CN105195892A - Three-station laser welding beam splitting system for diamond tools - Google Patents
Three-station laser welding beam splitting system for diamond tools Download PDFInfo
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- CN105195892A CN105195892A CN201410256073.7A CN201410256073A CN105195892A CN 105195892 A CN105195892 A CN 105195892A CN 201410256073 A CN201410256073 A CN 201410256073A CN 105195892 A CN105195892 A CN 105195892A
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Abstract
The invention discloses a three-station laser welding beam splitting system for diamond tools. The system is of a pyramided structure and comprises a laser shutter, an indicating red light emitter, an absorption pile, two beam switching mirrors and three beam deflecting mirrors. The laser shutter and the beam switching mirrors are controlled by an air cylinder to move on a guide rail and can deflect beams by 90 degrees. The laser shutter, the indicating red light emitter and the absorption pile are arranged close to one another and located at the laser incidence position. The laser shutter can achieve two-faced reflection, one face of the laser shutter can reflect lasers to the absorption pile, and the other face of the laser shutter can lead indicating red light into a three-station laser path system. The two beam switching mirrors are located at the first-station beam incidence position and the third-station beam incidence position respectively. The three beam deflecting mirrors are located in three stations respectively. The system has the advantages of being capable of lowering welding operation difficulty, reducing the production cost and improving the production efficiency of a laser welding machine.
Description
Technical field
The present invention relates to diamond tool laser weld field, specifically disclose a kind of three station diamond tool laser weld beam splitting systems.
Background technology
Diamond Saw Laser Welding Machine has two types substantially, and one is Full-automatic laser welding machine, and the feature of this kind of bonding machine is that automaticity is high, saw bit matrix automated exchanged cutter and unloading, diamond segment spiral oscillator and the conveying of straight trough feeding device; With pressing clamping matrix and cutter head; With the laser head of water-cooled optical system by 2 axles or 3 axle CNC numerical controls; Saw bit matrix is measured automatically, directed, clamping, and cutter head then clamps automatically, locate with fixing; Welding parameter can preset and programme-control; Equipment fault can automatic diagnosis and display.Another kind is semi-automatic with Artificial Control laser-beam welding machine, this kind of bonding machine feature is that cost is low, adopt artificial placement matrix and cutter head, electromagnetic clamp or mechanical clamp clamping, can two stations or three stations weld respectively, production efficiency is not less than even sometimes also higher than automation welding machine, during welding, laser beam is fixed, worktable rotary can complete welding in one week, requires that workman's qualification is high, and domestic diamond saw blade laser-beam welding machine mostly belongs to this type.
Summary of the invention
The object of the invention is to: provide a kind of three station diamond tool laser weld beam splitting systems that can reduce operation easier, save production cost, improve the production efficiency of laser-beam welding machine for overcoming the above problems.
The technical solution adopted in the present invention is such:
Three station diamond tool laser weld beam splitting systems, this ready system products character form structure, comprise optical gate, instruction red emitter, absorb heap, two beam-switching mirrors, three beam-deflecting mirrors, wherein said optical gate and beam-switching mirror control it by cylinder and move on guide rail, all can realize 90 degree of deflections of light beam; Described optical gate, instruction red emitter, the contiguous setting of absorption heap, be positioned at laser incidence and locate; Described optical gate can realize double-sided reflecting, and its face can reflect the laser light to and absorb heap, and instruction ruddiness can be imported the light path system of three stations by another one face; Described two beam-switching mirrors lay respectively at first and third station light beam incidence place; Described three beam-deflecting mirrors lay respectively at three station inside.
Further, described three stations share a laser instrument.
Further, described three stations work independently of one another.
Further, described optical gate and beam-switching are water-cooled reflective mirror.
Further, described three station places all adopt reflection focusing system, and its focusing accuracy reaches 0.02/100mm
In sum, owing to adopting technique scheme, the invention has the beneficial effects as follows:
Optical gate and beam-switching are manufactured by high heat conductive material, and from back side water flowing cooling, thus minute surface is stablized, and thermal distoftion is little, and damage threshold is high, is applicable to the high-power laser system of more than thousands of watts.
Three station laser weld beam splitting systems, are switched to different stations by laser, make three station workbench enjoy same laser instrument by timesharing, laser instrument is fully utilized, hold high ground operation easier, saved production cost, substantially increased the production efficiency of laser-beam welding machine.
Accompanying drawing explanation
Fig. 1 is the present invention three station diamond tool laser weld beam splitting system stereogram;
Fig. 2 is structure top view of the present invention;
Fig. 3 is the structure chart that the present invention adopts reflective focusing system;
Fig. 4 is that the present invention adopts reflective focusing system schematic diagram.
Detailed description of the invention
For further illustrating characteristic sum structure of the present invention, below in conjunction with accompanying drawing and example, the present invention is described in further detail.
As shown in Figure 1, 2, three station diamond tool laser weld beam splitting systems, this ready system products character form structure, comprise optical gate 1, instruction red emitter 2, absorb heap 3, two beam-switching mirrors, three beam-deflecting mirrors, wherein said optical gate 1 and beam-switching mirror 2 control it by cylinder and move on guide rail, all can realize 90 degree of deflections of light beam; Described optical gate 1, instruction red emitter 2, the contiguous setting of absorption heap 3, be positioned at laser incidence place; Described optical gate 1 can realize double-sided reflecting, and its face can reflect the laser light to and absorb heap 3, and instruction ruddiness can be imported the light path system of three stations by another one face; Described two beam-switching mirrors lay respectively at first and third station light beam incidence place; Described three beam-deflecting mirrors lay respectively at three station inside.
The object of three station beam splitting systems is that laser is switched to different stations, and three stations will share a laser instrument, and three station beam splitting system implementation methods are as follows:
(1), when not working, optical gate 1 enters light path under the driving of cylinder, namely optical gate 1 closes, by Laser emission on absorption heap, laser can not enter each station, now indicate ruddiness can enter three station light paths by another reflecting surface of optical gate 1, when the first station needs ruddiness to indicate, first the beam-switching mirror 5 of the 3rd station is pulled open, first station beam-switching mirror closes on 4, ruddiness enters the welding bench of the first station by the first station deflecting mirror 6, when second station needs ruddiness to indicate, first beam-switching mirror 4 and the 3rd station beam-switching mirror 5 are pulled open, ruddiness arrives the welding bench that the second station deflecting mirror 7 enters the second station, when the 3rd station needs ruddiness to indicate, first the beam-switching mirror 4 of the first station is pulled open, 3rd station beam-switching mirror 5 closes, ruddiness enters the welding bench of the 3rd station by the 3rd station deflecting mirror 8.
(2), when laser weld, optical gate 1 was in the state of closing before this, when the first station needs laser weld, first the beam-switching mirror 5 of the 3rd station is pulled open, first station beam-switching mirror 4 closes, and is locked, and other stations are in holding state, can not operate beam-switching mirror, and then open optical gate 1, laser enters drill bit welding bench and welds, at the end of welding, first optical gate 1 is closed, then by the lockout of the first station.In like manner, the operation of other stations is also first beam-switching mirror is moved on to suitable position, and is locked by its station, then the lock 1 that opens the light, welding terminate after, first close optical gate 1, after by the lockout of station;
(3), only when optical gate 1 closes, could operate beam-switching mirror, under any circumstance, optical gate can close by any station.
During bonding machine work, laser beam according to the situation of each station, can arrive a certain station according to certain program and logical relation.When this station enters duty, other station is in holding state and processing is locked, until this station end-of-job.Preferential and the duty interlock function of this competition can be avoided interfering with each other or sudden maloperation, guarantee work safety and working stability.
As Fig. 3 shows, reflective focusing system, it is made up of contiguous block, speculum, guide pad contiguous block, rotation scale, focus lamp, jump ring, welding tip etc.Adopt reflection focusing system can bear the laser of high power density, good stability, eyeglass can be cleaned, long service life.Focusing of focusing system energy continuous precise, focusing accuracy reaches 0.02/100mm.
As shown in Figure 4, reflective focusing system, the laser being about to enter a certain station after light splitting first changes light path by first speculum (i.e. the beam-switching mirror of this station) reflection, again guide laser into focus lamp through second speculum reflection, by focus lamp, light beam focusing is also finally used for welding.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, all any amendments done within the spirit and principles in the present invention, equivalent replacement and improvement etc., all should be included within protection scope of the present invention.
Claims (5)
1. three station diamond tool laser weld beam splitting systems, it is characterized in that: this ready system products character form structure, comprise optical gate, instruction red emitter, absorb heap, two beam-switching mirrors, three beam-deflecting mirrors, wherein said optical gate and beam-switching mirror control it by cylinder and move on guide rail, all can realize 90 degree of deflections of light beam; Described optical gate, instruction red emitter, the contiguous setting of absorption heap, be positioned at laser incidence and locate; Described optical gate can realize double-sided reflecting, and its face can reflect the laser light to and absorb heap, and instruction ruddiness can be imported the light path system of three stations by another one face; Described two beam-switching mirrors lay respectively at first and third station light beam incidence place; Described three beam-deflecting mirrors lay respectively at three station inside.
2. three station diamond tool laser weld beam splitting systems according to claim 1, is characterized in that: described three stations share a laser instrument.
3. three station diamond tool laser weld beam splitting systems according to claim 1, is characterized in that: described three stations work independently of one another.
4. three station diamond tool laser weld beam splitting systems according to claim 1, is characterized in that: described optical gate and beam-switching are water-cooled reflective mirror.
5. three station diamond tool laser weld beam splitting systems according to claim 1, is characterized in that: described three station places all adopt reflection focusing system, and its focusing accuracy reaches 002/100mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410256073.7A CN105195892A (en) | 2014-06-11 | 2014-06-11 | Three-station laser welding beam splitting system for diamond tools |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410256073.7A CN105195892A (en) | 2014-06-11 | 2014-06-11 | Three-station laser welding beam splitting system for diamond tools |
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| CN105195892A true CN105195892A (en) | 2015-12-30 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410256073.7A Pending CN105195892A (en) | 2014-06-11 | 2014-06-11 | Three-station laser welding beam splitting system for diamond tools |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108500474A (en) * | 2018-06-27 | 2018-09-07 | 安德激光智能装备（广东）有限公司 | A kind of laser double-surface marking device |
| CN110614446A (en) * | 2019-09-24 | 2019-12-27 | 上海精测半导体技术有限公司 | Cutting equipment and cutting method |
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| JP2000028955A (en) * | 1998-07-08 | 2000-01-28 | Mitsubishi Electric Corp | Laser beam machining method, laser beam machining device, and computer readable recording medium recording with program for executing the method |
| CN1585684A (en) * | 2001-11-15 | 2005-02-23 | 三菱电机株式会社 | Laser beam machining device |
| CN101020277A (en) * | 2007-03-22 | 2007-08-22 | 苏州德龙激光有限公司 | Distributed laser processing system |
| CN203018916U (en) * | 2012-12-12 | 2013-06-26 | 武汉楚天工业激光设备有限公司 | Three-position laser welding multi-axis system |
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2014
- 2014-06-11 CN CN201410256073.7A patent/CN105195892A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE4341553C1 (en) * | 1993-12-07 | 1995-04-27 | Fraunhofer Ges Forschung | Device for homogenising the light distribution of a laser beam |
| JP2000028955A (en) * | 1998-07-08 | 2000-01-28 | Mitsubishi Electric Corp | Laser beam machining method, laser beam machining device, and computer readable recording medium recording with program for executing the method |
| CN1585684A (en) * | 2001-11-15 | 2005-02-23 | 三菱电机株式会社 | Laser beam machining device |
| CN101020277A (en) * | 2007-03-22 | 2007-08-22 | 苏州德龙激光有限公司 | Distributed laser processing system |
| CN203018916U (en) * | 2012-12-12 | 2013-06-26 | 武汉楚天工业激光设备有限公司 | Three-position laser welding multi-axis system |
Non-Patent Citations (1)
| Title |
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| 秦应雄，唐霞辉，柳娟等: "汽车安全气囊气体发生器激光焊接系统与工艺", 《中国机械工程》 * |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108500474A (en) * | 2018-06-27 | 2018-09-07 | 安德激光智能装备（广东）有限公司 | A kind of laser double-surface marking device |
| CN110614446A (en) * | 2019-09-24 | 2019-12-27 | 上海精测半导体技术有限公司 | Cutting equipment and cutting method |
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Application publication date: 20151230 |
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