CN203235662U - Intelligent automatic production line - Google Patents
Intelligent automatic production line Download PDFInfo
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- CN203235662U CN203235662U CN 201320263867 CN201320263867U CN203235662U CN 203235662 U CN203235662 U CN 203235662U CN 201320263867 CN201320263867 CN 201320263867 CN 201320263867 U CN201320263867 U CN 201320263867U CN 203235662 U CN203235662 U CN 203235662U
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Abstract
The utility model discloses an intelligent automatic production line which is sequentially composed of a feeding machine, a dust removal machine, a first paint sprayer, a first leveling machine, a tipper with a dustproof cover, a second paint sprayer, a second leveling machine, a six-face UV solidification machine, a packing machine, a discharging machine and an intelligent numerical control system. The intelligent automatic production line is stable in performance, low in energy consumption, environmentally friendly and high in degree of automation, and reduces energy consumption.
Description
Technical field
The utility model relates to a kind of intelligent automation production line.
Background technology
Sheet material, floor, timber etc. were processed, all be by manually or by single paint spraying machine, leveling machine, UV curing machine equal segments half machinery partly manually finishing in the past.Wherein, traditional paint spraying machine, the atomization quantity that has is large, and a part of paint can be half-dried particle and drop on the door leaf or on the work piece, the mode that the user can take repeatedly to spray is processed.Thereby cause large with the lacquer amount, cost is high, a little less than the adhesive force of lacquer, the product poor definition, the surface into strips and not whole.The paint spraying machine atomization quantity that has is little, and it is large to go out the lacquer amount, and the pit on the product is just many when a little, and is also large with the lacquer amount.Traditional paint spraying machine is finished by unit, and the mechanical automation degree is low, the amount of labour used is large and output is little, efficient is low.In a word, traditional paint spraying machine is unreasonable owing to structural design, unstable product quality, and the function of product can't produce a desired effect, and does not satisfy customer requirement.Traditional leveling machine is because product structure design and technical deficiency, and result of use is undesirable, has that the product flatness is relatively poor, product surface is easy to foaming, production efficiency is low, process velocity waits shortcoming slowly.Traditional UV solidifies machine because of the defective on the structural design, exist hardening time slow, hardness is not high, high temperature ageing, human body is had radiation injury, can pollute air, is unfavorable for environmental protection and wants twice or repeatedly solidify, easily go wrong between seam.
Summary of the invention
In order to overcome the deficiencies in the prior art, the utility model provide a kind of simple in structure, design is ingenious rationally, stable performance, energy consumption is low, environmental protection and energy saving, intelligent automation production line that automaticity is high.
The technical scheme that its technical problem that solves the utility model adopts is:
The intelligent automation production line, successively by feeder, dust removal machine, the first paint spraying machine, first-class flat-bed machine, tipper with dust cover, the second paint spraying machine, the second flat-bed machine, six UV solidify machine, packing machine, blanking machine and intelligent numerical control system form, described feeder is provided with for delivery of the chain of workpiece and track, the upper and lower of described the first paint spraying machine and the second paint spraying machine all is provided with filter cotton, by five axles of the smart circuit control assembly that sprays paint, the five axles assembly that sprays paint comprises motor, the rotation and lifting axle that is connected with motor, be installed in rotation and lifting axle lower end and rotary some spray gun, all be provided with chain and track for delivery of workpiece in the both sides of spray gun lower end, all be provided with chain and track for delivery of workpiece on described first-class flat-bed machine and the second flat-bed machine, some infrared heating fluorescent tubes and temperature controller, the two ends of described tipper with dust cover are provided with by cylinder and drive lifting by the turning rod of motor-driven upset with for delivery of workpiece and movably chain and track, described six UV curing machines are provided with and solidify the chamber, the four sides of solidifying the chamber is equipped with for solidifying the also light fixture of adjustable-angle, the lamp installation of both sides is at the inner side edge of slide rail and follow slide rail and move, the light fixture at top is contained on the lamp installation plate of top, top lamp installation plate is connected with lifting shaft, lifting shaft also can be along activity about upper rack by motor-driven, the lamp installation of bottom is on the lamp installation plate of bottom, bottom lamp installation plate is connected with the pole line slideway, and the pole line slideway also can be along activity about lower tooth bar by motor-driven.
All be equipped with on described the first paint spraying machine, the second paint spraying machine, first-class flat-bed machine, second flat-bed machine, six the UV curing machines can lifting and the glass of antiultraviolet observe door, glass observation door can be passed in and out by two fans and glass door and the stainless steel framework of inside and outside bilayer consist of, the pneumostop silicone tube of hollow is installed on the observation door outside, the lower end of pneumostop silicone tube is provided be used to the chimb that installs and fixes, and has screw hole on the chimb.
Described feeder, dust removal machine, the first paint spraying machine, first-class flat-bed machine, the tipper with dust cover, the second paint spraying machine, second flat-bed machine, six UV solidify between machine, packing machine and the blanking machine and are connected by many conveyers with dust guard successively, and described the first paint spraying machine, first-class flat-bed machine, the tipper with dust cover, the second paint spraying machine, second flat-bed machine, six UV curing machines are comprised of one or more.
The beneficial effects of the utility model are: the utility model is simple in structure, design is ingenious rationally, adopts intelligent automation machinery production control, and the amount of labour used is little, and output is high, and steady quality is reliable, and that this product takes up room is little, good airproof performance, workshop be without paint-like flavour.This product is equipped with the air filtration cotton, air is carried out double filtration, at glass door the pneumostop silicone tube is installed, but effective sealing also stops the dust in the outside air to enter in the main frame, these properties of product are stable, long service life, energy consumption is low, product surface is non-foaming, flatness is good, and energy-conserving and environment-protective are practical again.
Description of drawings
Below in conjunction with drawings and Examples the utility model is further specified.
Fig. 1 is overall structure schematic diagram of the present utility model.
Fig. 2 is the structural representation of feeder of the present utility model.
Fig. 3 is the structural representation of paint spraying machine of the present utility model.
Fig. 4 is the spray paint structural representations of assembly of five axles of paint spraying machine.
Fig. 5 is the structural representation of leveling machine of the present utility model.
Fig. 6 is the structural representation of the tipper with dust cover of the present utility model.
Fig. 7 is the structural representation that six UV of the present utility model solidify machine.
Fig. 8 is the scheme of installation that glass of the present utility model is observed door.
Fig. 9 is the structural representation of sealed silicon sebific duct of the present utility model.
Figure 10 is the structural representation of catching groove of the present utility model and buckle.
The specific embodiment
With reference to Fig. 1-Figure 10, the intelligent automation production line, successively by feeder 1, dust removal machine 2, the first paint spraying machine 3, first-class flat-bed machine 4, tipper 5 with dust cover, the second paint spraying machine 6, second flat-bed machine 7, six UV solidify machine 8, packing machine 9, blanking machine 10 and intelligent numerical control system form, described feeder 1 is provided with for delivery of the chain 19 of workpiece and track 20, the upper and lower of described the first paint spraying machine 3 and the second paint spraying machine 6 all is provided with filter cotton 11, by five axles of the smart circuit control assembly 12 that sprays paint, the five axles assembly 12 that sprays paint comprises motor 121, the rotation and lifting axle 122 that is connected with motor 121, be installed in rotation and lifting axle 122 lower ends and rotary some spray gun 123, all be provided with chain 19 and track 20 for delivery of workpiece in the both sides of spray gun 123 lower ends, all be provided with chain 19 and track 20 for delivery of workpiece on described first-class flat-bed machine 4 and the second flat-bed machine 7, some infrared heating fluorescent tubes 13 and temperature controller, the two ends of described tipper 5 with dust cover are provided with by cylinder and drive lifting by the turning rod 51 of motor-driven upset with for delivery of workpiece and movably chain 19 and track 20, described six UV solidify machine 8 and are provided with curing chamber 81, the four sides of solidifying chamber 81 is equipped with for solidifying the also light fixture of adjustable-angle, the lamp installation of both sides is at the inner side edge of slide rail and follow slide rail and move, the light fixture at top is contained on the top lamp installation plate 82, top lamp installation plate 82 is connected with lifting shaft 83, lifting shaft 83 also can be movable along upper rack about 84 by motor-driven, the lamp installation of bottom is on bottom lamp installation plate 85, bottom lamp installation plate 85 is connected with pole line slideway 86, and pole line slideway 86 also can be along lower tooth bar about 87 activities by motor-driven.
Described the first paint spraying machine 3, the second paint spraying machine 6, first-class flat-bed machine 4, second flat-bed machine 7, six UV solidify all be equipped with on the machine 8 can lifting and the glass of antiultraviolet observe door 14, glass observation door 14 can be passed in and out by two fans and glass door and the stainless steel framework of inside and outside bilayer consist of, the pneumostop silicone tube 15 of hollow is installed on the observation door outside, the lower end of pneumostop silicone tube 15 is provided be used to the chimb 16 that installs and fixes, and has screw hole 161 on the chimb 16.
Described feeder 1, dust removal machine 2, the first paint spraying machine 3, first-class flat-bed machine 4, the tipper 5 with dust cover, the second paint spraying machine 6, second flat-bed machine 7, six UV solidify between machine 8, packing machine 9 and the blanking machine 10 and are connected by many conveyers 22 with dust guard successively, and described the first paint spraying machine 3, first-class flat-bed machine 4, the tipper 5 with dust cover, the second paint spraying machine 6, second flat-bed machine 7, six UV curing machines 8 are comprised of one or more.
The main frame body of described the first paint spraying machine 3, the second paint spraying machine 6, first-class flat-bed machine 4, second flat-bed machine 7, six UV curing machines 8 all cooperates with the interior wall of casing by metal catching groove 17, buckle 18 to be fixed, and the exterior wall of casing is fixed with dark screw and main frame body.
The bottom of described the first paint spraying machine 3, the second paint spraying machine 6, first-class flat-bed machine 4, second flat-bed machine 7, six UV curing machines 8 is provided with air inlet, and the top is air outlet and gas is discharged outdoor after water purifies.On every machine of described main frame access hole is housed all, advances outlet.
As required, feeder 1, dust removal machine 2, the first paint spraying machine 3, first-class flat-bed machine 4, the tipper 5 with dust cover, the second paint spraying machine 6, second flat-bed machine 7, six UV solidify between machine 8, packing machine 9 and the blanking machine 10 and are connected by many conveyers 22 with dust guard successively, described the first paint spraying machine 3, first-class flat-bed machine 4, the tipper 5 with dust cover, the second paint spraying machine 6, second flat-bed machine 7, six UV solidify machine 8 and are all one or more composition, and described tipper 5 with dust cover is provided with dustproof transparent cover.
This production line is through intelligent numerical control system automatic temperature-control speed regulating control, and when rear one section operation was finished, just can transfer to rear one section operation to the material of this station the last period.Product adopts the electronic eyes location, and the tooth bar numerical control independently all is provided with two air inlets and air outlet in every machinery in the streamline, and automatically controls closing or opening of inlet and outlet through intelligent numerical control system.This production line is to be placed in the dust-free workshop to use, to guarantee the crudy of product.The air inlet/outlet of this product all passes through the filter pulp double filtration, and air outlet adopts the negative pressure air-out.The light fixture that six UV solidify on the machine 8 is made of gallium lamp and mercury lamp, six UV solidify the heat that machine 8 produces and flow to leveling machine by the air channel after filtering, enter paint spraying machine by leveling machine again, thereby realize energy-conservation again environmental protection is worked in repeatedly utilization and the realization of the heat in the waste gas to a Fans or many places.When decumbent corydalis tuber need be heated to paint, air was discharged into outdoor after cleaning system is filtered in the machine.
When heat energy needed secondary or repeatedly utilizes, heat energy switch 21 was opened automatically, when heat energy need to utilize, and heat energy switch 21 meeting autoshutdowns, according to demand, all main frames all are reassembling types or all-in-one-piece, convenient transportation, saving cost.The utility model is simple in structure, design is ingenious rationally, adopts intelligent automation machinery production control, and the amount of labour used is little, and output is high, and steady quality is reliable, and that this product takes up room is little, good airproof performance, workshop be without paint-like flavour.This product is equipped with the air filtration cotton, air is carried out double filtration, at glass door the pneumostop silicone tube is installed, but effective sealing also stops the dust in the outside air to enter in the main frame, these properties of product are stable, long service life, energy consumption is low, product surface is non-foaming, flatness is good, and energy-conserving and environment-protective are practical again.
In addition, the utility model is not limited to above-mentioned embodiment, as long as it reaches technique effect of the present utility model with essentially identical means, all should belong to the protection domain of utility model.
Claims (3)
1. intelligent automation production line, it is characterized in that: successively by feeder (1), dust removal machine (2), the first paint spraying machine (3), first-class flat-bed machine (4), tipper (5) with dust cover, the second paint spraying machine (6), second flat-bed machine (7), six UV solidify machine (8), packing machine (9), blanking machine (10) and intelligent numerical control system form, described feeder (1) is provided with chain and the track for delivery of workpiece, described the first paint spraying machine (3) all is provided with filter cotton (11) with the upper and lower of the second paint spraying machine (6), by five axles of the smart circuit control assembly (12) that sprays paint, the five axles assembly (12) that sprays paint comprises motor (121), the rotation and lifting axle (122) that is connected with motor (121), be installed in rotation and lifting axle (122) lower end and rotary some spray gun (123), all be provided with chain and track for delivery of workpiece in the both sides of spray gun (123) lower end, all be provided with chain and track for delivery of workpiece on described first-class flat-bed machine (4) and the second flat-bed machine (7), some infrared heating fluorescent tubes (13) and temperature controller, the two ends of described tipper with dust cover (5) are provided with by cylinder and drive lifting by the turning rod (51) of motor-driven upset with for delivery of workpiece and movably chain and track, described six UV solidify machine (8) and are provided with curing chamber (81), the four sides of solidifying chamber (81) is equipped with for solidifying the also light fixture of adjustable-angle, the lamp installation of both sides is at the inner side edge of slide rail and follow slide rail and move, the light fixture at top is contained on the top lamp installation plate (82), top lamp installation plate (82) is connected with lifting shaft (83), lifting shaft (83) also can be along activity about upper rack (84) by motor-driven, the lamp installation of bottom is on bottom lamp installation plate (85), bottom lamp installation plate (85) is connected with pole line slideway (86), and pole line slideway (86) also can be along activity about lower tooth bar (87) by motor-driven.
2. intelligent automation production line according to claim 1, it is characterized in that: described the first paint spraying machine (3), the second paint spraying machine (6), first-class flat-bed machine (4), second flat-bed machine (7), six UV solidify all be equipped with on the machines (8) can lifting and the glass of antiultraviolet observe door (14), glass observation door (14) can be passed in and out by two fans and glass door and the stainless steel framework of inside and outside bilayer consist of, the pneumostop silicone tube (15) of hollow is installed on the observation door outside, the lower end of pneumostop silicone tube (15) is provided be used to the chimb that installs and fixes (16), has screw hole (161) on the chimb (16).
3. intelligent automation production line according to claim 1, it is characterized in that: described feeder (1), dust removal machine (2), the first paint spraying machine (3), first-class flat-bed machine (4), tipper (5) with dust cover, the second paint spraying machine (6), second flat-bed machine (7), six UV solidify machine (8), be connected successively described the first paint spraying machine (3) by many conveyers with dust guard (22) between packing machine (9) and the blanking machine (10), first-class flat-bed machine (4), tipper (5) with dust cover, the second paint spraying machine (6), second flat-bed machine (7), six UV solidify machine (8) and are comprised of one or more.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320263867 CN203235662U (en) | 2013-05-15 | 2013-05-15 | Intelligent automatic production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320263867 CN203235662U (en) | 2013-05-15 | 2013-05-15 | Intelligent automatic production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203235662U true CN203235662U (en) | 2013-10-16 |
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ID=49312996
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201320263867 Expired - Fee Related CN203235662U (en) | 2013-05-15 | 2013-05-15 | Intelligent automatic production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203235662U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104148255A (en) * | 2013-05-15 | 2014-11-19 | 闵兆宏 | Intelligent automated production line |
| CN107413570A (en) * | 2017-08-28 | 2017-12-01 | 温州职业技术学院 | Valve integral spray Semi-automatic device |
| CN110434006A (en) * | 2019-08-13 | 2019-11-12 | 佛山市南海兴圆机械制造有限公司 | A kind of comprehensive paint line of fully-automatic intelligent |
-
2013
- 2013-05-15 CN CN 201320263867 patent/CN203235662U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104148255A (en) * | 2013-05-15 | 2014-11-19 | 闵兆宏 | Intelligent automated production line |
| CN107413570A (en) * | 2017-08-28 | 2017-12-01 | 温州职业技术学院 | Valve integral spray Semi-automatic device |
| CN107413570B (en) * | 2017-08-28 | 2019-03-12 | 温州职业技术学院 | Valve integral spray Semi-automatic device |
| CN110434006A (en) * | 2019-08-13 | 2019-11-12 | 佛山市南海兴圆机械制造有限公司 | A kind of comprehensive paint line of fully-automatic intelligent |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20131016 Termination date: 20180515 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |