CN105665502B - Fluid impact fatigue fracture burr remover and burr removing method - Google Patents
Fluid impact fatigue fracture burr remover and burr removing method Download PDFInfo
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- CN105665502B CN105665502B CN201610077193.XA CN201610077193A CN105665502B CN 105665502 B CN105665502 B CN 105665502B CN 201610077193 A CN201610077193 A CN 201610077193A CN 105665502 B CN105665502 B CN 105665502B
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- cylinder
- automobile braking
- master cylinder
- braking master
- oil
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D19/00—Flanging or other edge treatment, e.g. of tubes
- B21D19/005—Edge deburring or smoothing
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Abstract
Fluid impact fatigue fracture burr remover and burr removing method, are related to deburring field.The burr remover, including the first fixed plate, supporting plate, oil groove fixed plate, framework, oil pressure distributor, rotating spindle mechanism, three workpiece clamping mechanisms, retaining mechanism, fluid impact fatigue fracture mechanism, recoil method burring mechanism, control system, annular oil groove and connected tanks.Deburring process is:Automobile braking master cylinder is compressed using oil pressure distributor and workpiece clamping mechanism, rotating spindle mechanism is locked using retaining mechanism, automobile braking master cylinder cross-drilled hole and main aperture are compressed and sealed using side closing means and lower closing means, fluid impact fatigue fracture and recoil method deburring are carried out to automobile braking master cylinder, said process is repeated, the cyclic process to automobile braking master cylinder a cycle is completed.The present invention have it is high in machining efficiency, device fabrication with it is easy to maintenance, the advantages of pollution-free, and strong applicability.
Description
Technical field
The present invention relates to burr removal technology field, and in particular to a kind of fluid impact fatigue fracture burr remover and unhairing
Thorn method.
Background technology
Deburring is an important production process, stabs special purpose machine tool, automation via traditional manual unhairing
The mode of burr develops.According to rough Statistics, 1972, also only 20 kinds of the method for deburring had been over 80 kinds now.
In produce reality, mainly have following several for the method for cross-drilled hole deburring:
1st, heat energy (high temperature) deburring
By the part that band is jagged, after oil removing and drying, to put into be filled with closed container and determine ratio, quantitative hydrogen, oxygen
Mixed gas, through spark ignitor, the high temperature to form 3000 DEG C are instantaneously fired using chemical combination process, are heated to part burr molten
Simultaneously there is oxidation reaction in erosion state, melt and ablation burr formation oxide with remaining part of oxygen, and burr is to be removed.
Because gas is all-pervasive, part burr everywhere obtains disposable cleared.Parts size precision after treatment, rough surface
Degree, intensity, metallographic structure, the aspect such as hardness and surface stress is unaffected, and to ensureing part quality, improving work efficiency has significantly
Effect.This processing method, process equipment is expensive, and difficult in maintenance, and production cost is also higher.
2nd, abrasive material Flow Technique
Abrasive Flow Machining (Abrasive Flow Machining) is referred to as AFM, at home also referred to as extrusion honing or
Abrasive machining.It is a new finishing technology that external last decade grows up.Abrasive flow machining is by with certain viscoelastic
Property Special grinding material squeeze through finished surface repeatedly and produce equivalent to grinding cutting act on a kind of processing method.Abrasive flow machining
The various surfaces of the machine components of various materials can be ground, polished, be especially suitable for the finishing of compromise face.Abrasive material
Stream can be also used for removing the burr of the various processing methods formation on part edge and to part seamed edge rounding, especially suitable
In deburring and rounding in small-sized cross bore.The abrasive flow rule of abrasive flows is considerably complicated, and also many problems need solution
Certainly, such as:Processing effect and the definite relation of machined parameters, clean problem, the flow behavior of abrasive material in variously-shaped passage etc.,
In a word, its process can't be completely controlled now.
3rd, electrochemical polish deburring
Part electrochemical polish deburring is substantially that part carries out anode electrolysis processing in electropolishing solution, and this is one
Individual unique anodic process.During the anode electrolysis of whole deburring, piece surface carries out two processes simultaneously, i.e. gold
Metal surface passivating film is continuously generated and dissolves, and metal surface is in the interaction change of activation passive state.Due to piece surface
Roughness is different, at the small burr in surface and microscopic protrusions with more smooth or calixconcavity at chemical membrane enter passive state condition not
Together, and because anode region electrochemical dissolution is continuously increased metal salt concentrations, a kind of consistence of high resistivity is formed in piece surface
Mucous membrane, mucosal thickness is more relatively thin than at smooth or calixconcavity at smaller burr or microscopic protrusions, and suffered stirring, convection current, diffusion etc.
Percussion is then relatively strong, so make have smaller burr or microscopic protrusions position current density larger, electrochemical dissolution speed compared with
Hurry up;And then current density is smaller at more smooth or calixconcavity microcosmic position, electrochemical dissolution speed is slower.So smaller burr or microcosmic
High spot is more smooth or microcosmic calixconcavity at preferential electrochemical dissolution, so as to reach burr removal and leveling polishing purpose.This side
Method processing efficiency is low, and for the burr in blind hole, processing efficiency is just lower, so not being suitable for the cross-drilled hole of master cylinder
Burr is removed.
4th, magnetic grinding deburring
Magnetic grinding deburring is a kind of new technology that deburring and Surface Machining are carried out using magnetic field and magnetic abrasive.Its
Principle is that the workpiece that will need deburring is put into the magnetic field of two magnetic poles formation, and magnetic mill is put into the gap of workpiece and magnetic pole
Material, when workpiece rotates in magnetic field and does axial vibration, under the influence of a magnetic field, there is relative motion, mill in workpiece and abrasive material
Material is just ground processing to workpiece surface, reaches the mesh of deburring and polishing.Magnetic grinding deburring application surface is very wide, almost
Do not limited by the shape of workpiece.At present, all studying and applying this technology both at home and abroad, having been developed that the automatic magnetic of Special multi-station
Power lapping machine.
5th, special tool general laws
Also some companies have specialized in some dedicated tools, and flash removed is removed with the method for machining.Mainly have auspicious
Good excellent profit (HEULE) company of scholar, Rosenberg (ROTHENBERGER) company, Nuo Jia (NOGA) company of Israel of Germany
Deng.These instruments manually based on, and for the burr on smaller hole also bad processing.
The content of the invention
In order to solve the problems, such as prior art, the present invention provide a kind of fluid impact fatigue fracture burr remover and
Burr removing method.
The present invention is as follows to solve the technical scheme that technical problem is used:
Fluid impact fatigue fracture burr remover of the invention, including framework, it is separately fixed at the of framework upper and lower side
One fixed plate and oil groove fixed plate, the supporting plate for being fixed on frame mid portion, also include:
Rotating spindle mechanism, including interior axle, be sleeved in interior axle two second bearings, under two second bearings
The nut at end, the overcoat being sleeved on the outside of two second bearings and nut, fixation are on the coat and in two second bearings
The second bearing end cap at end, the rotation dish and big belt wheel that are set in interior axle upper and lower side, fixed motor branch on the supporting plate
Fagging, the stepper motor being fixed in motor support plate, the small pulley being fixed on stepper motor output shaft, the overcoat outside
It is fixed in the centre bore of supporting plate, the big belt wheel is connected with small pulley by belt, starts stepper motor and drive small pulley
And big belt wheel is rotated, while driving interior axle and turn disc so that whole rotating spindle mechanism gets into smooth;
Retaining mechanism, for locking rotating spindle mechanism;
It is evenly arranged in three workpiece clamping mechanisms on rotation dish circumference, for clamping automobile braking master cylinder, each work
Part clamp system includes the oil pressure hydraulic cylinder being fixed in rotation dish, the connecting pin for being fixed on oil pressure hydraulic cylinder upper end, passes through
Connecting pin is arranged on the horizontal depression bar of oil hydraulic cylinder of oil pressure hydraulic cylinder upper end center, is separately mounted on the downside of the horizontal depression bar two ends of oil hydraulic cylinder
Two hold-down columns, the oil pressure hydraulic cylinder drives hold-down column to rise, decline and 90 ° of rotations by connecting pin and the horizontal depression bar of oil hydraulic cylinder
Turn, the hold-down column lower end compresses automobile braking master cylinder;
Oil pressure distributor, for being pressed oil to oil pressure hydraulic cylinder input high pressure liquid, by the control of the magnetic valve of Hydraulic Station, from
And act oil pressure hydraulic cylinder;
Fluid impact fatigue fracture mechanism, including side closing means and lower closing means, it is right that the side closing means are used for
Automobile braking master cylinder cross-drilled hole is compressed and sealed, including connector, be separately mounted in the stomidium of connector two first closing
Bar and the second closed rod, the transverse slat being fixed on framework, two ends are separately mounted to the closing oil on connector centre bore and transverse slat
Cylinder, the closing oil cylinder movement drives the first closed rod and the second closed rod to travel forward, until the first closed rod and the second envelope
Close boom end to be respectively protruding into two cross-drilled holes of automobile braking master cylinder, realize compression and the sealing of automobile braking master cylinder cross-drilled hole;Institute
Stating lower closing means is used to that automobile braking master cylinder main aperture to be compressed and sealed, including fixed closing gas on the supporting plate
Cylinder, upper end are arranged on the 3rd closed rod in supporting plate through hole, and the 3rd closed rod lower end passes through connecting plate with closed cylinder
Fixed, the closed cylinder movement drives the 3rd closed rod to move straight up, until automobile system is stretched into the 3rd closed rod upper end
In dynamic master cylinder main aperture, compression and the sealing of automobile braking master cylinder main aperture are completed;
Recoil method burring mechanism, including two cylinder side plates, it is separately fixed at two the second of cylinder side plate upper and lower side
The drift combination machine of fixed plate and air cylinder fixed plate, the recoil cylinder for being fixed on air cylinder fixed plate lower end and recoil cylinders
Structure, fixed air cylinder supporting structure on the supporting plate, the walking cylinder being fixed in air cylinder supporting structure, the cylinder of the walking cylinder
Expansion link is arranged in the side opening of the second fixed plate by position adjustment block;The drift combined mechanism includes positioning sleeve, is located at
Push rod inside positioning sleeve, it is fixed on the fork of push rod upper end, the red seat body being fixed on positioning sleeve, is fixed on red seat body
Red seat, drift on red seat, the dottle pin that push rod lower end is sequentially arranged at from the bottom to top and position adjustment pad, installed in every
Cylinder connector on pad lower surface, the red seat body, red seat and drift are installed in positioning sleeve endoporus, the cylinder connection
Body and recoil cylinders, the second fixed plate upside is stretched out in described positioning sleeve one end;The walking cylinder movement, Telescopic-cylinder bar
Elongation, drives the second fixed plate vertically to move upwards, while driving recoil cylinder and drift combined mechanism along vertically
Direction is moved upwards, is made in the main aperture that drift moves to automobile braking master cylinder from immediately below automobile braking master cylinder main aperture, is passed through
Recoil cylinder action, Telescopic-cylinder bar drives the fork being connected with push rod to impact red seat body, red seat body warp by cylinder connector
The main aperture and the infall of cross-drilled hole of the ramp effect back punching head horizontal direction impact automobile braking master cylinder of fork, realize to automobile system
The recoil of dynamic master cylinder main aperture and cross-drilled hole;
Control system, respectively with Hydraulic Station, hydraulic pump, stepper motor, retaining mechanism, closing oil cylinder, closed cylinder, recoil
Cylinder and walking cylinders, for controlling whole device to run.
Further, also including fixed on the supporting plate and positioned at the annular oil groove rotated on the downside of plate edge, for connecing peace
The high pressure liquid force feed that oil pressure hydraulic cylinder in rotation dish spills, flows in annular oil groove through the aperture in rotation dish.
Further, also including the connected tank being fixed on by oil groove connector in oil groove fixed plate, the 3rd closing
Bar lower end is linked into connected tank by oil pressure pipe, and the connected tank is connected with Hydraulic Station and hydraulic pump respectively by oil pressure pipe,
After completing fluid impact fatigue fracture processing, high pressure liquid force feed enters connected tank through the 3rd closed rod and oil pressure pipe, then through hydraulic pressure
Pump hydraulic return station, is recycled with this.
Further, the retaining mechanism includes the locking that fixation is connected with Hydraulic Station on the supporting plate and by oil pressure pipe
Locking pin that oil cylinder, lower end are fixed on locking cylinder, the lock sleeve for rotating plate edge is fixed on, during locking, the locking oil
Cylinder is moved, and drives locking pin upper end to protrude upward, until reaching inside lock sleeve, completes the locking of rotating spindle mechanism.
Further, the oil pressure distributor includes the oil pressure interior axle being fixed in the first fixed plate, is sleeved in oil pressure
Two clutch shaft bearings on axle, the shell being sleeved on the outside of oil pressure interior axle and two clutch shaft bearings, on shell and it is located at
Clutch shaft bearing end cap above two clutch shaft bearings, the closing cap installed in oil pressure interior axle and shell lower end, the oil pressure interior axle
Fuel feed hole and oil outlet are provided with, are connected with Hydraulic Station by oil pressure pipe, by the fuel feed hole in oil pressure interior axle to oil pressure point
Orchestration inside input high pressure liquid force feed, high pressure liquid is pressed oil and is transmitted back to Hydraulic Station, by the oil outlet in oil pressure interior axle by oil
Fuel feed hole and oil outlet in pressure interior axle form high-pressure and hydraulic oil return line, and the shell is provided with three fuel feed holes and three fuel-displaced
Hole, a fuel feed hole and an oil outlet partner, and correspond to be connected with an oil pressure hydraulic cylinder respectively, by oil pressure interior axle
Fuel feed hole to oil pressure inner skeleton input high pressure liquid press oil, by oil pressure distributor to oil pressure hydraulic cylinder supply high-pressure and hydraulic
Oil, by the control of the magnetic valve of Hydraulic Station, acts oil pressure hydraulic cylinder.
Further, the control system includes PLC, the touch-screen being connected with PLC, button and Switching Power Supply, with switch
The connected switch of power supply, the stepper motor driver being connected with PLC and stepper motor respectively;The PLC respectively with Hydraulic Station, liquid
Press pump, closing oil cylinder, locking cylinder, closed cylinder, recoil cylinder and walking cylinders;
Control instruction is sent to PLC by touch-screen, controls Hydraulic Station to start output high pressure liquid force feed and control by PLC
The action of lockmaking locking oil cylinder clamps rotating spindle mechanism;
The button includes start button, stop button and scram button, by start button and stop button controlling stream
The start and stop that body impact fatigue is broken and recoil is processed, make device stop at current location and are not appointed by scram button
What is operated.
Further, control instruction is sent to PLC by touch-screen, controls Hydraulic Station to start lasting offer by PLC high
Hydraulic fluid is pressed oil, while controlling locking cylinder action to clamp rotating spindle mechanism, after completing above-mentioned action, clicks on start button to vapour
Car master cylinder carries out the cyclic process of a cycle, that is, close oil cylinder movement and complete the compression of automobile braking master cylinder cross-drilled hole and close
Envelope, closed cylinder movement completes compression and the sealing of automobile braking master cylinder main aperture, and locking cylinder movement completes rotating spindle mechanism
Locking, Hydraulic Station persistently provides high pressure liquid force feed, completes fluid impact fatigue fracture to automobile braking master cylinder cross-drilled hole burr
Processing;Walking cylinder movement, then the movement of recoil cylinder, completes recoil method deburring;Stop button is clicked on, stops providing
High pressure liquid is pressed oil, and each oil cylinder, cylinder are returned to initial position, rotated by stepper motor driver Driving Stepping Motor, while
Drive interior axle to rotate 120 °, control locking cylinder to act by touch-screen, in order to change automobile braking master cylinder.
Further, the PLC uses SIEMENS PLC S7-200, is the core control element of whole control system.
Further, the stepping angle of the stepper motor is 120 °, and the stepper motor drives whole rotating spindle mechanism
120 ° of rotation every time.
The burr removing method of fluid impact fatigue fracture burr remover of the invention, comprises the following steps:
Step one, ON switch power supply, press switch, and PLC, touch-screen, Hydraulic Station enter working condition;
Step 2, PLC detections closed cylinder, recoil cylinder, walking cylinder, closing oil cylinder, locking cylinder and stepper motor
State, and it is initialized;
Step 3, the compression of automobile braking master cylinder
High pressure liquid is input into by Hydraulic Station to oil pressure inner skeleton to press oil, oil pressure distributor is supplied to three oil pressure hydraulic cylinders
High pressure liquid force feed is given, by the control of the magnetic valve of Hydraulic Station, moves oil pressure hydraulic cylinder, while passing through connecting pin and oil hydraulic cylinder
Horizontal depression bar drives hold-down column to rise, and automobile braking master cylinder is placed between two workpiece clamping mechanisms, recycles oil pressure hydraulic pressure
Cylinder drive hold-down column decline, make hold-down column lower end compress automobile braking master cylinder, each automobile braking master cylinder bottom two ends respectively by
Hold-down column in the workpiece clamping mechanism of its both sides is compressed;
Step 4, the locking of rotating spindle mechanism
Rotating spindle mechanism is locked using retaining mechanism, the locking cylinder movement under the driving of high pressure liquid force feed drives
Locking pin upper end protrudes upward, until reaching inside lock sleeve, completes the locking of rotating spindle mechanism;
The closing of step 5, automobile braking master cylinder cross-drilled hole and main aperture
Oil cylinder movement is closed under the driving of high pressure liquid force feed, drives the first closed rod and the second closed rod to travel forward,
Until the end of the first closed rod and the second closed rod is respectively protruding into two cross-drilled holes of the first automobile braking master cylinder, first is completed
The compression of automobile braking master cylinder cross-drilled hole and sealing;
Closed cylinder movement simultaneously, drives the 3rd closed rod to move straight up, until the 3rd closed rod upper end stretches into the
In one automobile braking master cylinder main aperture, compression and the sealing of the first automobile braking master cylinder main aperture are completed;
Step 6, the first automobile braking master cylinder for being pointed to location A carry out fluid impact fatigue fracture processing, meanwhile, position
Any operation is not carried out in second automobile braking master cylinder and the 3rd automobile braking master cylinder of B location and location of C:Hydraulic Station is in control
High pressure liquid force feed is persistently provided under the control of system, high pressure liquid force feed is interior on the second closed rod on the right side of oil cylinder by closing
Hole forms turbulent flow into the reciprocal flowing in the first automobile braking master cylinder cross-drilled hole and in main aperture, so that being acted on cross-drilled hole burr handing over
Varying load, by after repeatedly circulation, producing fatigue fracture, after completing fluid impact fatigue fracture processing, control system makes high pressure
Hydraulic oil is flowed by fixed-direction, and burr enters in connected tank as high pressure liquid is pressed oil through lower 3rd closed rod and oil pressure pipe;
Step 7, closing Hydraulic Station, stop input high pressure liquid force feed, and closing oil cylinder, closed cylinder, locking cylinder are acted and returned
Initial position is returned, is rotated by stepper motor driver Driving Stepping Motor, while driving interior axle and rotation dish along side clockwise
To 120 ° of rotation, now, the first automobile braking master cylinder positioned at location A rotates to B location, positioned at the second automobile system of B location
Dynamic master cylinder rotates to location of C, and the 3rd automobile braking master cylinder positioned at location of C rotates to location A;
Step 8, repeat step three;
Step 9, repeat step four;
Step 10, the 3rd automobile braking master cylinder for being pointed to location A according to step 5 are closed;
Step 11, the 3rd automobile braking master cylinder for being pointed to location A according to step 6 carry out fluid impact fatigue fracture
Processing, meanwhile, the second automobile braking master cylinder positioned at location of C does not carry out any operation, and is pointed to the first automobile system of B location
Dynamic master cylinder carries out recoil method deburring:Walking cylinder movement, Telescopic-cylinder bar elongation drives air cylinder fixed plate along side vertically
To motion upwards, while driving recoil cylinder and drift combined mechanism vertically to move upwards, make drift combined mechanism
In the main aperture that drift moves to the first automobile braking master cylinder from immediately below the first automobile braking master cylinder main aperture, then by recoil
Cylinder is acted, and Telescopic-cylinder bar drives the fork being connected with push rod to impact red seat body by cylinder connector, and red seat body is through fork
Ramp effect back punching head horizontal direction impact the first automobile braking master cylinder main aperture and cross-drilled hole infall, realize to the first vapour
The recoil of car master cylinder main aperture and cross-drilled hole;
Step 12, Hydraulic Station is closed, stop input high pressure liquid force feed, closing oil cylinder, closed cylinder, locking cylinder, OK
Walk cylinder, recoil cylinder action and return to initial position, rotated by stepper motor driver Driving Stepping Motor, while in driving
Axle and rotation dish are rotated in a clockwise direction 120 °, and now, the 3rd automobile braking master cylinder positioned at location A rotates to B location, position
Location of C is rotated in the first automobile braking master cylinder of B location, the second automobile braking master cylinder positioned at location of C rotates to location A;
Step 13, repeat step three;
Step 14, repeat step four;
Step 15, the second automobile braking master cylinder for being pointed to location A according to step 5 are closed;
Step 10 six, the second automobile braking master cylinder for being pointed to location A according to step 6 carry out fluid impact fatigue fracture
Processing, meanwhile, the first automobile braking master cylinder positioned at location of C does not carry out any operation, and is pointed to the 3rd automobile system of B location
Dynamic master cylinder carries out recoil method deburring:Walking cylinder movement, Telescopic-cylinder bar elongation drives air cylinder fixed plate along side vertically
To motion upwards, while driving recoil cylinder and drift combined mechanism vertically to move upwards, make drift combined mechanism
In the main aperture that drift moves to the 3rd automobile braking master cylinder from immediately below the 3rd automobile braking master cylinder main aperture, then by recoil
Cylinder is acted, and Telescopic-cylinder bar drives the fork being connected with push rod to impact red seat body by cylinder connector, and red seat body is through fork
Ramp effect back punching head horizontal direction impact the 3rd automobile braking master cylinder main aperture and cross-drilled hole infall, realize to the 3rd vapour
The recoil of car master cylinder main aperture and cross-drilled hole;
Step 10 seven, Hydraulic Station is closed, stop input high pressure liquid force feed, closing oil cylinder, closed cylinder, locking cylinder, OK
Walk cylinder, recoil cylinder action and return to initial position, rotated by stepper motor driver Driving Stepping Motor, while in driving
Axle and rotation dish are rotated in a clockwise direction 120 °, and now, the second automobile braking master cylinder positioned at location A rotates to B location, position
Location of C is rotated in the 3rd automobile braking master cylinder of B location, the first automobile braking master cylinder positioned at location of C rotates to location A;
Step 10 eight, repeat step three;
Step 10 nine, repeat step four;
Step 2 ten, the second automobile braking master cylinder for being pointed to B location carry out recoil method deburring, meanwhile, positioned at A
First automobile braking master cylinder and the 3rd automobile braking master cylinder of position and location of C do not carry out any operation:Walking cylinder movement, gas
Cylinder expansion link extends, and drives air cylinder fixed plate vertically to move upwards, while driving recoil cylinder and drift combined mechanism
Vertically motion upwards, makes the drift of drift combined mechanism that the is moved to from immediately below the second automobile braking master cylinder main aperture
In the main aperture of two automobile braking master cylinders, then acted by the cylinder that recoils, Telescopic-cylinder bar is driven and pushed away by cylinder connector
The fork impact red seat body of bar connection, red seat body impacts the second automobile brake master through the ramp effect back punching head horizontal direction of fork
The main aperture of cylinder and the infall of cross-drilled hole, realize the recoil to the second automobile braking master cylinder main aperture and cross-drilled hole;After completing aforesaid operations,
Three automobile braking master cylinders are completed fluid impact fatigue fracture processing and recoil method deburring, that is, complete a week
The cyclic process of phase;
Step 2 11, after stop button is pressed, stop processing, and return to original state, wait processing next time to refer to
The beginning of order.
The beneficial effects of the invention are as follows:
Current China parts industry is in the high speed development stage, so before the present invention has wide industrialization
Scape, and cross-drilled hole burr all exists in many manufacture fields, such as in oil cylinder processing, cylinder processing, hydraulic valve processing and other fields, all
With the presence of numerous parts cross-drilled hole burr phenomena, due to the present invention have it is high in machining efficiency, device fabrication with it is easy to maintenance, it is pollution-free
The advantages of, and strong applicability.Therefore it is of the invention to implement that there is important effect for the progress for promoting these industries.Because
The application amounts such as master cylinder, oil cylinder, cylinder, hydraulic valve are very big, and application is increasingly extensive, so the present invention has well
Industrialization prospect.
In the present invention, the power source of rotating spindle mechanism is provided by stepper motor, and main axis portion is given by belt transmission
Point, accurate positioning can be realized, realize that the axiality between cross-drilled hole and drift is accurately positioned after 120 ° rotate.
Brief description of the drawings
Fig. 1 is the dimensional structure diagram of fluid impact fatigue fracture burr remover of the invention.
Fig. 2 is the sectional view of fluid impact fatigue fracture burr remover of the invention.
Fig. 3 is the front view of fluid impact fatigue fracture burr remover of the invention.
Fig. 4 is the structural representation of rotating spindle mechanism.
Fig. 5 is the sectional view of rotating spindle mechanism.
Fig. 6 is the structural representation of retaining mechanism.
Fig. 7 is the structural representation of workpiece clamping mechanism.
Fig. 8 is the structural representation after workpiece clamping mechanism, rotation dish, automobile braking master cylinder installation.
Fig. 9 is the structural representation of oil pressure distributor.
Figure 10 is the sectional view of oil pressure distributor.
Figure 11 is the structural representation of side closing means.
Figure 12 is the structural representation of lower closing means.
Figure 13 is drift combined mechanism internal structure schematic diagram.
Figure 14 is the structural representation of drift combined mechanism.
Figure 15 is the sectional view of drift combined mechanism.
Figure 16 is the structural representation of red seat.Figure 16 a are the front view of red seat, and Figure 16 b are the red seat shown in Figure 16 a
Left view, Figure 16 c be along Figure 16 a A-A to sectional view.
Figure 17 is the structural representation of fork.Figure 17 a are the front view of fork, and Figure 17 b are the sectional view of fork, Figure 17 c
The left view of the fork shown in Figure 17 b.
Figure 18 is the structural representation of the first recoil part in recoil method burring mechanism.
Figure 19 is the structural representation of the second recoil part in recoil method burring mechanism.
Figure 20 is the structural representation of control system.
Figure 21 is the flow chart of the cyclic process that a cycle is carried out to automobile braking master cylinder.
In figure:1st, the first fixed plate, 2, oil pressure interior axle, 3, clutch shaft bearing end cap, 4, shell, 5, closing cap, 6, oil hydraulic cylinder
Horizontal depression bar, 7, connecting pin, 8, hold-down column, 9, rotation dish, 10, lock sleeve, 11, locking pin, 12, interior axle, 13, second bearing end
Lid, 14, overcoat, 15, supporting plate, 16, nut, the 17, first closed rod, 18, connector, the 19, second closed rod, 20, transverse slat,
21st, annular oil groove, the 22, the 3rd closed rod, 23, connecting plate, 24, connected tank, 25, oil groove fixed plate, 26, oil groove connector, 27,
Air cylinder fixed plate, 28, air cylinder supporting structure, 29, cylinder side plate, 30, motor support plate, the 31, second fixed plate, 32, position adjustment
Pad, 33, red seat, 34, fork, 35, drift, 36, framework, 37, automobile braking master cylinder, 37-1, the first automobile braking master cylinder, 37-
2nd, the second automobile braking master cylinder, 37-3, the 3rd automobile braking master cylinder, 38, oil pressure distributor, 39, clutch shaft bearing, 40, oil pressure liquid
Cylinder pressure, 41, second bearing, 42, big belt wheel, 43, drift combined mechanism, 44, cylinder connector, 45, dottle pin, 46, positioning sleeve,
47th, push rod, 48, stepper motor, 49, closing oil cylinder, 50, locking cylinder, 51, closed cylinder, 52, recoil cylinder, 53, walking gas
Cylinder, 53-1, Telescopic-cylinder bar, 54, red seat body.
Specific embodiment
The present invention is described in further detail below in conjunction with accompanying drawing.
Fluid impact fatigue fracture burr remover of the invention, produces for removing in the production process of automobile braking master cylinder 37
Raw cross-drilled hole burr, improves the processing efficiency and crudy of automobile braking master cylinder 37.
As shown in Figure 1, Figure 2 and Figure 3, fluid impact fatigue fracture burr remover of the invention, its generally frame-type
Structure, its agent structure is arranged on inside tower structure, and tower structure is mainly by the first fixed plate 1, supporting plate 15, oil groove
Fixed plate 25, framework 36 are constituted, and its middle frame 36 is built by 50X50 aluminium section bars and installs castor, and framework 36 mainly includes
Four vertical beams, the first fixed plate 1 is fixed on four vertical beam upper ends, and oil groove fixed plate 25 is fixed on four vertical beam lower ends, supporting plate
15 are fixed on four vertical beam middle parts.Described agent structure includes:Oil pressure distributor 38, rotating spindle mechanism, three workpiece clamps
Tight mechanism, retaining mechanism, fluid impact fatigue fracture mechanism, recoil method burring mechanism and control system.Also include annular oil
Groove 21, two oil groove connectors 26, connected tanks 24, as shown in Figure 1, Figure 2 and Figure 3, annular oil groove 21 is fixed in supporting plate 15,
Annular oil groove 21 is located at the edge of rotation dish 9 downside, and connected tank 24 is fixed into oil groove fixed plate using two oil groove connectors 26
On 25, connected tank 24 is connected by oil pressure pipe with Hydraulic Station and hydraulic pump.Annular oil groove 21 is used to connect in rotation dish 9
The high pressure liquid force feed that oil pressure hydraulic cylinder 40 spills, the high pressure liquid that oil pressure hydraulic cylinder 40 spills is pressed oil through the aperture stream in rotation dish 9
To in annular oil groove 21.Connected tank 24 is used to fill the high pressure liquid force feed of the closed rod 22 of annular oil groove 21 and the 3rd.
As shown in Figure 4 and Figure 5, rotating spindle mechanism include rotation dish 9, interior axle 12, second bearing end cap 13, overcoat 14,
Nut 16, two second bearings 41, big belt wheel 42, motor support plate 30, stepper motors 48.First by two second bearings 41 successively
It is sleeved in interior axle 12, then installing nut 16 in the lower section of second bearing 41 carries out axial restraint, then by above-mentioned installation
Integral installation second bearing end cap 13 be installed on overcoat 14 in the top of second bearing 41 in overcoat 14, then carry out
Axial restraint, the top and bottom of interior axle 12 are set in by rotation dish 9 and big belt wheel 42.Overcoat 14 in rotating spindle mechanism
Outside is fixed in the centre bore of supporting plate 15.As shown in figure 3, stepper motor 48 is fixed in motor support plate 30, then will
Small pulley (not having embodiment in figure) is fixed on the output shaft of stepper motor 48, and motor support plate 30 is fixed on into supporting plate 15
On, the small pulley on the output shaft of stepper motor 48 is connected with big belt wheel 42 using belt finally, start the band of stepper motor 48
Dynamic small pulley is rotated, and drives big belt wheel 42 to rotate by the gearing of belt so that rotating spindle mechanism overall operation rises
Come, the stepping angle of stepper motor 48 is 120 °, that is to say, that stepper motor 48 drives whole rotating spindle mechanism to rotate every time
120 °, it is a cycle to rotate three times.
The cross-drilled hole size of automobile braking master cylinder 37 is general all in 3~5mm, so when the impact cross-drilled hole of drift 35, coaxially
Tolerance it is very high, so on the basis of ensureing the center line of drift 35 and cross-drilled hole on the same plane, also needing to ensure stepping
The rotation precision of motor 48.This must ensure the running accuracy of whole rotating spindle mechanism first, then ensure servo-controlled precision,
The axiality of drift 35 and cross-drilled hole could be controlled, and then ensures the precision of processing.Therefore, rotating spindle mechanism uses stepper motor
48 drive big belt wheels 42 are rotated, and automobile braking master cylinder 37 is rushed in the fluid for completing a cycle by tooth form synchronous belt driving force
After hitting fatigue fracture and recoil, interior axle 12 rotates 120 °, facilitates automobile braking master cylinder 37 to load and unload.The characteristics of rotating spindle mechanism
It is:With gearratio is accurate, transmission efficiency, stable drive, simple structure, the compact low protrusion of easy to maintenance, running expense
Advantage.
As shown in fig. 6, retaining mechanism includes lock sleeve 10, locking pin 11 and locking cylinder 50.The lower end of locking pin 11 is fixed
At the upper surface center of locking cylinder 50, lock sleeve 10 is fixed in the mounting hole at the edge of rotation dish 9, and retaining mechanism is completed
Afterwards, the upper surface of locking cylinder 50 is fixed by screws in supporting plate 15, locking cylinder 50 passes through oil pressure pipe and Hydraulic Station phase
Even.Retaining mechanism is mainly used in locking rotating spindle mechanism, and when locking is needed, locking cylinder 50 is moved, and drives locking pin 11
Upper end protrudes upward, until reaching inside lock sleeve 10, completes the locking of rotating spindle mechanism;When need not lock, locking pin 11
Do not contacted with lock sleeve 10.
As shown in Figure 7 and Figure 8, three workpiece clamping mechanisms are set altogether, for clamping three automobile braking master cylinders 37.Each
Workpiece clamping mechanism includes the horizontal depression bar 6 of oil hydraulic cylinder, 7, two hold-down columns 8 of connecting pin and oil pressure hydraulic cylinder 40.With a workpiece
Clamp system is illustrated:Two hold-down columns 8 are separately mounted to the horizontal two ends of depression bar 6 downside of oil hydraulic cylinder, in the upper end of oil pressure hydraulic cylinder 40
The heart is arranged in the horizontal centre bore of depression bar 6 of oil hydraulic cylinder by connecting pin 7, and connecting pin 7 plays a part of fixing oil pressure cylinder 40, oil
The upper end of pressure cylinder 40 can stretch and 90 ° of rotations, and oil pressure hydraulic cylinder 40 is by connecting pin 7 and the horizontal depression bar 6 of oil hydraulic cylinder with dynamic pressure
Tight post 8 rises, declines and 90 ° of rotations.After three workpiece clamping mechanisms are all completed, by three uniform cloth of workpiece clamping mechanism
Put in rotation dish 9, will three oil pressure hydraulic cylinders 40 with the center of rotation dish 9 as the center of circle, with 120 ° for angle be fixed on turn
On Moving plate 9.Oil pressure hydraulic cylinder 40 drives hold-down column 8 to rise by connecting pin 7 and the horizontal depression bar 6 of oil hydraulic cylinder, by automobile braking master cylinder
37 are placed between two workpiece clamping mechanisms, recycle oil pressure hydraulic cylinder 40 to drive hold-down column 8 to decline, and make the lower end of hold-down column 8
Automobile braking master cylinder 37 is compressed, each bottom two ends of automobile braking master cylinder 37 is respectively by the workpiece clamping mechanism of its both sides
Hold-down column 8 compress, after automobile braking master cylinder 37 is machined, oil pressure hydraulic cylinder 40 pass through connecting pin 7 and the horizontal pressure of oil hydraulic cylinder
Bar 6 drives hold-down column 8 to rise and be rotated by 90 °.Because three oil pressure hydraulic cylinders 40 are arranged with 120 ° of angles, therefore three vapour
The angle between each two in car master cylinder 37 is also 120 °.Oil pressure hydraulic cylinder 40 is 90 ° of corner oil cylinders, three oil pressure liquid
Cylinder pressure 40 is realized simultaneously clamping on three automobile braking master cylinders 37.
As shown in Figure 9 and Figure 10, oil pressure distributor 38 includes oil pressure interior axle 2, clutch shaft bearing end cap 3, shell 4, closing cap 5
With two clutch shaft bearings 39.First two clutch shaft bearings 39 are sleeved in oil pressure interior axle 2, by the shaft shoulder and axle spring collar
Axially position is carried out, then by oil pressure interior axle 2 and the integral installation of two clutch shaft bearings 39 to shell 4, in clutch shaft bearing 39
Be installed to for clutch shaft bearing end cap 3 axial restraint carried out on shell 4 by top, and closing is installed in the lower end of oil pressure interior axle 2 and shell 4
Be fixed by screws in the upper end of oil pressure interior axle 2 in first fixed plate 1 after being completed by lid 5, oil pressure distributor 38.Two first
Bearing 39 is angular contact ball bearing.Two holes, a fuel feed hole and an oil outlet are provided with oil pressure interior axle 2, are passed through
Oil pressure pipe is connected with Hydraulic Station, is pressed oil to high pressure liquid is input into inside oil pressure distributor 38 by the fuel feed hole in oil pressure interior axle 2, leads to
High pressure liquid force feed is transmitted back to Hydraulic Station by the oil outlet crossed in oil pressure interior axle 2, by fuel feed hole and oil outlet in oil pressure interior axle 2
Form high-pressure and hydraulic oil return line.It is provided with six holes on shell 4, three fuel feed holes, three oil outlets, a fuel feed hole and one
Oil outlet partners, and corresponds to an oil pressure hydraulic cylinder 40 respectively, oil outlet and fuel feed hole in a pair of holes by oil pressure pipe with
One oil pressure hydraulic cylinder 40 is connected, and three device to hole are connected by oil pressure pipe with three oil pressure hydraulic cylinders 40 respectively.By oil pressure interior axle 2
On fuel feed hole to inside oil pressure distributor 38 be input into high pressure liquid press oil, supplied to oil pressure hydraulic cylinder 40 by oil pressure distributor 38
High pressure liquid is pressed oil, and by the control of the magnetic valve of Hydraulic Station, moves oil pressure hydraulic cylinder 40, while passing through connecting pin 7 and oil pressure
The horizontal depression bar 6 of cylinder drives hold-down column 8 to rise, decline and 90 ° of rotations, realizes the clamping of automobile braking master cylinder 37.Oil pressure distributor 38
Can not only realize simultaneously clamping on release, be also prevented from the oil pressure pipe of the oil pressure distributor 38 when rotating spindle mechanism rotates
It is intertwined.
As is illustrated by figs. 11 and 12, fluid impact fatigue fracture mechanism includes side closing means and lower closing means.As schemed
Shown in 11, side closing means are mainly used in that the cross-drilled hole of automobile braking master cylinder 37 is compressed and sealed, including the first closed rod 17,
Connector 18, the second closed rod 19, transverse slat 20 and closing oil cylinder 49, by the first closed rod 17 and the company of being installed to of the second closed rod 19
In 18 liang of stomidiums of fitting, closing oil cylinder 49 one end is installed in the centre bore of connector 18, closing oil cylinder 49 other end is installed
Onto transverse slat 20, transverse slat 20 is fixed on framework 36, and closing oil cylinder 49 is connected by oil pressure pipe with Hydraulic Station, in high pressure liquid force feed
Driving under close oil cylinder 49 and move, drive the first closed rod 17 and the second closed rod 19 to travel forward, until the first closed rod
17 and second the end of closed rod 19 be respectively protruding into two cross-drilled holes of automobile braking master cylinder 37, realize that automobile braking master cylinder 37 is horizontal
The compression in hole and sealing.As shown in figure 12, lower closing means are mainly used in that the main aperture of automobile braking master cylinder 37 is carried out to compress and close
Envelope, including the 3rd closed rod 22, connecting plate 23 and closed cylinder 51, the one end of connecting plate 23 is installed to by the 3rd closed rod 22, is used
Nut is fixed, and closed cylinder 51 is installed into the other end of connecting plate 23, is fixed with nut, the upper surface of closed cylinder 51
It is installed in supporting plate 15, the upper end of the 3rd closed rod 22 is arranged in the through hole of supporting plate 15, and the lower end of the 3rd closed rod 22 passes through
Oil pressure pipe is linked into connected tank 24, and closed cylinder 51 is moved, and drives the 3rd closed rod 22 to move straight up, until the 3rd envelope
Close the upper end of bar 22 to stretch into the main aperture of automobile braking master cylinder 37, complete compression and the sealing of the main aperture of automobile braking master cylinder 37.High pressure liquid
Force feed enclosure portion is divided into two parts, and Part I is the control that the closing displacement of oil cylinder 49 is realized by control system control
System, reaches the sealing effect of the cross-drilled hole of automobile braking master cylinder 37;Part II uses closed cylinder 51, and Hydraulic Station is in control system
High pressure liquid force feed is persistently provided under control, high pressure liquid force feed is entered by the endoporus on the second closed rod 19 for closing the right side of oil cylinder 49
Enter in the cross-drilled hole of automobile braking master cylinder 37 and reciprocal flowing forms turbulent flow in main aperture, so that acting on alternating download on cross-drilled hole burr
Lotus, by after repeatedly circulation, producing fatigue fracture, when impact 37 cross-drilled hole burr of automobile braking master cylinder is pressed oil using high pressure liquid,
Have substantial amounts of high pressure liquid force feed and flow into automobile braking master cylinder 37, vertically movable completion automobile brake is realized using closed cylinder 51
The main aperture of master cylinder 37 is closed, and after completing fluid impact fatigue fracture processing, high pressure liquid is pressed oil through the 3rd closed rod of lower closing means
22 and the connected tank 24 that enters on the downside of device of oil pressure pipe in, then through hydraulic pump hydraulic return station, recycled with this.
As shown in Figure 18 and Figure 19, recoil method burring mechanism includes the first recoil part and the second recoil part.As schemed
Shown in 18, the first recoil part includes 27, two cylinder side plates 29 of air cylinder fixed plate, the second fixed plate 31, drift combined mechanism
43 and recoil cylinder 52.As shown in Figure 13, Figure 14, Figure 15, drift combined mechanism 43 include position adjustment pad 32, red seat body 54,
Red seat 33, fork 34, drift 35, cylinder connector 44, dottle pin 45, positioning sleeve 46 and push rod 47.The structure of red seat 33 such as Figure 16
Shown, the center of red seat 33 is through hole.As shown in figure 17, one end of fork 34 is U-shaped structure to the structure of fork 34, by fork 34
The other end is installed to the upper end of push rod 47, and drift 35 is installed on red seat 33, then red seat 33 is fixed on red seat body 54, finally
Red seat body 54 is arranged in the endoporus of positioning sleeve 46 together with drift 35.The part that positioning sleeve 46 is exposed in the lower end of push rod 47 is provided with position
Adjusting pad 32 is put, dottle pin 45 is installed in the lower end of adjusting pad 32 in position, cylinder connector 44 is finally arranged on the lower surface of dottle pin 45
On.As shown in figure 18, two upper and lower sides of cylinder side plate 29 are fixedly connected with the second fixed plate 31 and air cylinder fixed plate 27 respectively,
Drift combined mechanism 43 is passed through into the parts such as the endoporus of the second fixed plate 31, position adjustment pad 32, dottle pin 45, cylinder connector 44 position
In the lower end of the second fixed plate 31, positioning sleeve 46 is located at the upper end of the second fixed plate 31.Recoil cylinder 52 is fixed on air cylinder fixed plate
27 lower ends, drift combined mechanism 43 is connected by cylinder connector 44 with recoil cylinder 52.As shown in figure 19, the second recoil part
Including air cylinder supporting structure 28 and walking cylinder 53, walking cylinder 53 is fixed in air cylinder supporting structure 28, and air cylinder supporting structure 28 is fixed
In supporting plate 15.The Telescopic-cylinder bar 53-1 of cylinder 53 of walking is consolidated by the side opening in the second fixed plate 31 installed in second
In fixed board 31, then it is fixed with Telescopic-cylinder bar 53-1 by position adjustment block.Walking cylinder 53 is moved, Telescopic-cylinder bar
53-1 stretches, while drive the second fixed plate 31 vertically moving, while driving recoil cylinder 52 and drift combination machine
Structure 43 is vertically moving.Whole recoil method burring mechanism is drawn by walking cylinder 53, Telescopic-cylinder bar 53-1 elongations, band
Dynamic second fixed plate 31 vertically motion upwards, while driving recoil cylinder 52 and drift combined mechanism 43 along vertical side
To motion upwards, the drift 35 of drift combined mechanism 43 is set to move to automobile brake from immediately below the main aperture of automobile braking master cylinder 37
In the main aperture of master cylinder 37, then acted by the cylinder 52 that recoils, Telescopic-cylinder bar 53-1 is driven and pushed away by cylinder connector 44
The impact red seat of fork 34 body 54 of the connection of bar 47, red seat body 54 impacts vapour through the horizontal direction of ramp effect back punching head 35 of fork 34
The main aperture of car master cylinder 37 and the infall of cross-drilled hole, realize the recoil to the main aperture of automobile braking master cylinder 37 and cross-drilled hole, its purpose
It is that burr that is relatively thicker, being not easy to remove is pressed onto in the cross-drilled hole of automobile braking master cylinder 37, such burr would not be to main aperture
The seal of interior motion produces injury.
As shown in figure 20, control system includes PLC, touch-screen, stepper motor driver, button, Switching Power Supply and switch.
PLC uses SIEMENS PLC S7-200, and it is the core control element of whole control system, PLC respectively with Switching Power Supply, touch
Screen, button, Hydraulic Station, hydraulic pump, closing oil cylinder 49, locking cylinder 50, stepper motor driver, closed cylinder 51, back flushing air
Cylinder 52 is connected with walking cylinder 53, and switch is connected with Switching Power Supply, and stepper motor driver is connected with stepper motor 48.
Control instruction is input into by touch-screen and button jointly, the processing of the cross-drilled hole burr of automobile braking master cylinder 37 is realized.It is logical
Cross touch-screen and send control instruction to PLC, control Hydraulic Station to start output high pressure liquid by PLC and press oil and control locking cylinder
50 actions clamp rotating spindle mechanism.Button includes start button, stop button, scram button, by start button and stopping
The fatigue fracture of button control fluid impact and the start and stop of recoil processing, device of the invention can be made by scram button
Stopping at current location does not carry out any operation.
Hydraulic Station starts the premise that output high pressure liquid force feed is device of the invention operating, by touch-screen to
PLC sends control instruction, controls Hydraulic Station to start by PLC and persistently provide high pressure liquid force feed, while controlling locking
The action of oil cylinder 50 clamps rotating spindle mechanism, after the completion of above-mentioned two action, clicks on start button to automobile braking master cylinder 37
The cyclic process of a cycle is carried out, particularly:Closing oil cylinder 49 movement complete the cross-drilled hole of automobile braking master cylinder 37 compression and
Sealing, the movement of closed cylinder 51 completes compression and the sealing of the main aperture of automobile braking master cylinder 37, and the movement of locking cylinder 50 completes to rotate
The locking of mainshaft mechanism, Hydraulic Station persistently provides high pressure liquid force feed, completes the fluid punching to the cross-drilled hole burr of automobile braking master cylinder 37
Hit fatigue fracture processing;Walking cylinder 53 is moved, and then recoil cylinder 52 is moved, and completes recoil method deburring;Click stops
Only button, stops providing high pressure liquid force feed, and each oil cylinder, cylinder return to initial position, are driven by stepper motor driver and walked
Stepper motor 48 is rotated, while driving interior axle 12 to rotate 120 °, controls locking cylinder 50 to act by touch-screen, in order to change vapour
Car master cylinder 37.
A kind of fluid impact fatigue fracture burr removing method of the invention, is gone based on above-mentioned fluid impact fatigue fracture
Burr device realizes that its detailed process is as follows:
Step one, ON switch power supply, press switch, and PLC, touch-screen, Hydraulic Station enter working condition.
Step 2, PLC detections closed cylinder 51, recoil cylinder 52, walking cylinder 53, closing oil cylinder 49, locking cylinder 50
With the state of stepper motor 48, and it is initialized.
The compression of step 3, automobile braking master cylinder 37
Using oil pressure distributor 38 and workpiece clamping mechanism to the first automobile braking master cylinder 37-1, the second automobile braking master cylinder
37-2, the 3rd automobile braking master cylinder 37-3 are compressed, particularly:It is high to being input into inside oil pressure distributor 38 by Hydraulic Station
Hydraulic fluid is pressed oil, and oil pressure distributor 38 supplies high pressure liquid and presses oil to three oil pressure hydraulic cylinders 40, by the control of the magnetic valve of Hydraulic Station
System, moves oil pressure hydraulic cylinder 40, while drive hold-down column 8 to rise by connecting pin 7 and the horizontal depression bar 6 of oil hydraulic cylinder, by automobile system
Dynamic master cylinder 37 is placed between two workpiece clamping mechanisms, recycles oil pressure hydraulic cylinder 40 to drive hold-down column 8 to decline, and makes hold-down column
8 lower ends compress automobile braking master cylinder 37, and each bottom two ends of automobile braking master cylinder 37 is respectively by the Workpiece clamping positioned at its both sides
Hold-down column 8 in mechanism is compressed.
Step 4, the locking of rotating spindle mechanism
Rotating spindle mechanism is locked using retaining mechanism, locking cylinder 50 is moved under the driving of high pressure liquid force feed, band
The dynamic upper end of locking pin 11 protrudes upward, until reaching inside lock sleeve 10, completes the locking of rotating spindle mechanism.
The closing of step 5, the cross-drilled hole of automobile braking master cylinder 37 and main aperture
As shown in figure 11, the first automobile braking master cylinder 37-1 cross-drilled holes for being pointed to location A using side closing means are pressed
Tight and sealing, under the driving of high pressure liquid force feed closes oil cylinder 49 and moves, drive the first closed rod 17 and the second closed rod 19 to
Preceding motion, the first automobile braking master cylinder 37-1 side ports are moved to by the side of automobile braking master cylinder 37, until the first closed rod 17
It is respectively protruding into two cross-drilled holes of the first automobile braking master cylinder 37-1 with the end of the second closed rod 19, completes the first automobile brake
The compression of master cylinder 37-1 cross-drilled holes and sealing.
As shown in figure 12, while being entered using the first automobile braking master cylinder 37-1 main apertures that lower closing means are pointed to location A
Row is compressed and sealed, and closed cylinder 51 is moved, and drives the 3rd closed rod 22 to move straight up, by the first automobile braking master cylinder
37-1 lower ends move to the first automobile braking master cylinder 37-1 lower ports, until the first automobile brake is stretched into the upper end of the 3rd closed rod 22
In master cylinder 37-1 main apertures, compression and the sealing of the first automobile braking master cylinder 37-1 main apertures are completed.
Step 6, the first automobile braking master cylinder 37-1 for being pointed to location A carry out fluid impact fatigue fracture processing, with this
Meanwhile, the second automobile braking master cylinder 37-2 and the 3rd automobile braking master cylinder 37-3 positioned at B location and location of C do not carry out any behaviour
Make:Hydraulic Station persistently provides high pressure liquid force feed under control of the control system, and high pressure liquid force feed is by closing the right side of oil cylinder 49
Endoporus on second closed rod 19 forms turbulent flow into the reciprocal flowing in the first automobile braking master cylinder 37-1 cross-drilled holes and in main aperture,
So that acting on alternate load on cross-drilled hole burr, by after the circulation of certain number of times, producing fatigue fracture, fluid impact is completed tired
After labor fracture processing, control system makes high pressure liquid press oil by fixed-direction flowing, and burr is pressed oil through lower closing machine with high pressure liquid
In the connected tank 24 that 3rd closed rod 22 and oil pressure pipe of structure enter on the downside of device.
Step 7, closing Hydraulic Station, stop input high pressure liquid force feed, closing oil cylinder 49, closed cylinder 51, locking cylinder 50
It is open state that action returns to initial position, is then rotated by stepper motor driver Driving Stepping Motor 48, while driving
The interior axle 12 of rotating spindle mechanism rotates 120 ° clockwise, and rotation dish 9 also rotates with 120 °, now, positioned at A
The the first automobile braking master cylinder 37-1 for putting rotates to B location, and the second automobile braking master cylinder 37-2 positioned at B location rotates to C
Put, the 3rd automobile braking master cylinder 37-3 positioned at location of C rotates to location A.
Step 8, repeat step three.
Step 9, repeat step four.
Step 10, the 3rd automobile braking master cylinder 37-3 for being pointed to location A according to step 5 are closed.
Step 11, be pointed to according to step 6 location A the 3rd automobile braking master cylinder 37-3 carry out fluid impact fatigue
Fracture processing, at the same time, the second automobile braking master cylinder 37-2 positioned at location of C does not carry out any operation, and is pointed to B location
The first automobile braking master cylinder 37-1 carry out recoil method deburring:Walking cylinder 53 is moved, Telescopic-cylinder bar 53-1 elongations,
The vertically motion upwards of air cylinder fixed plate 27 is driven, while driving recoil cylinder 52 and drift combined mechanism 43 along perpendicular
Nogata makes the drift 35 of drift combined mechanism 43 be moved from the underface of the first automobile braking master cylinder 37-1 main apertures to motion upwards
To the main aperture of the first automobile braking master cylinder 37-1, then acted by the cylinder 52 that recoils, Telescopic-cylinder bar 53-1 passes through cylinder
Connector 44 drives the fork 34 that is connected with push rod 47 to impact red seat body 54, red seat body 54 through fork 34 ramp effect back punching head
35 horizontal directions impact the main aperture of the first automobile braking master cylinder 37-1 and the infall of cross-drilled hole, realize to the first automobile braking master cylinder
37-1 main apertures and the recoil of cross-drilled hole, automobile braking master cylinder 37 is pressed onto the purpose is to will compare burr that is thick, being not easy removal
In cross-drilled hole, such burr would not produce injury to the seal moved in main aperture.
Step 12, closing Hydraulic Station, stop input high pressure liquid force feed, closing oil cylinder 49, closed cylinder 51, locking cylinder
50th, walking cylinder 53, the recoil action return initial position of cylinder 52 are open state, are then driven by stepper motor driver
Stepper motor 48 is rotated, while drive the interior axle 12 of rotating spindle mechanism to rotate 120 ° clockwise, rotation dish 9 also with
120 ° of rotation, now, the 3rd automobile braking master cylinder 37-3 positioned at location A rotates to B location, positioned at the first vapour of B location
Car master cylinder 37-1 rotates to location of C, and the second automobile braking master cylinder 37-2 positioned at location of C rotates to location A.
Step 13, repeat step three.
Step 14, repeat step four.
Step 15, the second automobile braking master cylinder 37-2 for being pointed to location A according to step 5 are closed.
Step 10 six, be pointed to according to step 6 location A the second automobile braking master cylinder 37-2 carry out fluid impact fatigue
Fracture processing, at the same time, the first automobile braking master cylinder 37-1 positioned at location of C does not carry out any operation, and is pointed to B location
The 3rd automobile braking master cylinder 37-3 carry out recoil method deburring:Walking cylinder 53 is moved, Telescopic-cylinder bar 53-1 elongations,
The vertically motion upwards of air cylinder fixed plate 27 is driven, while driving recoil cylinder 52 and drift combined mechanism 43 along vertical
Direction is moved upwards, the drift 35 of drift combined mechanism 43 is moved to from immediately below the 3rd automobile braking master cylinder 37-3 main apertures
In the main aperture of the 3rd automobile braking master cylinder 37-3, then acted by the cylinder 52 that recoils, Telescopic-cylinder bar 53-1 is connected by cylinder
Junctor 44 drives the fork 34 that is connected with push rod 47 to impact red seat body 54, red seat body 54 through fork 34 ramp effect back punching head 35
Horizontal direction impacts the main aperture of the 3rd automobile braking master cylinder 37-3 and the infall of cross-drilled hole, realizes to the 3rd automobile braking master cylinder
37-3 main apertures and the recoil of cross-drilled hole, automobile braking master cylinder 37 is pressed onto the purpose is to will compare burr that is thick, being not easy removal
In cross-drilled hole, such burr would not produce injury to the seal moved in main aperture.
Step 10 seven, closing Hydraulic Station, stop input high pressure liquid force feed, closing oil cylinder 49, closed cylinder 51, locking cylinder
50th, walking cylinder 53, the recoil action return initial position of cylinder 52 are open state, are then driven by stepper motor driver
Stepper motor 48 is rotated, while drive the interior axle 12 of rotating spindle mechanism to rotate 120 ° clockwise, rotation dish 9 also with
120 ° of rotation, now, the second automobile braking master cylinder 37-2 positioned at location A rotates to B location, positioned at the 3rd vapour of B location
Car master cylinder 37-3 rotates to location of C, and the first automobile braking master cylinder 37-1 positioned at location of C rotates to location A.
Step 10 eight, repeat step three.
Step 10 nine, repeat step four.
Step 2 ten, the second automobile braking master cylinder 37-2 for being pointed to B location carry out recoil method deburring, same with this
When, the first automobile braking master cylinder 37-1 and the 3rd automobile braking master cylinder 37-3 positioned at location A and location of C do not carry out any behaviour
Make:Walking cylinder 53 is moved, Telescopic-cylinder bar 53-1 elongations, drives the vertically motion upwards of air cylinder fixed plate 27, while
Drive the vertically motion upwards of recoil cylinder 52 and drift combined mechanism 43, make the drift 35 of drift combined mechanism 43 from
Moved to immediately below second automobile braking master cylinder 37-2 main apertures in the main aperture of the second automobile braking master cylinder 37-2, then by anti-
Qi of chong channel ascending adversely cylinder 52 is acted, and Telescopic-cylinder bar 53-1 drives the fork 34 being connected with push rod 47 to impact red seat body by cylinder connector 44
54, red seat body 54 through fork 34 the horizontal direction of ramp effect back punching head 35 impact the second automobile braking master cylinder 37-2 main aperture with
The infall of cross-drilled hole, realizes the recoil to the second automobile braking master cylinder 37-2 main apertures and cross-drilled hole.After completing aforesaid operations, three vapour
Car master cylinder 37 is completed fluid impact fatigue fracture processing and recoil method deburring, that is, complete a cycle
Cyclic process.
Step 2 11, after stop button is pressed, stop processing, and return to original state, wait processing next time to refer to
The beginning of order.By scram button device can be made to stop at current location does not carry out any operation.
Fluid impact fatigue fracture burr remover of the invention can be automatically performed one cycle processing, i.e. one cycle
Machining carries out fluid impact fatigue fracture processing and recoil processing to three automobile braking master cylinders 37.Processing above only exists
Automobile braking master cylinder 37 can be carried out under being in clamped condition.
The above is only the preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art
For member, under the premise without departing from the principles of the invention, some improvements and modifications can also be made, these improvements and modifications also should
It is considered as protection scope of the present invention.
Claims (10)
1. fluid impact fatigue fracture burr remover, including framework (36), be separately fixed at framework (36) upper and lower side first
Fixed plate (1) and oil groove fixed plate (25), the supporting plate (15) being fixed in the middle part of framework (36), it is characterised in that also include:
Rotating spindle mechanism, including interior axle (12), be sleeved in interior axle (12) two second bearings (41), installed in two
The nut (16) of two bearings (41) lower end, the overcoat (14) being sleeved on the outside of two second bearings (41) and nut (16), fixation
On overcoat (14) and positioned at two second bearing end caps (13) of second bearing (41) upper end, it is set in interior axle (12)
The rotation dish (9) and big belt wheel (42) of lower end, the motor support plate (30) being fixed in supporting plate (15), it is fixed on motor support
Stepper motor (48) on plate (30), the small pulley being fixed on stepper motor (48) output shaft, overcoat (14) outside are solid
It is scheduled in the centre bore of supporting plate (15), the big belt wheel (42) is connected with small pulley by belt, starts stepper motor (48)
Small pulley and big belt wheel (42) is driven to rotate, while driving interior axle (12) and rotation dish (9) to rotate so that whole rotating spindle
Mechanism gets into smooth;
Retaining mechanism, for locking rotating spindle mechanism;
Three workpiece clamping mechanisms on rotation dish (9) circumference are evenly arranged in, for clamping automobile braking master cylinder (37), each
Workpiece clamping mechanism includes the oil pressure hydraulic cylinder (40) being fixed in rotation dish (9), is fixed on oil pressure hydraulic cylinder (40) upper end
Connecting pin (7), by connecting pin (7) installed in oil pressure hydraulic cylinder (40) upper end center the horizontal depression bar of oil hydraulic cylinder (6), pacify respectively
Two hold-down columns (8) on the downside of oil hydraulic cylinder horizontal depression bar (6) two ends, the oil pressure hydraulic cylinder (40) by connecting pin (7) and
The horizontal depression bar of oil hydraulic cylinder (6) drives hold-down column (8) to rise, decline and 90 ° of rotations, and hold-down column (8) lower end compresses automobile brake
Master cylinder (37);
Oil pressure distributor (38), for being pressed oil to oil pressure hydraulic cylinder (40) input high pressure liquid, by the solenoid valve control of Hydraulic Station
Act oil pressure hydraulic cylinder (40);
Fluid impact fatigue fracture mechanism, including side closing means and lower closing means, the side closing means are used for automobile
Master cylinder (37) cross-drilled hole is compressed and sealed, including connector (18), is separately mounted in the stomidium of connector (18) two
First closed rod (17) and the second closed rod (19), the transverse slat (20) being fixed on framework (36), two ends are separately mounted to connection
Closing oil cylinder (49) on part (18) centre bore and transverse slat (20), closing oil cylinder (49) is mobile, drives the first closed rod
(17) travelled forward with the second closed rod (19), until the first closed rod (17) and the second closed rod (19) end are respectively protruding into vapour
In two cross-drilled holes of car master cylinder (37), the compression and sealing of automobile braking master cylinder (37) cross-drilled hole are realized;The lower closing machine
Structure is used to that automobile braking master cylinder (37) main aperture to be compressed and sealed, including is fixed on the closed cylinder in supporting plate (15)
(51), upper end is arranged on the 3rd closed rod (22) in supporting plate (15) through hole, the 3rd closed rod (22) lower end and closing
Cylinder (51) is fixed by connecting plate (23), and the closed cylinder (51) is mobile, drives the 3rd closed rod (22) to transport straight up
It is dynamic, until the 3rd closed rod (22) upper end is stretched into automobile braking master cylinder (37) main aperture, complete automobile braking master cylinder (37) main aperture
Compression and sealing;
Recoil method burring mechanism, including two cylinder side plates (29), it is separately fixed at two cylinder side plate (29) upper and lower sides
Second fixed plate (31) and air cylinder fixed plate (27), the recoil cylinder (52) for being fixed on air cylinder fixed plate (27) lower end and recoil
The connected drift combined mechanism (43) of cylinder (52), the air cylinder supporting structure (28) being fixed in supporting plate (15), it is fixed on cylinder
Walking cylinder (53) on fixed mount (28), the Telescopic-cylinder bar (53-1) of walking cylinder (53) is pacified by position adjustment block
In the side opening of the second fixed plate (31);The drift combined mechanism (43) is including positioning sleeve (46), positioned at positioning sleeve (46)
It is internal push rod (47), the fork (34) for being fixed on push rod (47) upper end, the red seat body (54) being fixed on positioning sleeve (46), solid
The red seat (33) on red seat body (54) is scheduled on, drift (35) on red seat (33), push rod is sequentially arranged at from the bottom to top
(47) dottle pin (45) and position adjustment pad (32) of lower end, the cylinder connector (44) on dottle pin (45) lower surface, institute
Red seat body (54), red seat (33) and drift (35) is stated to be installed in positioning sleeve (46) endoporus, the cylinder connector (44) with
Recoil cylinder (52) is connected, and the second fixed plate (31) upside is stretched out in described positioning sleeve (46) one end;Walking cylinder (53) is moved
Dynamic, Telescopic-cylinder bar (53-1) elongation drives the second fixed plate (31) vertically motion upwards, while driving recoil cylinder
(52) and drift combined mechanism (43) vertically upwards motion, make drift (35) from automobile braking master cylinder (37) main aperture
Underface is moved in the main aperture of automobile braking master cylinder (37), is acted by the cylinder that recoils (52), and Telescopic-cylinder bar (53-1) leads to
Crossing cylinder connector (44) drives the fork (34) being connected with push rod (47) to impact red seat body (54), and red seat body (54) is through fork
(34) main aperture of ramp effect back punching head (35) horizontal direction impact automobile braking master cylinder (37) and the infall of cross-drilled hole, realize
Recoil to automobile braking master cylinder (37) main aperture and cross-drilled hole;
Control system, respectively with Hydraulic Station, hydraulic pump, stepper motor (48), retaining mechanism, closing oil cylinder (49), closed cylinder
(51), recoil cylinder (52) is connected with walking cylinder (53), for controlling whole device to run.
2. fluid impact fatigue fracture burr remover according to claim 1, it is characterised in that also including being fixed on branch
Annular oil groove (21) on fagging (15) and on the downside of rotation dish (9) edge, for connecing the oil pressure in rotation dish (9)
The high pressure liquid force feed that hydraulic cylinder (40) spills, flows in annular oil groove (21) through the aperture in rotation dish (9).
3. fluid impact fatigue fracture burr remover according to claim 1, it is characterised in that also including by oil groove
Connector (26) is fixed on the connected tank (24) in oil groove fixed plate (25), and the 3rd closed rod (22) lower end passes through oil pressure pipe
It is linked into connected tank (24), the connected tank (24) is connected with Hydraulic Station and hydraulic pump respectively by oil pressure pipe, completes fluid
After impact fatigue fracture processing, high pressure liquid force feed enters connected tank (24) through the 3rd closed rod (22) and oil pressure pipe, then through hydraulic pressure
Pump hydraulic return station, is recycled with this.
4. fluid impact fatigue fracture burr remover according to claim 1, it is characterised in that the retaining mechanism bag
Include the locking cylinder (50) that is fixed in supporting plate (15) and is connected with Hydraulic Station by oil pressure pipe, lower end and be fixed on locking cylinder
(50) locking pin (11) on, the lock sleeve (10) for being fixed on rotation dish (9) edge, during locking, the locking cylinder (50) is moved
It is dynamic, drive locking pin (11) upper end to protrude upward, until reaching, lock sleeve (10) is internal, complete the locking of rotating spindle mechanism.
5. fluid impact fatigue fracture burr remover according to claim 1, it is characterised in that the oil pressure distributor
(38) including the oil pressure interior axle (2) being fixed in the first fixed plate (1), two clutch shaft bearings being sleeved in oil pressure interior axle (2)
(39), be sleeved on shell (4) on the outside of oil pressure interior axle (2) and two clutch shaft bearings (39), on shell (4) and positioned at two
Clutch shaft bearing end cap (3) above individual clutch shaft bearing (39), the closing cap installed in oil pressure interior axle (2) and shell (4) lower end
(5), the oil pressure interior axle (2) is provided with fuel feed hole and oil outlet, is connected with Hydraulic Station by oil pressure pipe, by oil pressure interior axle
(2) fuel feed hole on is pressed oil to input high pressure liquid inside oil pressure distributor (38), by the oil outlet in oil pressure interior axle (2) by height
Hydraulic fluid force feed is transmitted back to Hydraulic Station, and high-pressure and hydraulic oil return line is formed by the fuel feed hole in oil pressure interior axle (2) and oil outlet, described
Shell (4) is provided with three fuel feed holes and three oil outlets, and a fuel feed hole and an oil outlet partner, respectively correspond to
One oil pressure hydraulic cylinder (40) is connected, by the fuel feed hole in oil pressure interior axle (2) to input high pressure inside oil pressure distributor (38)
Hydraulic oil, supplies high pressure liquid and presses oil, by the magnetic valve of Hydraulic Station by oil pressure distributor (38) to oil pressure hydraulic cylinder (40)
Control, acts oil pressure hydraulic cylinder (40).
6. fluid impact fatigue fracture burr remover according to claim 1, it is characterised in that the control system bag
PLC is included, touch-screen, button and the Switching Power Supply being connected with PLC, the switch being connected with Switching Power Supply, respectively with PLC and stepping electricity
The connected stepper motor driver of machine (48);The PLC respectively with Hydraulic Station, hydraulic pump, closing oil cylinder (49), locking cylinder
(50), closed cylinder (51), recoil cylinder (52) is connected with walking cylinder (53);
Control instruction is sent to PLC by touch-screen, is controlled Hydraulic Station to start output high pressure liquid by PLC and is pressed oil and control lock
Locking oil cylinder (50) action clamps rotating spindle mechanism;
The button includes start button, stop button and scram button, controls fluid to rush by start button and stop button
The start and stop of fatigue fracture and recoil processing are hit, device is stopped at current location by scram button does not carry out any behaviour
Make.
7. fluid impact fatigue fracture burr remover according to claim 6, it is characterised in that by touch-screen to
PLC sends control instruction, controls Hydraulic Station to start by PLC and persistently provide high pressure liquid force feed, while controlling locking cylinder (50)
Action clamps rotating spindle mechanism, and after completing above-mentioned action, click on start button carries out a week to automobile braking master cylinder (37)
The cyclic process of phase, that is, close the mobile compression for completing automobile braking master cylinder (37) cross-drilled hole of oil cylinder (49) and sealing, closed cylinder
(51) the mobile compression for completing automobile braking master cylinder (37) main aperture and sealing, locking cylinder (50) is mobile to complete rotating spindle mechanism
Locking, Hydraulic Station persistently provides high pressure liquid force feed, completes to the fluid impact of automobile braking master cylinder (37) cross-drilled hole burr fatigue
Fracture processing;Walking cylinder (53) is mobile, and the cylinder (52) that then recoils is mobile, completes recoil method deburring;Click on and stop
Button, stops providing high pressure liquid force feed, and each oil cylinder, cylinder return to initial position, stepping is driven by stepper motor driver
Motor (48) is rotated, while driving interior axle (12) to rotate 120 °, controls locking cylinder (50) to act by touch-screen, in order to more
Change automobile braking master cylinder (37).
8. fluid impact fatigue fracture burr remover according to claim 6, it is characterised in that the PLC is using west
The sub- PLC S7-200 of door, are the core control elements of whole control system.
9. fluid impact fatigue fracture burr remover according to claim 1, it is characterised in that the stepper motor
(48) stepping angle is 120 °, and the stepper motor (48) drives 120 ° of the rotation every time of whole rotating spindle mechanism.
10. the burr removing method of fluid impact fatigue fracture burr remover as claimed in claim 1, it is characterised in that bag
Include following steps:
Step one, ON switch power supply, press switch, and PLC, touch-screen, Hydraulic Station enter working condition;
Step 2, PLC detect closed cylinder (51), recoil cylinder (52), walking cylinder (53), closing oil cylinder (49), locking oil
The state of cylinder (50) and stepper motor (48), and it is initialized;
The compression of step 3, automobile braking master cylinder (37)
Pressed oil to input high pressure liquid inside oil pressure distributor (38) by Hydraulic Station, oil pressure distributor (38) is to three oil pressure hydraulic pressure
Cylinder (40) supply high pressure liquid force feed, by the control of the magnetic valve of Hydraulic Station, makes oil pressure hydraulic cylinder (40) mobile, while by connecting
Pin (7) and the horizontal depression bar of oil hydraulic cylinder (6) drive hold-down column (8) to rise, and automobile braking master cylinder (37) is placed on into two workpiece clamps
Between tight mechanism, recycle oil pressure hydraulic cylinder (40) to drive hold-down column (8) to decline, hold-down column (8) lower end is compressed automobile brake
Master cylinder (37), each automobile braking master cylinder (37) bottom two ends is respectively by the hold-down column in the workpiece clamping mechanism of its both sides
(8) compress;
Step 4, the locking of rotating spindle mechanism
Rotating spindle mechanism is locked using retaining mechanism, locking cylinder (50) is mobile under the driving of high pressure liquid force feed, driven
Locking pin (11) upper end protrudes upward, until reaching, lock sleeve (10) is internal, completes the locking of rotating spindle mechanism;
The closing of step 5, automobile braking master cylinder (37) cross-drilled hole and main aperture
Oil cylinder (49) is closed under the driving of high pressure liquid force feed mobile, drive the first closed rod (17) and the second closed rod (19) to
Preceding motion, until the end of the first closed rod (17) and the second closed rod (19) is respectively protruding into the first automobile braking master cylinder (37-1)
Two cross-drilled holes in, complete the first automobile braking master cylinder (37-1) cross-drilled hole compression and sealing;
Closed cylinder (51) is mobile simultaneously, drives the 3rd closed rod (22) to move straight up, until on the 3rd closed rod (22)
End is stretched into the first automobile braking master cylinder (37-1) main aperture, completes the compression of the first automobile braking master cylinder (37-1) main aperture and close
Envelope;
Step 6, the first automobile braking master cylinder (37-1) for being pointed to location A carry out fluid impact fatigue fracture processing, meanwhile,
The second automobile braking master cylinder (37-2) and the 3rd automobile braking master cylinder (37-3) positioned at B location and location of C do not carry out any behaviour
Make:Hydraulic Station persistently provides high pressure liquid force feed under control of the control system, and high pressure liquid force feed is by closing oil cylinder (49) right side
The second closed rod on endoporus enter in the first automobile braking master cylinder (37-1) cross-drilled hole and reciprocal flowing forms rapid in main aperture
Stream, so that acting on alternate load on cross-drilled hole burr, by after repeatedly circulation, producing fatigue fracture, completes fluid impact fatigue
After fracture processing, control system makes high pressure liquid press oil by fixed-direction flowing, and burr is pressed oil through the lower 3rd closing with high pressure liquid
Bar (22) and oil pressure pipe enter in connection fuel tank (24);
Step 7, closing Hydraulic Station, stop input high pressure liquid force feed, closing oil cylinder (49), closed cylinder (51), locking cylinder
(50) action returns to initial position, is rotated by stepper motor driver Driving Stepping Motor (48), while driving interior axle (12)
And rotation dish (9) is rotated in a clockwise direction 120 °, now, the first automobile braking master cylinder (37-1) positioned at location A rotates to B
Position, the second automobile braking master cylinder (37-2) positioned at B location rotates to location of C, positioned at the 3rd automobile braking master cylinder of location of C
(37-3) rotates to location A;
Step 8, repeat step three;
Step 9, repeat step four;
Step 10, the 3rd automobile braking master cylinder (37-3) for being pointed to location A according to step 5 are closed;
Step 11, the 3rd automobile braking master cylinder (37-3) of location A is pointed to according to step 6, and to carry out fluid impact fatigue disconnected
Processing is split, meanwhile, any operation is not carried out positioned at second automobile braking master cylinder (37-2) of location of C, and be pointed to the of B location
One automobile braking master cylinder (37-1) carries out recoil method deburring:Walking cylinder (53) is mobile, and Telescopic-cylinder bar (53-1) is stretched
It is long, air cylinder fixed plate (27) vertically motion upwards is driven, while driving recoil cylinder (52) and drift combined mechanism
(43) vertically motion upwards, makes the drift (35) of drift combined mechanism (43) main from the first automobile braking master cylinder (37-1)
Moved to immediately below hole in the main aperture of the first automobile braking master cylinder (37-1), then acted by the cylinder that recoils (52), cylinder
Expansion link (53-1) drives the fork (34) being connected with push rod (47) to impact red seat body (54), red seat by cylinder connector (44)
Body (54) impacts the main aperture of the first automobile braking master cylinder (37-1) through ramp effect back punching head (35) horizontal direction of fork (34)
With the infall of cross-drilled hole, the recoil to the first automobile braking master cylinder (37-1) main aperture and cross-drilled hole is realized;
Step 12, closing Hydraulic Station, stop input high pressure liquid force feed, closing oil cylinder (49), closed cylinder (51), locking cylinder
(50), walking cylinder (53), recoil cylinder (52) action returns to initial position, by stepper motor driver Driving Stepping Motor
(48) rotate, while drive interior axle (12) and rotation dish (9) to be rotated in a clockwise direction 120 °, now, positioned at the 3rd of location A the
Automobile braking master cylinder (37-3) rotates to B location, and the first automobile braking master cylinder (37-1) positioned at B location rotates to location of C, position
Location A is rotated in second automobile braking master cylinder (37-2) of location of C;
Step 13, repeat step three;
Step 14, repeat step four;
Step 15, the second automobile braking master cylinder (37-2) for being pointed to location A according to step 5 are closed;
Step 10 six, second automobile braking master cylinder (37-2) of location A is pointed to according to step 6, and to carry out fluid impact fatigue disconnected
Processing is split, meanwhile, any operation is not carried out positioned at first automobile braking master cylinder (37-1) of location of C, and be pointed to the of B location
Three automobile braking master cylinders (37-3) carry out recoil method deburring:Walking cylinder (53) is mobile, and Telescopic-cylinder bar (53-1) is stretched
It is long, air cylinder fixed plate (27) vertically motion upwards is driven, while driving recoil cylinder (52) and drift combined mechanism
(43) vertically motion upwards, makes the drift (35) of drift combined mechanism (43) main from the 3rd automobile braking master cylinder (37-3)
Moved to immediately below hole in the main aperture of the 3rd automobile braking master cylinder (37-3), then acted by the cylinder that recoils (52), cylinder
Expansion link (53-1) drives the fork (34) being connected with push rod (47) to impact red seat body (54), red seat by cylinder connector (44)
Body (54) impacts the main aperture of the 3rd automobile braking master cylinder (37-3) through ramp effect back punching head (35) horizontal direction of fork (34)
With the infall of cross-drilled hole, the recoil to the 3rd automobile braking master cylinder (37-3) main aperture and cross-drilled hole is realized;
Step 10 seven, closing Hydraulic Station, stop input high pressure liquid force feed, closing oil cylinder (49), closed cylinder (51), locking cylinder
(50), walking cylinder (53), recoil cylinder (52) action returns to initial position, by stepper motor driver Driving Stepping Motor
(48) rotate, while drive interior axle (12) and rotation dish (9) to be rotated in a clockwise direction 120 °, now, positioned at the second of location A
Automobile braking master cylinder (37-2) rotates to B location, and the 3rd automobile braking master cylinder (37-3) positioned at B location rotates to location of C, position
Location A is rotated in first automobile braking master cylinder (37-1) of location of C;
Step 10 eight, repeat step three;
Step 10 nine, repeat step four;
Step 2 ten, the second automobile braking master cylinder (37-2) for being pointed to B location carry out recoil method deburring, meanwhile, position
Any operation is not carried out in first automobile braking master cylinder (37-1) and the 3rd automobile braking master cylinder (37-3) of location A and location of C:
Walking cylinder (53) is mobile, Telescopic-cylinder bar (53-1) elongation, drives air cylinder fixed plate (27) vertically motion upwards, together
When drive recoil cylinder (52) and drift combined mechanism (43) vertically upwards motion, make rushing for drift combined mechanism (43)
Head (35) moves to the main aperture of the second automobile braking master cylinder (37-2) from immediately below the second automobile braking master cylinder (37-2) main aperture
In, then being acted by the cylinder that recoils (52), Telescopic-cylinder bar (53-1) is driven and push rod (47) by cylinder connector (44)
The fork (34) of connection impacts red seat body (54), red seat body (54) through fork (34) ramp effect back punching head (35) horizontal direction
The main aperture of the second automobile braking master cylinder (37-2) and the infall of cross-drilled hole are impacted, is realized main to the second automobile braking master cylinder (37-2)
Hole and the recoil of cross-drilled hole;After completing aforesaid operations, three automobile braking master cylinders (37) are completed fluid impact fatigue fracture and add
Work and recoil method deburring, that is, complete the cyclic process of a cycle;
Step 2 11, after stop button is pressed, stop processing, and return to original state, wait Machining Instruction next time
Start.
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CN106451022B (en) * | 2016-09-07 | 2019-06-18 | 深圳君泽电子有限公司 | Production process and production equipment for longitudinal surface contact type connector terminal |
CN109128387B (en) * | 2018-10-12 | 2020-05-26 | 广州粤研智能装备股份有限公司 | Device and method for removing burrs in oil duct hole of workpiece |
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JPH05237793A (en) * | 1992-02-28 | 1993-09-17 | Tsuchiya Mfg Co Ltd | Bag burr cutting device in resin pipe shape molding |
KR100999968B1 (en) * | 2008-07-18 | 2010-12-09 | 기아자동차주식회사 | Apparatus for removing chip and burr of parts for automobile |
CN203485042U (en) * | 2013-09-10 | 2014-03-19 | 南京金城液压工程有限公司 | Burr removing machine for particle abrading stream |
CN104439480B (en) * | 2014-12-01 | 2016-09-21 | 昆山市佰奥自动化设备科技有限公司 | Contact is to cross-drilled hole drilling device |
CN104842013B (en) * | 2015-06-03 | 2018-06-15 | 铜陵市永生机电制造有限责任公司 | A kind of shaft member cross-drilled hole deburring tool |
CN105215771B (en) * | 2015-09-09 | 2017-07-04 | 温州职业技术学院 | Full-automatic lock core deburring equipment and debarring process |
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