CN111729775A - Fabric coating multilayer structure manufacturing regulation and control system - Google Patents
Fabric coating multilayer structure manufacturing regulation and control system Download PDFInfo
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- CN111729775A CN111729775A CN202010400060.8A CN202010400060A CN111729775A CN 111729775 A CN111729775 A CN 111729775A CN 202010400060 A CN202010400060 A CN 202010400060A CN 111729775 A CN111729775 A CN 111729775A
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- fabric
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/08—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F16/00—Information retrieval; Database structures therefor; File system structures therefor
- G06F16/20—Information retrieval; Database structures therefor; File system structures therefor of structured data, e.g. relational data
- G06F16/22—Indexing; Data structures therefor; Storage structures
- G06F16/2291—User-Defined Types; Storage management thereof
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06T—IMAGE DATA PROCESSING OR GENERATION, IN GENERAL
- G06T7/00—Image analysis
- G06T7/0002—Inspection of images, e.g. flaw detection
- G06T7/0004—Industrial image inspection
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06T—IMAGE DATA PROCESSING OR GENERATION, IN GENERAL
- G06T2207/00—Indexing scheme for image analysis or image enhancement
- G06T2207/30—Subject of image; Context of image processing
- G06T2207/30108—Industrial image inspection
- G06T2207/30124—Fabrics; Textile; Paper
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- Engineering & Computer Science (AREA)
- Theoretical Computer Science (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Software Systems (AREA)
- Data Mining & Analysis (AREA)
- Databases & Information Systems (AREA)
- General Engineering & Computer Science (AREA)
- Quality & Reliability (AREA)
- Computer Vision & Pattern Recognition (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a fabric coating multilayer structure manufacturing regulation and control system, which comprises a spraying module, wherein the spraying module is connected with a coating storage module through a parameter regulation and control module, the spraying module is used for spraying a coating on the surface of a fabric, the parameter regulation and control module is used for workers to regulate various parameters of the spraying module, the parameter regulation and control module is connected with a process management module, and the process management module is used for the workers to design the number of layers of the fabric coating, the thickness of each coating and the sequence of the coatings. And the loss is reduced.
Description
Technical Field
The invention relates to the technical field of fabric production, in particular to a fabric coating multilayer structure manufacturing regulation and control system.
Background
The coating fabric is a new fabric which is newly emerged in recent years, the coating fabric utilizes solvent or water to dissolve required coating colloidal particles (including PU glue, A/C glue, PVC, PE glue) and the like into a salivation shape, then the required coating colloidal particles are uniformly coated on cloth (including base materials such as cotton, terylene, chinlon and the like) in a certain mode (a rotary screen, a scraper or a roller), and then the coating fabric is fixed by the temperature in an oven, so that a layer of uniform covering glue material is formed on the surface of the coating fabric. By adjusting the thickness and the components of the coating, the fabric can have the functionality which the traditional fabric does not have. However, in the current production of coating fabrics, the production regulation and control of the coating are observed through manual line tracking, and the management efficiency is low.
Disclosure of Invention
The invention aims to provide a fabric coating multilayer structure manufacturing regulation and control system to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
a fabric coating multilayer structure manufacturing regulation and control system comprises a spraying module, wherein the spraying module is connected with a coating storage module through a parameter regulation and control module, the spraying module is used for spraying a coating on the surface of a fabric, the parameter regulation and control module is used for workers to regulate various parameters of the spraying module, the parameter regulation and control module is connected with a process management module, the process management module is used for the workers to design the number of layers of the fabric coating, the thickness of each coating and the sequence of the coatings, the designed process parameters are sent to the parameter regulation and control module, the parameter regulation and control module controls the spraying module to act, the process management module is connected with a process information recording module, the process information recording module is connected with a database through the process information management module, and the process information recording module generates a process table according to the parameters designed by the process management module, and the process information management module is used for carrying out addition and deletion searching operation on the process table stored in the database.
Preferably, the parameters adjusted by the parameter adjusting and controlling module comprise spraying pressure, space between the spraying pressure and the fabric, moving range, moving direction and moving speed.
Preferably, a monitoring module is connected to the paint storage module.
Preferably, the monitoring module comprises a temperature sensor, a humidity sensor and a pressure sensor, and the monitoring module further comprises an alarm module which gives out an alarm to the working personnel when any abnormal data of temperature, humidity and pressure is monitored.
Preferably, the spraying module is connected with a detection module, the detection module is used for detecting the spraying quality of the fabric, and the detection module records the product information into a database through a product information recording module and enables the product information to be in one-to-one correspondence with a process table for preparing the product.
Preferably, the detection module comprises an image acquisition module, an image processing module and a comparison module, wherein the image acquisition module is used for acquiring fabric images, the image processing module is used for processing the acquired fabric images, and the comparison module is used for comparing the processed images to detect whether defects exist or not and sending out a warning to a worker when the defects are detected.
Preferably, the image acquisition module includes an industrial camera and a light supplement lamp, and the image processing module specifically processes the image in the following manner: the method comprises the steps of carrying out noise filtering, image enhancement and graying processing on an image, normalizing the size to be 24 x 24, carrying out feature extraction on the image in the horizontal direction, the vertical direction and the diagonal direction by means of an integral graph, wherein feature values extracted by image preprocessing comprise energy, variance, range and entropy of the image.
Preferably, the comparison module includes a standard image library, the standard image library stores a plurality of characteristic values of the standard images which are shot in advance, a deviation threshold of each characteristic value is preset in the comparison module, the comparison module compares the image characteristic value transmitted by the image processing module with the characteristic value in the standard image library, and if the difference of the characteristic values exceeds the threshold, it indicates that a defect exists, the comparison module sends out a warning.
Compared with the prior art, the invention has the beneficial effects that: the invention provides a convenient process design platform for process designers, can record process parameters, can directly call the old process parameters from the database when the existing products need to be produced, realizes automatic adjustment, monitors the fabric in real time through the detection module, detects the defects of the fabric in time and reduces the loss.
Drawings
Fig. 1 is a schematic structural diagram of a fabric coating multilayer structure manufacturing regulation and control system.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1, the present invention provides a technical solution: a fabric coating multilayer structure manufacturing regulation and control system comprises a spraying module, wherein the spraying module is connected with a coating storage module through a parameter regulation and control module, the spraying module is used for spraying a coating on the surface of a fabric, the parameter regulation and control module is used for workers to regulate various parameters of the spraying module, the parameter regulation and control module is connected with a process management module, the process management module is used for the workers to design the number of layers of the fabric coating, the thickness of each coating and the sequence of the coatings, the designed process parameters are sent to the parameter regulation and control module, the parameter regulation and control module controls the spraying module to act, the process management module is connected with a process information recording module, the process information recording module is connected with a database through the process information management module, and the process information recording module generates a process table according to the parameters designed by the process management module, and the process information management module is used for carrying out addition and deletion searching operation on the process table stored in the database.
The parameters adjusted by the parameter adjusting and controlling module comprise spraying pressure, space between the spraying pressure and the fabric, moving range, moving direction and moving speed.
And the coating storage module is connected with a monitoring module.
The monitoring module comprises a temperature sensor, a humidity sensor and a pressure sensor, and further comprises an alarm module which gives out an alarm to the working personnel when any abnormal data of temperature, humidity and pressure is monitored.
The spraying module is connected with a detection module, the detection module is used for detecting the spraying quality of the fabric, the detection module records the product information into a database through a product information recording module, and the product information corresponds to a process table for preparing the product one by one.
The detection module comprises an image acquisition module, an image processing module and a comparison module, wherein the image acquisition module is used for acquiring fabric images, the image processing module is used for processing the acquired fabric images, and the comparison module is used for comparing the processed images to detect whether defects exist or not and sending a warning to a worker when the defects are detected.
The image acquisition module includes industry camera and light filling lamp, the processing mode of image processing module to the image specifically is: the method comprises the steps of carrying out noise filtering, image enhancement and graying processing on an image, normalizing the size to be 24 x 24, carrying out feature extraction on the image in the horizontal direction, the vertical direction and the diagonal direction by means of an integral graph, wherein feature values extracted by image preprocessing comprise energy, variance, range and entropy of the image.
The comparison module comprises a standard image library, wherein a plurality of characteristic values of the standard images shot in advance are stored in the standard image library, deviation threshold values of all the characteristic values are preset in the comparison module, the comparison module compares the image characteristic values transmitted by the image processing module with the characteristic values in the standard image library, and if the difference of the characteristic values exceeds the threshold value, the comparison module gives out a warning.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (8)
1. The utility model provides a surface fabric coating multilayer structure preparation regulation and control system, includes the spraying module, its characterized in that: the spraying module is connected with a coating storage module through a parameter regulating module, the spraying module is used for spraying a coating on the surface of the fabric, the parameter regulating and controlling module is used for adjusting various parameters of the spraying module by workers, the parameter regulating and controlling module is connected with a process management module, the process management module is used for the staff to design the number of layers of the fabric coating, the thickness of each coating and the sequence of the coatings, and the designed process parameters are sent to a parameter regulating and controlling module which controls the spraying module to act, the process management module is connected with a process information recording module, the process information recording module is connected with a database through the process information management module, the process information recording module generates a process table according to the parameters designed by the process management module, and the process information management module is used for carrying out addition and deletion searching operation on the process table stored in the database.
2. The fabric coating multilayer structure manufacturing regulation and control system of claim 1, characterized in that: the parameters adjusted by the parameter adjusting and controlling module comprise spraying pressure, space between the spraying pressure and the fabric, moving range, moving direction and moving speed.
3. The fabric coating multilayer structure manufacturing regulation and control system of claim 1, characterized in that: and the coating storage module is connected with a monitoring module.
4. The fabric coating multilayer structure manufacturing regulation and control system of claim 3, characterized in that: the monitoring module comprises a temperature sensor, a humidity sensor and a pressure sensor, and further comprises an alarm module which gives out an alarm to the working personnel when any abnormal data of temperature, humidity and pressure is monitored.
5. The fabric coating multilayer structure manufacturing regulation and control system of claim 1, characterized in that: the spraying module is connected with a detection module, the detection module is used for detecting the spraying quality of the fabric, the detection module records the product information into a database through a product information recording module, and the product information corresponds to a process table for preparing the product one by one.
6. The fabric coating multilayer structure manufacturing regulation and control system of claim 5, characterized in that: the detection module comprises an image acquisition module, an image processing module and a comparison module, wherein the image acquisition module is used for acquiring fabric images, the image processing module is used for processing the acquired fabric images, and the comparison module is used for comparing the processed images to detect whether defects exist or not and sending a warning to a worker when the defects are detected.
7. The fabric coating multilayer structure manufacturing regulation and control system of claim 6, characterized in that: the image acquisition module includes industry camera and light filling lamp, the processing mode of image processing module to the image specifically is: the method comprises the steps of carrying out noise filtering, image enhancement and graying processing on an image, normalizing the size to be 24 x 24, carrying out feature extraction on the image in the horizontal direction, the vertical direction and the diagonal direction by means of an integral graph, wherein feature values extracted by image preprocessing comprise energy, variance, range and entropy of the image.
8. The fabric coating multilayer structure manufacturing regulation and control system of claim 7, characterized in that: the comparison module comprises a standard image library, wherein a plurality of characteristic values of the standard images shot in advance are stored in the standard image library, deviation threshold values of all the characteristic values are preset in the comparison module, the comparison module compares the image characteristic values transmitted by the image processing module with the characteristic values in the standard image library, and if the difference of the characteristic values exceeds the threshold value, the comparison module gives out a warning.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010400060.8A CN111729775A (en) | 2020-05-13 | 2020-05-13 | Fabric coating multilayer structure manufacturing regulation and control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010400060.8A CN111729775A (en) | 2020-05-13 | 2020-05-13 | Fabric coating multilayer structure manufacturing regulation and control system |
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| Publication Number | Publication Date |
|---|---|
| CN111729775A true CN111729775A (en) | 2020-10-02 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010400060.8A Pending CN111729775A (en) | 2020-05-13 | 2020-05-13 | Fabric coating multilayer structure manufacturing regulation and control system |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105171181A (en) * | 2015-08-31 | 2015-12-23 | 江苏神通阀门股份有限公司 | Automatic control system for flame spray welding of sphere |
| CN107812639A (en) * | 2017-11-27 | 2018-03-20 | 上海卫星装备研究所 | One kind is applied to spacecraft small-lot components thermal control coating mechanical arm finishing system |
| CN107899814A (en) * | 2017-12-20 | 2018-04-13 | 芜湖哈特机器人产业技术研究院有限公司 | A kind of robot spraying system and its control method |
| CN109345524A (en) * | 2018-09-26 | 2019-02-15 | 深圳市鑫汇达机械设计有限公司 | A kind of bearing open defect detection system of view-based access control model |
| CN109590181A (en) * | 2018-11-15 | 2019-04-09 | 株洲飞鹿高新材料技术股份有限公司 | A kind of Workpiece painting method, spray equipment and paint finishing based on binocular vision |
| KR20190083243A (en) * | 2018-01-03 | 2019-07-11 | 티티앤에스 주식회사 | Method and apparatus for controlling a width of coating liquid sprayed from a nozzle |
-
2020
- 2020-05-13 CN CN202010400060.8A patent/CN111729775A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105171181A (en) * | 2015-08-31 | 2015-12-23 | 江苏神通阀门股份有限公司 | Automatic control system for flame spray welding of sphere |
| CN107812639A (en) * | 2017-11-27 | 2018-03-20 | 上海卫星装备研究所 | One kind is applied to spacecraft small-lot components thermal control coating mechanical arm finishing system |
| CN107899814A (en) * | 2017-12-20 | 2018-04-13 | 芜湖哈特机器人产业技术研究院有限公司 | A kind of robot spraying system and its control method |
| KR20190083243A (en) * | 2018-01-03 | 2019-07-11 | 티티앤에스 주식회사 | Method and apparatus for controlling a width of coating liquid sprayed from a nozzle |
| CN109345524A (en) * | 2018-09-26 | 2019-02-15 | 深圳市鑫汇达机械设计有限公司 | A kind of bearing open defect detection system of view-based access control model |
| CN109590181A (en) * | 2018-11-15 | 2019-04-09 | 株洲飞鹿高新材料技术股份有限公司 | A kind of Workpiece painting method, spray equipment and paint finishing based on binocular vision |
Non-Patent Citations (1)
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| 刘晓红: "《家具涂料与实用涂装技术》", 31 August 2013, 中国轻工业出版社 * |
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Application publication date: 20201002 |
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