CN105195363A - Spraying integrated machine - Google Patents
Spraying integrated machine Download PDFInfo
- Publication number
- CN105195363A CN105195363A CN201410300936.6A CN201410300936A CN105195363A CN 105195363 A CN105195363 A CN 105195363A CN 201410300936 A CN201410300936 A CN 201410300936A CN 105195363 A CN105195363 A CN 105195363A
- Authority
- CN
- China
- Prior art keywords
- slide rail
- paint
- spraying
- room
- booth
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Landscapes
- Details Or Accessories Of Spraying Plant Or Apparatus (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
The invention discloses a spraying integrated machine. The spraying integrated machine comprises an air purifying chamber, a workpiece installing chamber, a paint spraying treatment chamber and an electrical installing chamber from top to bottom in sequence. An air delivery filtering system is arranged at the top of the air purifying chamber, an efficient filter is arranged at the bottom and divides the air purifying chamber and the workpiece installing chamber, and an exhausting system is arranged on the paint spraying treatment chamber. The spraying integrated machine is small in size and power, saves energy, saves the occupied area, lowers the using cost and increases the yield. The spraying integrated machine is suitable for small-amount various multi-color paint spraying and flexible to use, and color changing is convenient.
Description
Technical field
The present invention relates to paint spraying apparatus field, be specifically related to a kind of spraying all-in-one.
Background technology
Existing spray booth size is 2500*3000mm, and also will add separately five axle reciprocating engines, general power is 15KW, and floor space is large, and waste energy, production cost is high.And the conveyer mechanism below spray booth can only transmit product towards a direction, that is product can only enter from side, sends from opposite side.Manipulator in existing spray booth can only move in X-axis, but can not move in the Y-axis direction.And spray booth underaction, can only be applicable to large batch of product and spray paint, as many in fruit product lot number and quantity is few, just need constantly to change paint, this large-scale spray booth cannot meet the needs of production.
Therefore the deficiency that my department exists for prior art carries out improving and optimizing.
Summary of the invention
For solving the problems of the technologies described above, we propose a kind of spraying all-in-one, and reach and save floor occupying area, colour changing is convenient, is applicable to the object that a small amount of various multi-colored product sprays paint.
For achieving the above object, technical scheme of the present invention is as follows:
A kind of spraying all-in-one, comprises air purifying room, trade union college room, spray paint process chamber and electrical install room from top to bottom successively;
The top of described air purifying room is provided with powered air-purifying system, and bottom is provided with high efficiency particulate air filter, and described high efficiency particulate air filter separates air purifying room and trade union college room, described in the process chamber that sprays paint be provided with exhaust system;
Support is provided with in described trade union college room, described support level direction is provided with slide rail pedestal a, slide rail pedestal a is provided with slide rail a, slide rail a is provided with slide block a, slide block a is vertically provided with slide rail pedestal b, slide rail pedestal b is provided with slide rail b, and slide rail b is provided with slide block b, and slide block b can drive the paint spraying system on it to move on slide rail b;
Described paint spraying system comprises pumping and spray gun, and described spray gun is fixed on slide rail pedestal b by installation shaft; Described slide rail pedestal b is perpendicular to slide rail pedestal a; Slide rail a provides power by the servomotor a in synchronous pulley driving mechanism a, and slide rail b provides power by the servomotor b in synchronous pulley driving mechanism b;
The described process chamber that sprays paint comprises the paint spray booth being located at middle and upper part, the waterfall booth being located at booth, the reservoir chamber being located at the induction system below paint spray booth and being located at below induction system; The sidewall of described waterfall booth is provided with water receiver, and described reservoir chamber is provided with water pump and draining valve, and described water pump is connected by pipeline with water receiver;
The outside, side of described paint spray booth is provided with screened room, is provided with the first side door between screened room and paint spray booth, and the relative opposite side in described paint spray booth is provided with the second side door;
Described induction system comprises conveyer mechanism and is placed in the loading travel mechanism on conveyer mechanism; Described loading travel mechanism comprises pallet and rotating mechanism, and described pallet is installed on rotating mechanism by fixed axis, and described rotating mechanism comprises angle dispenser and provides the motor of power for it.
Preferably, described trade union college room is provided with transparent observation window.
Preferably, described waterfall booth comprises water curtain plate and deflector, and described deflector is located at the outer wall of paint spray booth, leaves the gap can supplied water and flow through between described deflector and described water curtain plate.
Preferably, described slide rail pedestal a and slide rail pedestal b is aluminium alloy extrusions.
Preferably, the process chamber that sprays paint described in is provided with access hole.
Preferably, the below of water curtain plate in process chamber of spraying paint described in is provided with washing spraying system.
Preferably, the process chamber inwall that sprays paint described in is provided with lighting device.
Preferably, described conveyer mechanism can forward and reversed operation.
Compared with prior art, the present invention has the following advantages:
Volume is little, and power is little, economize energy, saves floor space, reduces use cost, improves yield; Be applicable to a small amount of various multi-colored product to spray paint, use flexibly, colour changing is convenient.
Accompanying drawing explanation
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, accompanying drawing in the following describes is only one embodiment of the present of invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to this accompanying drawing.
Fig. 1 is a kind of main TV structure schematic diagram spraying all-in-one disclosed in the embodiment of the present invention 1;
Fig. 2 is a kind of side-looking structural representation spraying all-in-one disclosed in the embodiment of the present invention 1;
Fig. 3 is a kind of plan structure schematic diagram spraying all-in-one disclosed in the embodiment of the present invention 1.
Corresponding component title in figure represented by numeral:
1. the observation window 21. support 22. slide rail pedestal a23. slide rail a24. slide block a25. slide rail pedestal b26. slide rail b27. slide block b28. paint spraying system 28-1. pumping 28-2. spray gun 28-3. spray gun that air purifying room 11. high efficiency particulate air filter 2. trade union college room 20. is transparent washes spraying system 33. induction system 33-1. conveyer mechanism 33-2. loading travel mechanism 34. reservoir chamber 34-1. water pump 34-2. draining valve 35. access hole 36. lighting device 4. screened room 5. first side door 6. second side door by the installation shaft 3. process chamber 30. exhaust system 31. paint spray booth 32. waterfall booth 32-1. water receiver 32-2. water curtain plate 32-3. deflector 32-4. that sprays paint
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, be clearly and completely described the technical scheme in the embodiment of the present invention, obviously, described embodiment is only one embodiment of the invention, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtained under creative work prerequisite, belong to the scope of protection of the invention.
Below in conjunction with embodiment and detailed description of the invention, the present invention is further detailed explanation.
Embodiment 1.
As Figure 1-3, a kind of spraying all-in-one, comprises air purifying room 1, trade union college room 2, spray paint process chamber 3 and electrical install room from top to bottom successively;
The top of air purifying room 1 is provided with powered air-purifying system, and bottom is provided with high efficiency particulate air filter 11, and high efficiency particulate air filter 11 separates air purifying room 1 and trade union college room 2, and the process chamber 3 that sprays paint is provided with exhaust system 30 (blower fan);
Trade union college room 2 is provided with transparent observation window 20, wherein be provided with support 21, support 21 horizontal direction is provided with slide rail pedestal a22, slide rail pedestal a is provided with slide rail a23, slide rail a is provided with slide block a24, slide block a is vertically provided with slide rail pedestal b25, and slide rail pedestal b is provided with slide rail b26, slide rail b is provided with slide block b27, and slide block b can drive the paint spraying system 28 on it to move on slide rail b;
Paint spraying system 28 comprises pumping 28-1 and spray gun 28-2, and spray gun is fixed on slide rail pedestal b by installation shaft 28-3; Described slide rail pedestal b is perpendicular to slide rail pedestal a; Slide rail a provides power by the servomotor a in synchronous pulley driving mechanism a, and slide rail b provides power by the servomotor b in synchronous pulley driving mechanism b;
The process chamber 3 that sprays paint comprises the paint spray booth 31 being located at middle and upper part, the waterfall booth 32 being located at booth, the reservoir chamber 34 being located at the induction system 33 below paint spray booth and being located at below induction system; The sidewall of described waterfall booth is provided with water receiver 32-1, and reservoir chamber 34 wall is provided with water pump 34-1 and draining valve 34-2, and water pump 34-1 is connected by pipeline with water receiver 32-1;
The outside, side of paint spray booth 31 is provided with screened room 4, is provided with the first side door 5 between screened room 4 and paint spray booth 31, and the relative opposite side in described paint spray booth is provided with the second side door 6; Outstanding screened room mainly allows workpiece rotate inside, and the first side door is closed all the time.And be unlikely to strike sidewall.
Induction system 33 comprises conveyer mechanism 33-1 and is placed in the loading travel mechanism 33-2 on conveyer mechanism; Described loading travel mechanism 33-2 comprises pallet and rotating mechanism, and described pallet is installed on rotating mechanism by fixed axis, and described rotating mechanism comprises angle dispenser and motor.
Waterfall booth 32 comprises water curtain plate 32-2 and deflector 32-3, and described deflector is located at the outer wall of paint spray booth, leaves gap between described deflector and described water curtain plate, current by.In the described process chamber that sprays paint, the below of water curtain plate 32-2 is provided with washing spraying system 32-4.Paint particle remaining in air can be removed further.
Described slide rail pedestal a and slide rail pedestal b is aluminium alloy extrusions.
The described process chamber 3 that sprays paint is provided with access hole 35.
Described process chamber 3 inwall that sprays paint is provided with lighting device 36, and observation can be facilitated to spray paint situation.
The installation of the Power Drive Unit (motor) in said mechanism is usual manner, does not repeat at this.
Special work system:
Water circulation system: water flows out from water receiver 32-1, flows along water curtain plate 32-2, flows downward when arriving gap along deflector, form water curtain, flow in reservoir chamber, the inwall of reservoir chamber is provided with water pump, can water be delivered in water receiver by pipeline, recycle; When the water in system needs to get rid of, discharged by the draining valve on reservoir chamber.Paint is through water curtain, and mix with water, unnecessary air is extracted out through exhaust system, thus reaches the object of washing, that is: adsorb the unnecessary paint particle in paint spray booth air, make it mix with water, try one's best and few stay in atmosphere, reduce exhaust-gas treatment amount, reduce costs, preventing pollution air.Finally make that these unnecessary particles are as far as possible few is attached to product surface, the quality that improving product sprays paint.
Air circulating purification system: the exhaust system 30 comprising the powered air-purifying system at air purifying room top, the high efficiency particulate air filter 11 of bottom and spray paint on process chamber 3, this system is enough clean for ensureing the air of paint spraying system, contaminant particle in air is few, the impurity being attached to product surface is just few, thus improving product yield.
Operation principle:
Feature one: in the present invention, one has 5 movable axises, is respectively X, Y, Z, P and Q axle, wherein, X, Y, Z tri-axle rectilinear motion, P, Q axle is rotary motion.Comprehensive spraying paint can be carried out to product, not stay dead angle.In Fig. 2, slide rail a23 is X-axis, and slide block a24 can slide on slide rail a23; Slide rail b26 is Y-axis, and slide block b27 can slide on slide rail b26; Conveyer mechanism is Z axis, and loading travel mechanism can move back and forth on conveyer mechanism; The installation shaft of pallet is P axle, and pallet rotates in loading travel mechanism by installation shaft; The installation shaft of spray gun is Q axle, and spray gun can rotate on slide rail pedestal b around installation shaft 28-3, adjusts the angle of spraying paint.
Feature two: product can realize homonymy turnover (traditional can only enter side, and opposite side goes out) on conveyer mechanism.As shown in Figure 3, conveyer mechanism can be advanced to the right, also can advance left, i.e. reversible transmission.A pallet is advanced to the right on the left of conveyer mechanism, enters screened room, enters paint spray booth's (C tray position) spray paint through the first side door; Spray paint after terminating, the former road of A pallet returns.Same, B pallet is advanced left on the right side of conveyer mechanism, enters screened room, enters paint spray booth spray paint through the second side door; Spray paint after terminating, the former road of B pallet returns.
Feature three: have revolution space.The paint spray booth of screened room and screened room vicinity forms the space that can rotate for pallet.When pallet arrives insert space, the first side door keeps the state opened, half-twist or 180 °, and paint spraying system is sprayed paint to product, and four times or twice are sprayed in right-angled intersection.When spraying paint, first and second side door is all closed.
Compared with prior art, the present invention has the following advantages:
Volume is little, and power is little, economize energy, saves floor space, reduces use cost, improves yield; Be applicable to a small amount of various multi-colored product to spray paint, use flexibly, colour changing is convenient.
Above-described is only the preferred embodiment of the present invention, it should be pointed out that for the person of ordinary skill of the art, and without departing from the concept of the premise of the invention, can also make some distortion and improvement, these all belong to protection scope of the present invention.
Claims (8)
1. a spraying all-in-one, is characterized in that, comprises air purifying room, trade union college room from top to bottom successively, spray paint process chamber and electrical install room;
The top of described air purifying room is provided with powered air-purifying system, and bottom is provided with high efficiency particulate air filter, and described high efficiency particulate air filter separates air purifying room and trade union college room, described in the process chamber that sprays paint be provided with exhaust system;
Support is provided with in described trade union college room, described support level direction is provided with slide rail pedestal a, slide rail pedestal a is provided with slide rail a, slide rail a is provided with slide block a, slide block a is vertically provided with slide rail pedestal b, slide rail pedestal b is provided with slide rail b, and slide rail b is provided with slide block b, and slide block b can drive the paint spraying system on it to move on slide rail b;
Described paint spraying system comprises pumping and spray gun, and described spray gun is fixed on slide rail pedestal b by installation shaft; Described slide rail pedestal b is perpendicular to slide rail pedestal a; Slide rail a provides power by the servomotor a in synchronous pulley driving mechanism a, and slide rail b provides power by the servomotor b in synchronous pulley driving mechanism b;
The described process chamber that sprays paint comprises the paint spray booth being located at middle and upper part, the waterfall booth being located at booth, the reservoir chamber being located at the induction system below paint spray booth and being located at below induction system; The sidewall of described waterfall booth is provided with water receiver, and described reservoir chamber is provided with water pump and draining valve, and described water pump is connected by pipeline with water receiver;
The outside, side of described paint spray booth is provided with screened room, is provided with the first side door between screened room and paint spray booth, and the relative opposite side in described paint spray booth is provided with the second side door; Outstanding screened room mainly allows workpiece rotate inside, and the first side door is closed all the time, and is unlikely to strike sidewall;
Described induction system comprises conveyer mechanism and is placed in the loading travel mechanism on conveyer mechanism; Described loading travel mechanism comprises pallet and rotating mechanism, and described pallet is installed on rotating mechanism by fixed axis, and described rotating mechanism comprises angle dispenser and provides the motor of power for it.
2. one spraying all-in-one according to claim 1, it is characterized in that, described trade union college room is provided with transparent observation window.
3. one spraying all-in-one according to claim 2, it is characterized in that, described waterfall booth comprises water curtain plate and deflector, and described deflector is located at the outer wall of paint spray booth, leaves the gap can supplied water and flow through between described deflector and described water curtain plate.
4. one spraying all-in-one according to claim 3, it is characterized in that, described slide rail pedestal a and slide rail pedestal b is aluminium alloy extrusions.
5. one spraying all-in-one according to claim 4, is characterized in that, described in the process chamber that sprays paint be provided with access hole.
6. the one spraying all-in-one according to claim 3 or 5, is characterized in that, described in the below of water curtain plate in process chamber of spraying paint be provided with washing spraying system.
7. one spraying all-in-one according to claim 6, is characterized in that, described in the process chamber inwall that sprays paint be provided with lighting device.
8. one spraying all-in-one according to claim 7, it is characterized in that, described conveyer mechanism can forward and reversed operation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410300936.6A CN105195363B (en) | 2014-06-27 | 2014-06-27 | A kind of spraying all-in-one machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410300936.6A CN105195363B (en) | 2014-06-27 | 2014-06-27 | A kind of spraying all-in-one machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105195363A true CN105195363A (en) | 2015-12-30 |
| CN105195363B CN105195363B (en) | 2018-11-23 |
Family
ID=54943512
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410300936.6A Active CN105195363B (en) | 2014-06-27 | 2014-06-27 | A kind of spraying all-in-one machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105195363B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107899767A (en) * | 2017-12-22 | 2018-04-13 | 苏州誉阵自动化科技有限公司 | A kind of full-automatic paint spraying apparatus |
| CN109926252A (en) * | 2017-12-18 | 2019-06-25 | 江苏醉开心酒业有限公司 | A kind of novel spray booth for bottle paint finishing |
| CN111957485A (en) * | 2020-08-07 | 2020-11-20 | 浙江德易精密机械有限公司 | Quick coating equipment for shell and casing of three-phase motor |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SE458831B (en) * | 1986-03-19 | 1989-05-16 | Flaekt Ab | Paint spraying booth filter |
| CN2240397Y (en) * | 1995-03-25 | 1996-11-20 | 北京市双佳机电技术公司 | Room for car stoving varnish and spraying paint |
| JPH11267564A (en) * | 1998-03-24 | 1999-10-05 | Aiwa Co Ltd | Action confirming mechanism, air cleaner, negative ion generator, and humidifier |
| CN201500611U (en) * | 2009-05-21 | 2010-06-09 | 林文渊 | Coating room |
| CN202087447U (en) * | 2011-05-10 | 2011-12-28 | 苏州互友工业设备有限公司 | Arc-shaped workpiece sprayer |
| CN102658251A (en) * | 2012-03-06 | 2012-09-12 | 山东迈赫自动化装备股份有限公司 | Side exhaust Venturi paint spraying chamber |
| CN102791387A (en) * | 2010-01-08 | 2012-11-21 | 玛太克司马特股份有限公司 | Coating method and device |
| CN203494703U (en) * | 2013-08-27 | 2014-03-26 | 魏茂春 | Painting room easy to clean and maintain |
| CN203991035U (en) * | 2014-06-27 | 2014-12-10 | 苏州互友工业设备有限公司 | A kind of spraying all-in-one |
-
2014
- 2014-06-27 CN CN201410300936.6A patent/CN105195363B/en active Active
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SE458831B (en) * | 1986-03-19 | 1989-05-16 | Flaekt Ab | Paint spraying booth filter |
| CN2240397Y (en) * | 1995-03-25 | 1996-11-20 | 北京市双佳机电技术公司 | Room for car stoving varnish and spraying paint |
| JPH11267564A (en) * | 1998-03-24 | 1999-10-05 | Aiwa Co Ltd | Action confirming mechanism, air cleaner, negative ion generator, and humidifier |
| CN201500611U (en) * | 2009-05-21 | 2010-06-09 | 林文渊 | Coating room |
| CN102791387A (en) * | 2010-01-08 | 2012-11-21 | 玛太克司马特股份有限公司 | Coating method and device |
| CN202087447U (en) * | 2011-05-10 | 2011-12-28 | 苏州互友工业设备有限公司 | Arc-shaped workpiece sprayer |
| CN102658251A (en) * | 2012-03-06 | 2012-09-12 | 山东迈赫自动化装备股份有限公司 | Side exhaust Venturi paint spraying chamber |
| CN203494703U (en) * | 2013-08-27 | 2014-03-26 | 魏茂春 | Painting room easy to clean and maintain |
| CN203991035U (en) * | 2014-06-27 | 2014-12-10 | 苏州互友工业设备有限公司 | A kind of spraying all-in-one |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109926252A (en) * | 2017-12-18 | 2019-06-25 | 江苏醉开心酒业有限公司 | A kind of novel spray booth for bottle paint finishing |
| CN107899767A (en) * | 2017-12-22 | 2018-04-13 | 苏州誉阵自动化科技有限公司 | A kind of full-automatic paint spraying apparatus |
| CN111957485A (en) * | 2020-08-07 | 2020-11-20 | 浙江德易精密机械有限公司 | Quick coating equipment for shell and casing of three-phase motor |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105195363B (en) | 2018-11-23 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN105964435B (en) | A kind of electrostatic powder vertical spraying equipment | |
| CN104588247B (en) | Plastic parts Full-automatic dustless paint line | |
| CN103231314B (en) | Integrated sandblasting machine | |
| CN209697301U (en) | A kind of Plate Production auto spray painting device | |
| CN203991035U (en) | A kind of spraying all-in-one | |
| CN110464257B (en) | Workshop dust removal robot and dust removal method thereof | |
| CN203044398U (en) | Cleaning machine | |
| CN203991070U (en) | A kind of spray room | |
| CN205673132U (en) | The reciprocal spray equipment of both arms of spraying reciprocating machine | |
| CN107983566A (en) | The uniform spray-painting plant of new-energy automobile casing | |
| CN113042284B (en) | Full-automatic powder spraying production line | |
| CN110270463B (en) | Paint mist eliminating equipment for automatic paint spraying chamber | |
| CN204544580U (en) | A kind of cage guide auto spray painting streamline | |
| CN105195363A (en) | Spraying integrated machine | |
| CN212237905U (en) | Paint mist recycling system and part paint spraying device with same | |
| CN103801488A (en) | Vertical circular spraying chamber applied to powder spray-coating line | |
| CN106583316A (en) | Single-station multi-functional cleaning machine | |
| CN106926145A (en) | A kind of integral type sand-blasting machine | |
| CN105032672A (en) | MDF plate conducting solution spraying device | |
| CN109569929B (en) | Switch panel paint spraying and coating assembly line | |
| CN112030212A (en) | Electrophoretic coating method | |
| CN203305072U (en) | Integrated sand blasting machine | |
| CN209049613U (en) | It is a kind of for spraying the vacuum cycle filtration system of producing line | |
| CN204148078U (en) | Seatainer accessory cascade spray-painting plant | |
| CN203235662U (en) | Intelligent automatic production line |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |