is vibrating disk 27, propulsive mechanism 28, panoramic table 29, feed mechanism 30, vertical
To burring mechanism 31, frock clamp 32；The vibrating disk 27 is positioned on workbench 26, in the discharging opening of the vibrating disk 27
Position sets the feed mechanism 30, and the side of the feed mechanism 30 sets the propulsive mechanism 28；On the panoramic table 29
The frock clamp 32 is equally spaced, the panoramic table 29 is driven to do and angularly rotated by Cam splitter；The frock folder
The top of tool 32 there also is provided longitudinal burring mechanism 31.
The propulsive mechanism 28, including horizontal stamping knife 46, push broach cylinder 51, line slideway 52；The push broach cylinder 51 connects
It is connected on the sliding block of the line slideway 52, the horizontal stamping knife 46 is fixed on the sliding block of the line slideway 52.
The feed mechanism 30, including hopper 40, backgauge cylinder 41, striker plate 42, spring 43, slope sliding block 44, riser
45th, guide pillar 47, supporting plate 48；The backgauge cylinder 41, the hopper 40 are fixed on the riser 45, and the hopper 40 is located at institute
The discharging opening position of vibrating disk 27 is stated, lock core 1 is arranged in the hopper 40；In the bottom of the hopper 40, the supporting plate is set
48, the guide pillar 47 is movably connected on the supporting plate 48, and the slope sliding block 44 is fixed on one end of the guide pillar 47, described
The spring 43 is set between slope sliding block 44 and the supporting plate 48, and the spring 43 is in pressured state；In the lock core 1
Discharging side sets up the striker plate 42, and the striker plate 42 is connected to the piston rod of the backgauge cylinder 41；The hopper
40 have the cavity structure matched with the profile of the lock core 1, and the cavity structure can ensure the lock core in the hopper
During middle conveying, the marble hole of the lock core 1 keeps the attitude of vertical state.
The frock clamp 32, including clamp body 11, sliding block 12, clamping cylinder 13, pressing plate 14, blowning installation 25；It is described
The cavity structure matched with the profile of lock core 1 is provided with clamp body 11, the clamping cylinder 13 is arranged at the clamp body 11
Side wall, the sliding block 12 is fixed on the end of the piston rod 18 of the clamping cylinder 13；The sliding block 12 is embedded in the folder
In specific 11, the top of the sliding block 12 sets the pressing plate 14；Exfoliation groove 24, the exfoliation groove are set on the clamp body 11
24 bottoms for being located at the lock core 1；The blowning installation 25 is located on the bearing of trend of the exfoliation groove 24, with the clamp body
11 at a distance of ten millimeters of distances.
More specifically, the horizontal stamping knife 46 is located on the bearing of trend of the keyhole 20 of the lock core 1.
More specifically, the shape of the horizontal stamping knife 46 and the keyhole 20 matches.
More specifically, being provided with the arc surface 19 matched with the side 22 of the lock core 1 on the sliding block 12.
More specifically, set location-plate 15 on the clamp body 11, the plane 21 of the location-plate 15 and the lock core 1 and
Step 23 matches.
More specifically, setting slope 16 on the clamp body 11.
Based on the debarring process of full-automatic lock core deburring equipment, comprise the following steps：
Step a：The lock core 1 is poured into the vibrating disk 27, opens the vibrating disk 27, and the lock core 1 is from described
The discharging opening outflow of vibrating disk 27；
Step b：The lock core 1 enters in the frock clamp 32 under the promotion of the propulsive mechanism 28, while right
The inside of the lock core 1 carries out deburring operation；
Step c：The lock core 1 is fixed on the frock clamp 32, and the panoramic table 29 turns to next station, institute
State 31 pairs of lock cores 1 of longitudinal burring mechanism try again deburring operation；
Step d：The panoramic table 29 turns to next station, and 31 pairs of lock cores 1 of longitudinal burring mechanism are again
Do deburring operation；
Step e：The panoramic table 29 turns to next station, and the lock core 1 departs from from the frock clamp 32, arrives
Up on the workbench 26.
Fig. 1 to 7 is seen, next, describing the course of work of the full-automatic lock core deburring equipment of the present invention in detail and working former
Reason：
Full-automatic lock core deburring equipment of the invention, for automatically completing feeding and removing inside the lock core 1
Burr.Traditional lock core is all manufactured using extrusion process, and die casting lock core out mainly inside lock core, is accompanied with various
Burr, it is necessary to deburring treatment is carried out to internal die cavity by deburring stamping knife.Full-automatic lock core deburring of the invention sets
It is standby, operated with three deburrings are carried out to the lock core 1, so as to thoroughly, neatly remove the institute's hairiness inside the lock core 1
Thorn.Transverse stamping deburring is carried out by 46 pairs of lock cores 1 of the horizontal stamping knife.Set on longitudinal burring mechanism 31 vertical
To stamping knife, the quantity of longitudinal burring mechanism 31 is two, therefore longitudinal stamping knife is in a longitudinal direction to the lock
Core 1 carries out two times punch deburring.Traditional artificial single deburring, is that lock core is positioned over into punch press using artificial operation mostly
On, longitudinal stamping knife removes flash removed from top to bottom to being swept away from longitudinal direction to lock core inside.Punching press deburring is repeated several times,
Compared with traditional artificial single deburring, be greatly enhanced in effect quality, the lock core 1 can not only be removed
Internal burr, and the roughness inside the lock core 1 is substantially improved, allow key more glibly in the lock core
In operated.
The lock core 1 is desultorily poured into the vibrating disk 27, and 27 pairs of lock cores 1 of the vibrating disk shake
Dynamic, sequence, makes the lock core 1 be flowed out from the discharging opening of the vibrating disk 27 according to unified direction.The hopper 40 is located at institute
State the bottom of the discharging opening of vibrating disk 27.The lock core 1 from the discharging opening out after, into the hopper 40, and in order
Arrangement, the lock core 1 is covered with the hopper 40, and the lock core 1 positioned at foot is located on the slope sliding block 44.
In the propulsive mechanism 28, the horizontal stamping knife 46 is fixed on the sliding block of the line slideway 52, the horizontal stroke
To stamping knife 46 horizontal linear motion is done along the direction of the line slideway 52.The horizontal stamping knife 46 is located at the key of the lock core 1
On the bearing of trend of keyhole 20.
The push broach cylinder 51 is stretched out, and the horizontal stamping knife 46 is moved to the direction of keyhole 20 of the lock core 1, the horizontal stroke
Enter in the lock core 1 to stamping knife 46.The horizontal stamping knife 46 promotes the lock core 1 along the side of the center line 50 of the lock core 1
To travelling forward.The backgauge cylinder 41 is in stretches out state.The striker plate 42 is located on the Way out of the lock core 1,
The lock core 1 is blocked further to be moved along the direction of the center line 50.The horizontal stamping knife 46 is completely into the key
In hole 20, complete once to the horizontal deburring of the keyhole 20.
Because the profile of the lock core 1 is step axle construction, the horizontal stamping knife 46 promotes the lock core 1 to Way out
During motion, the slope sliding block 44 is moved down, to ensure that the lock core 1 is moved more glibly.
The Way out of the lock core 1 is the direction where the frock clamp 32.
Completely into after the keyhole 20, the backgauge cylinder 41 is in retracted mode, institute to the horizontal stamping knife 46
State the Way out that striker plate 42 leaves the lock core 1.The lock core 1 continues along described under the thrust of the horizontal stamping knife 46
The direction of center line 50 travels forward, and the lock core 1 enters in the mating surface 17 of the clamp body 11.
The arc surface 19 matched with the side 22 of the lock core 1, the clamping cylinder 13 are provided with the sliding block 12
The sliding block 12 is promoted to push down the lock core 1, so as to realize that Quick-clamped is fixed to the lock core 1.
Full-automatic lock core deburring equipment of the invention, in feeding process, realizes once horizontal deburring to the lock core 1
Operation, functionally obtains unexpected effect, drastically increases operating efficiency.By the feeding process of the lock core 1 and
Horizontal deburring Process fusion kills two birds with one stone to completion in section at the same time.
The panoramic table 29 is batch (-type) etc. point angle slew gear.The frock is equally spaced on the panoramic table 29
Fixture 32.It should be further stated that, the angle that the panoramic table 29 is rotated every time is 60 degree, i.e., described panoramic table 29 is
Six decile panoramic tables.Then the quantity of the frock clamp 32 is six sets, is equably arranged on the panoramic table 29.The feeding
Mechanism 30 corresponds to a set of frock clamp 32, and two sets of longitudinal burring mechanisms 31 also correspond respectively to two sets of works
Clamps 32.
The lock core 1 realizes that feeding is acted, while the operation for carrying out is：It is arranged in two sets of institutes on the side of the panoramic table 29
Longitudinal burring mechanism 31 is stated, longitudinal stamping knife carries out two times punch deburring to the lock core 1 in a longitudinal direction.
Lock core deburring equipment of the invention full-automatic, another in efficiency is significantly lifted and is, in feeding process
Simultaneously：Two sets of longitudinal burring mechanisms, the 31 pairs of lock cores 1 being arranged on the side of the panoramic table 29 carry out two times punch
Deburring；Cutting agency pushes the lock core 1 and is dropped in the workbench 26 from the inside of the frock clamp 32.Then, it is described
Panoramic table 29 rotates 60 degree, starts a new productive temp：Feeding, punching press deburring, blanking.Full-automatic lock core of the invention
Deburring equipment, with the panoramic table 29 for productive temp is measured, then after the panoramic table 29 rotates 60 degree every time, this
Full-automatic lock core deburring equipment is invented to complete：Feeding and horizontal deburring, longitudinal punching press deburring, blanking, produce one
Removed the lock core 1 of burr.
In order to more accurately express the huge effect that full-automatic lock core deburring equipment of the invention is played in terms of efficiency,
Time required for below enumerating each action.60 degree of the rotation of the panoramic table 29 consuming 0.25 second, feeding and horizontal unhairing
Thorn expends 1.25 seconds, longitudinal punching press deburring expends 1 second, blanking expends 0.8 second time.Due to feeding and horizontal deburring, indulge
To punching press deburring, blanking completed in section at the same time, according to operational research theory, then often produce deburring
The time of the lock core 1 is：Add 1.25 seconds within 0.25 second, be 1.5 seconds.Calculated with 8 hours darg time, daily yield
It is 19200.
Traditional artificial operation, 1 second feeding time, a 1 second punching press deburring time, 1 second blanking time.It is then traditional
Under artificial operation, the time for often producing a lock core for deburring is 3 seconds.One workman work hours of one day are 8 hours,
The necessary times such as removing is drunk water, goes to toilet, respite, the workman working time of one day is 7 hours, and the yield of one day is 8400
It is individual.Must be noted that 8400 lock cores have only completed a deburring, do not include non-defective unit also in product quality.If allowed
Traditional artificial operation completes three deburrings, then the yield of one day exists：Between 3500 to 2500.
It can be seen that, the full-automatic lock core deburring equipment of the present invention leads and bounds ahead of traditional artificial operation in terms of efficiency.This
It is traditional manually-operated yield more than six times to invent the full-automatic lock core deburring equipment yield of one day.It is of the invention full-automatic
The development and usage of lock core deburring, will play certain progradation to traditional lockmaking industry.
The clamp body 11 is made using chromium steel material, and by vacuum heat, the clamp body 11 possesses good
Mechanical strength and hardness.
The lock core 1 is positioned in the cavity structure of the clamp body 11, and the piston rod 18 is in retracted mode, described
The side 22 of lock core 1 and the mating surface 17 of the clamp body 11 match.
The plane 21 and the phase of step 23 of location-plate 15, the location-plate 15 and the lock core 1 are set on the clamp body 11
Matching.When the plane 21 of the location-plate 15 and the lock core 1 matches, realize to the circumferentially positioned of the lock core 1；Institute
State location-plate 15 and when step 23 matches, realize the axially position to the lock core 1.
The sliding block 12 enters line slip in the bottom of the pressing plate 14, is provided with the sliding block 12 and the lock core 1
The arc surface 19 that side 22 matches.The piston rod 18 stretches out, and the sliding block 12 acts on the lock core 1 with certain pressure
On, the side 22 of the lock core 1 is firmly affixed in the mating surface 17 of the clamp body 11.The plane 21 and the phase of keyhole 20
It is parallel.
When longitudinal stamping knife sweeps away from top to bottom to be come, the mating surface 17 is used to hold the lock core 1, makes lock core 1
With good stress performance.Side 22 described in the insertion from top to bottom of deburring stamping knife, completes a deburring process, is processed
Burr out is fallen into the exfoliation groove 24.The blowning installation 25 is located on the bearing of trend of the exfoliation groove 24, with institute
Clamp body 11 is stated at a distance of ten millimeters of distances.Fall within high pressure of the burr in the exfoliation groove 24 produced by the blowning installation 25
Gas is blown away, and cleaning treatment is realized to the clamp body 11.
Finally it is pointed out that above example is only the more representational example of the present invention.It is clear that the invention is not restricted to
Above-described embodiment, can also there is many deformations.Every any letter made to above example according to technical spirit of the invention
Single modification, equivalent variations and modification, are considered as belonging to protection scope of the present invention.
Claims (10)
1. a kind of full-automatic lock core deburring equipment, it is characterised in that including：Vibrating disk, propulsive mechanism, panoramic table, feeder
Structure, longitudinal burring mechanism, frock clamp；The vibrating disk is positioned on workbench, in the discharging opening position of the vibrating disk
The feed mechanism is set, and the side of the feed mechanism sets the propulsive mechanism；Institute is equally spaced on the panoramic table
Frock clamp is stated, the panoramic table is driven to do and angularly rotated by Cam splitter；The top of the frock clamp there also is provided
Longitudinal burring mechanism；
The propulsive mechanism, including horizontal stamping knife, push broach cylinder, line slideway；The push broach cylinder is connected to the straight line and leads
On the sliding block of rail, the horizontal stamping knife is fixed on the sliding block of the line slideway；The horizontal stamping knife is located at the key of lock core
On the bearing of trend in hole；The shape of the horizontal stamping knife and the keyhole matches；
The feed mechanism, including hopper, backgauge cylinder, striker plate, spring, slope sliding block, riser, guide pillar, supporting plate；The gear
Material cylinder, the hopper are fixed on the riser, and the hopper is located at the discharging opening position of the vibrating disk；In the hopper
Bottom the supporting plate is set, the guide pillar is movably connected on the supporting plate, and the slope sliding block is fixed on the one of the guide pillar
End, sets the spring between the slope sliding block and the supporting plate, and the spring is in pressured state；In the lock core
Discharging side sets up the striker plate, and the striker plate is connected to the piston rod of the backgauge cylinder；The hopper have with
The cavity structure that the profile of the lock core matches, the cavity structure can ensure the mistake that the lock core is conveyed in the hopper
Cheng Zhong, the marble hole of the lock core keeps the attitude of vertical state.
2. full-automatic lock core deburring equipment according to claim 1, it is characterised in that the frock clamp, including folder
Specifically, sliding block, clamping cylinder, pressing plate；The cavity structure matched with the lock core profile is provided with the clamp body, it is described
Clamping cylinder is arranged at the side wall of the clamp body, and the sliding block is fixed on the end of the piston rod of the clamping cylinder；It is described
Sliding block is embedded in the clamp body, and the top of the sliding block sets the pressing plate.
3. full-automatic lock core deburring equipment according to claim 2, it is characterised in that exfoliation is set on the clamp body
Groove, the exfoliation groove is located at the bottom of the lock core.
4. full-automatic lock core deburring equipment according to claim 3, it is characterised in that the frock clamp, also includes
Blowning installation, the blowning installation is located on the bearing of trend of the exfoliation groove, with the clamp body at a distance of ten millimeters of distances.
5. full-automatic lock core deburring equipment according to claim 2, it is characterised in that be provided with the sliding block and institute
State the arc surface that the side of lock core matches.
6. full-automatic lock core deburring equipment according to claim 2, it is characterised in that positioning is set on the clamp body
The plane and step of plate, the location-plate and the lock core match.
7. full-automatic lock core deburring equipment according to claim 2, it is characterised in that set on the clamp body oblique
Slope.
8. full-automatic lock core deburring equipment according to claim 2, it is characterised in that the clamp body uses chrome steel
Material makes.
9. full-automatic lock core deburring equipment according to claim 1, it is characterised in that the lock core is arranged in the material
In groove.
10. full-automatic lock core deburring equipment according to claim 1, it is characterised in that based on full-automatic lock core unhairing
The debarring process of thorn equipment, comprises the following steps：
Step a：The lock core is poured into the vibrating disk, opens the vibrating disk, and the lock core goes out from the vibrating disk
Material mouth flows out；
Step b：The lock core enters in the frock clamp under the promotion of the propulsive mechanism, while to the lock core
Inside carries out deburring operation；
Step c：The lock core is fixed on the frock clamp, and the panoramic table turns to next station, and the longitudinal direction is gone
Burr mechanism the lock core is tried again deburring operation；
Step d：The panoramic table turns to next station, and longitudinal burring mechanism tries again unhairing to the lock core
Thorn operation；
Step e：The panoramic table turns to next station, and the lock core departs from from the frock clamp, reaches the work
Make on platform.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510594649.5A CN105215771B (en) | 2015-09-09 | 2015-09-09 | Full-automatic lock core deburring equipment and debarring process |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510594649.5A CN105215771B (en) | 2015-09-09 | 2015-09-09 | Full-automatic lock core deburring equipment and debarring process |
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| CN105215771B true CN105215771B (en) | 2017-07-04 |
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| CN106425514B (en) * | 2016-11-09 | 2019-05-07 | 刘晓敏 | Lock cylinder lock body process equipment |
| CN107175367B (en) * | 2017-05-11 | 2019-04-16 | 潘州州 | Full-automatic lock core burr remover |
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| DE102007000202A1 (en) * | 2007-04-04 | 2008-10-09 | Aug. Winkhaus Gmbh & Co. Kg | lock cylinder |
| CN102069381B (en) * | 2011-01-04 | 2012-08-22 | 深圳市泽宇自动化设备有限公司 | Manufacturing equipment of lock core for lock |
| CN102729050B (en) * | 2012-07-13 | 2014-06-25 | 张必葵 | Lock drilling machine |
| CN102825127A (en) * | 2012-08-30 | 2012-12-19 | 黄山市汽车电器股份公司 | Tooling structure for deburring automobile lock core |
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| CN203887327U (en) * | 2014-04-16 | 2014-10-22 | 余姚市鑫星汽车锁有限公司 | Deburrer for automobile lock pin |
| CN104308538B (en) * | 2014-09-25 | 2016-07-13 | 曹县精锐机械锁业有限公司 | A kind of numerical control lock core unit mahine |
| CN205033001U (en) * | 2015-09-09 | 2016-02-17 | 温州职业技术学院 | Full -automatic lock core burring equipment and burring technology |
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