CN212237905U - A paint mist recycling system and parts spraying device having the same - Google Patents

A paint mist recycling system and parts spraying device having the same Download PDF

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CN212237905U
CN212237905U CN202020518455.3U CN202020518455U CN212237905U CN 212237905 U CN212237905 U CN 212237905U CN 202020518455 U CN202020518455 U CN 202020518455U CN 212237905 U CN212237905 U CN 212237905U
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paint mist
paint
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储文伟
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Abstract

本实用新型公开了一种漆雾循环回收系统及具有其的零件喷漆装置。本实用新型的漆雾循环回收系统,利用漆雾回收桶、抽吸风机和循环风机将喷漆空间形成一个外部漆雾循环系统,喷漆空间内的残留漆雾由喷漆空间底部的抽吸管经抽吸风机送入漆雾回收桶,在漆雾回收桶内通过撞击形成漆液收集起来,未沉积的漆雾经过循环风机从喷漆空间上部进入循环,实现了残留漆雾的快速循环回收和利用,抽吸风机和循环风机动力强,使得漆雾的回收更加高效;并且,漆雾回收桶采用桶体和桶盖分离设计,桶盖能够升降打开,便于漆雾回收桶桶体的快速便捷更换,操作更加简单方便,配合漆雾回收桶内的搅拌机构,保证了漆雾回收桶内漆雾的有效回收,并保证回收的油漆流动性。

Figure 202020518455

The utility model discloses a paint mist recycling system and a part paint spraying device with the same. The paint mist recycling system of the utility model utilizes paint mist recovery buckets, suction fans and circulating fans to form an external paint mist circulation system in the paint spraying space. The suction fan is sent into the paint mist recovery bucket, and the paint liquid formed by impact is collected in the paint mist recovery bucket. The undeposited paint mist enters the circulation from the upper part of the painting space through the circulating fan, realizing the rapid recycling and utilization of the residual paint mist. The strong power of the suction fan and the circulating fan makes the recovery of paint mist more efficient; in addition, the paint mist recovery bucket adopts a separate design of the barrel body and the lid, and the lid can be lifted and opened, which is convenient for the quick and convenient replacement of the paint mist recovery barrel. The operation is simpler and more convenient, and the mixing mechanism in the paint mist recovery bucket ensures the effective recovery of the paint mist in the paint mist recovery bucket and the fluidity of the recovered paint.

Figure 202020518455

Description

一种漆雾循环回收系统及具有其的零件喷漆装置A paint mist recycling system and parts spraying device having the same

技术领域technical field

本实用新型涉及一种喷漆漆雾的回收装置,更具体地说,涉及一种漆雾循环回收系统及具有其的零件喷漆装置。The utility model relates to a recovery device for spraying paint mist, in particular to a paint mist recycling system and a paint spraying device for parts thereof.

背景技术Background technique

为了提高零件的防腐等性能,在许多零件上通常需要进行喷漆处理。目前,对于量产零件的喷漆工作大多仍旧采用手工操作,由于油漆中通常含有较多的有害物质,尤其是喷漆过程中挥发出来的苯浓度相当高,对喷漆工人的危害极大;并且,油漆中的有害物质不仅可通过肺部吸入,还可以通过皮肤吸收,因此人工喷漆过程中的安全防护较为困难。In order to improve the anti-corrosion and other properties of parts, painting is usually required on many parts. At present, most of the painting work for mass-produced parts is still done manually. Because paint usually contains more harmful substances, especially the concentration of benzene volatilized during the painting process is quite high, which is extremely harmful to painting workers; The harmful substances in the paint can not only be inhaled through the lungs, but also absorbed through the skin, so the safety protection during the manual painting process is more difficult.

上述漆雾的污染问题一直是本领域亟待解决的问题,很多科研人员也提出了许多改进方案,如中国专利申请号201910518570.2,申请公布日为2019年9月24日,发明创造名称为:一种自动喷漆室用漆雾消除设备,该申请案的一种自动喷漆室用漆雾消除设备,包括空气循环装置和漆雾消除装置;空气循环装置包括第一吸风口,第一吸风口下方的循环风道内依次设置有漆雾专用过滤网版和活性炭过滤网版;第一吸风口位于待喷漆工件的下方;循环风道连通至自动喷漆室顶部的出风结构;循环风道在靠近所述出风结构一端附近设置有循环风机;漆雾消除装置设置于自动喷漆室相对于待喷漆工件运动方向的两侧,且两侧均至少设置有1个所述漆雾消除装置。该申请案的自动喷漆室用漆雾消除设备,能够将漆雾吸走收集,但收集过程只要利用过滤棉网或过滤器,需要定期更换过滤棉网或过滤器,否则容易被油漆堵塞,并且过滤棉网或过滤器中的油漆回收难度较大,不利于漆雾的回收利用。The pollution problem of the above-mentioned paint mist has always been an urgent problem to be solved in this field, and many researchers have also proposed many improvement schemes, such as Chinese Patent Application No. 201910518570.2, the application publication date is September 24, 2019, and the name of the invention is: a Paint mist elimination equipment for automatic paint spray booths, a paint mist elimination device for automatic paint spray booths in this application, including an air circulation device and a paint mist elimination device; the air circulation device includes a first air intake, and a circulation below the first air intake The special filter screen for paint mist and the activated carbon filter screen are sequentially arranged in the air duct; the first air suction port is located below the workpiece to be painted; the circulating air duct is connected to the air outlet structure on the top of the automatic painting room; the circulating air duct is close to the outlet. A circulating fan is arranged near one end of the wind structure; the paint mist elimination device is arranged on both sides of the automatic painting room relative to the movement direction of the workpiece to be painted, and at least one paint mist elimination device is arranged on both sides. The paint mist elimination equipment for automatic paint spraying room of the application can absorb the paint mist and collect it, but as long as the filter cotton mesh or filter is used in the collection process, the filter cotton mesh or filter needs to be replaced regularly, otherwise it is easy to be blocked by paint, and It is difficult to recycle the paint in the filter cotton mesh or the filter, which is not conducive to the recycling of paint mist.

另外,人工喷漆的效率较低且喷漆质量较差,在涂装作业过程中存在不同程度的喷雾固体颗粒物,不仅会造成环境污染,而且会造成大量的油漆资源浪费。随着人工成本的日益增加,传统人工喷漆的人工需求量大,喷漆成本很高,已经难以适应工业自动化发展需要。为了代替人工喷漆作业,也有许多有关机械喷漆喷塑设备的技术方案出现,但现有机械喷漆喷塑设备在喷漆过程中也会产生大量外散的油漆雾,严重污染周边环境,同时造成大量油漆浪费。针对上述问题,申请人先后提出了专利名称为“一种全自动喷漆设备(申请号为201711276175.5)”和专利名称为“喷漆喷塑设备漆雾循环回收系统及全自动喷漆喷塑装置(申请号为201910406000.4)”的专利申请案,上述两项申请案对于漆雾具有较好的循环回收效果,为了提高漆雾循环的效率,其都需要设置多个风扇来驱动喷漆室内漆雾的循环抽吸,需要采用的风扇数量较多。另外,由于喷漆室内的空间较小,喷漆室内的循环抽吸引起的气体流动会对零件的正常喷漆产生影响,因此对于喷漆室内的气体流动同样需要优化。In addition, the efficiency of manual painting is low and the quality of painting is poor, and there are different levels of sprayed solid particles during the painting operation, which will not only cause environmental pollution, but also cause a lot of waste of paint resources. With the increasing labor cost, the traditional manual painting requires a large amount of labor, and the painting cost is very high, which has been difficult to meet the needs of industrial automation development. In order to replace the manual painting operation, there are also many technical solutions related to mechanical painting and plastic spraying equipment. However, the existing mechanical painting and plastic spraying equipment will also generate a large amount of scattered paint mist during the painting process, which will seriously pollute the surrounding environment and cause a large amount of paint. waste. In response to the above problems, the applicant has successively proposed a patent titled "A Automatic Paint Spraying Equipment (Application No. 201711276175.5)" and a patent titled "Paint Spraying Equipment Paint Mist Circulation Recovery System and Automatic Paint Spraying Device (Application No. 201711276175.5)" It is the patent application of 201910406000.4)”, the above two applications have a good recycling effect on paint mist, in order to improve the efficiency of paint mist circulation, it is necessary to set up multiple fans to drive the paint mist in the painting room. , a larger number of fans are required. In addition, due to the small space in the painting room, the gas flow caused by the circulating suction in the painting room will affect the normal painting of the parts, so the air flow in the painting room also needs to be optimized.

发明内容SUMMARY OF THE INVENTION

1.实用新型要解决的技术问题1. Technical problems to be solved by the utility model

本实用新型的目的在于克服现有喷漆漆雾回收机构存在的上述不足,提供一种漆雾循环回收系统及具有其的零件喷漆装置,采用本实用新型的技术方案,利用漆雾回收桶、抽吸风机和循环风机将喷漆空间形成一个外部漆雾循环系统,喷漆空间内的残留漆雾由喷漆空间底部的抽吸管经抽吸风机送入漆雾回收桶,在漆雾回收桶内通过撞击形成漆液收集起来,未沉积的漆雾经过循环风机从喷漆空间上部进入循环,实现了残留漆雾的快速循环回收和利用,抽吸风机和循环风机动力强,漆雾循环流畅高效,使得漆雾的回收更加高效;并且,漆雾回收桶采用桶体和桶盖分离设计,桶盖能够升降打开,便于漆雾回收桶桶体的快速便捷更换,操作更加简单方便,配合漆雾回收桶内的搅拌机构,保证了漆雾回收桶内漆雾的有效回收,并保证回收的油漆流动性,便于重复利用;同时,对于零件喷漆装置的喷漆箱内部空气流道进行合理优化,在喷漆箱的回风口和吸风口处均设置了导风板,将气流导向了喷漆箱的侧面,从而减少了循环气流对正常喷漆的影响,改善了零件喷漆的质量。The purpose of this utility model is to overcome the above-mentioned deficiencies existing in the existing paint spraying and paint mist recovery mechanism, and to provide a paint mist recycling system and a part paint spraying device having the same. The suction fan and the circulating fan form an external paint mist circulation system in the spray paint space. The residual paint mist in the paint spray space is sent to the paint mist recovery bucket by the suction pipe at the bottom of the paint spray space through the suction fan, and is impacted in the paint mist recovery bucket. The formed paint liquid is collected, and the undeposited paint mist enters the circulation from the upper part of the spraying space through the circulating fan, realizing the rapid recycling and utilization of the residual paint mist. The recovery of mist is more efficient; in addition, the paint mist recovery bucket adopts the separation design of the barrel body and the lid, and the lid can be lifted and opened, which is convenient for the quick and convenient replacement of the paint mist recovery barrel, and the operation is more simple and convenient. The unique stirring mechanism ensures the effective recovery of paint mist in the paint mist recovery bucket, and ensures the fluidity of the recovered paint, which is convenient for reuse; Air deflectors are set at both the return air outlet and the air suction port to guide the air flow to the side of the paint spray box, thereby reducing the influence of the circulating air flow on normal painting and improving the quality of parts painting.

2.技术方案2. Technical solutions

为达到上述目的,本实用新型提供的技术方案为:In order to achieve the above object, the technical scheme provided by the present utility model is:

本实用新型的一种漆雾循环回收系统,包括漆雾回收桶,还包括抽吸风机和循环风机,所述的抽吸风机的吸风口通过抽吸管连接喷漆空间的下方,所述的抽吸风机的排风口通过回收桶进风管连接漆雾回收桶的回收桶进风口,所述的漆雾回收桶的回收桶出风口通过回收桶出风管与循环风机的吸风口相连,所述的循环风机的排风口通过回风管连接喷漆空间的上方;所述的漆雾回收桶内形成连通回收桶进风口和回收桶出风口的折返通道。The paint mist recycling system of the utility model includes a paint mist recovery bucket, a suction fan and a circulating fan. The suction port of the suction fan is connected to the lower part of the painting space through a suction pipe. The exhaust port of the suction fan is connected to the air inlet of the paint mist recovery barrel through the air inlet pipe of the recovery barrel, and the air outlet of the recovery barrel of the paint mist recovery barrel is connected to the air suction port of the circulating fan through the air outlet pipe of the recovery barrel. The air outlet of the circulating fan is connected to the upper part of the paint spraying space through a return air pipe; the paint mist recovery bucket forms a return channel connecting the air inlet of the recovery bucket and the air outlet of the recovery bucket.

更进一步地,所述的漆雾回收桶包括桶体、桶盖、回收桶安装座和桶盖升降驱动器,所述的桶体安装于回收桶安装座上,所述的桶盖安装于桶盖升降驱动器上,由桶盖升降驱动器带动桶盖升降运动,所述的桶体位于桶盖的正下方,所述的回收桶进风口和回收桶出风口设于桶盖上。Further, the paint mist recovery barrel includes a barrel body, a barrel cover, a recovery barrel mounting seat and a barrel lid lift driver, the barrel body is mounted on the recovery barrel mounting seat, and the barrel cover is mounted on the barrel cover. On the lifting driver, the barrel lid lifting driver drives the barrel lid lifting movement, the barrel body is located directly below the barrel lid, and the recycling barrel air inlet and the recycling barrel air outlet are arranged on the barrel lid.

更进一步地,所述的桶盖的内侧设有竖向设置的隔板,所述的隔板位于回收桶进风口和回收桶出风口之间,且在桶盖盖设于桶体上后,所述的隔板将桶体分隔为U形通道。Further, the inner side of the barrel cover is provided with a vertically arranged partition plate, and the partition plate is located between the air inlet of the recovery barrel and the air outlet of the recovery barrel, and after the barrel cover is installed on the barrel body, The baffle divides the barrel into a U-shaped channel.

更进一步地,所述的回收桶安装座的底部设有滚轮,所述的桶盖的下方平台上设有与回收桶安装座底部的滚轮相配合的导向槽。Further, the bottom of the recovery bucket mounting seat is provided with a roller, and the lower platform of the barrel cover is provided with a guide groove matched with the roller at the bottom of the recovery bucket mounting seat.

更进一步地,所述的桶盖的中部还设有搅拌机构,所述的搅拌机构包括搅拌电机、搅拌轴和搅拌叶轮,所述的搅拌电机固定于桶盖上,所述的搅拌电机的输出轴通过搅拌轴连接搅拌叶轮,所述的搅拌叶轮位于桶体的底部。Further, the middle part of the barrel cover is also provided with a stirring mechanism, the stirring mechanism includes a stirring motor, a stirring shaft and a stirring impeller, the stirring motor is fixed on the barrel cover, and the output of the stirring motor is The shaft is connected to the stirring impeller through the stirring shaft, and the stirring impeller is located at the bottom of the barrel.

更进一步地,所述的抽吸风机和循环风机均采用鼓风机。Further, both the suction fan and the circulation fan are blowers.

本实用新型的一种具有上述的漆雾循环回收系统的零件喷漆装置,包括喷漆箱和喷漆箱开闭驱动机构,所述的喷漆箱由上箱体和下箱体上下对合形成,所述的上箱体和下箱体能够在喷漆箱开闭驱动机构的带动下上下开闭运动,所述的上箱体的顶部设有可拆式的上箱盖,所述的回风口设于上箱盖的中部,所述的上箱体内位于回风口的正下方还设有上导风板,所述的上导风板与上箱体的内壁之间形成空隙;所述的吸风口设于下箱体的底部中心,所述的下箱体内位于吸风口的正上方还设有下导风板,所述的下导风板与下箱体的内壁之间形成空隙。The utility model relates to a paint spraying device for parts with the above paint mist recycling system, comprising a paint spraying box and a paint spraying box opening and closing drive mechanism. The upper box body and the lower box body can be opened and closed up and down under the drive of the paint spray box opening and closing drive mechanism, the top of the upper box body is provided with a detachable upper box cover, and the air return port is provided on the upper In the middle of the box cover, the upper box body is also provided with an upper air deflector directly below the air return port, and a gap is formed between the upper air deflector and the inner wall of the upper box body; In the bottom center of the lower box body, the lower box body is also provided with a lower air guide plate directly above the air suction port, and a gap is formed between the lower air guide plate and the inner wall of the lower box body.

更进一步地,所述的上箱盖与上箱体之间还设有内收架,所述的内收架包括台阶座和收口,所述的内收架通过台阶座放置于上箱体的上部,所述的收口由台阶座向下尺寸较小,且收口位于上导风板的上方。Further, a retracting frame is also arranged between the upper box cover and the upper box body, the retracting frame includes a step seat and a closing mouth, and the retracting frame is placed on the upper box body through the step seat. In the upper part, the closing opening is smaller in size downward from the step seat, and the closing opening is located above the upper air deflector.

更进一步地,所述的上导风板的一侧通过上安装铰链安装于上箱体内,上导风板的另一端搭在设于上箱体内的上支撑架上;所述的下导风板的一侧通过下安装铰链安装于下箱体内,下导风板的另一端搭在设于下箱体内的下支撑架上。Further, one side of the upper air guide plate is installed in the upper box body through the upper installation hinge, and the other end of the upper air guide plate is placed on the upper support frame arranged in the upper box body; the lower air guide plate One side of the plate is installed in the lower box body through the lower installation hinge, and the other end of the lower air guide plate is placed on the lower support frame arranged in the lower box body.

更进一步地,所述的喷漆箱开闭驱动机构包括立柱、驱动电机、上箱体滑动座、下箱体滑动座、滑轨、滑块和丝杆,所述的丝杆竖向安装于立柱上,所述的驱动电机与丝杆传动连接,所述的丝杆从中间分为旋向相反的上下两段丝杆段,所述的上箱体通过上箱体滑动座与丝杆的上丝杆段采用丝杆螺母副连接,所述的下箱体通过下箱体滑动座与丝杆的下丝杆段采用丝杆螺母副连接,所述的上箱体和下箱体均通过滑块上下滑动地安装于滑轨上;所述的下箱体的底部设有吸风口,所述的上箱体的顶部设有回风口,所述的下箱体底部的吸风口与抽吸管相连接,所述的上箱体顶部的回风口与回风管相连接。Further, the drive mechanism for opening and closing the paint spray box includes a column, a drive motor, an upper box sliding seat, a lower box sliding seat, a sliding rail, a slider and a screw rod, and the screw rod is vertically installed on the column. Above, the drive motor is connected with the screw rod, the screw rod is divided into two upper and lower screw rod segments with opposite rotation directions from the middle, and the upper box body passes through the upper box body sliding seat and the upper part of the screw rod. The screw segment is connected by a screw nut pair, the lower box is connected with the lower screw segment of the screw through the lower box sliding seat, and the upper box and the lower box are connected by a sliding seat. The block slides up and down and is installed on the slide rail; the bottom of the lower box is provided with an air suction port, the top of the upper box is provided with an air return port, and the suction port and suction pipe at the bottom of the lower box are provided The air return port on the top of the upper box is connected with the air return pipe.

3.有益效果3. Beneficial effects

采用本实用新型提供的技术方案,与已有的公知技术相比,具有如下有益效果:Compared with the existing known technology, the technical scheme provided by the present utility model has the following beneficial effects:

(1)本实用新型的一种漆雾循环回收系统,其利用漆雾回收桶、抽吸风机和循环风机将喷漆空间形成一个外部漆雾循环系统,喷漆空间内的残留漆雾由喷漆空间底部的抽吸管经抽吸风机送入漆雾回收桶,在漆雾回收桶内通过撞击形成漆液收集起来,未沉积的漆雾经过循环风机从喷漆空间上部进入循环,实现了残留漆雾的快速循环回收和利用,抽吸风机和循环风机动力强,漆雾循环流畅高效,使得漆雾的回收更加高效;(1) A paint mist recycling system of the present utility model, which utilizes paint mist recovery buckets, suction fans and circulating fans to form an external paint mist circulation system in the paint spray space, and the residual paint mist in the paint spray space is removed from the bottom of the paint spray space. The suction pipe is sent to the paint mist recovery bucket through the suction fan, and the paint liquid is collected by impact in the paint mist recovery bucket. Rapid recycling and utilization, strong suction fan and circulating fan, smooth and efficient paint mist circulation, making paint mist recovery more efficient;

(2)本实用新型的一种漆雾循环回收系统,其漆雾回收桶包括桶体、桶盖、回收桶安装座和桶盖升降驱动器,桶体安装于回收桶安装座上,桶盖安装于桶盖升降驱动器上,由桶盖升降驱动器带动桶盖升降运动,桶体位于桶盖的正下方,回收桶进风口和回收桶出风口设于桶盖上;漆雾回收桶采用桶体和桶盖分离设计,桶盖能够升降打开,便于漆雾回收桶桶体的快速便捷更换,操作更加简单方便;(2) A paint mist recycling system of the present utility model, the paint mist recovery barrel includes a barrel body, a barrel cover, a recovery barrel mounting seat and a barrel lid lift driver, the barrel body is installed on the recovery barrel mounting seat, and the barrel cover is installed On the bucket lid lift driver, the bucket lid lift drive drives the bucket cover to move up and down, the bucket body is located directly under the bucket cover, and the air inlet and outlet of the recovery bucket are set on the bucket cover; The barrel cover is separated design, the barrel cover can be lifted and opened, which is convenient for the quick and convenient replacement of the paint mist recovery barrel, and the operation is more simple and convenient;

(3)本实用新型的一种漆雾循环回收系统,其桶盖的内侧设有竖向设置的隔板,隔板位于回收桶进风口和回收桶出风口之间,且在桶盖盖设于桶体上后,隔板将桶体分隔为U形通道,利用隔板形成的U形通道使漆雾折返运动,利用漆雾惯性使得漆雾中的液滴留在漆雾回收桶内被回收,漆雾回收效果好,且漆雾回收桶结构设计简单紧凑,制作方便;(3) In a paint mist recycling system of the present invention, the inner side of the barrel cover is provided with a vertically arranged partition plate, and the partition plate is located between the air inlet of the recovery barrel and the air outlet of the recovery barrel, and is provided on the barrel cover. After being installed on the barrel, the partition divides the barrel into a U-shaped channel, and the U-shaped channel formed by the partition is used to make the paint mist move back and forth. Recycling, the effect of paint mist recovery is good, and the structure of the paint mist recovery bucket is simple and compact, and the production is convenient;

(4)本实用新型的一种漆雾循环回收系统,其回收桶安装座的底部设有滚轮,桶盖的下方平台上设有与回收桶安装座底部的滚轮相配合的导向槽,利用导向槽能够使得回收桶快速导向定位,更加方便了漆雾回收桶的更换;(4) In a paint mist recycling system of the present invention, the bottom of the recovery bucket mounting seat is provided with a roller, and the lower platform of the barrel cover is provided with a guide groove matched with the roller at the bottom of the recovery bucket mounting seat. The groove can make the recovery bucket quickly guide and position, which is more convenient for the replacement of paint mist recovery bucket;

(5)本实用新型的一种漆雾循环回收系统,其桶盖的中部还设有搅拌机构,搅拌机构包括搅拌电机、搅拌轴和搅拌叶轮,搅拌电机固定于桶盖上,搅拌电机的输出轴通过搅拌轴连接搅拌叶轮,搅拌叶轮位于桶体的底部,配合漆雾回收桶内的搅拌机构,保证了漆雾回收桶内漆雾的有效回收,并保证回收的油漆流动性,便于重复利用;(5) In a paint mist recycling system of the present invention, a stirring mechanism is also provided in the middle of the barrel cover. The stirring mechanism includes a stirring motor, a stirring shaft and a stirring impeller. The stirring motor is fixed on the barrel cover, and the output of the stirring motor is The shaft is connected to the stirring impeller through the stirring shaft. The stirring impeller is located at the bottom of the barrel. With the stirring mechanism in the paint mist recovery barrel, it ensures the effective recovery of paint mist in the paint mist recovery barrel, and ensures the fluidity of the recovered paint, which is convenient for reuse. ;

(6)本实用新型的一种漆雾循环回收系统,其抽吸风机和循环风机均采用鼓风机,鼓风机结构简单,动力强,使漆雾循环流动更加流畅快速;(6) In a paint mist recycling system of the present invention, both the suction fan and the circulating fan are blowers, and the blower has a simple structure and strong power, so that the paint mist circulation flow is smoother and faster;

(7)本实用新型的一种具有漆雾循环回收系统的零件喷漆装置,其包括喷漆箱和喷漆箱开闭驱动机构,喷漆箱由上箱体和下箱体上下对合形成,上箱体和下箱体能够在喷漆箱开闭驱动机构的带动下上下开闭运动,上箱体的顶部设有可拆式的上箱盖,回风口设于上箱盖的中部,上箱体内位于回风口的正下方还设有上导风板,上导风板与上箱体的内壁之间形成空隙;吸风口设于下箱体的底部中心,下箱体内位于吸风口的正上方还设有下导风板,下导风板与下箱体的内壁之间形成空隙;采用上述的喷漆箱设计,对于零件喷漆装置的喷漆箱内部空气流道进行了合理优化,在喷漆箱的回风口和吸风口处均设置了导风板,将气流导向了喷漆箱的侧面,从而减少了循环气流对正常喷漆的影响,改善了零件喷漆的质量;(7) A paint spraying device for parts with a paint mist recycling system of the present invention includes a paint spraying box and a paint spraying box opening and closing drive mechanism. And the lower box body can be opened and closed up and down under the drive of the paint spray box opening and closing drive mechanism. The top of the upper box body is provided with a removable upper box cover, the air return port is located in the middle of the upper box cover, and the upper box body is located in the return There is also an upper air deflector directly below the air outlet, and a gap is formed between the upper air deflector and the inner wall of the upper box body; the air suction port is arranged in the bottom center of the lower box body, and the lower box body is located directly above the air inlet. The lower air deflector, a gap is formed between the lower air deflector and the inner wall of the lower box; the above-mentioned design of the spray box is adopted, and the air flow channel inside the spray box of the parts spray device is reasonably optimized. Air deflectors are installed at the air suction ports to guide the air flow to the side of the paint spray box, thereby reducing the influence of circulating air flow on normal painting and improving the quality of parts painting;

(8)本实用新型的一种具有漆雾循环回收系统的零件喷漆装置,其上箱盖与上箱体之间还设有内收架,内收架包括台阶座和收口,内收架通过台阶座放置于上箱体的上部,收口由台阶座向下尺寸较小,且收口位于上导风板的上方,利用收口结构配合上导风板,使得漆雾能够更好地从喷漆箱侧面进入,有效避免了回流气流干扰零件的正常喷涂;(8) A paint spraying device for parts with a paint mist recycling system of the present invention, a retracting frame is also provided between the upper box cover and the upper box body, and the retracting frame includes a step seat and a closing mouth, and the retracting frame passes through The step seat is placed on the upper part of the upper box body, and the closing mouth is smaller in size from the step seat downward, and the closing mouth is located above the upper air deflector. The closing structure is used to cooperate with the upper air deflector, so that the paint mist can better pass from the side of the paint spray box. entering, effectively avoiding the backflow airflow from interfering with the normal spraying of the parts;

(9)本实用新型的一种具有漆雾循环回收系统的零件喷漆装置,其上导风板的一侧通过上安装铰链安装于上箱体内,上导风板的另一端搭在设于上箱体内的上支撑架上;下导风板的一侧通过下安装铰链安装于下箱体内,下导风板的另一端搭在设于下箱体内的下支撑架上;上下导风板采用铰接结构,便于向上翻转来对喷漆箱进行清洗,方便了喷漆箱的清洗操作;(9) A paint spraying device with paint mist recycling system of the present invention, one side of the upper air deflector is installed in the upper box through the upper installation hinge, and the other end of the upper air deflector is placed on the upper The upper support frame in the box body; one side of the lower air deflector is installed in the lower box body through the lower installation hinge, and the other end of the lower air deflector is placed on the lower support frame arranged in the lower box body; the upper and lower air deflectors adopt The hinged structure is easy to flip up to clean the spray box, which is convenient for the cleaning operation of the spray box;

(10)本实用新型的一种具有漆雾循环回收系统的零件喷漆装置,其喷漆箱开闭驱动机构采用双旋向丝杆设计,利用一组电机即可同步驱动上下箱体开闭运动,结构简单紧凑,开闭运动稳定可靠。(10) A paint spraying device for parts with a paint mist recycling system of the present invention, the opening and closing drive mechanism of the paint spraying box adopts a double-rotation screw design, and a set of motors can be used to drive the opening and closing movement of the upper and lower boxes synchronously, The structure is simple and compact, and the opening and closing movement is stable and reliable.

附图说明Description of drawings

图1为本实用新型的一种具有漆雾循环回收系统的零件喷漆装置的结构示意图;Fig. 1 is a kind of structural representation of the parts spraying device with paint mist recycling system according to the present utility model;

图2为本实用新型中喷漆箱与喷漆箱开闭驱动机构的连接结构示意图;2 is a schematic diagram of the connection structure of the paint spraying box and the opening and closing drive mechanism of the paint spraying box in the utility model;

图3为图2中A-A方向的剖视结构示意图;Fig. 3 is the sectional structure schematic diagram of A-A direction in Fig. 2;

图4为本实用新型中漆雾回收桶的结构示意图;Fig. 4 is the structural representation of the paint mist recovery bucket in the utility model;

图5为本实用新型中漆雾回收桶的桶盖打开状态示意图。Fig. 5 is a schematic diagram of the open state of the lid of the paint mist recovery bucket in the utility model.

示意图中的标号说明:Description of the labels in the diagram:

1、喷漆箱;1-1、上箱体;1-1-1、上箱盖;1-1-2、回风口;1-2、下箱体;1-2-1、吸风口;1-3、内收架;1-3-1、台阶座;1-3-2、收口;1-4、上导风板;1-4-1、上支撑架;1-4-2、上安装铰链;1-5、下导风板;1-5-1、下支撑架;1-5-2、下安装铰链;2、抽吸管;3、抽吸风机;4、回收桶进风管;5、漆雾回收桶;5-1、桶体;5-2、桶盖;5-2-1、回收桶进风口;5-2-2、回收桶出风口;5-3、回收桶安装座;5-4、桶盖升降驱动器;5-5、搅拌电机;5-6、搅拌轴;5-7、连接架;5-8、导向槽;5-9、搅拌叶轮;5-10、隔板;6、回收桶出风管;7、循环风机;8、回风管;9、喷漆箱开闭驱动机构;9-1、立柱;9-2、驱动电机;9-3、上箱体滑动座;9-4、下箱体滑动座;9-5、滑轨;9-6、滑块;9-7、第一喷嘴驱动机构;9-8、丝杆;9-9、第二喷嘴驱动机构;9-10、喷嘴安装座。1. Paint spray box; 1-1, upper box body; 1-1-1, upper box cover; 1-1-2, air return outlet; 1-2, lower box body; 1-2-1, air inlet; 1 -3, retracting frame; 1-3-1, step seat; 1-3-2, closing mouth; 1-4, upper air deflector; 1-4-1, upper support frame; 1-4-2, upper Installation hinge; 1-5, lower air deflector; 1-5-1, lower support frame; 1-5-2, lower installation hinge; 2, suction pipe; 3, suction fan; Pipe; 5. Paint mist recycling barrel; 5-1, barrel body; 5-2, barrel lid; 5-2-1, air inlet of recycling barrel; 5-2-2, air outlet of recycling barrel; 5-3, recycling Bucket mounting seat; 5-4, bucket lid lift driver; 5-5, stirring motor; 5-6, stirring shaft; 5-7, connecting frame; 5-8, guide groove; 5-9, stirring impeller; 5- 10. Clapboard; 6. Air outlet pipe of recycling bucket; 7. Circulation fan; 8. Air return pipe; 9. Opening and closing drive mechanism of paint spray box; 9-1, Upright column; 9-2, Drive motor; 9-3, Upper box sliding seat; 9-4, lower box sliding seat; 9-5, slide rail; 9-6, slider; 9-7, first nozzle drive mechanism; 9-8, screw rod; 9-9 , the second nozzle drive mechanism; 9-10, the nozzle mounting seat.

具体实施方式Detailed ways

为进一步了解本实用新型的内容,结合附图和实施例对本实用新型作详细描述。In order to further understand the content of the present utility model, the present utility model is described in detail with reference to the accompanying drawings and embodiments.

[实施例1][Example 1]

结合图1、图4和图5所示,本实施例的一种漆雾循环回收系统,包括漆雾回收桶5、抽吸风机3和循环风机7,抽吸风机3的吸风口通过抽吸管2连接喷漆空间的下方,抽吸风机3的排风口通过回收桶进风管4连接漆雾回收桶5的回收桶进风口5-2-1,漆雾回收桶5的回收桶出风口5-2-2通过回收桶出风管6与循环风机7的吸风口相连,循环风机7的排风口通过回风管8连接喷漆空间的上方;漆雾回收桶5内形成连通回收桶进风口5-2-1和回收桶出风口5-2-2的折返通道。这样,将喷漆空间形成一个密闭的循环系统,喷漆空间内部的残余漆雾能够在外部漆雾循环系统中进行循环流动,经过漆雾回收桶将漆雾进行回收,实现了残留漆雾的快速循环回收和利用,避免了漆雾外泄,安全环保。上述的抽吸风机3和循环风机7均优选采用鼓风机,鼓风机选用方便,结构简单,动力强,使漆雾循环流动更加流畅快速。As shown in Fig. 1, Fig. 4 and Fig. 5, a paint mist recycling system of the present embodiment includes a paint mist recovery bucket 5, a suction fan 3 and a circulating fan 7, and the suction port of the suction fan 3 sucks The pipe 2 is connected to the lower part of the painting space, the exhaust port of the suction fan 3 is connected to the air inlet 5-2-1 of the paint mist recovery barrel 5 through the air inlet pipe 4 of the recovery barrel, and the air outlet of the recovery barrel of the paint mist recovery barrel 5 is connected. 5-2-2 is connected to the suction port of the circulating fan 7 through the air outlet pipe 6 of the recovery barrel, and the exhaust port of the circulating fan 7 is connected to the upper part of the painting space through the return air pipe 8; The return channel of the air outlet 5-2-1 and the recovery bucket air outlet 5-2-2. In this way, the spray paint space is formed into a closed circulation system, and the residual paint mist inside the paint spray space can circulate in the external paint mist circulation system, and the paint mist is recovered through the paint mist recovery bucket, realizing the rapid circulation of the residual paint mist. Recycling and utilization avoid the leakage of paint mist, which is safe and environmentally friendly. The above-mentioned suction fan 3 and circulating fan 7 are preferably blowers, which are convenient to select, simple in structure, and strong in power, so that the circulating flow of paint mist is smoother and faster.

由于不同油漆喷涂通常需要不同的漆雾回收桶,因此需要对漆雾回收桶5进行更换。如图4和图5所示,为了便于漆雾回收桶5的快速更换,在本实施例中,漆雾回收桶5包括桶体5-1、桶盖5-2、回收桶安装座5-3和桶盖升降驱动器5-4,桶体5-1上部开口,底部可设计为半球形,桶盖5-2与桶体5-1的上部开口能够密封扣合,桶体5-1安装于回收桶安装座5-3上,桶盖5-2安装于桶盖升降驱动器5-4上,由桶盖升降驱动器5-4带动桶盖5-2升降运动,桶体5-1位于桶盖5-2的正下方,回收桶进风口5-2-1和回收桶出风口5-2-2设于桶盖5-2上。在需要更换桶体5-1时,桶盖升降驱动器5-4将桶盖5-2升起即可将桶体5-1移走更换,当桶体5-1换好后,桶盖升降驱动器5-4带动桶盖5-2下降扣合在桶体5-1上。在本实施例中,上述的桶盖升降驱动器5-4可采用竖向设置的气缸或油缸,气缸或油缸的活塞杆顶部通过连接架5-7与桶盖5-2相连接。漆雾回收桶5采用桶体5-1和桶盖5-2分离设计,桶盖5-2能够升降打开,便于漆雾回收桶桶体的快速便捷更换,操作更加简单方便。Since different paint spraying usually requires different paint mist recovery buckets, the paint mist recovery bucket 5 needs to be replaced. As shown in FIG. 4 and FIG. 5 , in order to facilitate the quick replacement of the paint mist recovery bucket 5, in this embodiment, the paint mist recovery bucket 5 includes a bucket body 5-1, a bucket cover 5-2, and a recovery bucket mounting seat 5- 3 and the barrel lid lift driver 5-4, the barrel 5-1 has an upper opening, and the bottom can be designed as a hemispherical shape. On the recovery bucket mounting seat 5-3, the bucket cover 5-2 is installed on the bucket cover lift driver 5-4, and the bucket cover lift driver 5-4 drives the bucket cover 5-2 to move up and down, and the bucket body 5-1 is located in the bucket. Just below the cover 5-2, the air inlet 5-2-1 of the recovery bucket and the air outlet 5-2-2 of the recovery bucket are arranged on the bucket cover 5-2. When the barrel body 5-1 needs to be replaced, the barrel lid lift driver 5-4 lifts the barrel lid 5-2 to remove the barrel body 5-1 for replacement. After the barrel body 5-1 is replaced, the barrel lid lifts and lowers. The driver 5-4 drives the barrel cover 5-2 to descend and fasten to the barrel body 5-1. In this embodiment, the above-mentioned bucket lid lift driver 5-4 may adopt a vertically arranged air cylinder or oil cylinder, and the top of the piston rod of the air cylinder or oil cylinder is connected to the bucket lid 5-2 through a connecting frame 5-7. The paint mist recovery bucket 5 adopts the separate design of the bucket body 5-1 and the bucket cover 5-2. The bucket cover 5-2 can be lifted and opened, which is convenient for quick and convenient replacement of the paint mist recovery bucket and the operation is more simple and convenient.

参见图5所示,在本实施例中,桶盖5-2的内侧设有竖向设置的隔板5-10,隔板5-10位于回收桶进风口5-2-1和回收桶出风口5-2-2之间,且在桶盖5-2盖设于桶体5-1上后,隔板5-10将桶体5-1分隔为U形通道,利用隔板5-10形成的U形通道使漆雾折返运动,利用漆雾惯性使得漆雾中的液滴留在漆雾回收桶5内被回收,漆雾回收效果好,且漆雾回收桶5结构设计简单紧凑,制作方便。为了便于漆雾回收桶5的移动,在回收桶安装座5-3的底部设有滚轮,桶盖5-2的下方平台上设有与回收桶安装座5-3底部的滚轮相配合的导向槽5-8,利用导向槽5-8能够使得回收桶快速导向定位,更加方便了漆雾回收桶5的更换。另外,桶盖5-2的中部还设有搅拌机构,该搅拌机构包括搅拌电机5-5、搅拌轴5-6和搅拌叶轮5-9,搅拌电机5-5通过电机安装座固定于桶盖5-2上,搅拌电机5-5的输出轴通过搅拌轴5-6连接搅拌叶轮5-9,搅拌叶轮5-9位于桶体5-1的底部,能够对桶体5-1底部收集的油漆进行搅拌,配合漆雾回收桶5内的搅拌机构,保证了漆雾回收桶5内漆雾的有效回收,并保证回收的油漆流动性,便于重复利用。为了便于漆雾回收桶5内的油漆排出,在桶体5-1的底部还设有余漆排出阀门。Referring to FIG. 5 , in this embodiment, the inner side of the bucket cover 5-2 is provided with a vertically arranged partition plate 5-10, and the partition plate 5-10 is located at the air inlet 5-2-1 of the recovery bucket and the outlet of the recovery bucket 5-10. Between the tuyere 5-2-2, and after the barrel cover 5-2 is covered on the barrel 5-1, the partition 5-10 separates the barrel 5-1 into a U-shaped channel, and the partition 5-10 is used to separate the barrel 5-1 into a U-shaped channel. The formed U-shaped channel makes the paint mist move back and forth, and uses the inertia of the paint mist to make the droplets in the paint mist stay in the paint mist recovery bucket 5 to be recovered. The paint mist recovery effect is good, and the paint mist recovery bucket 5 has a simple and compact structure design. Easy to make. In order to facilitate the movement of the paint mist recovery bucket 5, a roller is provided at the bottom of the recovery bucket mounting seat 5-3, and the lower platform of the bucket cover 5-2 is provided with a guide matched with the roller at the bottom of the recovery bucket mounting seat 5-3. The grooves 5-8, the use of the guide grooves 5-8 can quickly guide and locate the recovery bucket, which is more convenient for the replacement of the paint mist recovery bucket 5. In addition, a stirring mechanism is also provided in the middle of the barrel cover 5-2. The stirring mechanism includes a stirring motor 5-5, a stirring shaft 5-6 and a stirring impeller 5-9. The stirring motor 5-5 is fixed to the barrel cover through a motor mounting seat. On 5-2, the output shaft of the stirring motor 5-5 is connected to the stirring impeller 5-9 through the stirring shaft 5-6, and the stirring impeller 5-9 is located at the bottom of the barrel 5-1, which can collect the The paint is stirred, and the stirring mechanism in the paint mist recovery bucket 5 ensures the effective recovery of the paint mist in the paint mist recovery bucket 5, and ensures the fluidity of the recovered paint, which is convenient for reuse. In order to facilitate the discharge of paint in the paint mist recovery bucket 5, a residual paint discharge valve is also provided at the bottom of the bucket body 5-1.

[实施例2][Example 2]

本实施例公开了一种全自动零件喷漆装置,其具有上述实施例1的漆雾循环回收系统。如图1、图2和图3所示,该零件喷漆装置,包括喷漆箱1和喷漆箱开闭驱动机构9,喷漆箱1由上箱体1-1和下箱体1-2上下对合形成,形成一个密闭的喷漆空间,上箱体1-1和下箱体1-2能够在喷漆箱开闭驱动机构9的带动下上下开闭运动,其工作原理可参见专利名称为“一种全自动喷漆设备(申请号为201711276175.5)”和专利名称为“喷漆喷塑设备漆雾循环回收系统及全自动喷漆喷塑装置(申请号为201910406000.4)”的专利申请案,不同之处在于:在本实施例中,上箱体1-1的顶部设有可拆式的上箱盖1-1-1,回风口1-1-2设于上箱盖1-1-1的中部,上箱体1-1内位于回风口1-1-2的正下方还设有上导风板1-4,上导风板1-4的四面具有向下倾斜的斜坡,上导风板1-4与上箱体1-1的内壁之间形成空隙;吸风口1-2-1设于下箱体1-2的底部中心,下箱体1-2内位于吸风口1-2-1的正上方还设有下导风板1-5,下导风板1-5的四面也具有向下倾斜的斜坡,下导风板1-5与下箱体1-2的内壁之间形成空隙。采用上述的喷漆箱设计,对于零件喷漆装置的喷漆箱1内部空气流道进行了合理优化,在喷漆箱1的回风口1-1-2和吸风口1-2-1处均设置了导风板,将气流导向了喷漆箱1的侧面,从而减少了循环气流对正常喷漆的影响,改善了零件喷漆的质量。上箱盖1-1-1能够拆卸,方便对喷漆箱1进行清洗。为了进一步保证回风气流的稳定,在上箱盖1-1-1与上箱体1-1之间还设有内收架1-3,内收架1-3包括台阶座1-3-1和收口1-3-2,在上箱体1-1的顶部开口处还设有台阶结构,上述的台阶座1-3-1能够与上箱体1-1顶部开口处的台阶结构相配合,内收架1-3通过台阶座1-3-1放置于上箱体1-1的上部,收口1-3-2由台阶座1-3-1向下尺寸较小,且收口1-3-2位于上导风板1-4的上方,利用收口结构配合上导风板1-4,使得漆雾能够更好地从喷漆箱1侧面进入,有效避免了回流气流干扰零件的正常喷涂。The present embodiment discloses a fully automatic parts paint spraying device, which has the paint mist recycling system of the above-mentioned embodiment 1. As shown in Figure 1, Figure 2 and Figure 3, the paint spraying device for this part includes a paint spray box 1 and a paint spray box opening and closing drive mechanism 9. The paint spray box 1 is combined up and down by an upper box body 1-1 and a lower box body 1-2. Formed to form a closed painting space, the upper box 1-1 and the lower box 1-2 can be opened and closed up and down under the drive of the opening and closing drive mechanism 9 of the painting box. Automatic paint spraying equipment (application number 201711276175.5)" and the patent application titled "paint spraying equipment paint mist recycling system and automatic paint spraying device (application number 201910406000.4)", the difference is: in In this embodiment, the top of the upper box body 1-1 is provided with a detachable upper box cover 1-1-1, and the air return port 1-1-2 is arranged in the middle of the upper box cover 1-1-1. The body 1-1 is also provided with an upper air deflector 1-4 directly below the air return port 1-1-2. The four sides of the upper air deflector 1-4 have downward slopes. The upper air deflector 1-4 A gap is formed between it and the inner wall of the upper box body 1-1; the air suction port 1-2-1 is located in the bottom center of the lower box body 1-2, and the lower box body 1-2 is located in the positive direction of the air suction port 1-2-1. There is also a lower air guide plate 1-5 above, and the four sides of the lower air guide plate 1-5 also have downward slopes, and a gap is formed between the lower air guide plate 1-5 and the inner wall of the lower box 1-2. By adopting the above-mentioned design of the paint spraying box, the internal air flow channel of the paint spraying box 1 of the parts painting device is reasonably optimized, and air guides are set at the air return port 1-1-2 and the air suction port 1-2-1 of the paint spraying box 1. The board guides the air flow to the side of the paint spraying box 1, thereby reducing the influence of the circulating air flow on the normal painting, and improving the quality of the parts painting. The upper box cover 1-1-1 can be disassembled to facilitate cleaning of the paint spray box 1 . In order to further ensure the stability of the return air flow, a retracting frame 1-3 is also provided between the upper box cover 1-1-1 and the upper box body 1-1, and the retracting frame 1-3 includes a step seat 1-3- 1 and the closing 1-3-2, a stepped structure is also provided at the top opening of the upper box 1-1, and the above-mentioned stepped seat 1-3-1 can be matched with the stepped structure at the top opening of the upper box 1-1. In cooperation, the retracting frame 1-3 is placed on the upper part of the upper box 1-1 through the step seat 1-3-1, and the closing port 1-3-2 is smaller in size from the step seat 1-3-1 downward, and the closing port 1 -3-2 is located above the upper air deflector 1-4. The closing structure is used to cooperate with the upper air deflector 1-4, so that the paint mist can better enter from the side of the spray box 1, which effectively avoids the backflow airflow from interfering with the normal operation of the parts. spray.

如图3所示,为了进一步方便喷漆箱1的清洗,在本实施例中,上导风板1-4的一侧通过上安装铰链1-4-2安装于上箱体1-1内,上导风板1-4的另一端搭在设于上箱体1-1内的上支撑架1-4-1上;下导风板1-5的一侧通过下安装铰链1-5-2安装于下箱体1-2内,下导风板1-5的另一端搭在设于下箱体1-2内的下支撑架1-5-1上,上下导风板采用铰接结构,便于向上翻转移开,方便了喷漆箱的清洗操作,使用时,上导风板1-4搭放在上支撑架1-4-1上,下导风板1-5搭放在下支撑架1-5-1,支撑稳固可靠。As shown in Figure 3, in order to further facilitate the cleaning of the paint spray box 1, in this embodiment, one side of the upper air guide plate 1-4 is installed in the upper box body 1-1 through the upper installation hinge 1-4-2, The other end of the upper air deflector 1-4 is placed on the upper support frame 1-4-1 arranged in the upper box 1-1; one side of the lower air deflector 1-5 is installed through the lower hinge 1-5- 2 Installed in the lower box body 1-2, the other end of the lower air deflector 1-5 is placed on the lower support frame 1-5-1 set in the lower box body 1-2, and the upper and lower air deflectors adopt a hinged structure , it is easy to turn up and move away, which is convenient for the cleaning operation of the spray box. When in use, the upper air deflector 1-4 is placed on the upper support frame 1-4-1, and the lower air deflector 1-5 is placed on the lower support frame. 1-5-1, the support is stable and reliable.

此外,参见图2所示,在本实施例中,喷漆箱开闭驱动机构9包括立柱9-1、驱动电机9-2、上箱体滑动座9-3、下箱体滑动座9-4、滑轨9-5、滑块9-6和丝杆9-8,丝杆9-8竖向安装于立柱9-1上,驱动电机9-2安装于立柱9-1顶部,驱动电机9-2与丝杆9-8传动连接,能够带动丝杆9-8旋转,丝杆9-8从中间分为旋向相反的上下两段丝杆段,上箱体1-1通过上箱体滑动座9-3与丝杆9-8的上丝杆段采用丝杆螺母副连接,下箱体1-2通过下箱体滑动座9-4与丝杆9-8的下丝杆段采用丝杆螺母副连接,上箱体1-1和下箱体1-2均通过滑块9-6上下滑动地安装于滑轨9-5上;当驱动电机9-2带动丝杆9-8旋转时,由于丝杆9-8的上下螺纹旋向相反,因此上下箱体即可同步相对或相向运动,实现上箱体1-1和下箱体1-2的同步开合动作。下箱体1-2的底部设有吸风口1-2-1,上箱体1-1的顶部设有回风口1-1-2,下箱体1-2底部的吸风口1-2-1与抽吸管2相连接,上箱体1-1顶部的回风口1-1-2与回风管8相连接。喷漆箱开闭驱动机构9采用双旋向丝杆设计,利用一组电机即可同步驱动上下箱体开闭运动,结构简单紧凑,开闭运动稳定可靠。In addition, as shown in FIG. 2 , in this embodiment, the paint spray box opening and closing drive mechanism 9 includes a column 9-1, a drive motor 9-2, an upper box body sliding seat 9-3, and a lower box body sliding seat 9-4 , slide rail 9-5, slider 9-6 and screw 9-8, screw 9-8 is vertically installed on column 9-1, drive motor 9-2 is installed on the top of column 9-1, drive motor 9 -2 is connected with the lead screw 9-8, which can drive the lead screw 9-8 to rotate. The lead screw 9-8 is divided into two upper and lower screw segments with opposite directions of rotation from the middle, and the upper box 1-1 passes through the upper box. The sliding seat 9-3 is connected with the upper screw section of the screw 9-8 by a screw nut pair, and the lower box 1-2 is connected to the lower screw section of the screw 9-8 through the sliding seat 9-4 of the lower box. The screw nut pair is connected, the upper box 1-1 and the lower box 1-2 are installed on the slide rail 9-5 by sliding up and down through the slider 9-6; when the driving motor 9-2 drives the screw 9-8 During rotation, since the upper and lower threads of the screw rod 9-8 have opposite directions of rotation, the upper and lower casings can move synchronously relative to or opposite to each other, thereby realizing the synchronous opening and closing of the upper casing 1-1 and the lower casing 1-2. The bottom of the lower box 1-2 is provided with an air inlet 1-2-1, the top of the upper box 1-1 is provided with a return air outlet 1-1-2, and the bottom of the lower box 1-2 is provided with an air inlet 1-2- 1 is connected to the suction pipe 2, and the air return port 1-1-2 at the top of the upper box 1-1 is connected to the air return pipe 8. The opening and closing drive mechanism 9 of the paint spraying box adopts the design of double-rotation screw rods, and a set of motors can synchronously drive the opening and closing movement of the upper and lower boxes. The structure is simple and compact, and the opening and closing movement is stable and reliable.

另外,在本实施例中,喷漆箱1中采用侧面移动式喷漆设计,即在上箱体滑动座9-3或上箱体1-1上设有第一喷嘴驱动机构9-7和第二喷嘴驱动机构9-9,第一喷嘴驱动机构9-7上下方向设置,第二喷嘴驱动机构9-9水平方向设置,第一喷嘴驱动机构9-7和第二喷嘴驱动机构9-9优选采用电缸,第一喷嘴驱动机构9-7通过喷嘴安装座9-10安装纵向喷漆嘴,第二喷嘴驱动机构9-9通过喷嘴安装座安装横向喷漆嘴。纵向喷漆嘴和横向喷漆嘴均伸入上箱体1-1内部,在上箱体1-1上设有相应的腰形孔,以便于横向喷漆嘴和纵向喷漆嘴的运动。In addition, in this embodiment, the side-moving painting design is adopted in the paint spraying box 1, that is, the upper box sliding seat 9-3 or the upper box 1-1 is provided with a first nozzle driving mechanism 9-7 and a second nozzle driving mechanism 9-7. Nozzle driving mechanism 9-9, the first nozzle driving mechanism 9-7 is arranged vertically, the second nozzle driving mechanism 9-9 is arranged horizontally, the first nozzle driving mechanism 9-7 and the second nozzle driving mechanism 9-9 are preferably used Electric cylinder, the first nozzle drive mechanism 9-7 installs the longitudinal paint spray nozzle through the nozzle mounting seat 9-10, and the second nozzle drive mechanism 9-9 installs the horizontal paint spray nozzle through the nozzle mounting seat. Both the vertical spray nozzles and the horizontal spray nozzles extend into the upper box body 1-1, and corresponding waist-shaped holes are provided on the upper box body 1-1 to facilitate the movement of the horizontal spray nozzles and the vertical spray nozzles.

本实用新型的一种漆雾循环回收系统及具有其的零件喷漆装置,利用漆雾回收桶、抽吸风机和循环风机将喷漆空间形成一个外部漆雾循环系统,喷漆空间内的残留漆雾由喷漆空间底部的抽吸管经抽吸风机送入漆雾回收桶,在漆雾回收桶内通过撞击形成漆液收集起来,未沉积的漆雾经过循环风机从喷漆空间上部进入循环,实现了残留漆雾的快速循环回收和利用,抽吸风机和循环风机动力强,漆雾循环流畅高效,使得漆雾的回收更加高效;并且,漆雾回收桶采用桶体和桶盖分离设计,桶盖能够升降打开,便于漆雾回收桶桶体的快速便捷更换,操作更加简单方便,配合漆雾回收桶内的搅拌机构,保证了漆雾回收桶内漆雾的有效回收,并保证回收的油漆流动性,便于重复利用;同时,对于零件喷漆装置的喷漆箱内部空气流道进行合理优化,在喷漆箱的回风口和吸风口处均设置了导风板,将气流导向了喷漆箱的侧面,从而减少了循环气流对正常喷漆的影响,改善了零件喷漆的质量。The utility model relates to a paint mist recycling system and a part paint spraying device having the same. The paint mist recovery bucket, the suction fan and the circulating fan are used to form an external paint mist circulation system in the paint spraying space, and the residual paint mist in the paint spraying space is formed by The suction pipe at the bottom of the spray painting space is sent to the paint mist recovery bucket through the suction fan, and the paint liquid is collected by impact in the paint mist recovery bucket. The rapid recycling and utilization of paint mist, the suction fan and circulating fan are powerful, and the paint mist circulation is smooth and efficient, which makes the recovery of paint mist more efficient; Lifting and opening is convenient for quick and convenient replacement of the paint mist recovery barrel, and the operation is more simple and convenient. With the stirring mechanism in the paint mist recovery barrel, the effective recovery of the paint mist in the paint mist recovery barrel and the fluidity of the recovered paint are guaranteed. , easy to reuse; at the same time, the air flow channel inside the paint spraying box of the parts spraying device is reasonably optimized, and air deflectors are set at the return air outlet and the air suction port of the paint spraying box to guide the air flow to the side of the paint spraying box, thereby reducing the The influence of circulating air flow on normal painting is improved, and the quality of parts painting is improved.

需要说明的是,当元件被称为“固定于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。本文所使用的术语“垂直的”、“水平的”、“左”、“右”以及类似的表述只是为了说明的目的,并不表示是唯一的实施方式。It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for the purpose of illustration only and do not represent the only embodiment.

除非另有定义,本文所使用的所有的技术和科学术语与属于本技术领域的技术人员通常理解的含义相同。本文中所使用的术语只是为了描述具体的实施方式的目的,不是旨在于限制本实用新型。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art. The terms used herein are for the purpose of describing specific embodiments only, and are not intended to limit the present invention.

以上示意性地对本实用新型及其实施方式进行了描述,该描述没有限制性,附图中所示的也只是本实用新型的实施方式之一,实际的结构并不局限于此。所以,如果本领域的普通技术人员受其启示,在不脱离本实用新型创造宗旨的情况下,不经创造性地设计出与该技术方案相似的结构方式及实施例,均应属于本实用新型的保护范围。The present invention and its embodiments have been described above schematically, and the description is not restrictive, and what is shown in the accompanying drawings is only one of the embodiments of the present invention, and the actual structure is not limited thereto. Therefore, if those of ordinary skill in the art are inspired by it, without departing from the purpose of creation of the present utility model, creatively design a structural mode and an embodiment similar to this technical solution, all should belong to the present utility model. protected range.

Claims (10)

1.一种漆雾循环回收系统,包括漆雾回收桶(5),其特征在于:还包括抽吸风机(3)和循环风机(7),所述的抽吸风机(3)的吸风口通过抽吸管(2)连接喷漆空间的下方,所述的抽吸风机(3)的排风口通过回收桶进风管(4)连接漆雾回收桶(5)的回收桶进风口(5-2-1),所述的漆雾回收桶(5)的回收桶出风口(5-2-2)通过回收桶出风管(6)与循环风机(7)的吸风口相连,所述的循环风机(7)的排风口通过回风管(8)连接喷漆空间的上方;所述的漆雾回收桶(5)内形成连通回收桶进风口(5-2-1)和回收桶出风口(5-2-2)的折返通道。1. a paint mist recycling system, comprising paint mist recovery bucket (5), it is characterized in that: also comprise suction fan (3) and circulating fan (7), the suction port of described suction fan (3) The lower part of the paint spraying space is connected by the suction pipe (2), and the air outlet of the suction fan (3) is connected to the air inlet (5) of the recovery bucket of the paint mist recovery bucket (5) through the air inlet pipe (4) of the recovery bucket. -2-1), the recovery barrel air outlet (5-2-2) of the paint mist recovery barrel (5) is connected to the air suction port of the circulating fan (7) through the recovery barrel air outlet pipe (6). The air outlet of the circulating fan (7) is connected to the top of the painting space through the return air pipe (8); the paint mist recovery barrel (5) is formed to communicate with the recovery barrel air inlet (5-2-1) and the recovery barrel The return channel of the air outlet (5-2-2). 2.根据权利要求1所述的一种漆雾循环回收系统,其特征在于:所述的漆雾回收桶(5)包括桶体(5-1)、桶盖(5-2)、回收桶安装座(5-3)和桶盖升降驱动器(5-4),所述的桶体(5-1)安装于回收桶安装座(5-3)上,所述的桶盖(5-2)安装于桶盖升降驱动器(5-4)上,由桶盖升降驱动器(5-4)带动桶盖(5-2)升降运动,所述的桶体(5-1)位于桶盖(5-2)的正下方,所述的回收桶进风口(5-2-1)和回收桶出风口(5-2-2)设于桶盖(5-2)上。2. A paint mist recycling system according to claim 1, characterized in that: the paint mist recovery barrel (5) comprises a barrel body (5-1), a barrel cover (5-2), a recovery barrel A mounting seat (5-3) and a bucket lid lift driver (5-4), the bucket body (5-1) is mounted on the recovery bucket mounting seat (5-3), the bucket cover (5-2) ) is installed on the barrel lid lifting driver (5-4), and the barrel lid lifting driver (5-4) drives the barrel lid (5-2) to move up and down, and the barrel body (5-1) is located in the barrel lid (5-4). -2), the recovery barrel air inlet (5-2-1) and the recovery barrel air outlet (5-2-2) are arranged on the barrel cover (5-2). 3.根据权利要求2所述的一种漆雾循环回收系统,其特征在于:所述的桶盖(5-2)的内侧设有竖向设置的隔板(5-10),所述的隔板(5-10)位于回收桶进风口(5-2-1)和回收桶出风口(5-2-2)之间,且在桶盖(5-2)盖设于桶体(5-1)上后,所述的隔板(5-10)将桶体(5-1)分隔为U形通道。3. A paint mist recycling system according to claim 2, characterized in that: the inner side of the barrel cover (5-2) is provided with a vertically arranged partition (5-10), and the The partition plate (5-10) is located between the air inlet (5-2-1) of the recovery barrel and the air outlet (5-2-2) of the recovery barrel, and is covered on the barrel body (5) on the barrel cover (5-2). -1) After being installed, the baffle plate (5-10) divides the barrel (5-1) into a U-shaped channel. 4.根据权利要求3所述的一种漆雾循环回收系统,其特征在于:所述的回收桶安装座(5-3)的底部设有滚轮,所述的桶盖(5-2)的下方平台上设有与回收桶安装座(5-3)底部的滚轮相配合的导向槽(5-8)。4. A paint mist recycling system according to claim 3, characterized in that: the bottom of the recovery barrel mounting seat (5-3) is provided with a roller, and the barrel cover (5-2) is provided with a roller at the bottom. The lower platform is provided with guide grooves (5-8) matched with the rollers at the bottom of the recovery bucket mounting seat (5-3). 5.根据权利要求2或3或4任意一项所述的一种漆雾循环回收系统,其特征在于:所述的桶盖(5-2)的中部还设有搅拌机构,所述的搅拌机构包括搅拌电机(5-5)、搅拌轴(5-6)和搅拌叶轮(5-9),所述的搅拌电机(5-5)固定于桶盖(5-2)上,所述的搅拌电机(5-5)的输出轴通过搅拌轴(5-6)连接搅拌叶轮(5-9),所述的搅拌叶轮(5-9)位于桶体(5-1)的底部。5. A paint mist recycling system according to any one of claims 2, 3 or 4, characterized in that: a stirring mechanism is also provided in the middle of the barrel cover (5-2), The mechanism includes a stirring motor (5-5), a stirring shaft (5-6) and a stirring impeller (5-9). The stirring motor (5-5) is fixed on the barrel cover (5-2). The output shaft of the stirring motor (5-5) is connected to the stirring impeller (5-9) through the stirring shaft (5-6), and the stirring impeller (5-9) is located at the bottom of the barrel (5-1). 6.根据权利要求5所述的一种漆雾循环回收系统,其特征在于:所述的抽吸风机(3)和循环风机(7)均采用鼓风机。6 . The paint mist recycling system according to claim 5 , wherein the suction fan ( 3 ) and the circulating fan ( 7 ) both adopt a blower. 7 . 7.一种具有权利要求1至6任意一项所述的漆雾循环回收系统的零件喷漆装置,包括喷漆箱(1)和喷漆箱开闭驱动机构(9),所述的喷漆箱(1)由上箱体(1-1)和下箱体(1-2)上下对合形成,所述的上箱体(1-1)和下箱体(1-2)能够在喷漆箱开闭驱动机构(9)的带动下上下开闭运动,其特征在于:所述的上箱体(1-1)的顶部设有可拆式的上箱盖(1-1-1),所述的回风口(1-1-2)设于上箱盖(1-1-1)的中部,所述的上箱体(1-1)内位于回风口(1-1-2)的正下方还设有上导风板(1-4),所述的上导风板(1-4)与上箱体(1-1)的内壁之间形成空隙;所述的吸风口(1-2-1)设于下箱体(1-2)的底部中心,所述的下箱体(1-2)内位于吸风口(1-2-1)的正上方还设有下导风板(1-5),所述的下导风板(1-5)与下箱体(1-2)的内壁之间形成空隙。7. A paint spraying device for parts with the paint mist recycling system according to any one of claims 1 to 6, comprising a paint spraying box (1) and a paint spraying box opening and closing drive mechanism (9), the paint spraying box (1) ) is formed by the upper and lower casings (1-1) and the lower casings (1-2), which can be opened and closed in the paint spraying box. The up and down opening and closing movement driven by the driving mechanism (9) is characterized in that: the top of the upper box body (1-1) is provided with a detachable upper box cover (1-1-1), the The air return port (1-1-2) is arranged in the middle of the upper box cover (1-1-1), and the upper box body (1-1) is located directly below the air return port (1-1-2). An upper air guide plate (1-4) is provided, and a gap is formed between the upper air guide plate (1-4) and the inner wall of the upper box body (1-1); the air suction port (1-2- 1) It is located at the bottom center of the lower box (1-2), and the lower box (1-2) is also provided with a lower air deflector (1) directly above the air suction port (1-2-1). -5), a gap is formed between the lower air guide plate (1-5) and the inner wall of the lower box body (1-2). 8.根据权利要求7所述的一种零件喷漆装置,其特征在于:所述的上箱盖(1-1-1)与上箱体(1-1)之间还设有内收架(1-3),所述的内收架(1-3)包括台阶座(1-3-1)和收口(1-3-2),所述的内收架(1-3)通过台阶座(1-3-1)放置于上箱体(1-1)的上部,所述的收口(1-3-2)由台阶座(1-3-1)向下尺寸较小,且收口(1-3-2)位于上导风板(1-4)的上方。8. A paint spraying device for parts according to claim 7, characterized in that: a retracting frame ( 1-3), the retracting frame (1-3) includes a step seat (1-3-1) and a closing mouth (1-3-2), and the retracting frame (1-3) passes through the step seat (1-3-1) is placed on the upper part of the upper box (1-1). 1-3-2) is located above the upper air deflector (1-4). 9.根据权利要求7所述的一种零件喷漆装置,其特征在于:所述的上导风板(1-4)的一侧通过上安装铰链(1-4-2)安装于上箱体(1-1)内,上导风板(1-4)的另一端搭在设于上箱体(1-1)内的上支撑架(1-4-1)上;所述的下导风板(1-5)的一侧通过下安装铰链(1-5-2)安装于下箱体(1-2)内,下导风板(1-5)的另一端搭在设于下箱体(1-2)内的下支撑架(1-5-1)上。9. A paint spraying device for parts according to claim 7, characterized in that: one side of the upper air guide plate (1-4) is installed on the upper box body through an upper installation hinge (1-4-2). In (1-1), the other end of the upper air guide plate (1-4) is placed on the upper support frame (1-4-1) provided in the upper box body (1-1); One side of the air guide plate (1-5) is installed in the lower box body (1-2) through the lower installation hinge (1-5-2), and the other end of the lower air guide plate (1-5) is draped over the lower air guide plate (1-5). on the lower support frame (1-5-1) in the box body (1-2). 10.根据权利要求7或8或9所述的一种零件喷漆装置,其特征在于:所述的喷漆箱开闭驱动机构(9)包括立柱(9-1)、驱动电机(9-2)、上箱体滑动座(9-3)、下箱体滑动座(9-4)、滑轨(9-5)、滑块(9-6)和丝杆(9-8),所述的丝杆(9-8)竖向安装于立柱(9-1)上,所述的驱动电机(9-2)与丝杆(9-8)传动连接,所述的丝杆(9-8)从中间分为旋向相反的上下两段丝杆段,所述的上箱体(1-1)通过上箱体滑动座(9-3)与丝杆(9-8)的上丝杆段采用丝杆螺母副连接,所述的下箱体(1-2)通过下箱体滑动座(9-4)与丝杆(9-8)的下丝杆段采用丝杆螺母副连接,所述的上箱体(1-1)和下箱体(1-2)均通过滑块(9-6)上下滑动地安装于滑轨(9-5)上;所述的下箱体(1-2)的底部设有吸风口(1-2-1),所述的上箱体(1-1)的顶部设有回风口(1-1-2),所述的下箱体(1-2)底部的吸风口(1-2-1)与抽吸管(2)相连接,所述的上箱体(1-1)顶部的回风口(1-1-2)与回风管(8)相连接。10. A paint spraying device for parts according to claim 7, 8 or 9, characterized in that: the paint spraying box opening and closing drive mechanism (9) comprises a column (9-1), a drive motor (9-2) , the upper box sliding seat (9-3), the lower box sliding seat (9-4), the sliding rail (9-5), the slider (9-6) and the screw (9-8), the described The lead screw (9-8) is vertically installed on the upright column (9-1), and the drive motor (9-2) is connected to the lead screw (9-8) in a driving manner. The lead screw (9-8) It is divided into two upper and lower screw segments with opposite rotation directions from the middle, and the upper box (1-1) passes through the upper box sliding seat (9-3) and the upper screw segment of the screw (9-8). The screw nut pair is used for connection, and the lower box body (1-2) is connected with the lower screw segment of the lead screw (9-8) through the lower box body sliding seat (9-4) by the screw nut pair, so The upper box body (1-1) and the lower box body (1-2) are both mounted on the slide rail (9-5) by sliding up and down through the slider (9-6); the lower box body (1-2) -2) The bottom is provided with an air suction port (1-2-1), the top of the upper box body (1-1) is provided with an air return port (1-1-2), and the lower box body (1-1) is provided with an air return port (1-1-2). -2) The suction port (1-2-1) at the bottom is connected with the suction pipe (2), and the air return port (1-1-2) at the top of the upper box (1-1) is connected with the return air pipe (8) Connected.
CN202020518455.3U 2020-04-10 2020-04-10 A paint mist recycling system and parts spraying device having the same Expired - Fee Related CN212237905U (en)

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Application Number Priority Date Filing Date Title
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113477441A (en) * 2021-07-29 2021-10-08 江苏双菊风机有限公司 Automatic processing system for surface of fan blade
CN114192309A (en) * 2021-11-30 2022-03-18 重庆佳鑫一帆科技有限公司 Paint mist circulation paint spraying chamber
CN114749319A (en) * 2022-04-15 2022-07-15 扬州市伊兴机械有限公司 Method for producing impeller for aero-engine

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113477441A (en) * 2021-07-29 2021-10-08 江苏双菊风机有限公司 Automatic processing system for surface of fan blade
CN113477441B (en) * 2021-07-29 2022-03-22 江苏双菊风机有限公司 Automatic processing system for surface of fan blade
CN114192309A (en) * 2021-11-30 2022-03-18 重庆佳鑫一帆科技有限公司 Paint mist circulation paint spraying chamber
CN114749319A (en) * 2022-04-15 2022-07-15 扬州市伊兴机械有限公司 Method for producing impeller for aero-engine

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Granted publication date: 20201229