CN201500611U - painting room - Google Patents
painting room Download PDFInfo
- Publication number
- CN201500611U CN201500611U CN2009200455459U CN200920045545U CN201500611U CN 201500611 U CN201500611 U CN 201500611U CN 2009200455459 U CN2009200455459 U CN 2009200455459U CN 200920045545 U CN200920045545 U CN 200920045545U CN 201500611 U CN201500611 U CN 201500611U
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- Prior art keywords
- spray
- cabinet
- water tank
- air
- spray cabinet
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- 238000010422 painting Methods 0.000 title claims abstract description 28
- 239000007921 spray Substances 0.000 claims abstract description 56
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 47
- 239000003973 paint Substances 0.000 claims abstract description 14
- 239000003595 mist Substances 0.000 claims abstract description 8
- 239000002184 metal Substances 0.000 claims description 5
- 238000007599 discharging Methods 0.000 claims description 3
- 230000032258 transport Effects 0.000 claims 1
- 238000005507 spraying Methods 0.000 abstract description 21
- 239000012535 impurity Substances 0.000 abstract description 5
- 230000000694 effects Effects 0.000 abstract description 4
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 239000011248 coating agent Substances 0.000 description 7
- 238000000576 coating method Methods 0.000 description 7
- 239000007788 liquid Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 1
- 231100000614 poison Toxicity 0.000 description 1
- 230000007096 poisonous effect Effects 0.000 description 1
- 208000023504 respiratory system disease Diseases 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Details Or Accessories Of Spraying Plant Or Apparatus (AREA)
Abstract
本实用新型提供了一种涂装室，包括：喷柜，喷涂输送线，所述喷涂输送线的上方设有喷枪，所述喷柜的上方设有送风室和空气过滤器，所述喷柜的两侧各设有一个漆雾截流装置和抽风口，所述喷柜的下方设有一个水槽支架，有一水槽置于其上，所述水槽的面积与喷柜的占地面积相当。本实用新型的有益效果主要体现在：排风效果显著提高，也不会产生紊流等情形；借助设于喷柜下方的大面积水槽来吸附空气中的杂质，减小了对喷漆质量的影响。
The utility model provides a painting room, comprising: a spraying cabinet, a spraying conveying line, a spray gun is arranged above the spraying conveying line, an air supply chamber and an air filter are arranged above the spraying cabinet, the spraying A paint mist intercepting device and an air outlet are provided on both sides of the cabinet. A water tank support is provided under the spray cabinet, and a water tank is placed on it. The area of the water tank is equivalent to the floor area of the spray cabinet. The beneficial effects of the utility model are mainly reflected in: the air exhaust effect is significantly improved, and turbulent flow will not occur; the impurities in the air are absorbed by means of the large-area water tank under the spray cabinet, which reduces the influence on the quality of spray paint .
Description
技术领域technical field
本实用新型涉及涂装室，尤其是一种可以与外部进行换气的涂装室。The utility model relates to a painting room, in particular to a painting room capable of exchanging air with the outside.
背景技术Background technique
现有的自动涂装设备大致可以分成两大类。第一类，适合小型工件的回转式涂装设备，第二类：适合平面、凹凸面、曲面工件的水平涂装设备。这些自动涂装设备都必须放置在以涂装室内进行喷涂。所谓的涂装室其实是一个相对密封的空间，用来把自动涂装设备与操作者隔离开来，防止油漆中有毒气体扩散到外界，引起操作者的呼吸道疾病。现有技术中，一般涂装室内都设有一喷柜，自动涂装设备设置其内，与喷柜配套设有一套抽风装置，包括送风室和空气过滤器，在喷柜上还开有一抽风口。由于喷柜上只有一个抽风口，因此从送风室出来的风会在喷柜内产生紊流，给正在工作的自动涂装设备和工件带来污染，即空气中的杂质被紊流带入到从喷枪中喷出的油漆中。归根结底，现有技术的涂装室的排风效果非常不好。Existing automatic coating equipment can be roughly divided into two categories. The first category is rotary coating equipment suitable for small workpieces, and the second category is horizontal coating equipment suitable for flat, concave-convex and curved workpieces. These automatic painting equipment must be placed in the painting room for spraying. The so-called painting room is actually a relatively sealed space, which is used to isolate the automatic painting equipment from the operator, so as to prevent the poisonous gas in the paint from spreading to the outside world and causing respiratory diseases of the operator. In the prior art, there is generally a spray cabinet in the painting room, and the automatic coating equipment is installed in it, and a set of exhaust device is provided with the spray cabinet, including an air supply chamber and an air filter, and there is an air suction port on the spray cabinet. . Since there is only one air outlet on the spray booth, the wind from the air supply chamber will generate turbulent flow in the spray booth, which will pollute the working automatic coating equipment and workpieces, that is, the impurities in the air will be brought into the spray booth by the turbulent flow. In the paint sprayed from the spray gun. In the final analysis, the exhaust effect of the painting room of the prior art is very bad.
实用新型内容Utility model content
本实用新型的目的在于解决上述的技术问题，提供一种排风效果很好，并且能有效地减轻对喷漆的污染的涂装室。The purpose of the utility model is to solve the above-mentioned technical problems, to provide a painting room with a good exhaust effect and can effectively reduce the pollution of spray paint.
本实用新型的目的通过以下技术方案来实现：The purpose of this utility model is achieved through the following technical solutions:
一种涂装室，包括：喷柜，穿过所述喷柜设置、输送待喷涂工件的喷涂输送线，所述喷涂输送线的上方设置有喷枪，所述喷柜的上方设有送风室和空气过滤器，所述喷柜的两侧各设有一个漆雾截流装置，所述漆雾截流装置由至少一级水帘板和折流通道构成，所述折流通道由喷柜的侧壁和水帘板形成，所述各水帘板的下方设有通往折流通道的抽风口，所述折流通道通往出风口。A painting room, comprising: a spraying cabinet, a spraying conveying line for conveying workpieces to be sprayed is arranged through the spraying cabinet, a spray gun is arranged above the spraying conveying line, and an air supply chamber is arranged above the spraying cabinet and an air filter, a paint mist intercepting device is provided on both sides of the spray cabinet, and the paint mist intercepting device is composed of at least one water curtain plate and a baffle channel, and the baffle channel is formed by the side of the spray cabinet The wall and the water curtain plate are formed, and the lower part of each water curtain plate is provided with an air suction port leading to a baffle channel, and the baffle channel leads to an air outlet.
所述喷柜的两侧各设有两级水帘板。所述每个水帘板与喷柜的侧壁之间都设有用于气液分离的折流板。Both sides of the spray cabinet are respectively provided with two-stage water curtain plates. A baffle for gas-liquid separation is provided between each water curtain plate and the side wall of the spray cabinet.
再进一步地，所述喷柜上还设有用于排出经过所述抽风口的空气的排气管，所述排气管与所述抽风口相通。所述涂装室的墙体外还设有一与排气管的出风口导通的废气处理塔。Still further, the spray cabinet is also provided with an exhaust pipe for discharging the air passing through the air outlet, and the exhaust pipe communicates with the air outlet. An exhaust gas treatment tower connected with the air outlet of the exhaust pipe is also arranged outside the wall of the painting room.
进一步地，所述喷柜的下方设有一个水槽支架，有一水槽置于其上，所述水槽的面积与喷柜的面积相当。Further, a water tank bracket is provided under the spray cabinet, and a water tank is placed on it, and the area of the water tank is equivalent to that of the spray cabinet.
再进一步地，所述水槽支架的顶部呈角度设置，所述水槽的底部也呈相应的角度设置。所述水槽的顶部横跨设有一组圆形金属管。Still further, the top of the tank support is set at an angle, and the bottom of the tank is also set at a corresponding angle. A set of circular metal pipes runs across the top of the tank.
本实用新型的有益效果主要体现在：将喷柜配套的抽风装置配合单侧抽风口改为分设于喷柜两侧的漆雾截流装置和抽风口后，排风效果显著提高，也不会产生紊流等情形；借助设于喷柜下方的大面积水槽，来吸附空气中的杂质，减小了对喷漆质量的影响。The beneficial effects of the utility model are mainly reflected in: after the exhaust device matched with the spray cabinet is changed to the paint mist intercepting device and the exhaust port on both sides of the spray cabinet, the exhaust effect will be significantly improved, and there will be no Turbulent flow and other situations; with the help of the large-area water tank under the spray booth, it can absorb impurities in the air and reduce the impact on the quality of spray paint.
附图说明Description of drawings
下面结合附图对本实用新型技术方案作进一步说明：Below in conjunction with accompanying drawing, technical scheme of the utility model is further described:
图1：本实用新型涂装室的主视图。Fig. 1: The front view of the coating room of the utility model.
具体实施方式Detailed ways
本实用新型揭示了一种涂装室，如图所示，包括设置在涂装室墙体14内的喷柜1，所述喷柜1用来把自动涂装设备与操作者隔离开来，穿过所述喷柜1设置的喷涂输送线8由一输送线支架9支撑。所述喷涂输送线8上放置有待喷涂的工件7，所述喷涂输送线8的上方设置有自动喷涂设备6，所述自动喷涂设备6上固设有至少两个喷枪61。操作时，喷涂输送线8带动工件7移动，喷枪61沿垂直于喷涂输送线8运动的方向作往复运动，对工件7进行喷涂。The utility model discloses a painting room. As shown in the figure, it includes a spray booth 1 arranged in a wall 14 of the painting room. The spray booth 1 is used to isolate the automatic coating equipment from the operator. The spraying conveying line 8 arranged through the spray booth 1 is supported by a conveying line support 9 . The workpiece 7 to be sprayed is placed on the spraying conveying line 8 , an automatic spraying equipment 6 is arranged above the spraying conveying line 8 , and at least two spray guns 61 are fixed on the automatic spraying equipment 6 . During operation, the spraying conveyor line 8 drives the workpiece 7 to move, and the spray gun 61 reciprocates along a direction perpendicular to the motion of the spraying conveyor line 8 to spray the workpiece 7 .
与现有技术一样，所述喷柜1的上方设有送风室4和空气过滤器5。送风室4与送风设备连通，用于将涂装室外的空气吸入，与涂装室内部进行空气交换。As in the prior art, an air supply chamber 4 and an air filter 5 are arranged above the spray cabinet 1 . The air supply chamber 4 communicates with the air supply equipment, and is used for sucking the air outside the painting room and exchanging air with the interior of the painting room.
所述喷柜1的两侧各设有一个漆雾截流装置，本优选实施例的漆雾截流装置由两级水帘板2和折流通道构成，所述折流通道由喷柜1的侧壁和水帘板2形成，所述各水帘板的下方设有通往折流通道的抽风口3，所述折流通道通往出风口。每个水帘板2与喷柜1的侧壁之间都设有用于气液分离的折流板17。水从水管16中流出，并沿水帘板2的壁流下来。Both sides of the spray cabinet 1 are respectively provided with a paint mist intercepting device. The paint mist intercepting device in this preferred embodiment is composed of two-stage water curtain plate 2 and a baffle channel. The wall and the water curtain plate 2 are formed, and the air suction port 3 leading to the baffle channel is provided under each water curtain plate, and the baffle channel leads to the air outlet. A baffle 17 for gas-liquid separation is provided between each water curtain 2 and the side wall of the spray cabinet 1 . Water flows out from the water pipe 16 and flows down the wall of the water curtain 2 .
经过空气过滤器5过滤后的空气向下吹入到喷柜内，由于抽风口3分设在喷柜1的两侧，因此绝大部分的空气都直接从抽风口3中排出。而不会像现有技术一样，大部分的空气必须经过自动喷涂设备6和工件7后才会从抽风口中排出。因此，本实用新型的技术避免了喷柜1内待交换的空气对自动喷涂设备6和工件7的污染。The air filtered by the air filter 5 is blown downward into the spray cabinet, and since the air outlet 3 is located on both sides of the spray cabinet 1, most of the air is directly discharged from the air outlet 3. And not like the prior art, most of the air must pass through the automatic spraying equipment 6 and the workpiece 7 before being discharged from the air outlet. Therefore, the technology of the present utility model avoids the pollution of the air to be exchanged in the spray booth 1 to the automatic spraying equipment 6 and the workpiece 7 .
所述喷柜1上还设有用于排出经过所述抽风口3的空气的排气管13，所述排气管13一端与所述抽风口3相通，另一端连接有一个风机。所述涂装室的墙体14外还设有一与排气管13导通的废气处理塔15。喷柜1内待交换的空气由风机从抽风口3内抽入到所述排气管13内，并经过排气管13的出风口进入到废气处理塔15后，再经废气处理塔15处理后排到大气中。The spray cabinet 1 is also provided with an exhaust pipe 13 for discharging the air passing through the air outlet 3 , one end of the exhaust pipe 13 communicates with the air outlet 3 , and the other end is connected with a fan. An exhaust gas treatment tower 15 connected to the exhaust pipe 13 is provided outside the wall body 14 of the painting room. The air to be exchanged in the spray cabinet 1 is sucked into the exhaust pipe 13 from the air outlet 3 by the fan, and enters the exhaust gas treatment tower 15 through the air outlet of the exhaust pipe 13, and then is treated by the exhaust gas treatment tower 15 back into the atmosphere.
本实用新型另一改进点在于：所述喷柜1的下方设有一个水槽支架11，有一水槽10置于其上，所述水槽10的面积与喷柜1的占地面积相当。这样可以尽最大可能借助水槽来吸附空气中的杂质。因为空气中杂质过多的话，会影响喷漆质量。所述水槽10的顶部横跨设有一组圆形金属管，是为了让操作者在上行走，用来检测喷柜1内的设施。金属管之间有间隙，也是为了将水槽10中的水尽可能多地露出于喷柜1内。所述水槽支架11的顶部呈角度设置，所述水槽10的底部也呈相应的角度设置。在水槽10底部的相对低的一侧设有出水口。Another improvement point of the present invention is that: a water tank support 11 is arranged below the spray cabinet 1, and a water tank 10 is placed on it, and the area of the water tank 10 is equivalent to that of the spray cabinet 1. In this way, impurities in the air can be absorbed by the sink as much as possible. Because there are too many impurities in the air, it will affect the quality of spray paint. A group of circular metal pipes are arranged across the top of the water tank 10 for the operator to walk on and detect the facilities in the spray booth 1 . There are gaps between the metal pipes, also in order to expose the water in the water tank 10 in the spray cabinet 1 as much as possible. The top of the tank support 11 is set at an angle, and the bottom of the tank 10 is also set at a corresponding angle. A water outlet is provided on a relatively lower side of the bottom of the tank 10 .
所述水槽10内的水由水泵抽入到水管16内，再从水管16中沿一级水帘板和二级水帘板的表面流回到水槽10内。由于水槽10的倾斜设置，喷涂过程中所产生的渣滓会沿水槽10的底部流出。The water in the water tank 10 is drawn into the water pipe 16 by the water pump, and then flows back into the water tank 10 from the water pipe 16 along the surfaces of the primary water curtain plate and the secondary water curtain plate. Due to the inclined setting of the water tank 10 , the dross generated during the spraying process will flow out along the bottom of the water tank 10 .
本实用新型还有多种实现方式。凡采用等同替换或者等效变换而形成的所有技术方案，均落在本实用新型要求保护的范围之内。The utility model also has multiple implementations. All technical solutions formed by equivalent replacement or equivalent transformation fall within the protection scope of the utility model.
Claims (9)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009200455459U CN201500611U (en) | 2009-05-21 | 2009-05-21 | painting room |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009200455459U CN201500611U (en) | 2009-05-21 | 2009-05-21 | painting room |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201500611U true CN201500611U (en) | 2010-06-09 |
Family
ID=42451553
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009200455459U Expired - Fee Related CN201500611U (en) | 2009-05-21 | 2009-05-21 | painting room |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201500611U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103316800A (en) * | 2013-06-19 | 2013-09-25 | 柳州市嘉诚汽车饰件系统有限公司 | Spraying production line |
| CN105195363A (en) * | 2014-06-27 | 2015-12-30 | 苏州互友工业设备有限公司 | Spraying integrated machine |
-
2009
- 2009-05-21 CN CN2009200455459U patent/CN201500611U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103316800A (en) * | 2013-06-19 | 2013-09-25 | 柳州市嘉诚汽车饰件系统有限公司 | Spraying production line |
| CN103316800B (en) * | 2013-06-19 | 2015-12-16 | 柳州市嘉诚汽车饰件系统有限公司 | Spray-painting production line |
| CN105195363A (en) * | 2014-06-27 | 2015-12-30 | 苏州互友工业设备有限公司 | Spraying integrated machine |
| CN105195363B (en) * | 2014-06-27 | 2018-11-23 | 苏州互友工业设备有限公司 | A kind of spraying all-in-one machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20100609 Termination date: 20110521 |