CN105170836B - Portable many bending straighteners of function high tensile reinforcement at most and its operating method - Google Patents

Portable many bending straighteners of function high tensile reinforcement at most and its operating method Download PDF

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Publication number
CN105170836B
CN105170836B CN201510399542.5A CN201510399542A CN105170836B CN 105170836 B CN105170836 B CN 105170836B CN 201510399542 A CN201510399542 A CN 201510399542A CN 105170836 B CN105170836 B CN 105170836B
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reinforcing bar
bending
jack
straightening
detachable
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CN105170836A (en
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岑峰
邢松伟
毛龙
方伏浪
王志强
宋凯
申忠勇
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Second Engineering Co Ltd of CTCE Group
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Second Engineering Co Ltd of CTCE Group
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Abstract

The invention discloses the portable many bending straighteners of function high tensile reinforcement at most of one kind and its operating method, its actuating unit is jack, vertical handle is provided with the main body wall of jack, provided with horizontal handle on the sealing flange of jack, the push rod end of jack is provided with detachable bending apparatus, it includes two different radii notches and a straight drift angle notch, symmetrically arranged two support frames and the horizontal company of reinforcement being located between two support frames, the support base with reinforcing bar groove is provided with the bottom of two support frames, the lower section of plane where plane where two support frames is in push rod, it is fixedly connected at the top of two support frames with sealing flange.The present apparatus be quickly high strength cast iron can bend head, straightening construction, dock pre- drift angle and construct, with multiple operating sides, good performance, power is sufficient, can apply to live steel reinforcement abutting joints, bend, the process such as straightening, such as drilled pile horn mouth normal bend makes similar bending, straightening construction.

Description

Portable many bending straighteners of function high tensile reinforcement at most and its operating method
Technical field
The present invention relates to a kind of bar bending straightener, more particularly to one kind can be directed to high tensile reinforcement job site large area Standardization bending, straightening, the portable many bending of the function high tensile reinforcement at most straighteners for training off angle.
Background technology
In Bridge Construction, run into that Bridge Main Pier dimension of platform is big, clump of piles diameter is big, densely distributed, bar diameter is big Situation, such as:Main pier sets 50 D2.0m drilled pile, and steel reinforcement cage cage bar is Φ 28mm, in this case bridge drilled pile loudspeaker The perpendicular muscle crotch of mouth can exceed casing, the decentralization of influence steel reinforcement cage, positioning, and expanding casing diameter can cause concrete to waste, and press According to《Railway concrete Construction Technology guide》The square hook length for providing HRB400 Φ 28mm is 24cm, for D2.0m(Steel reinforcement cage diameter 185cm, steel pile casting diameter 220cm)Drilled pile, top cage erects maximum gauge after muscle standard hook pre-bending and is 185+24 × 2=233cm, the size is more than steel pile casting diameter, influence steel reinforcement cage decentralization, therefore perpendicular muscle pre-bending is infeasible, furthermore, it is curved Hook pre-bending cuts to the later stage, lifts pile crown construction, so, make top cage horn mouth using palintrope legal system.
Engineering early stage drilled pile workload is big, and the duration is tight, top cage horn mouth and crotch influence cushion cap reinforcement installation, in view of holding The platform construction period is tight, and cushion cap bottom layer of the reinforcing steel mesh sheet is intensive, and reinforcing bar lifting, installation exercise amount are big, are not disturbing cushion cap bar-mat reinforcement Fast and high quality completion bending construction is very necessary on the premise of piece is constructed, and is amputated in bearing platform construction, lifts meeting during pile crown Knock over, bend part drilled pile cage bar, straightening workload is big, and carries out the fast velocity modulation of large-diameter and high-strength reinforcing bar without suitable mechanical Directly, construction speed is influenceed.Steel reinforcement abutting joints need to be pre- inclined, needs to exist because a part of reinforcing bar occurs unavoidably in a variety of causes in reinforced bar engineering Scene carries out the pre- inclined construction of docking, and difficulty of construction is big, is not suitable for applying big machinery.
Bridge drilled pile horn mouth is erected 90 ° of muscle upper end normal bend and made using palintrope method, and bar diameter is big, intensity Height, and commonly bend, time-consuming for straightening process operation, efficiency is low, of poor quality, therefore does not meet modern fine, mechanization, human nature The demand for development of change.
The content of the invention
It is durable in use the invention aims to overcome the shortcoming of above-mentioned background technology there is provided one kind is simple to operate, continuously Ability to work is strong, the low portable many bending of the function high tensile reinforcement at most straighteners of maintenance cost.
The technical scheme is that:A kind of portable many bending of function high tensile reinforcement at most straighteners, including support, it is curved Actuating unit described in bent bar straightening mechanism and actuating unit is jack, provided with vertically handle in the main body wall of jack Hand, provided with horizontal handle on the sealing flange of jack, the push rod end of jack is provided with bending bar straightening mechanism, and described is curved Bent bar straightening mechanism is detachable bending apparatus, and it includes two different radii notches and a straight drift angle notch, described support bag Symmetrically arranged two support frames and the horizontal company of reinforcement being located between two support frames are included, is provided with the bottom of two support frames With the support base of reinforcing bar groove, the lower section of plane, two support frame tops where the plane where two support frames is in push rod Portion is fixedly connected with sealing flange, and any one of two described support frames is provided with adjustable limiting device, the adjustable limiting device Collapsing length by buckle control, the bottom of adjustable limiting device is connected by bearing pin with support frame.
The beneficial effects of the invention are as follows:The head that bends, straightening construction, docking can be quickly standardized to high strength cast iron in advance The equipment of drift angle construction, possesses good performance, and power is sufficient, light and flexible, can apply to steel reinforcement abutting joints termination drift angle Bend, bar straightening, the similar construction such as rebar standardses elbow-making;Present invention design bending parameters are unified, construction quality is high, certainly Dynamicization bending construction, reduces labor intensity, efficiency of construction is high, construction space is small, does not influence other processes to construct, be conducive to the duration Control, and it is simple to operate, durable in use, continuous ability to work is strong, and maintenance cost is low, has a extensive future.
Brief description of the drawings
Fig. 1 is structural representation of the invention;
Fig. 2 is Fig. 1 top view;
Fig. 3 be Fig. 1 in adjustable limiting device structural representation;
Fig. 4 is the detachable bending apparatus structural representation in Fig. 1;
Structural representation when Fig. 5 is outer top beam mode;
Structural representation when Fig. 6 is outer top straightening pattern;
Structural representation when Fig. 7 is inset song pattern;
Structural representation when Fig. 8 is interior receipts straightening pattern;
Structural representation when Fig. 9 is the pre- inclined pattern in outer top;
Wherein:1st, turnover petroleum pipeline and control circuit integration pipe;2nd, vertical handle;3rd, jack;4th, sealing flange;5、 Horizontal handle;6th, support frame;7th, push rod;8th, detachable bending apparatus;9th, adjustable limiting device, 10, reinforcing bar.
Embodiment
The present embodiment as shown in Figure 1 and Figure 2, including jack(3), provided with vertically handle in the main body wall of jack Hand(2), in the sealing flange of jack(4)Provided with horizontal handle(5), the push rod of jack(7)End is provided with detachable curved Bent device(8), it includes two different radii notches and a straight drift angle notch, symmetrically arranged two support frames(6)And set The horizontal company of reinforcement between two support frames, the support base with reinforcing bar groove, two branch are provided with the bottom of two support frames It is fixedly connected at the top of the lower section of plane where plane where support is in push rod, two support frames with sealing flange.
Described sealing flange(4)Middle position is provided with push rod hole position, the push rod of jack(7)Through push rod hole position with Jack main body is connected.
Any one of two described support frames is provided with adjustable limiting device(9), structure such as Fig. 3 of the adjustable limiting device Shown, its collapsing length is connected by buckle control, the bottom of adjustable limiting device by bearing pin with support frame, and adjustable limiting device stretches Length is:108~288mm, hanging fixed operation when adjustable limiting device plays the cutting length of regulation reinforcing bar elbow and vertical work The effect at end.
Inflow pipeline, flowline and the control circuit of the jack of the present embodiment, using zoarium design, outer wrap has Wear-resisting soft engineering plastics.
The push rod distance of stretch out and draw back of the jack of the present embodiment is 20~380mm.
As shown in figure 4, described bending bar straightening mechanism is detachable bending apparatus, it includes the arc card of two different radiis Groove and a straight drift angle broken line type neck, the radius of two arc-shaped slots is respectively R1=60mm and R2=100mm, respectively at adaptation The bending mould of different model reinforcing bar, straight drift angle α=14 ° of fold-line-shaped neck are used as the pre- deviation line mould of steel reinforcement abutting joints end low-angle Tool.
Such as Fig. 5 to Fig. 9 to realize outside high tensile reinforcement that bent bending, outer top straightening, bent inset, interior receipts straightening, outer top are pre- partially The view of five functional.
The present embodiment is that one kind can quickly be standardized the head that bends, straightening construction to high strength cast iron, dock pre- drift angle The equipment of construction, can be achieved multiple operating sides and works simultaneously, possess good performance, and power is sufficient, light and flexible, can answer With being bended to steel reinforcement abutting joints termination drift angle, bar straightening, the similar process such as rebar standardses elbow-making construct;Present invention design is curved Bent parameter is unified, construction quality is high, automation bending construction, reduces labor intensity, efficiency of construction is high, construction space is small, not shadow The construction of other processes is rung, is conducive to duration control, and it is simple to operate, durable in use, continuous ability to work is strong, and maintenance cost is low, Have a extensive future.
A kind of portable many function high tensile reinforcements at most bend the operating method of straightener, and this method comprises the following steps:
1)Assembling bending straightener:Require to determine peace according to job site bar bending radius, elbow length, angle of bend The neck model and adjustable limiting device regulation reinforcing bar elbow cutting length of detachable bending apparatus are filled, need are determined according to site operation amount The operating side number to be equipped with;
2)High-pressure oil pump is powered in place:Bending straightener is connected into high-pressure oil pump with control circuit into and out of petroleum pipeline, and Debugging machine;
3)Straightener hanging will be bent in reinforcing bar upper port using adjustable limiting device, and start machine shrinks push rod will be detachable Multi-functional bending apparatus neck is adjusted to precalculated position;
4)Start jack to be bent or straightening construction, bending or straightening are constructed to precalculated position, shutoff operation end, single Root reinforcement construction is completed, and reinforcing bar is unloaded, into subsequent work flow;Bending or straightening construction described in the step include following five The pattern of kind:
1. it is outer to push up beam mode:Bending machine is hung in prebuckling reinforcing bar upper end, prebuckling reinforcing bar using adjustable limiting device Knee be put into the outer bending crank slot mouthful of detachable bending apparatus, reinforcing bar be in two support frame bottoms with reinforcing bar groove The front end of support base, starts jack, controls the detachable bending apparatus of its pushing tow to precalculated position, start machine returns back to top, and completes steel The operation of the outer top beam mode of muscle;
2. it is outer to push up straightening pattern:
Bending machine is hung in prebuckling reinforcing bar upper end using adjustable limiting device, the bending section of pre- straightening reinforcing bar is put into removable The outer bending crank slot mouthful of bending apparatus is unloaded, reinforcing bar is in the front end of the support base with reinforcing bar groove of two support frame bottoms, opened Dynamic jack, controls the detachable bending apparatus of its pushing tow to precalculated position, start machine returns back to top, and completes the outer top straightening pattern of reinforcing bar Operation;
3. the bent pattern of inset:
Bending machine is hung in prebuckling reinforcing bar upper end using adjustable limiting device, the bending section of prebuckling reinforcing bar is put into removable The inset crank slot mouthful of bending apparatus is unloaded, reinforcing bar is in the rear end of the support base with reinforcing bar groove of two support frame bottoms, opened Dynamic jack, controls it to reclaim and drives detachable bending apparatus to precalculated position, start machine returns back to top, the inset for completing reinforcing bar is bent The operation of pattern;
4. it is interior to receive straightening pattern:
Bending machine is hung in prebuckling reinforcing bar upper end using adjustable limiting device, the bending section correspondence of pre- straightening reinforcing bar is removable The inset crank slot mouthful of bending apparatus is unloaded, reinforcing bar is in the rear end of the support base with reinforcing bar groove of two support frame bottoms, opened Dynamic jack, controls it to reclaim and drives detachable bending apparatus to precalculated position, start machine returns back to top, and completes the interior receipts straightening of reinforcing bar The operation of pattern;
5. it is outer to push up pre- inclined pattern:
Bending machine is hung in prebuckling reinforcing bar upper end using adjustable limiting device, the deviation point of pre- deviation reinforcing bar is to detachable The deviation point of the straight drift angle notch of bending apparatus, reinforcing bar is in before the support base with reinforcing bar groove of two support frame bottoms End, starts jack, controls the detachable bending apparatus of its pushing tow to precalculated position, start machine returns back to top, and the outer top for completing reinforcing bar is pre- The operation of inclined pattern.

Claims (6)

1. a kind of portable many function high tensile reinforcements at most bend the operating method of straightener, portable many functions at most are high-strength Bar bending straightener, including support, bending bar straightening mechanism and actuating unit, described actuating unit is jack, thousand The main body wall on jin top is provided with vertical handle, provided with horizontal handle on the sealing flange of jack, the push rod end of jack End is provided with bending bar straightening mechanism, and described bending bar straightening mechanism is detachable bending apparatus, and it includes the arc of two different radiis Neck and the broken line type neck of a straight drift angle, described support include symmetrically arranged two support frames and are located at two branch The horizontal company of reinforcement between support, is provided with the bottom of two support frames where the support base with reinforcing bar groove, two support frames Plane be at the top of the lower section of plane where push rod, two support frames and be fixedly connected with sealing flange, described two support Any one of frame is provided with adjustable limiting device, and the collapsing length of the adjustable limiting device is under buckle control, adjustable limiting device Portion is connected by bearing pin with support frame;It is characterized in that this method comprises the following steps:
1)Assembling bending straightener:Required to determine that installation can according to job site bar bending radius, elbow length, angle of bend The neck model and adjustable limiting device regulation reinforcing bar elbow cutting length of bending apparatus are dismantled, determines that needs are matched somebody with somebody according to site operation amount Standby operating side number;
2)High-pressure oil pump is powered in place:Bending straightener is connected into high-pressure oil pump with control circuit into and out of petroleum pipeline, and debugged Machine;
3)Straightener hanging will be bent in reinforcing bar upper port using adjustable limiting device, and start machine shrinks push rod will detachable many work( Energy bending apparatus neck is adjusted to precalculated position;
4)Start jack to be bent or straightening construction, bending or straightening are constructed to precalculated position, shutoff operation end, single steel Muscle construction is completed, and reinforcing bar is unloaded, into subsequent work flow;Bending or straightening construction described in the step include following five kinds of moulds Formula:
1. it is outer to push up beam mode:Bending machine is hung in prebuckling reinforcing bar upper end using adjustable limiting device, prebuckling reinforcing bar it is curved Bent place is put into the outer bending crank slot mouthful of detachable bending apparatus, and reinforcing bar is in the support with reinforcing bar groove of two support frame bottoms The front end of seat, starts jack, controls the detachable bending apparatus of its pushing tow to precalculated position, start machine returns back to top, and completes reinforcing bar The operation of outer top beam mode;
2. it is outer to push up straightening pattern:
Bending machine is hung in prebuckling reinforcing bar upper end using adjustable limiting device, the bending section of pre- straightening reinforcing bar is put into detachable curved The outer bending crank slot mouthful of bent device, reinforcing bar is in the front end of the support base with reinforcing bar groove of two support frame bottoms, starts thousand Jin top, controls the detachable bending apparatus of its pushing tow to precalculated position, start machine returns back to top, and completes the behaviour of the outer top straightening pattern of reinforcing bar Make;
3. the bent pattern of inset:
Bending machine is hung in prebuckling reinforcing bar upper end using adjustable limiting device, the bending section of prebuckling reinforcing bar is put into detachable curved The inset crank slot mouthful of bent device, reinforcing bar is in the rear end of the support base with reinforcing bar groove of two support frame bottoms, starts thousand Jin top, controls it to reclaim and drives detachable bending apparatus to precalculated position, start machine returns back to top, and completes the bent pattern of inset of reinforcing bar Operation;
4. it is interior to receive straightening pattern:
Bending machine is hung in prebuckling reinforcing bar upper end using adjustable limiting device, the bending section correspondence of pre- straightening reinforcing bar is detachable curved The inset crank slot mouthful of bent device, reinforcing bar is in the rear end of the support base with reinforcing bar groove of two support frame bottoms, starts thousand Jin top, controls it to reclaim and drives detachable bending apparatus to precalculated position, start machine returns back to top, and completes the interior receipts straightening pattern of reinforcing bar Operation;
5. it is outer to push up pre- inclined pattern:
Bending machine is hung in prebuckling reinforcing bar upper end using adjustable limiting device, the deviation point of pre- deviation reinforcing bar is to detachable bending The deviation point of the straight drift angle notch of device, reinforcing bar is in the front end of the support base with reinforcing bar groove of two support frame bottoms, opens Dynamic jack, controls the detachable bending apparatus of its pushing tow to precalculated position, start machine returns back to top, and completes the pre- inclined pattern in outer top of reinforcing bar Operation.
2. portable many function high tensile reinforcements at most as claimed in claim 1 bend the operating method of straightener, it is characterized in that Described sealing flange middle position is provided with push rod hole position, and the push rod of jack connects through push rod hole position with jack main body Connect.
3. portable many function high tensile reinforcements at most as claimed in claim 1 bend the operating method of straightener, it is characterized in that Described adjustable limiting device collapsing length is:108~288mm.
4. portable many function high tensile reinforcements at most as claimed in claim 1 bend the operating method of straightener, it is characterized in that Inflow pipeline, flowline and the control circuit of the jack, using zoarium design, outer wrap has wear-resisting soft engineering plastic Material.
5. portable many function high tensile reinforcements at most as claimed in claim 1 bend the operating method of straightener, it is characterized in that The push rod distance of stretch out and draw back of described jack is 20~380mm.
6. portable many function high tensile reinforcements at most as claimed in claim 1 bend the operating method of straightener, it is characterized in that The radius of two described arc-shaped slots is respectively R1=60mm and R2=100mm, and the straight drift angle α of described fold-line-shaped neck= 14°。
CN201510399542.5A 2015-07-09 2015-07-09 Portable many bending straighteners of function high tensile reinforcement at most and its operating method Active CN105170836B (en)

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CN105170720A (en) * 2015-10-30 2015-12-23 杭州众铎消防科技有限公司 Hydraulic bending straightener
CN108213268A (en) * 2018-02-15 2018-06-29 王旭 A kind of Portable adjustable based on TRIZ holds angle-bender
CN108723246A (en) * 2018-05-19 2018-11-02 中国能源建设集团山西电力建设第三有限公司 Filling pile head deformed bar straightening mechanism and method for aligning
CN109322403A (en) * 2018-11-28 2019-02-12 中建四局第三建筑工程有限公司 A kind of concrete reserved steel bar adjustment device and method
CN110576120A (en) * 2019-09-25 2019-12-17 中国五冶集团有限公司 Hand-held type reinforcing bar clod wash device
CN111054856A (en) * 2019-12-20 2020-04-24 无棣县余泽网具加工经营部 Hydraulic portable steel bar bending straightener
CN111185542B (en) * 2020-01-19 2021-10-01 连云港兴鑫钢铁有限公司 Steel bar bending device
CN112935139A (en) * 2021-02-24 2021-06-11 江苏师范大学 Portable steel bar bending device

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GB412918A (en) * 1932-12-03 1934-07-03 William Arthur Hunt Improvements in or relating to devices for bending or straightening metal rails, girders and the like
CN2205754Y (en) * 1994-07-20 1995-08-23 北京建茂建筑设备有限公司 Hydraulic bending streightening device for reinforcing bars
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