CN113867281A - Intelligent factory building management method and system based on big data - Google Patents
Intelligent factory building management method and system based on big data Download PDFInfo
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- CN113867281A CN113867281A CN202111056114.4A CN202111056114A CN113867281A CN 113867281 A CN113867281 A CN 113867281A CN 202111056114 A CN202111056114 A CN 202111056114A CN 113867281 A CN113867281 A CN 113867281A
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
- G05B19/41845—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by system universality, reconfigurability, modularity
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- A—HUMAN NECESSITIES
- A62—LIFE-SAVING; FIRE-FIGHTING
- A62C—FIRE-FIGHTING
- A62C37/00—Control of fire-fighting equipment
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F11/00—Control or safety arrangements
- F24F11/89—Arrangement or mounting of control or safety devices
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/31—From computer integrated manufacturing till monitoring
- G05B2219/31094—Data exchange between modules, cells, devices, processors
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P80/00—Climate change mitigation technologies for sector-wide applications
- Y02P80/10—Efficient use of energy, e.g. using compressed air or pressurized fluid as energy carrier
Abstract
The system comprises a security module, a monitoring module and a data processing module, wherein the security module is used for managing and controlling the entrance and the exit of a plant, authenticating the identity of personnel entering and exiting the plant, monitoring the interior of the plant and alarming for abnormal conditions; the environment adjusting module is used for detecting and adjusting illumination parameters and temperature and humidity parameters in the plant; the dust removal module is used for performing dust removal operation on personnel and goods entering the workshop and performing continuous circulating dust removal on the interior of the workshop; the server module is used for regulating and controlling the security module, the environment regulating module and the dust removing module according to the instruction of the manager, and is also used for inputting, managing and storing the identity information of the enterprise personnel; the security module, the environment adjusting module and the dust removing module are all in communication connection with the server module. The intelligent management and control of the environment and the security of the factory building are achieved through overall management of the server module, and the intelligent management and control system has the effects of improving production efficiency, management efficiency and energy saving.
Description
Technical Field
The application relates to the field of electronic equipment manufacturing, in particular to an intelligent factory building management method and system based on big data.
Background
The manufacturing industry is an important expression of national international competitiveness and comprehensive strength, and at the present stage, the Chinese manufacturing industry is faced with the bidirectional extrusion for achieving the national 'high-end backflow' and the developing national 'middle-low end shunt'. Under the background, more and more traditional manufacturing enterprises feel heavy pressure, the enterprises begin to take the way of transformation and revolution, and the production mode of the enterprises is gradually changed from large-batch standardized low-profit products into small-batch individualized high-profit products.
The electronic equipment is composed of electronic components such as integrated circuits, transistors, electron tubes and the like, and is used for playing a role by applying electronic technology (including) software, and comprises an electronic computer, a robot controlled by the electronic computer, a numerical control or program control system and the like. The electronics industry is the industrial sector for the manufacture of electronic devices, electronic components, electronic devices and their specialized raw materials. The method is mainly used for producing electronic computers, televisions, radios and equipment such as communication, radars, broadcasting, navigation, electronic control, electronic instruments and the like, producing devices such as resistors, capacitors, inductors, printed circuit boards, plug elements, electronic tubes, transistors, integrated circuits and the like, and special raw materials such as high-frequency magnetic materials, high-frequency insulating materials, semiconductor materials and the like.
Electronic equipment processing has certain requirements on the processing environment due to the rigor and precision of the procedures. The production environment has a close relationship with the production of electronic products, and the proper production environment can improve the performance, yield and reliability of the products, otherwise, the production of the products is greatly influenced. The main environmental requirements are: air cleanliness requirement, factory building illumination brightness requirement and factory building constant temperature and humidity requirement. The processing factory building with good environment suitability can effectively improve the performance, yield and reliability of products. And because the raw materials and the finished products of the electronic products have higher economic value, the electronic products also have higher requirements on the security aspect of the factory buildings. And current factory building often takes simple entrance guard or supervisory equipment to carry out the management and control to the factory building access & exit, and the rethread air conditioner cools down in to the factory building, is difficult to reach intelligent, the management and control that becomes more meticulous to the environment and the security of factory building, and the production efficiency is low, manages the phenomenon chaotic and extravagant energy easily appears.
To the correlation technique among the above-mentioned, the inventor thinks that there is the current electron processing factory building to lack the management and control of carrying on intellectuality, refining to environment and security, the low production efficiency appears easily, manages the phenomenon of chaotic and extravagant energy.
Disclosure of Invention
The application provides an intelligent factory building management method and system based on big data in order to improve the problems that the existing electronic processing factory building lacks intelligent and refined management and control over environment and security, the production efficiency is low, and management is disordered and energy is wasted.
In a first aspect, the application provides an intelligent factory building management system based on big data, which adopts the following technical scheme:
an intelligent factory building management system based on big data comprises:
the security module is used for managing and controlling the entrance and the exit of the plant, authenticating the identity of personnel entering and exiting the plant, monitoring the interior of the plant and alarming for abnormal conditions;
the environment adjusting module is used for detecting and adjusting illumination parameters and temperature and humidity parameters in the plant;
the dust removal module is used for performing dust removal operation on personnel and goods entering the workshop and performing continuous circulating dust removal on the interior of the workshop;
the server module is used for regulating and controlling the security module, the environment regulating module and the dust removing module according to the instruction of the manager, and is also used for inputting, managing and storing the identity information of the enterprise personnel;
the security module, the environment adjusting module and the dust removing module are all in communication connection with the server module.
By adopting the technical scheme, the entrance and the exit of the factory building are controlled through the security module, and the personnel and goods entering and exiting the factory building are authenticated, so that the risk of goods loss is reduced, the idle personnel are effectively prevented from entering the factory building, sufficient security guarantee is provided for the production and goods in the factory building, the safety protection of the factory building is further effectively improved by monitoring the factory building through the security module, and the safety of the factory building is improved; the environment in the factory building is adjusted through the environment adjusting module and the dust removing module, a proper environment is provided for production, the performance, the yield and the reliability of products are effectively improved, and meanwhile, the energy consumed by illumination is saved as much as possible on the premise of providing a proper production environment; and the overall management of the server module realizes the intelligent and refined management and control of the environment and the security of the factory building, and achieves the effects of improving the production efficiency, the management efficiency and saving energy.
Preferably, the security module comprises an entrance guard unit, a monitoring unit, a fire fighting unit and an alarm unit, wherein the entrance guard unit, the monitoring unit and the fire fighting unit are all connected with the alarm unit, and the alarm unit comprises a plurality of audible and visual alarms.
By adopting the technical scheme, the entrance guard unit is used for managing and controlling the entrance and the exit of the factory building and authenticating the entering and exiting personnel and goods, so that the risk of goods loss is reduced, the idle personnel are effectively prevented from entering the factory building, and sufficient safety guarantee is provided for the production and goods in the factory building; and monitor the factory building inside through monitoring unit and fire unit, can discover the potential safety hazard in the factory building in advance, effectively improve the safety protection to the factory building, improve the security of factory building.
Preferably, the access control unit comprises a pedestrian passing gate machine positioned at a pedestrian entrance and exit of the factory building, a security inspection door and a cargo passing gate machine positioned at a cargo entrance and exit of the factory building; the pedestrian passing gate is connected with an RFID card reader for reading personnel identity information and a face recognition device; the goods passing gate is connected with an RFID card reader for reading personnel identity information, a face recognition device and a code scanning gun for reading material inlet and outlet information.
By adopting the technical scheme, the identity authentication of personnel entering and exiting the factory building is carried out through the RFID card reader and the face recognition equipment, and the personnel still can enter the factory building when the identity magnetic card is taken out by the production personnel through the arrangement of the face recognition equipment, so that the safety of the factory building is improved; and through scanning yard rifle and reading business turn over material information, ensure to accomplish real-time pursuit to the circulation of goods, be convenient for to the grasp of production process, improve managers amount management efficiency, effectively reduce the probability that the goods lost the phenomenon and take place.
Preferably, the monitoring unit comprises a plurality of infrared cameras and high-speed pan-tilt cameras which are positioned at a pedestrian entrance and exit of a factory building, a goods entrance and exit of the factory building and the interior of the factory building; the fire fighting unit comprises a plurality of fire detectors and harmful gas sensors which are located inside the plant.
Through adopting above-mentioned technical scheme, guarantee through infrared camera and high-speed cloud platform camera and monitor the factory building inside all the day, effectively improve factory building security quality to can discover the potential safety hazard in the factory building in advance through setting up of fire detector and harmful gas sensor, effectively improve the safety protection to the factory building, reach and guard against in the effect in advance.
Preferably, the environment adjusting module comprises an illumination adjusting unit for adjusting illumination parameters in the plant and a temperature and humidity adjusting unit for adjusting temperature and humidity parameters in the plant; the temperature and humidity adjusting unit comprises a temperature and humidity sensor for detecting temperature and humidity parameters inside the plant, temperature and humidity adjusting equipment for adjusting the temperature and humidity parameters inside the plant and a temperature and humidity controller, wherein the temperature and humidity controller is used for controlling the temperature and humidity adjusting equipment to adjust the temperature parameters inside the plant according to preset temperature and humidity standard parameters or received environment parameter adjusting instructions sent by the server module according to the received plant temperature and humidity parameters detected by the temperature and humidity sensor; the temperature and humidity adjusting device comprises a central air conditioner, an industrial humidifier and an industrial dehumidifier.
By adopting the technical scheme, the temperature and humidity parameters in the plant are stably maintained, a suitable production environment is provided for production, and the performance, yield and reliability of products are effectively improved.
Preferably, the illumination regulating unit includes illumination controller, a plurality of lighting apparatus and a plurality of all with the illumination intensity sensor who distributes in the factory building that are located the factory building inside and luminance adjustable, and is a plurality of lighting apparatus and illumination intensity sensor all are connected with the illumination controller, the illumination controller is connected with a plurality of pyroelectric infrared sensor that are used for detecting whether there is personnel in the factory building.
By adopting the technical scheme, the illumination intensity of each position in the plant can be detected in real time through the arrangement of the illumination sensor, the illumination power and intensity of the corresponding illumination equipment are adjusted through the illumination controller under the condition that the external illumination intensity is higher to provide partial illumination for the plant, the illumination energy consumption is saved on the premise of providing sufficient illumination for the plant, and the effect of environmental protection is achieved; and through pyroelectric infrared sensor's setting, can be when detecting not having personnel in the factory building self-closing lighting apparatus, avoid appearing the staff and forget the phenomenon of closing lighting apparatus, reach the effect of energy saving green.
Preferably, the dust removal module is including being located the wind leaching rooms of factory building pedestrian access & exit and goods access & exit and being used for the purification dust removal unit to factory building inside ventilation dust removal, the access & exit department of wind leaching rooms all is equipped with wind and drenches infrared sensor.
Through adopting above-mentioned technical scheme, through the setting of wind leaching rooms, remove dust to the goods and the personnel that get into in the factory building, effectively avoid external dust to get into probability in the factory building, effectively reduce the dust removal load that purifies the dust removal unit simultaneously, practice thrift the energy that removes dust and consume, ensure that the factory building environment is clean, reach the effect that effectively improves performance, yield and the reliability of product.
Preferably, purify the dust removal unit and include just imitating air cleaner, well effect air cleaner, purification wind cabinet, supply air duct and return air duct, just imitate air cleaner's air outlet and central air conditioner's air intake intercommunication, central air conditioner's air outlet and well effect air cleaner's air intake connection, well effect air cleaner's air outlet and purification wind cabinet's air intake connection, purify the air outlet and the supply air duct one end intercommunication of wind cabinet, the supply air duct other end is located the top in the factory building and supplies air to the factory building through predetermined supply-air outlet, wall bottom is provided with the return air shutter in the factory building, the return air shutter is located return air duct one end, the return air duct other end communicates with just imitating air cleaner's air intake.
Through adopting above-mentioned technical scheme, through air cleaner, well effect air cleaner, purification wind cabinet, supply air duct and return air duct and air conditioner's cooperation, carry out high-efficient dust removal when realizing carrying out temperature regulation in the factory building, effectively improved dust removal performance, ensure the cleanness in the factory building.
Preferably, the purification and dust removal unit further comprises a plurality of sweeping robots, and the top of each sweeping robot is provided with an illumination intensity sensor.
Through adopting above-mentioned technical scheme, further promote the dust removal performance of dust removal module through the setting of the robot of sweeping the floor to set up illumination intensity sensor through the robot top of sweeping the floor and can detect once more along with the work of the robot of sweeping the floor the illumination intensity in each region in the factory building, be convenient for in time discover partially the trouble of being fixed in the luminance sensor in the factory building.
In a second aspect, the application provides an intelligent factory building management method based on big data, which adopts the following technical scheme:
an intelligent factory building management method based on big data comprises the following steps:
the management personnel enter and store the identity information of the enterprise personnel in the server module, and issue a regulation and control instruction to the security module, the environment regulation module and the dust removal module through the server module;
the environment adjusting module collects temperature, humidity and illumination parameters in the factory building in real time, and adjusts the temperature, the humidity and the illumination in the factory building through preset temperature, humidity adjusting equipment and illumination equipment according to preset standard temperature, humidity and illumination parameters;
the security module manages and controls the entrance and the exit of the factory building, authenticates the identity of personnel entering and exiting the factory building, monitors the interior of the factory building and alarms abnormal conditions;
the dust removal module removes dust to personnel and goods entering the human factory building and removes dust to the inside of the factory building in a continuous and circulating mode.
By adopting the technical scheme, the entrance and the exit of the plant are controlled through the security module, and the qualified goods of the entered and exited personnel are authenticated, so that the risk of goods loss is reduced, the idle personnel are effectively prevented from entering the plant, sufficient security guarantee is provided for the production and goods in the plant, and the security module monitors the plant, so that the security protection of the plant is further effectively improved, and the safety of the plant is improved; the environment in the factory building is adjusted through the environment adjusting module and the dust removing module, a proper environment is provided for production, the performance, the yield and the reliability of products are effectively improved, and meanwhile, the energy consumed by illumination is saved as much as possible on the premise of providing a proper production environment; and the overall management of the server module realizes the intelligent and refined management and control of the environment and the security of the factory building, and achieves the effects of improving the production efficiency, the management efficiency and saving energy.
In summary, the present application includes at least one of the following beneficial technical effects:
1. the entrance and exit of the plant are controlled through the security module, qualified goods of people who enter and exit are authenticated, the risk of goods loss is reduced, idle people are effectively prevented from entering the plant, sufficient security guarantee is provided for production and goods in the plant, the security module monitors the plant, the security protection of the plant is further effectively improved, and the safety of the plant is improved; the environment in the factory building is adjusted through the environment adjusting module and the dust removing module, a proper environment is provided for production, the performance, the yield and the reliability of products are effectively improved, and meanwhile, the energy consumed by illumination is saved as much as possible on the premise of providing a proper production environment; the intelligent and refined management and control of the environment and the security of the factory building are realized through the overall management of the server module, and the effects of improving the production efficiency and the management efficiency and saving energy are achieved;
2. the illumination intensity of each position in the plant can be detected in real time through the arrangement of the illumination sensor, the illumination power and intensity of the corresponding illumination equipment are adjusted through the illumination controller under the condition that the external illumination intensity is higher to provide partial illumination for the plant, the illumination energy consumption is saved on the premise of providing sufficient illumination for the plant, and the effect of green and environment protection is achieved; through the arrangement of the pyroelectric infrared sensor, the lighting equipment can be automatically turned off when no personnel exist in the plant, the phenomenon that the lighting equipment is forgotten to be turned off by workers is avoided, and the effects of energy conservation, environmental friendliness and the like are achieved;
3. personnel entering and exiting a factory building are authenticated through the RFID card reader and the face recognition equipment, and the personnel still can enter the factory building when the identity magnetic card is taken out by a producer through the arrangement of the face recognition equipment, so that the safety of the factory building is improved; and through scanning yard rifle and reading business turn over material information, ensure to accomplish real-time pursuit to the circulation of goods, be convenient for to the grasp of production process, improve managers amount management efficiency, effectively reduce the probability that the goods lost the phenomenon and take place.
Drawings
FIG. 1 is a system block diagram of an intelligent plant management system in an embodiment of the present application;
FIG. 2 is a system block diagram of a security module in an embodiment of the present application;
FIG. 3 is a system block diagram of an environmental conditioning module in an embodiment of the present application;
FIG. 4 is a system block diagram of a dust removal module in an embodiment of the present application;
FIG. 5 is a block diagram of a method for managing an intelligent plant in an embodiment of the present application.
Description of reference numerals: 1. a security module; 11. an access control unit; 111. a pedestrian passing gate; 112. a cargo passage gate; 12. a monitoring unit; 121. an infrared camera; 122. a high-speed pan-tilt camera; 13. a fire fighting unit; 131. a fire detector; 132. a harmful gas sensor; 14. an alarm unit; 141. an audible and visual alarm; 2. an environment conditioning module; 21. a temperature and humidity adjusting unit; 211. a temperature and humidity sensor; 212. temperature and humidity adjusting equipment; 22. an illumination adjustment unit; 221. an illumination controller; 222. a lighting device; 223. an illumination intensity sensor; 224. a pyroelectric infrared sensor; 3. a dust removal module; 31. an air shower; 311. an air shower infrared sensor; 32 a purification and dust removal unit; 321. a primary air filter; 322. a medium efficiency air filter; 323. a purifying air cabinet; 324. an air supply duct; 325. a return air duct; 326. a sweeping robot; 4. a server module.
Detailed Description
The present application is described in further detail below with reference to figures 1-5.
The embodiment of the application discloses intelligent factory building management system based on big data. Referring to fig. 1, an intelligent plant management system based on big data includes:
the security module 1 is used for managing and controlling the entrance and the exit of the plant, authenticating the identity of personnel entering and exiting the plant, monitoring the interior of the plant and alarming for abnormal conditions;
the environment adjusting module 2 is used for detecting and adjusting illumination parameters and temperature and humidity parameters in the plant;
the dust removal module 3 is used for performing dust removal operation on personnel and goods entering the workshop and performing continuous circulating dust removal on the interior of the workshop;
the server module 4 is used for regulating and controlling the security module 1, the environment adjusting module 2 and the dust removing module 3 according to the instruction of the administrator, and is also used for inputting, managing and storing the identity information of the enterprise personnel;
the security module 1, the environment adjusting module 2 and the dust removing module 3 are all in communication connection with the server module 4. Manage and control the factory building access & exit and authenticate personnel and goods of business turn over through security module 1, reduce the risk that the goods is lost, effectively avoid in the miscellaneous personnel of idle get into the factory building, pass through sufficient safety guarantee for production and goods in the factory building. Meanwhile, the factory building is monitored through the security module 1, so that the safety protection of the factory building is further effectively improved, and the safety of the factory building is improved. The environment in the factory building is adjusted through the environment adjusting module 2 and the dust removing module 3, a proper environment is provided for production, the performance, the yield and the reliability of products are effectively improved, and meanwhile, the energy consumed by illumination is saved as far as possible on the premise of providing a proper production environment. The overall management of the server module 4 realizes the intelligent and refined management and control of the environment and the security of the factory building, and achieves the effects of improving the production efficiency, the management efficiency and saving energy.
Referring to fig. 2, the security module 1 includes an entrance guard unit 11, a monitoring unit 12, a fire fighting unit 13, and an alarm unit 14. The entrance guard unit 11, the monitoring unit 12 and the fire fighting unit 13 are all connected with the alarm unit 14, and the alarm unit 14 comprises a plurality of audible and visual alarms 141. The entrance guard unit 11 is used for managing and controlling the entrance and the exit of the factory building and authenticating the entering and exiting personnel and goods, so that the risk of goods loss is reduced, the idle personnel is effectively prevented from entering the factory building, and sufficient safety guarantee is provided for the production and goods in the factory building; and monitor inside the factory building through monitoring unit 12 and fire unit 13, can discover the potential safety hazard in the factory building in advance, effectively improve the safety protection to the factory building, improve the security of factory building.
Referring to fig. 2, the door control unit 11 includes a pedestrian passage gate 111 located at a pedestrian entrance of a factory building, a security door, and a cargo passage gate 112 located at a cargo entrance of the factory building. The pedestrian gate 111 is connected with an RFID card reader for reading personal identity information and a face recognition device. The goods passing gate 112 is connected with an RFID card reader for reading personnel identity information, a face recognition device and a code scanning gun for reading in and out material information. Personnel entering and exiting a factory building are authenticated through the RFID card reader and the face recognition equipment, and the personnel still can enter the factory building when the identity magnetic card is taken out by a producer through the arrangement of the face recognition equipment, so that the safety of the factory building is improved; and through scanning yard rifle and reading business turn over material information, ensure to accomplish real-time pursuit to the circulation of goods, be convenient for to the grasp of production process, improve managers amount management efficiency, effectively reduce the probability that the goods lost the phenomenon and take place.
Referring to fig. 2, the monitoring unit 12 includes a plurality of infrared cameras 121 and high-speed pan/tilt cameras 122 located at a pedestrian entrance of a factory building, a cargo entrance of a factory building, and the inside of the factory building. The fire fighting unit 13 includes a plurality of fire detectors 131 and harmful gas sensors 132 located inside the factory building. Guarantee through infrared camera 121 and high-speed cloud platform camera 122 to monitor the factory building inside all the day, effectively improve factory building security quality to can discover the potential safety hazard in the factory building in advance through setting up of fire detector 131 and harmful gas sensor 132, effectively improve the safety protection to the factory building, reach and guard against in the effect in advance.
Referring to fig. 3, the environment adjusting module 2 includes an illumination adjusting unit 22 for adjusting illumination parameters in the plant and a temperature and humidity adjusting unit 21 for adjusting temperature and humidity parameters in the plant. The temperature and humidity adjusting unit 21 includes a temperature and humidity sensor 211 for detecting temperature and humidity parameters inside the plant, a temperature and humidity adjusting device 212 for adjusting the temperature and humidity parameters inside the plant, and a temperature and humidity controller. The temperature and humidity controller is used for controlling the temperature and humidity adjusting device 212 to adjust temperature parameters in the plant according to preset temperature and humidity standard parameters or received environment parameter adjusting instructions sent by the server module 4 according to received plant temperature and humidity parameters detected by the temperature and humidity sensor 211. The temperature and humidity adjusting apparatus 212 includes a central air conditioner, an industrial humidifier, and an industrial dehumidifier. Temperature and humidity parameters in the factory are stably maintained through the temperature and humidity adjusting unit 21, a suitable production environment is provided for production, and the performance, the yield and the reliability of products are effectively improved.
Referring to fig. 3, the illumination adjusting unit 22 includes an illumination controller 221, a plurality of lighting devices 222 which are located inside the factory building and whose brightness is adjustable, and a plurality of illumination intensity sensors 223 which are distributed in the factory building. The plurality of lighting devices 222 and the illumination intensity sensor 223 are connected to the illumination controller 221, and the illumination controller 221 is connected to a plurality of pyroelectric infrared sensors 224 for detecting whether or not there are people in the plant. The illumination intensity of each position in the plant can be detected in real time through the arrangement of the illumination sensor, the illumination power and intensity of the corresponding illumination equipment are adjusted through the illumination controller 221 under the condition that the external illumination intensity is higher to provide partial illumination for the plant, the illumination energy consumption is saved on the premise of providing sufficient illumination for the plant, and the effect of green environmental protection is achieved; and through pyroelectric infrared sensor 224's setting, can be when detecting not having personnel in the factory building automatic shutdown lighting apparatus 222, avoid appearing the phenomenon that the staff forgets to close lighting apparatus 222, reach energy saving green's effect.
Referring to fig. 4, the dust removal module 3 includes an air shower 31 located at a pedestrian entrance and a cargo entrance of the factory building and a purification and dust removal unit 32 for ventilating and removing dust in the factory building, and the air shower infrared sensors 311 are respectively disposed at the entrance and the exit of the air shower 31. Through the setting of wind leaching rooms 31, remove dust to goods and personnel that get into in the factory building, effectively avoid external dust to get into probability in the factory building. Meanwhile, the dust removal load of the purification dust removal unit 32 is effectively reduced, energy consumed by dust removal is saved, the cleanness of the factory environment is ensured, and the effects of effectively improving the performance, yield and reliability of products are achieved.
Referring to fig. 4, the cleaning and dust removing unit 32 includes a primary air filter 321, a secondary air filter 322, a cleaning air cabinet 323, an air supply duct 324, and a return air duct 325. The air outlet of the primary air filter 321 is communicated with the air inlet of the central air conditioner, the air outlet of the central air conditioner is connected with the air inlet of the intermediate air filter 322, and the air outlet of the intermediate air filter 322 is connected with the air inlet of the air purifying cabinet 323. The air outlet of the air purifying cabinet 323 is communicated with one end of an air supply pipeline 324, and the other end of the air supply pipeline 324 is positioned at the top of the plant and supplies air into the plant through a preset air supply outlet. The bottom of the wall in the factory building is provided with a return air shutter, the return air shutter is positioned at one end of a return air pipeline 325, and the other end of the return air pipeline 325 is communicated with an air inlet of a primary air filter 321. Through the cooperation of air cleaner, well effect air cleaner 322, purification wind cabinet 323, supply air duct 324 and return air duct 325 and air conditioner, realize carrying out high-efficient dust removal when carrying out temperature regulation in the factory building, effectively improved dust removal performance, ensure the cleanness in the factory building.
Referring to fig. 4, the cleaning and dust removing unit 32 further includes a plurality of sweeping robots 326, and the top of each sweeping robot 326 is provided with an illumination intensity sensor 223. The dust removal performance of the dust removal module 3 is further improved by the arrangement of the sweeping robot 326, and the illumination intensity sensor 223 arranged at the top of the sweeping robot 326 can detect the illumination intensity of each area in the plant again along with the work of the sweeping robot 326, so that the fault of a part of the brightness sensor fixed in the plant can be found in time.
The embodiment of the application also discloses an intelligent factory building management method based on the big data. Referring to fig. 5, an intelligent factory building management method based on big data includes the following steps:
s1, enterprise personnel identity information entry: the management personnel enter and store the identity information of enterprise personnel in the server module 4, and issue regulation and control instructions to the security module 1, the environment adjusting module 2 and the dust removal module 3 through the server module 4;
s2, factory building humiture and illuminance management and control: the environment adjusting module 2 collects temperature, humidity and illumination parameters in the factory building in real time, and adjusts the temperature, humidity and illumination in the factory building through a preset temperature and humidity adjusting device 212 and an illumination device according to preset standard temperature, humidity and illumination parameters;
s3, factory building access control and internal safety monitoring: the security module 1 manages and controls the entrance and the exit of the plant, authenticates the identity of personnel entering and exiting the plant, monitors the interior of the plant and alarms abnormal conditions;
s4, continuous cyclic dedusting of the plant: the dust removal module 3 removes dust for personnel and goods entering the workshop and removes dust continuously and circularly inside the workshop. The entrance and exit of the factory building are controlled through the security module 1, qualified goods of people who enter and exit are authenticated, the risk of goods loss is reduced, idle and miscellaneous people are effectively prevented from entering the factory building, sufficient safety guarantee is provided for production and goods in the factory building, the factory building is monitored through the security module 1, the safety protection of the factory building is further effectively improved, and the safety of the factory building is improved; the environment in the factory building is adjusted through the environment adjusting module 2 and the dust removing module 3, a proper environment is provided for production, the performance, the yield and the reliability of products are effectively improved, and meanwhile, the energy consumed by illumination is saved as much as possible on the premise of providing a proper production environment; and the overall management of the server module 4 realizes the intelligent and refined management and control of the environment and the security of the factory building, and achieves the effects of improving the production efficiency, the management efficiency and saving energy.
The embodiment of the present application further discloses a computer-readable storage medium, which stores a computer program that can be loaded by a processor and executed in the method as described above, and the computer-readable storage medium includes, for example: various media capable of storing program codes, such as a usb disk, a removable hard disk, a Read-Only Memory (ROM), a Random Access Memory (RAM), a magnetic disk, or an optical disk.
The above examples are only used to illustrate the technical solutions of the present invention, and do not limit the scope of the present invention. It is to be understood that the described embodiments are merely exemplary of the invention, and not restrictive of the full scope of the invention. All other embodiments, which can be derived by a person skilled in the art from these embodiments without making any inventive step, fall within the scope of the present invention. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art may still make various combinations, additions, deletions or other modifications of the features of the embodiments of the present invention according to the situation without conflict, so as to obtain different technical solutions without substantially departing from the spirit of the present invention, and these technical solutions also fall within the protection scope of the present invention.
Claims (10)
1. The utility model provides an intelligence factory building management system based on big data which characterized in that includes:
the security module (1) is used for managing and controlling the entrance and the exit of the plant, authenticating the identity of personnel entering and exiting the plant, monitoring the interior of the plant and alarming for abnormal conditions;
the environment adjusting module (2) is used for detecting and adjusting illumination parameters and temperature and humidity parameters in the plant;
the dust removal module (3) is used for carrying out dust removal operation on personnel and goods entering the workshop and carrying out continuous circulating dust removal on the interior of the workshop;
the server module (4) is used for regulating and controlling the security module (1), the environment regulating module (2) and the dust removal module (3) according to the instruction of a manager, and is also used for inputting, managing and storing the identity information of enterprise personnel;
the security module (1), the environment adjusting module (2) and the dust removal module (3) are in communication connection with the server module (4).
2. The intelligent big data-based plant management system according to claim 1, wherein: security module (1) is including entrance guard's unit (11), monitoring unit (12), fire unit (13) and alarm unit (14), entrance guard's unit (11), monitoring unit (12) and fire unit (13) all are connected with alarm unit (14), alarm unit (14) include a plurality of audible-visual annunciators (141).
3. The intelligent big data-based plant management system according to claim 2, wherein: the access control unit (11) comprises a pedestrian passing gate (111) positioned at a pedestrian entrance and exit of a factory building, a security inspection door and a cargo passing gate (112) positioned at a cargo entrance and exit of the factory building; the pedestrian passing gate (111) is connected with an RFID card reader and a face recognition device which are used for reading personnel identity information; the goods passing gate (112) is connected with an RFID card reader for reading personnel identity information, a face recognition device and a code scanning gun for reading in and out material information.
4. The intelligent big data-based plant management system according to claim 2, wherein: the monitoring unit (12) comprises a plurality of infrared cameras (121) and high-speed pan-tilt cameras (122) which are positioned at a pedestrian entrance and exit of a factory building, a goods entrance and exit of the factory building and the interior of the factory building; the fire fighting unit (13) includes a plurality of fire detectors (131) and harmful gas sensors (132) located inside the plant.
5. The intelligent big data-based plant management system according to claim 1, wherein: the environment adjusting module (2) comprises an illumination adjusting unit (22) for adjusting illumination parameters in the plant and a temperature and humidity adjusting unit (21) for adjusting temperature and humidity parameters in the plant; the temperature and humidity adjusting unit (21) comprises a temperature and humidity sensor (211) for detecting temperature and humidity parameters inside the plant, a temperature and humidity adjusting device (212) for adjusting the temperature and humidity parameters inside the plant and a temperature and humidity controller, wherein the temperature and humidity controller is used for controlling the temperature and humidity adjusting device (212) to adjust the temperature parameters inside the plant according to preset temperature and humidity standard parameters or received environment parameter adjusting instructions sent by the server module (4) according to the received temperature and humidity parameters of the plant detected by the temperature and humidity sensor (211); the temperature and humidity adjusting device (212) comprises a central air conditioner, an industrial humidifier and an industrial dehumidifier.
6. The intelligent big data-based plant management system according to claim 5, wherein: illumination regulating unit (22) include illumination controller (221), a plurality of be located inside the factory building and illumination equipment (222) and a plurality of all with the illumination intensity sensor (223) of distribution in the factory building with adjustable luminance, a plurality of illumination equipment (222) and illumination intensity sensor (223) all are connected with illumination controller (221), illumination controller (221) are connected with a plurality of pyroelectric infrared sensor (224) that are used for detecting whether there is personnel in the factory building.
7. The intelligent big data-based plant management system according to claim 6, wherein: dust removal module (3) including being located wind leaching rooms (31) of factory building pedestrian's access & exit and goods access & exit and be used for purifying dust removal unit (32) to the inside ventilation dust removal of factory building, the access & exit department of wind leaching rooms (31) all is equipped with wind and drenches infrared sensor (311).
8. The intelligent big data-based plant management system according to claim 7, wherein: the purifying and dedusting unit (32) comprises a primary air filter (321), a secondary air filter (322), a purifying air cabinet (323), an air supply pipeline (324) and an air return pipeline (325), the air outlet of the primary air filter (321) is communicated with the air inlet of the central air conditioner, the air outlet of the central air conditioner is connected with the air inlet of the intermediate air filter (322), the air outlet of the middle-effect air filter (322) is connected with the air inlet of the air purifying cabinet (323), an air outlet of the purifying air cabinet (323) is communicated with one end of an air supply pipeline (324), the other end of the air supply pipeline (324) is positioned at the top in the factory building and supplies air into the factory building through a preset air supply outlet, the bottom of the wall in the factory building is provided with a return air shutter which is positioned at one end of a return air pipeline (325), the other end of the return air pipeline (325) is communicated with an air inlet of the primary air filter (321).
9. The intelligent big data-based plant management system according to claim 7, wherein: purify dust removal unit (32) and still include a plurality of robot (326) of sweeping the floor, and a plurality of robot (326) top of sweeping the floor all is equipped with illumination intensity sensor (223).
10. An intelligent factory building management method based on big data, which is applied to the intelligent factory building management system based on big data in any one of the above claims 1-9, is characterized by comprising the following steps:
the management personnel records and stores the identity information of the enterprise personnel in the server module (4), and issues regulation and control instructions to the security module (1), the environment adjusting module (2) and the dust removing module (3) through the server module (4);
the environment adjusting module (2) collects temperature, humidity and illumination parameters in the factory building in real time, and adjusts the temperature, humidity and illumination in the factory building through preset temperature and humidity adjusting equipment (212) and illumination equipment according to preset standard temperature, humidity and illumination parameters;
the security module (1) manages and controls the entrance and the exit of the plant, authenticates the identity of personnel entering and exiting the plant, monitors the interior of the plant and gives an alarm for abnormal conditions;
the dust removal module (3) removes dust for personnel and goods entering the workshop and continuously and circularly removes dust inside the workshop.
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