CN105171181B - Sphere flame spray welding automatic control system - Google Patents
Sphere flame spray welding automatic control system Download PDFInfo
- Publication number
- CN105171181B CN105171181B CN201510542199.5A CN201510542199A CN105171181B CN 105171181 B CN105171181 B CN 105171181B CN 201510542199 A CN201510542199 A CN 201510542199A CN 105171181 B CN105171181 B CN 105171181B
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- China
- Prior art keywords
- sphere
- spray
- spray gun
- control system
- plies
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K5/00—Gas flame welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0258—Electric supply or control circuits therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K5/00—Gas flame welding
- B23K5/22—Auxiliary equipment, e.g. backings, guides
- B23K5/24—Arrangements for supporting torches
Abstract
Sphere flame spray welding automatic control system, it is made of mechanical part, control system hardware components and software section, existing spray gun may be implemented and rotate surfacing around ball centre, and it can be according to the distance of sphere size adjusting spray gun to ball centre, therefore during sphere flame spray welding, the distance of spray gun to spherome surface can be always consistent；And each position spray gun can be calculated, mobile speed is needed to ensure that the uniform of spherome surface surfacing coating then by motion control card control servomotor rotating speed.
Description
Technical field
This patent is related to sphere flame spray welding technical field, and in particular to one kind can automatically control sphere flame spray welding work
The device and control system of skill parameter.
Background technology
Country's spherome surface generally uses the modes such as manual surfacing, lathe surfacing at present.Manual surfacing is to fix sphere
On holder, holder drives sphere to rotate about the axis, and for worker's pistol to spherome surface surfacing, this mode is difficult control spray
The distance between rifle and sphere and relative velocity rely primarily on operation experience, so spherome surface coating matter after surfacing
Amount hardly results in guarantee, and since in hot environment, worker's operating environment is compared with severe, operation intensity is larger.Lathe surfacing side
Formula use is relatively more, is usually transformed on the basis of lathe, and lathe spindle drives sphere to do rotary motion, and leading screw drives
Sliding box and spray gun move reciprocatingly, since the spray gun direction of motion is parallel with sphere rotating shaft, the spray gun in spray process
Change always with spherome surface distance.In one timing of leading screw speed and gun traffic, spray material is in the heavy of spherome surface
Long-pending and uneven, sphere middle position spray material deposition is most, and spray material minimal deposition at two side position of sphere, when
When two side position coating of sphere meets technological requirement, sphere other positions especially sphere centre position just generates more surfacing
Waste of material, since spray material is more expensive than basis material very much, so being substantially increased for cost is caused, in order to improve surfacing matter
Amount and reduction surfacing cost, it is necessary to which inventing one kind automatically controlling sphere flame spray welding device.
Invention content
In order to overcome the disadvantages mentioned above of existing spray welding unit, the present invention, which provides, ensures that spherome surface surfacing is uniform, saves spray
The sphere flame spray welding automatic control system of wlding material.
The technical solution adopted by the present invention to solve the technical problems is sphere flame spray welding automatic control system, by machine
Tool part, control system hardware components and software section composition, mechanical part include lathe, and lathe is equipped with for ball to be clamped
The scroll chuck of body tooling, sphere can act rotary motion, vehicle after being mounted on lathe by tooling by the spindle box band of lathe
Spray welding unit is installed on bed, spray welding unit includes turntable, and turntable is located at the underface of sphere, is equipped on turntable for fixing
The holder of spray gun, holder can be moved radially on turntable with adjust spray gun between sphere at a distance from, turntable pass through servo electricity
The driving of machine makees reciprocating rotation around the center of sphere in circumferencial direction, and turntable is a gear wheel, between turntable and servo motor
Multiple pinion gears are installed and constitute gear pair, the rotating speed for transmitting and reducing servo motor；
Control system hardware components are made of industrial personal computer and motion control card, and industrial personal computer and motion control card are integrated in control
In cabinet, industrial personal computer sends pulse signal to the servo to passing to motion control card, motion control card after control signal processing
Motor passes motion to the gear pair, to drive the spray gun to rotate by servo motor rotation；
Software section includes technological parameter input module and motor control module, is inputted in technological parameter input module
Sphere diameter D and sphere channel diameter d, industrial personal computer can calculate spray gun according to sphere diameter D and sphere channel diameter d
Need in the angle, θ turned over and spray process spray gun apart from ball centre line angle δ and corresponding speed of service v；Technique
Input spraying number of plies N, industrial personal computer can calculate according to the spraying number of plies N of input and currently spray the number of plies in parameter input module
N, remaining spraying number of plies a；Motor control module includes running state monitoring area and operation button area, and running state monitoring area is aobvious
Show spray gun current location δ, speed of service v, spraying number of plies N, currently spray number of plies n, remaining spraying number of plies a；Operation button
There is arm button in area, operation button, Aligning control button, emergency stop button, reset button, adjusts button clockwise, is counterclockwise
Button is adjusted, the movement of the button control servo motor of clicking operation button area is passed through.
The quantity of holder is 2, is symmetricly set on the both sides of sphere.
Software section includes job information input module, can be inputted in the job information input module activity duration,
Operating personnel, part name, figure number, lot number, ambient temperature and humidity and other production informations, and preserve in the database.
Ball material, spray material, bleed pressure and other works can be inputted in the technological parameter input module
Skill parameter, and preserve in the database.
Software section includes report generation and enquiry module, and report generation and enquiry module can be in the databases
Parameter is read out calling, and can generate spray welding process after surfacing operation is completed records report.
The beneficial effects of the invention are as follows：
1, due to realizing that spray gun rotates surfacing around ball centre, and spray gun can be adjusted according to sphere size to sphere
The distance at center, therefore during sphere flame spray welding, the distance of spray gun to spherome surface can be always consistent；And work
Control machine can calculate each position spray gun and need mobile speed, then by motion control card control servomotor rotating speed, protect
The uniform of spherome surface surfacing coating is demonstrate,proved.
2, the number that the reciprocal surfacing of spray gun can be inputted in technological parameter input module, is wanted with meeting sphere spray welding technology
It asks, ensures the thickness and allowance of surfacing coating.
3, the data that are inputted in job information input module and technological parameter input module preserve in the database, can be with
Meet and data call is inquired.
4, it realizes and sphere surfacing is automatically controlled, improve the operating environment of sphere surfacing, alleviate sphere surfacing
The production difficulty of worker.
Description of the drawings
Fig. 1 is the mechanical part structural schematic diagram of the present embodiment；
Fig. 2 is the present embodiment control system hardware components and software section flow diagram；
Fig. 3 is the position view of component 104 and component 105 in Fig. 1.
In figure：101. lathe；102. scroll chuck；103. tooling；104. sphere；105. spray gun；106. holder；107.
Adjustable plate；108. pinion gear；109. servo motor；110. turntable；111. switch board；112. running state monitoring device；113.
Operation button area；200. control system hardware components；201. industrial personal computer；202. motion control card；300. software section；
3011. job information input module；3012. technological parameter input module；3013. report generations and enquiry module；3014.
Motor control module；302. database；303. techniques record report.
Specific implementation mode
Sphere flame spray welding automatic control system, by mechanical part 100, control system hardware components 200 and software portion
It includes lathe 101 to divide 300 compositions, mechanical part 100, and lathe 101 is equipped with the scroll chuck 102 for sphere tooling to be clamped,
Sphere 104 can act rotary motion, lathe 101 after being mounted on lathe 101 by tooling 103 by the spindle box band of lathe 101
On spray welding unit is installed, spray welding unit includes turntable 110, and turntable 110 is located at the underface of sphere 104, is installed on turntable 104
It is useful for the holder 106 of fixed spray gun 105, holder 106 can be moved radially on turntable 110 to adjust spray gun 105 and sphere
The distance between 104, turntable 104 makees reciprocating rotation around the center of sphere by the driving of servo motor 109 in circumferencial direction, turns
Disk 110 is a gear wheel, and multiple pinion gears 108 are installed between turntable 110 and servo motor 109 and constitute gear pair, for passing
Pass and reduce the rotating speed of servo motor 109；
Control system hardware components 200 are made of industrial personal computer 201 and motion control card 202, industrial personal computer 201 and motion control
Card 202 is integrated in switch board 111, and industrial personal computer 201 after control signal processing to passing to motion control card 202, motion control
Card 202 sends the pulse to the servo motor 109, and the rotation of servo motor 109 passes to the turntable 110, described in driving
Spray gun 105 rotates；
Software section 300 includes technological parameter input module 3012 and motor control module 3014, defeated in technological parameter
Enter input sphere diameter D and sphere channel diameter d in module 3012, industrial personal computer 201 can be logical according to sphere diameter D and sphere
Road diameter d calculates spray gun and needs in the angle, θ and spray process that turn over spray gun apart from ball centre line angle δ and right
The speed of service v answered；Input spraying number of plies N in technological parameter input module 3012, industrial personal computer 201 can be according to the sprayed coatings of input
Number N, which is calculated, is currently spraying number of plies n, remaining spraying number of plies a；Motor control module 3014 includes running state monitoring area
112 and operation button area 113, running state monitoring area 112 show spray gun current location δ, speed of service v, spraying number of plies N,
It is current to spray number of plies n, remaining spraying number of plies a；Operation button area 113 have arm button, operation button, Aligning control button,
Emergency stop button, adjusts button, adjusts button counterclockwise reset button clockwise, passes through the button of clicking operation button area
The movement of control servomotor.
The quantity of holder 106 is 2, is symmetricly set on the both sides of sphere 104.
Software section 300 includes job information input module 3011, can be defeated in the job information input module 3011
Enter activity duration, operating personnel, part name, figure number, lot number, ambient temperature and humidity and other production informations, and is stored in number
According in library 302.
Can be inputted in the technological parameter input module 3012 ball material, spray material, bleed pressure and its
His technological parameter, and be stored in database 302.
Software section 300 includes report generation and enquiry module 3013, and report generation and enquiry module 3013 can be to institutes
It states the parameter in database 302 and is read out calling, can generate spray welding process after surfacing operation is completed records report
303。
This system is when it is implemented, steps are as follows：
1, as shown in Figure 1, selecting corresponding tooling to be clamped on machine tool three-jaw chuck 102 according to 104 size of sphere, ball is adjusted
104 center of body and 110 center of turntable are on a vertical line.Spray gun 105 is installed on holder 106, is sprayed according to sphere
Weldering requires the arrangement mode of selection 105 quantity of spray gun and spray gun 105；The adjustable plate 107 for passing through fluting according to 104 size of sphere
It adjusts spray gun 105 and arrives 104 surface distance of sphere.
2, as shown in Fig. 2, in job information input module 3011 input sphere surfacing production information, as the activity duration,
Operating personnel, part name, figure number, lot number, ambient temperature and humidity etc.；Technique ginseng is inputted in technological parameter input module 3012
Number, such as sphere diameter D and sphere channel diameter d, ball material, spray material, bleed pressure.The related data of input is protected
There are in database 302, after industrial personal computer 201 obtains sphere diameter D and sphere channel size d parameters, pass through software algorithm meter
Calculating 105 surfacing of spray gun needs spray gun 105 in the angle, θ and spray process that turn over corresponding apart from ball centre line angle δ
Speed of service v is the position view of sphere 104 and spray gun 105 as shown in Figure 3.
3, it is required according to sphere spray welding technology, inputs surfacing number of plies N in motor control module 3014, then give spray gun 105
Igniting carries out surfacing operation, by sending instructions to motion control card 202, motion control card to the control in operation button area 113
202 send the pulse to servo motor 109.Servo motor 109 drives the spray gun 105 being fixed on turntable 110 by the position planned
It sets and speed is run.It, in case of emergency can be by controlling the emergent stopping in operation button area 113 in spray process
Button stops servo motor 109 and runs, and improves equipment safety.
4, spray gun current location δ, speed of service v can be shown in running state monitoring area 112, spray number of plies N, is current
Spraying number of plies n, remaining spraying number of plies a
5, report generation and enquiry module 3013 completely transfer this spray welding process data from database 302, and raw
Report is recorded at this spray welding process, ensure that the trackability of surfacing data.
Claims (5)
1. sphere flame spray welding automatic control system, it is characterised in that：By mechanical part, control system hardware components and software
Part forms, and the mechanical part includes lathe, and lathe is equipped with the scroll chuck for sphere tooling to be clamped, and sphere passes through work
It fills the spindle box band after being mounted on lathe by lathe and acts rotary motion, spray welding unit, the spray are installed on the lathe
Welder includes turntable, and turntable is located at the underface of sphere, is equipped with the holder for fixing spray gun on turntable, and holder can be
It is moved radially on turntable to adjust the distance between spray gun and sphere, the turntable is by the driving of servo motor in sphere
The heart makees reciprocating rotation in circumferencial direction, and the turntable is a gear wheel, and multiple pinion gears are installed between turntable and servo motor
Constitute gear pair, the rotating speed for transmitting and reducing servo motor；
The control system hardware components are made of industrial personal computer and motion control card, and industrial personal computer and motion control card are integrated in control
In cabinet, for industrial personal computer to passing to motion control card after control signal processing, motion control card sends the pulse to the servo motor,
Servo motor rotation passes to the gear pair, to drive the spray gun to rotate；
The software section includes technological parameter input module and motor control module, in the technological parameter input module
Sphere diameter D and sphere channel diameter d is inputted, the industrial personal computer can be counted according to sphere diameter D and sphere channel diameter d
Calculating spray gun needs spray gun in the angle, θ and spray process that turn over fast apart from ball centre line angle δ and corresponding operation
Spend v；Input spraying number of plies N, the industrial personal computer can calculate currently according to the spraying number of plies N of input in technological parameter input module
Spraying number of plies n, remaining spraying number of plies a；The motor control module includes running state monitoring area and operation button area,
Running state monitoring area shows spray gun current location δ, speed of service v, spraying number of plies N, is currently spraying number of plies n, remaining spray
Apply number of plies a；Operation button area have arm button, operation button, Aligning control button, emergency stop button, reset button, clockwise
Adjustment button adjusts button counterclockwise, passes through the movement of the button control servo motor of clicking operation button area.
2. sphere flame spray welding automatic control system as described in claim 1, it is characterised in that：The quantity of the holder is 2
It is a, it is symmetricly set on the both sides of sphere.
3. sphere flame spray welding automatic control system as described in claim 1, it is characterised in that：The software section includes making
Industry MIM message input module, can input in the job information input module activity duration, operating personnel, part name, figure number,
Lot number, ambient temperature and humidity and other production informations, and preserve in the database.
4. sphere flame spray welding automatic control system as described in claim 1, it is characterised in that：It is described in the technological parameter
Ball material, spray material, bleed pressure and other technological parameters can be inputted in input module, and are stored in database
In.
5. the sphere flame spray welding automatic control system as described in claim 1 or 3 or 4, it is characterised in that：The software section
Including report generation and enquiry module, the report generation and enquiry module can be read out the parameter in the database
It calls, can generate spray welding process after surfacing operation is completed records report.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510542199.5A CN105171181B (en) | 2015-08-31 | 2015-08-31 | Sphere flame spray welding automatic control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510542199.5A CN105171181B (en) | 2015-08-31 | 2015-08-31 | Sphere flame spray welding automatic control system |
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| Publication Number | Publication Date |
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| CN105171181A CN105171181A (en) | 2015-12-23 |
| CN105171181B true CN105171181B (en) | 2018-07-20 |
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| CN201510542199.5A Active CN105171181B (en) | 2015-08-31 | 2015-08-31 | Sphere flame spray welding automatic control system |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108857266A (en) * | 2017-08-17 | 2018-11-23 | 上海飞球科技（集团）有限公司 | A kind of gate sealing surface processing technology and welding tooling |
| CN107309523A (en) * | 2017-08-30 | 2017-11-03 | 大连华锐重工集团股份有限公司 | The automatic remelting integrating device of flame spray welding and its application method |
| CN110201828A (en) * | 2019-05-20 | 2019-09-06 | 北京三立车灯有限公司 | A kind of conveying spray equipment and application method automatically |
| CN111729775A (en) * | 2020-05-13 | 2020-10-02 | 苏州明池纺织科技有限公司 | Fabric coating multilayer structure manufacturing regulation and control system |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| GB312193A (en) * | 1928-05-19 | 1930-11-21 | Tiefbohrtechnik Und Maschb Ag | Improvements in blow pipe burner machines for cutting or welding metals |
| FR2403155A1 (en) * | 1977-09-20 | 1979-04-13 | Peyrot Jean Pierre | WELDING ROTATING PLATFORM |
| CN201711682U (en) * | 2010-05-21 | 2011-01-19 | 北京石油化工学院 | Portable perforated connecting pipe and saddle-shaped seam welding integrated machine |
| CN202741903U (en) * | 2012-08-21 | 2013-02-20 | 吉首市宗南重工制造有限公司 | Automatic welding machine for conical tank |
| CN103659064A (en) * | 2012-09-10 | 2014-03-26 | 重庆针尖内燃机部件制造有限公司 | Spin welding device |
| CN204449721U (en) * | 2015-02-09 | 2015-07-08 | 沈阳金刚工业自动化有限公司 | A kind of cylindrical part automatic soldering device |
| CN204545730U (en) * | 2015-04-14 | 2015-08-12 | 伟顺(中国)机电设备有限公司 | The shaping welder of a kind of oil tank |
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