CN105173278B - A kind of Auto-unboxing system based on industrial robot - Google Patents
A kind of Auto-unboxing system based on industrial robot Download PDFInfo
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- CN105173278B CN105173278B CN201510550540.1A CN201510550540A CN105173278B CN 105173278 B CN105173278 B CN 105173278B CN 201510550540 A CN201510550540 A CN 201510550540A CN 105173278 B CN105173278 B CN 105173278B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B69/00—Unpacking of articles or materials, not otherwise provided for
- B65B69/0033—Unpacking of articles or materials, not otherwise provided for by cutting
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Abstract
本发明涉及一种基于工业机器人的自动拆箱系统,包括主体框架,两个侧面割刀装置、一个主割刀装置、四个翻盖机构和一个升降取物装置,所述侧面割刀装置安装在主体框架前面的两侧,所述主割刀装置安装在主体框架前面的顶部,所述翻盖机构对称安装于主体框架的底部,所述升降取物装置安装于主体框架的后部。本发明集拆箱工序和取物的所有过程在一个工位上,大大提高了生产效率,减少了工人的劳动强度,代替人做重复、单调的工作,提高效率,节约资源,使操作人员处于比较安全和省力的地位,并且节省了大量时间,降低了操作人员的劳动强度。
The invention relates to an automatic unpacking system based on an industrial robot, which includes a main body frame, two side cutter devices, a main cutter device, four cover mechanisms and a lifting and picking device, and the side cutter devices are installed on On both sides of the front of the main frame, the main cutter device is installed on the top of the front of the main frame, the flip mechanism is symmetrically installed on the bottom of the main frame, and the lifting device is installed on the rear of the main frame. The present invention integrates all the processes of unpacking and picking up objects at one station, which greatly improves production efficiency, reduces the labor intensity of workers, replaces people to do repetitive and monotonous work, improves efficiency, saves resources, and makes operators in a It is relatively safe and labor-saving, and saves a lot of time and reduces the labor intensity of operators.
Description
技术领域technical field
本发明涉及一种基于工业机器人的自动拆箱系统,属于工业机器人领域。The invention relates to an automatic unpacking system based on industrial robots, which belongs to the field of industrial robots.
背景技术Background technique
目前,在工业生产的实际应用中,很多工厂已经实现了对商品自动打包封箱的系统设计及应用,但在实际生产中,很多时候需要将用纸箱封装好的物品从纸箱中取出来以便进行下一道工序。对于切割封箱带、打开箱盖以及将箱内物体取出这些工序,如果使用专用的机构完成这项作业能够在最大程度上实现工业自动化,拆箱系统是生产线的关键设备,其质量直接影响到生产效率。但是目前市场上的拆箱系统基本是在多个工位实现该功能,工位多,占地面积大,生产效率低;还有许多生产中使用人工拆箱,费时费力。At present, in the actual application of industrial production, many factories have realized the system design and application of automatic packaging and sealing of goods, but in actual production, it is often necessary to take out the goods sealed in cartons from the cartons for processing. next process. For the processes of cutting the sealing tape, opening the box cover, and taking out the contents of the box, if a special mechanism is used to complete this operation, industrial automation can be realized to the greatest extent. The unpacking system is the key equipment of the production line, and its quality directly affects Productivity. However, the unpacking systems currently on the market basically realize this function at multiple stations. There are many stations, large floor space, and low production efficiency; there are also many manual unpacking systems used in production, which is time-consuming and laborious.
发明内容Contents of the invention
本发明的目的在于优化现有拆箱系统的多工位效率低的问题,而提供一种基于工业机器人的自动拆箱系统,用于工业化生产中对使用封箱带封装的纸箱实现全自动拆封并且取出箱内物品的功能。The purpose of the present invention is to optimize the problem of low multi-station efficiency of the existing unpacking system, and provide an automatic unpacking system based on industrial robots, which is used in industrial production to realize automatic unpacking of cartons sealed with sealing tape The function of sealing and taking out the contents of the box.
为解决上述技术问题本发明的构思是:For solving the problems of the technologies described above, design of the present invention is:
将拆箱的各个工序分配到一个长方体型材框架的不同面上,先实现切割侧面的封箱带的功能,然后是切割正上面的主封箱带,接着用真空吸盘将箱盖打开,最后使用滚珠丝杠将箱内物品取出。Distribute the various processes of unpacking to different surfaces of a rectangular parallelepiped profile frame, first realize the function of cutting the sealing tape on the side, then cut the main sealing tape on the upper side, and then use the vacuum suction cup to open the box cover, and finally use the The ball screw removes the contents of the box.
根据上述发明构思,本发明采用下述技术方案:According to above-mentioned inventive concept, the present invention adopts following technical scheme:
一种基于工业机器人的自动拆箱系统,包括主体框架,两个侧面割刀装置、一个主割刀装置、四个翻盖机构和一个升降取物装置,所述侧面割刀装置安装在主体框架前面的两侧,所述主割刀装置安装在主体框架前面的顶部,所述翻盖机构对称安装于主体框架的底部,所述升降取物装置安装于主体框架的后部。An automatic unpacking system based on industrial robots, including a main frame, two side cutter devices, a main cutter device, four cover mechanisms and a lifting and picking device, the side cutter devices are installed in front of the main frame The main cutter device is installed on the top of the front of the main frame, the flip mechanism is symmetrically installed on the bottom of the main frame, and the lifting and picking device is installed on the rear of the main frame.
所述主体框架包括四个第一个竖架、两个第一横梁、两个第二横梁、四个第二竖架、两个第三横梁、一个第四横梁、四个第五横梁;所述两个第一横梁和两个第二横梁交替垂直固定成一个长方形框架,其四角的下部固定四个第一个竖架,四角的上部固定四个第二竖架,在四个第二竖架的顶部固定由四个第五横梁组成的长方形框架,一个第四横梁固定在第二横梁上面的两根第二竖架的中部,两个第三横梁固定在第四横梁的上下两侧,一个法兰盘固定在两个第三横梁和第四横梁上。The main frame includes four first vertical beams, two first beams, two second beams, four second vertical beams, two third beams, a fourth beam, and four fifth beams; The two first beams and the two second beams are vertically fixed alternately to form a rectangular frame, four first vertical frames are fixed at the bottom of the four corners, four second vertical frames are fixed at the top of the four corners, and four second vertical frames are fixed at the four second vertical frames. The top of the frame is fixed to a rectangular frame consisting of four fifth beams, a fourth beam is fixed to the middle of the two second vertical frames above the second beam, and two third beams are fixed to the upper and lower sides of the fourth beam. A flange is fixed on the two third beams and the fourth beam.
所述侧面割刀装置包括安装在与法兰盘相对面的第二竖架上的U型支架、第一支架和第二支架构成一个稳定三脚架,第三支架连接在两个第二支架上加强稳定三脚架的连接,直线导轨安装在第二支架上,滑板安装在直线导轨上,固定架安装在滑板上,两个第一弹簧安装在固定架的两个杆上,第一无杆气缸通过两个L型支架固定在固定架上,第一摆动气缸通过第四支架安装在第一无杆气缸上,第一刀架安装在第一摆动气缸上,第一标准气缸一端通过第五支架固定在第二竖架,另一端通过第一气缸连接件和第六支架固定在滑板上。The side cutter device includes a U-shaped bracket installed on the second vertical frame opposite to the flange, the first bracket and the second bracket form a stable tripod, and the third bracket is connected to the two second brackets for reinforcement. The connection of the tripod is stable, the linear guide rail is installed on the second bracket, the slide plate is installed on the linear guide rail, the fixed frame is installed on the slide plate, the two first springs are installed on the two rods of the fixed frame, and the first rodless cylinder passes through the two The first L-shaped bracket is fixed on the fixed frame, the first swing cylinder is installed on the first rodless cylinder through the fourth bracket, the first knife rest is installed on the first swing cylinder, and one end of the first standard cylinder is fixed on the fifth bracket. The other end of the second vertical frame is fixed on the slide plate through the first cylinder connector and the sixth support.
所述主割刀装置包括第一薄板和第二薄板焊接在第二横梁上,两个加强板通过螺钉固定在第二薄板上,两个连接板通过螺钉连接在两个加强板上,第二无杆气缸通过两个支架固定在两个连接板上,第二摆动气缸通过第七支架安装在第二无杆气缸上,第二刀架通过螺钉固定在第二摆动气缸上。The main cutter device includes a first thin plate and a second thin plate welded on the second beam, two reinforcing plates are fixed on the second thin plate by screws, two connecting plates are connected on the two reinforcing plates by screws, and the second The rodless cylinder is fixed on the two connecting plates through two brackets, the second swing cylinder is installed on the second rodless cylinder through the seventh support, and the second knife rest is fixed on the second swing cylinder by screws.
所述翻盖机构包括第一横杆通过两个第一轴承安装在两个第一竖架上,摇臂焊接在第一横杆上,气缸附件一通过摇臂上的孔用销钉连接,气缸连接件一两端分别与气缸附件一和第二标准气缸连接,第八支架与气缸连接件一的耳轴相连,第八支架固定在固定支架上,固定支架连接到第一横梁或者第二横梁上,第二标准气缸的另一端通过气缸连接件二与气缸附件二相连,气缸附件二焊接在固定支架上;两套第一哈佛结构一、两套第二哈佛结构二焊接在第一旋转轴上,分别布置在摇臂两端,装有第二弹簧的套筒与哈佛结构二通过螺钉连接,滑杆通过套筒盖与套筒连接,连接块焊接在滑杆上,带座轴承通过螺钉固定在连接块上,第二旋转轴两端连接到两个带座轴承上,两套第二哈佛结构一、两套第二哈佛结构二焊接到第二旋转轴上,两个真空吸盘通过真空吸盘连接件固定到第二哈佛结构二上,两个扭簧通过带座轴承和连接在第二旋转轴上的销钉固定。The flip mechanism includes that the first cross bar is installed on the two first vertical frames through two first bearings, the rocker arm is welded on the first cross bar, the cylinder attachment one is connected with a pin through the hole on the rocker arm, and the cylinder is connected The two ends of part one are respectively connected with cylinder accessory one and the second standard cylinder, the eighth bracket is connected with the trunnion of cylinder connection part one, the eighth bracket is fixed on the fixed bracket, and the fixed bracket is connected to the first beam or the second beam , the other end of the second standard cylinder is connected to the cylinder attachment two through the cylinder connector two, and the cylinder attachment two is welded on the fixed bracket; two sets of the first Harvard structure one and two sets of the second Harvard structure two are welded on the first rotating shaft , respectively arranged at both ends of the rocker arm, the sleeve equipped with the second spring is connected with the Harvard structure two by screws, the slide rod is connected with the sleeve through the sleeve cover, the connecting block is welded on the slide rod, and the bearing with seat is fixed by screws On the connection block, both ends of the second rotating shaft are connected to two bearings with seats, two sets of second Harvard structure 1 and two sets of second Harvard structure 2 are welded to the second rotating shaft, and two vacuum suction cups pass through the vacuum suction cups The connecting piece is fixed to the second Harvard structure two, and the two torsion springs are fixed by a bearing with a seat and a pin connected to the second rotating shaft.
所述升降取物装置包括吊架第一固定横梁与两个吊架支架焊接,两个加强架通过第一垫板与吊架支架用螺钉连接,加强架和吊架第一固定横梁通过第二垫板和第三垫板与两个第五横梁通过螺钉连接;两个导轨垫板支架一端通过垫块与吊架第一固定横梁用螺钉固定,另一端与吊架第二固定横梁焊接,吊架第二固定横梁通过两个垫块与两个第一横梁用螺钉固定,两个导轨垫板焊接在两个导轨垫板支架上;电机固定架通过螺钉与两个导轨垫板支架连接,L型支架垫板焊接在电机固定架上,L型支架一端与电机通过螺钉连接,另一端与L型支架垫板通过螺钉连接,联轴器一端与电机连接,另一端与滚珠丝杠连接,滚珠丝杠一端与第一轴承支撑单元连接,第一轴承支撑单元与轴承垫板通过螺钉连接,轴承垫板焊接在轴承固定架一上,滚珠丝杠另一端与第二轴承支撑单元连接,第二轴承支撑单元与轴承固定架二通过螺钉连接,轴承固定架一和轴承固定架二与两个导轨垫板支架通过螺钉连接,滚珠丝杠的丝杠螺母通过连接器与工作台连接,两个导轨支架与两个导轨垫板通过螺钉连接,直线导轨安装在两个导轨支架上,工作台两端与直线导轨通过螺钉连接,两个吸盘吊架通过螺钉与吸盘吊架垫板连接,两个吸盘吊架垫板焊接在工作台上,小孔吸盘安装在两个吸盘吊架上。The lifting and fetching device includes welding the first fixed beam of the hanger with the two hanger brackets, the two reinforcement frames are connected with the hanger brackets by screws through the first backing plate, and the reinforcement frame and the first fixed beam of the hanger pass through the second The backing plate and the third backing plate are connected with the two fifth beams by screws; one end of the two guide rail backing plate brackets is fixed with the first fixed beam of the hanger by a pad block, and the other end is welded with the second fixed beam of the hanger. The second fixed beam of the frame is fixed to the two first beams with screws through two pads, and the two guide rail backing plates are welded on the two guide rail backing plate brackets; the motor fixing frame is connected to the two guide rail backing plate brackets through screws, L The backing plate of the L-shaped bracket is welded on the motor fixing frame. One end of the L-shaped bracket is connected with the motor through screws, and the other end is connected with the backing plate of the L-shaped bracket through screws. One end of the coupling is connected with the motor, and the other end is connected with the ball screw. One end of the screw is connected to the first bearing support unit, the first bearing support unit is connected to the bearing backing plate through screws, the bearing backing plate is welded on the bearing fixing frame one, the other end of the ball screw is connected to the second bearing supporting unit, and the second The bearing support unit is connected to the bearing fixing frame 2 by screws, the bearing fixing frame 1 and the bearing fixing frame 2 are connected to the two guide rail backing plate brackets by screws, the screw nut of the ball screw is connected to the worktable through a connector, and the two guide rails are connected by screws. The bracket is connected to the two guide rail backing plates by screws, the linear guide rails are installed on the two guide rail brackets, the two ends of the workbench are connected to the linear guide rails by screws, the two suction cup hangers are connected to the suction cup hanger backing plates by screws, and the two suction cups The hanger backing plate is welded on the workbench, and the small hole suction cup is installed on the two suction cup hangers.
本发明与现有技术相比较,具有如下突出实质特征点和显著优点:Compared with the prior art, the present invention has the following prominent essential features and significant advantages:
本发明集拆箱工序和取物的所有过程在一个工位上,大大提高了生产效率,减少了工人的劳动强度,代替人做重复、单调的工作,提高效率,节约资源,使操作人员处于比较安全和省力的地位,并且节省了大量时间,降低了操作人员的劳动强度。The present invention integrates the unpacking process and all the processes of picking up objects at one station, which greatly improves the production efficiency, reduces the labor intensity of workers, replaces people to do repetitive and monotonous work, improves efficiency, saves resources, and makes operators in a It is relatively safe and labor-saving, and saves a lot of time and reduces the labor intensity of operators.
附图说明Description of drawings
图1是一种基于工业机器人的自动拆箱系统结构框图。Figure 1 is a structural block diagram of an automatic unpacking system based on industrial robots.
图2是整体使用的型材框架结构总图。Fig. 2 is a general diagram of the profile frame structure used as a whole.
图3是侧面割刀装置示意图。Fig. 3 is a schematic diagram of the side cutter device.
图4是侧面割刀装置示意图。Fig. 4 is a schematic diagram of a side cutter device.
图5是主割刀装置示意图。Fig. 5 is a schematic diagram of the main cutter device.
图6是翻盖机构装置示意图。Fig. 6 is a schematic diagram of the flip mechanism device.
图7是翻盖机构的套筒示意图。Fig. 7 is a schematic diagram of the sleeve of the flip mechanism.
图8 是取物机构的装置示意图。Fig. 8 is a device schematic diagram of the fetching mechanism.
图9 是取物机构的装置示意图。Fig. 9 is a device schematic diagram of the fetching mechanism.
具体实施方式detailed description
下面结合附图,对本发明的具体实施做进一步的说明。The specific implementation of the present invention will be further described below in conjunction with the accompanying drawings.
如图1所示,一种基于工业机器人的自动拆箱系统,包括主体框架1,两个侧面割刀装置2、一个主割刀装置3、四个翻盖机构4和一个升降取物装置5,所述侧面割刀装置2安装在主体框架1前面的两侧,所述主割刀装置3安装在主体框架1前面的顶部,所述翻盖机构4对称安装于主体框架1的底部,所述升降取物装置5安装于主体框架1的后部。As shown in Figure 1, an automatic unpacking system based on industrial robots includes a main body frame 1, two side cutter devices 2, a main cutter device 3, four flip mechanisms 4 and a lifting and picking device 5, The side cutter device 2 is installed on both sides of the front of the main frame 1, the main cutter device 3 is installed on the top of the front of the main frame 1, the flip mechanism 4 is symmetrically installed on the bottom of the main frame 1, and the lifting The fetching device 5 is installed at the rear of the main body frame 1 .
如图2所示,所述主体框架1包括四个第一个竖架10、两个第一横梁11、两个第二横梁12、四个第二竖架9、两个第三横梁7、一个第四横梁8、四个第五横梁13;所述两个第一横梁11和两个第二横梁12交替垂直固定成一个长方形框架,其四角的下部固定四个第一个竖架10,四角的上部固定四个第二竖架9,在四个第二竖架9的顶部固定由四个第五横梁13组成的长方形框架,一个第四横梁8固定在第二横梁12上面的两根第二竖架9的中部,两个第三横梁7固定在第四横梁8的上下两侧,一个法兰盘6固定在两个第三横梁7和第四横梁8上。As shown in Figure 2, the main body frame 1 includes four first vertical frames 10, two first cross beams 11, two second cross beams 12, four second vertical frames 9, two third cross beams 7, A fourth crossbeam 8, four fifth crossbeams 13; said two first crossbeams 11 and two second crossbeams 12 are vertically fixed alternately to form a rectangular frame, and four first vertical frames 10 are fixed at the bottom of its four corners, Four second vertical frames 9 are fixed on the top of the four corners, and a rectangular frame consisting of four fifth beams 13 is fixed on top of the four second vertical frames 9. A fourth beam 8 is fixed on two of the second beams 12. In the middle of the second vertical frame 9 , two third beams 7 are fixed on the upper and lower sides of the fourth beam 8 , and a flange 6 is fixed on the two third beams 7 and the fourth beam 8 .
如图3和图4所示,所述侧面割刀装置2包括安装在与法兰盘6相对面的第二竖架9上的U型支架31、第一支架25和第二支架26构成一个稳定三脚架,第三支架27连接在两个第二支架26上加强稳定三脚架的连接,直线导轨24安装在第二支架26上,滑板16安装在直线导轨24上,固定架17安装在滑板16上,两个第一弹簧23安装在固定架17的两个杆上,第一无杆气缸19通过两个L型支架18固定在固定架17上,第一摆动气缸22通过第四支架20安装在第一无杆气缸19上,第一刀架21安装在第一摆动气缸22上,第一标准气缸15一端通过第五支架30固定在第二竖架9,另一端通过第一气缸连接件29和第六支架28固定在滑板16上。As shown in Figures 3 and 4, the side cutter device 2 includes a U-shaped bracket 31 installed on the second vertical frame 9 opposite to the flange 6, the first bracket 25 and the second bracket 26 to form a To stabilize the tripod, the third bracket 27 is connected to the two second brackets 26 to strengthen the connection of the stable tripod, the linear guide rail 24 is installed on the second bracket 26, the slide plate 16 is installed on the linear guide rail 24, and the fixed frame 17 is installed on the slide plate 16 , two first springs 23 are installed on the two rods of the fixed frame 17, the first rodless cylinder 19 is fixed on the fixed frame 17 through two L-shaped brackets 18, and the first swing cylinder 22 is installed on the fixed frame 17 through the fourth bracket 20. On the first rodless cylinder 19, the first tool rest 21 is installed on the first swing cylinder 22, one end of the first standard cylinder 15 is fixed on the second vertical frame 9 through the fifth bracket 30, and the other end is passed through the first cylinder connector 29 And the sixth bracket 28 is fixed on the slide plate 16.
如图5所示,所述主割刀装置3包括主割刀装置3包括第一薄板32和第二薄板33焊接在第二横梁12上,两个加强板34通过螺钉固定在第二薄板33上,两个连接板35通过螺钉连接在两个加强板34上,第二无杆气缸37通过两个支架36固定在两个连接板35上,第二摆动气缸39通过第七支架40安装在第二无杆气缸37上,第二刀架38通过螺钉固定在第二摆动气缸39上。As shown in Figure 5, the main cutter device 3 includes a first thin plate 32 and a second thin plate 33 welded on the second beam 12, and two reinforcement plates 34 are fixed on the second thin plate 33 by screws. Above, the two connecting plates 35 are connected on the two reinforcing plates 34 by screws, the second rodless cylinder 37 is fixed on the two connecting plates 35 through two brackets 36, and the second swing cylinder 39 is installed on the two connecting plates 35 through the seventh bracket 40. On the second rodless cylinder 37, the second knife rest 38 is fixed on the second swing cylinder 39 by screws.
如图6和图7所示,所述翻盖机构4包括第一旋转轴50通过两个第一轴承49安装在两个第一竖架10上,摇臂48焊接在第一旋转轴50上,气缸附件一46通过摇臂48上的孔用销钉连接,气缸连接件一45两端分别与气缸附件一46和第二标准气缸44连接,第八支架47与气缸连接件一45的耳轴相连,第八支架47固定在固定支架41上,固定支架41连接到第一横梁11或者第二横梁12上,第二标准气缸44的另一端通过气缸连接件二43与气缸附件二42相连,气缸附件二42焊接在固定支架41上;两套第一哈佛结构一51、两套第二哈佛结构二52焊接在第一旋转轴50上,分别布置在摇臂48两端,装有第二弹簧65的套筒53与哈佛结构二52通过螺钉连接,滑杆55通过套筒盖54与套筒53连接,连接块56焊接在滑杆55上,带座轴承57通过螺钉固定在连接块56上,第二旋转轴58两端连接到两个带座轴承57上,两套第二哈佛结构一59、两套第二哈佛结构二62焊接到第二旋转轴58上,两个真空吸盘64通过真空吸盘连接件63固定到第二哈佛结构二62上,两个扭簧61通过带座轴承57和连接在第二旋转轴58上的销钉60固定。As shown in FIGS. 6 and 7 , the flip mechanism 4 includes a first rotating shaft 50 mounted on two first vertical frames 10 through two first bearings 49 , and the rocker arm 48 is welded on the first rotating shaft 50 . Cylinder attachment one 46 is connected with pins through the hole on the rocker arm 48, the two ends of cylinder attachment one 45 are respectively connected with cylinder attachment one 46 and the second standard cylinder 44, and the eighth support 47 is connected with the trunnion of cylinder attachment one 45 , the eighth bracket 47 is fixed on the fixed bracket 41, the fixed bracket 41 is connected to the first crossbeam 11 or the second crossbeam 12, the other end of the second standard cylinder 44 is connected with the cylinder attachment two 42 through the cylinder connector two 43, the cylinder Attachment II 42 is welded on the fixed bracket 41; two sets of the first Harvard structure one 51 and two sets of the second Harvard structure two 52 are welded on the first rotating shaft 50, respectively arranged at both ends of the rocker arm 48 and equipped with the second spring The sleeve 53 of 65 is connected with the Harvard structure 2 52 by screws, the slide bar 55 is connected with the sleeve 53 through the sleeve cover 54, the connecting block 56 is welded on the slide bar 55, and the bearing with seat 57 is fixed on the connecting block 56 by screws , the two ends of the second rotating shaft 58 are connected to two bearings with seats 57, two sets of second Harvard structure 1 59 and two sets of second Harvard structure 2 62 are welded to the second rotating shaft 58, and two vacuum chucks 64 pass through The vacuum chuck connecting piece 63 is fixed to the second Harvard structure 2 62 , and the two torsion springs 61 are fixed through the belt seat bearing 57 and the pin 60 connected to the second rotating shaft 58 .
如图8和图9所示,所述升降取物装置5包括吊架第一固定横梁71与两个吊架支架70焊接,两个加强架67通过第一垫板69与吊架支架70用螺钉连接,加强架67和吊架第一固定横梁71通过第二垫板66和第三垫板68与两个第五横梁13通过螺钉连接;两个导轨垫板支架78一端通过垫块90与吊架第一固定横梁71用螺钉固定,另一端与吊架第二固定横梁87焊接,吊架第二固定横梁87通过两个垫块88与两个第一横梁11用螺钉固定,两个导轨垫板72焊接在两个导轨垫板支架78上;电机固定架89通过螺钉与两个导轨垫板支架78连接,L型支架垫板73焊接在电机固定架89上,L型支架75一端与电机74通过螺钉连接,另一端与L型支架垫板73通过螺钉连接,联轴器91一端与电机74连接,另一端与滚珠丝杠81连接,滚珠丝杠81一端与第一轴承支撑单元76连接,第一轴承支撑单元76与轴承垫板77通过螺钉连接,轴承垫板77焊接在轴承固定架一92上,滚珠丝杠81另一端与第二轴承支撑单元95连接,第二轴承支撑单元95与轴承固定架二94通过螺钉连接(这里轴承支撑单元均配有对应轴承,第二轴承93安装在第一轴承支撑单元内,第二轴承支撑单元同理),轴承固定架一92和轴承固定架二94与两个导轨垫板支架78通过螺钉连接,滚珠丝杠81的丝杠螺母通过连接器82与工作台83连接,两个导轨支架79与两个导轨垫板72通过螺钉连接,直线导轨80安装在两个导轨支架79上,工作台83两端与直线导轨80通过螺钉连接,两个吸盘吊架84通过螺钉与吸盘吊架垫板85连接,两个吸盘吊架垫板85焊接在工作台83上,小孔吸盘86安装在两个吸盘吊架84上。As shown in Fig. 8 and Fig. 9, described elevating pick-up device 5 comprises that hanger first fixed beam 71 is welded with two hanger brackets 70, and two reinforcing frames 67 pass through first backing plate 69 and hanger bracket 70 to use. Screw connection, the reinforcing frame 67 and the first fixed crossbeam 71 of the hanger are connected with the two fifth crossbeams 13 by screws through the second backing plate 66 and the third backing plate 68; The first fixed beam 71 of the hanger is fixed with screws, and the other end is welded with the second fixed beam 87 of the hanger. The second fixed beam 87 of the hanger is fixed with the two first beams 11 by two pads 88 with screws, and the two guide rails Backing plate 72 is welded on two guide rail backing plate supports 78; Motor fixed mount 89 is connected with two guide rail backing plate supports 78 by screw, L-shaped support backing plate 73 is welded on the motor fixed mount 89, L-shaped support 75 one ends and The motor 74 is connected by screws, and the other end is connected with the L-shaped bracket backing plate 73 by screws. One end of the shaft coupling 91 is connected with the motor 74, and the other end is connected with the ball screw 81. One end of the ball screw 81 is connected with the first bearing support unit 76 connection, the first bearing support unit 76 is connected with the bearing backing plate 77 by screws, the bearing backing plate 77 is welded on the bearing fixing frame one 92, the other end of the ball screw 81 is connected with the second bearing supporting unit 95, and the second bearing supporting unit 95 is connected with bearing fixing frame 2 94 by screws (the bearing supporting units are equipped with corresponding bearings here, the second bearing 93 is installed in the first bearing supporting unit, and the second bearing supporting unit is the same), bearing fixing frame 1 92 and bearing Fixture two 94 is connected with two guide rail backing plates 78 by screws, the screw nut of ball screw 81 is connected with workbench 83 through connector 82, two guide rail supports 79 are connected with two guide rail backing plates 72 by screws, The linear guide rail 80 is installed on two guide rail brackets 79, the two ends of the workbench 83 are connected with the linear guide rail 80 by screws, the two suction cup hangers 84 are connected with the suction cup hanger backing plate 85 by screws, and the two suction cup hanger backing plates 85 Welded on the workbench 83, the small hole suction cup 86 is installed on two suction cup hangers 84.
本发明装置的使用过程如下:切割纸箱两侧面的封箱带—切割箱盖上面的封箱带—真空吸盘将箱盖翻开成110度—电机驱动滚珠丝杠带动小孔吸盘将箱内的物品取出。The use process of the device of the present invention is as follows: cutting the sealing tape on both sides of the carton - cutting the sealing tape on the top of the box cover - the vacuum suction cup opens the box cover to 110 degrees - the motor drives the ball screw to drive the small hole suction cup to remove the sealing tape in the box Items are taken out.
首先,如图3所示,侧面割刀装置2切割封箱带具体过程为:当待作业的纸箱位于工位上时,通过工业机器人翻转主体框架1,使侧面割刀装置2正下对于箱盖,第一标准气缸15通过滑板16驱动整个第一无杆气缸19和第一摆动气缸22装置沿着直线导轨24运动到适合切割侧面封箱带的位置,第一摆动气缸22安装有第一刀架21,第一刀架21上装有美工刀片,这里第一摆动气缸与第一无杆气缸通过第四支架20来实现连接固定。第一摆动气缸22旋转90度使刀片转到切割角度,然后第一无杆气缸19带动第一摆动气缸22和刀片装置运动一端距离实现切割侧面封箱带。这里的浮动装置上的第一弹簧23是为了保证纸箱错位时封箱带的顺利切割。经过这个过程纸箱侧面的封箱带全被切割开来。First, as shown in Figure 3, the specific process of cutting the sealing tape by the side cutter device 2 is as follows: when the carton to be operated is located on the station, the main frame 1 is turned over by the industrial robot so that the side cutter device 2 is directly facing the carton. Cover, the first standard cylinder 15 drives the whole first rodless cylinder 19 and the first swing cylinder 22 through the slide plate 16 to move along the linear guide rail 24 to a position suitable for cutting the side sealing tape, and the first swing cylinder 22 is equipped with the first Knife rest 21, a utility blade is housed on the first knife rest 21, and the first swing cylinder and the first rodless cylinder are connected and fixed by the fourth support 20 here. The first swing cylinder 22 rotates 90 degrees to make the blade turn to the cutting angle, and then the first rodless cylinder 19 drives the first swing cylinder 22 and the blade device to move one end distance to realize cutting the side sealing tape. The first spring 23 on the floating device here is to ensure the smooth cutting of the sealing tape when the carton is dislocated. After this process, the sealing tape on the side of the carton is completely cut.
其次,图5主割刀切割主封箱带具体过程。接上一步切割侧面之后,工业机器人将系统的主割刀装置3上的刀片正对于纸箱上面的封箱带,第二无杆气缸37带动第二摆动气缸39以及它上面装有刀片的第二刀架38运动一端距离实现正上方封箱带的切割。这里摆动气缸与无杆气缸通过第七支架40来实现连接固定。Secondly, Fig. 5 shows the specific process of cutting the main sealing tape by the main cutter. After connecting the side cutting in the previous step, the industrial robot will face the blade on the main cutter device 3 of the system against the sealing tape above the carton, and the second rodless cylinder 37 will drive the second swing cylinder 39 and the second blade-mounted blade on it. Knife rest 38 moves one end distance and realizes the cutting of the sealing tape directly above. Here, the swing cylinder and the rodless cylinder are connected and fixed through the seventh bracket 40 .
然后,图6打开箱盖的具体过程。实质是一个四连杆运动的过程。纸箱有4个半面的箱盖,所以这里有4个翻盖机构。以下一个翻盖机构的运动过程。首先第二标准气缸44通过第八支架47和摇臂48连接,摇臂是焊接在第一旋转轴50上的,第一旋转轴安装有两个套筒53,套筒内装有第二弹簧65和滑杆55,滑杆通过带座轴承装有第二旋转轴58,该轴上装有两个真空吸盘64,该轴与带座轴承之间装有两个扭簧61,扭簧通过销钉来固定。这里的扭簧和弹簧是用来复位的。这里当真空吸盘吸住箱盖的时候,气缸带动摇臂转动,摇臂带动套筒和滑杆转动,由于力的传递,最后第二旋转轴58也带动真空吸盘转动,使箱盖与初始位置成110度角度。这里的翻盖机构是成对使用的,先是一对翻盖机构打开外部的箱盖,接着另外一对翻开内部的箱盖,当箱内的物品被升降装置取出后,真空吸盘吹气,翻盖过程结束。Then, Fig. 6 shows the specific process of opening the lid. The essence is a process of four-linkage movement. The carton has 4 half-sided lids, so there are 4 flap mechanisms here. The motion process of the following flip mechanism. First, the second standard cylinder 44 is connected with the rocker arm 48 through the eighth bracket 47, the rocker arm is welded on the first rotating shaft 50, the first rotating shaft is equipped with two sleeves 53, and the second spring 65 is housed in the sleeve And the slide bar 55, the slide bar is equipped with the second rotating shaft 58 through the bearing with seat, and two vacuum suckers 64 are housed on this axle, and two torsion springs 61 are housed between this shaft and the bearing with seat, and the torsion spring comes through the pin fixed. The torsion spring and the spring here are used for reset. Here, when the vacuum suction cup sucks the case cover, the cylinder drives the rocker arm to rotate, and the rocker arm drives the sleeve and the slide bar to rotate. Due to the transmission of force, the second rotating shaft 58 also drives the vacuum suction cup to rotate at last, so that the case cover is in the same position as the initial position. At an angle of 110 degrees. The clamshell mechanisms here are used in pairs. First, one pair of clamshell mechanisms opens the outer box cover, and then the other pair opens the inner box cover. When the items in the box are taken out by the lifting device, the vacuum sucker blows air and the flip process End.
最后,如图8所示为升降取物装置的具体过程。当翻盖机构将四个箱盖全部打开之后,电机74驱动滚珠丝杠81运动,滚珠丝杠通过一个连接器82带动工作台83上下运动,为保证工作台的顺利运动,工作台还须安装在两个直线导轨80上,工作台通过两个吸盘吊架84和小孔吸盘86连接。取物过程如下:小孔吸盘在上面一系列的机构带动下,先向下运动指导碰触到箱内的物体,然后小孔吸盘抓取物体,然后小孔吸盘在滚珠丝杠的带动下上升实现取物的功能,当将箱内物品提升至纸箱的高度,此时翻盖机构停止工作,等待下一步作业。Finally, as shown in Figure 8, the specific process of the lifting and picking device is shown. After the flip mechanism opens all four box covers, the motor 74 drives the ball screw 81 to move, and the ball screw drives the workbench 83 to move up and down through a connector 82. In order to ensure the smooth movement of the workbench, the workbench must be installed on On the two linear guide rails 80, the workbench is connected by two suction cup hangers 84 and small hole suction cups 86. The picking process is as follows: Driven by the above series of mechanisms, the small-hole suction cup first moves downward to guide the object in the box, then the small-hole suction cup grabs the object, and then the small-hole suction cup rises under the drive of the ball screw To achieve the function of picking up objects, when the items in the box are lifted to the height of the carton, the flip mechanism stops working at this time, waiting for the next step.
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| JP6849545B2 (en) * | 2017-06-16 | 2021-03-24 | 株式会社京都製作所 | Packaging box opening device and packaging box opening method |
| CN107777002A (en) * | 2017-11-22 | 2018-03-09 | 北京石油化工学院 | A kind of pneumatic press for being used to dismantle bank note transporting box sealing device |
| CN112320145B (en) * | 2018-08-01 | 2021-07-23 | 华北水利水电大学 | A stepping-type recycling cabinet for paper express boxes |
| CN113023214B (en) * | 2021-03-08 | 2022-02-11 | 珠海格力电器股份有限公司 | Storage method, device, storage medium and electronic device for article packaging |
| CN115402606B (en) * | 2022-08-15 | 2024-05-24 | 重庆久之泰包装有限公司 | Automatic cover opening and sorting method and device for packaging boxes |
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| JP2002002636A (en) * | 2000-06-14 | 2002-01-09 | Maejima Kogyo Kk | Method and apparatus for cutting box |
| US6694852B1 (en) * | 2000-11-10 | 2004-02-24 | Kellogg Company | Method and apparatus for cutting a case containing product |
| CN201506493U (en) * | 2008-12-31 | 2010-06-16 | 颐中(青岛)烟草机械有限公司 | Automatic packaged box opener |
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