CN204770359U - Straight machine of fast speed adjusting of reinforcing bar - Google Patents
Straight machine of fast speed adjusting of reinforcing bar Download PDFInfo
- Publication number
- CN204770359U CN204770359U CN201520474979.6U CN201520474979U CN204770359U CN 204770359 U CN204770359 U CN 204770359U CN 201520474979 U CN201520474979 U CN 201520474979U CN 204770359 U CN204770359 U CN 204770359U
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- hydraulic
- reinforcing bar
- sleeve
- hydraulic jack
- separated type
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Abstract
The utility model discloses a straight machine of fast speed adjusting of reinforcing bar relates to reinforcing bar processing technology field, and to having the preformed reinforcement bar alignment method of using always now in the contrary way of doing things, alignment inefficiency, alignment effect difference just cause the adverse effect scheduling problem to preformed reinforcement bar's mechanical properties, and it is including the sleeve and the hydraulic means that are linked together, the sleeve inner wall is equipped with two set at least hydraulic jack subassemblies, and every set of hydraulic jack subassembly is equipped with along three disconnect -type hydraulic jack that feed through with hydraulic means of the radial equipartition of axis, thereby disconnect -type hydraulic jack can advance to run through telescopic reinforcing bar lower of hydraulic means's effect cramps the alignment.
Description
Technical field
The utility model relates to steel bar meter technical field, particularly for the quick straightener of the reinforcing bar in building foundation engineering contrary sequence method.
Background technology
In top-down method construction process, be realize and the connection of subsequent structural, usually need the reinforcing bar of reserved certain length in the work progress of structure in advance, such as reverse construction fetches earth the horizontal reserved steel bar of mouth structure or the vertical reserved steel bar of vertical shear wall construction.As shown in Figure 1; these temporarily unavoidable meetings of the exposed reserved steel bar 1 at member exterior be touched curved by the construction machinery at scene; or sometimes for the needs of construction safety, Ground arrangement and reinforcing bar protection; before next section of construction, artificial pre-bending need be carried out to reserved steel bar 1, when subsequent construction needs, again straightening process be carried out to it.
But, in practice of construction process, the technique of reserved steel bar 1 being carried out straightening process often has larger difficulty than pre-bending, due to the specific position of underground construction limited space and reserved steel bar 1, usual large-sized reinforced straightening equipment cannot use, the raw mode of steel pipe sleeve manpower straightening can only be adopted to carry out bar straightening operation, and can have a negative impact to the mechanical performance of reinforcing bar to the bending repeatedly of reinforcing bar in straightening process, operating efficiency is extremely low and straightening effect is unsatisfactory.And cannot for the Large-size rebar of straightening for manpower, straightening or excision moment reinforcement weld the method for straight reinforcing bar again more even to take thermoplastic, thing followed drawback is, the former reinforcing bar is heated and its mechanical performance can be caused to be had a strong impact on, and is unfavorable for Stability Analysis of Structures; May be there is disadvantageous concentrated stress in the welding position of the latter's reinforcing bar, the method is inadvisable nor economical.In addition, often bent in irregular wave by the reinforcing bar after said method straightening, have impact on the overall performance with the common beaer of some strength and rigidity that reinforcing bar and concrete are formed to a certain extent, especially for important primary structure members such as shear wall or even unacceptable.
Summary of the invention
For reserved steel bar straightening method conventional in existing reverse construction process, straightening efficiency is low, straightening weak effect and cause the problems such as adverse effect to the mechanical performance of reserved steel bar, the purpose of this utility model there is provided the quick straightener of a kind of reinforcing bar, make reserved steel bar can by banding straightening piecemeal under the constraint of separated type hydraulic jack lateral pressure, avoid the mechanical performance damage that conventional rebar straightening method causes reserved steel bar, but also the small space of reverse construction can be adapted to.
The utility model solves the quick straightener of reinforcing bar that its technical problem adopts, and comprises one for the sleeve of straightening reserved steel bar; And the hydraulic means to be communicated with described sleeve; The inwall of described sleeve is provided with at least two cover hydraulic jack top components, often overlap described hydraulic jack top component be provided with along described sleeve axis radial equipartition and be positioned at three separated type hydraulic jacks on same cross section, and separated type hydraulic jack is all communicated with described hydraulic means described in every platform, described separated type hydraulic jack to the axis direction jacking of described sleeve under the effect of described hydraulic means, thus can will run through the described reserved steel bar banding of described sleeve and straightening.
Preferably, the described hydraulic jack top component of adjacent two cover is that 60 ° of angles are interspersed along the axis of described sleeve.
Preferably, the piston rod that described separated type hydraulic jack comprises the oil cylinder be fixed on described sleeve lining, is flexibly connected with described oil cylinder, and the top board affixed with described piston rod top, described top board has the arc-shaped curved surface that can match with described reserved steel bar outer wall, and is made up of high-strength steel sheet.
Preferably, the longitudinal section of the top board of described separated type hydraulic jack is the arc-shaped curved surface in 120 °, make three of same cross section described separated type hydraulic jacks can form closed clamp structure around described reinforcing bar, and match with the outer wall of described reserved steel bar.
Preferably, the hydraulic hose that described hydraulic means comprises hydraulic host machine and is communicated with it, described sleeve is communicated with described hydraulic host machine by described hydraulic hose.
Preferably, the both sides of described sleeve are provided with the handle wrapped up by anti-slip rubber for a pair, and described hydraulic means also comprises the switch be arranged on described handle, and described switch is electrically connected with described hydraulic host machine.
Preferably, described hydraulic means also comprises the stroke automatic control system be arranged in described hydraulic host machine, and described stroke automatic control system is electrically connected with described hydraulic host machine.
Effect of the present utility model is: for construction site limited in reverse construction and process characteristic thereof, the utility model develops and is a kind ofly applicable to the quick straightener of reinforcing bar of limited construction space based on hydraulic pressure anchor ear theory of mechanics, in sleeve, at least two cover hydraulic jack top components are set along its axis, often overlap hydraulic jack top component be provided with along axis radial equipartition and be positioned at three separated type hydraulic jacks on same cross section, separated type hydraulic jack can to the axis direction jacking of sleeve under the effect of hydraulic means, the reserved steel bar bent in wave making to run through sleeve under the constraint of separated type hydraulic jack lateral pressure by progressively banding straightening, thus avoid the performance damage that conventional rebar straightening method causes reserved steel bar, and the quick straightener structure of this reinforcing bar is simple, and volume is little, be easy to carry, be easy to operation, can realize carrying out straightening fast and effectively to the reserved steel bar of each locations of structures and each size under the comparatively narrow and small construction space condition of reverse construction, equipment interoperability is stronger, in addition, because separated type hydraulic jack is fixed in sleeve lining, overall structure is more firm, can under the execution conditions of rather harsh steady operation.
Accompanying drawing explanation
Fig. 1 is the structural representation of reserved steel bar in existing structure post;
Fig. 2 is the structural representation of the quick straightener of reinforcing bar of the utility model one embodiment;
Fig. 3 is the A-A sectional view of Fig. 2;
Fig. 4 is the B-B sectional view of Fig. 2;
Fig. 5 is the C-C sectional view of Fig. 2;
Fig. 6 is the structural representation of the top board of the separated type hydraulic jack of the utility model one embodiment.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the quick straightener of the reinforcing bar that the utility model proposes is described in further detail.According to explanation below and claims, advantage of the present utility model and feature will be clearer.Below by cited embodiment by reference to the accompanying drawings, technology contents of the present utility model and feature will be described in detail.Need to illustrate in addition, accompanying drawing all adopts the form that simplifies very much and all uses non-ratio accurately, only in order to object that is convenient, aid illustration the utility model embodiment lucidly.For sake of convenience, hereinafter described " on ", D score is consistent with the upper and lower direction of accompanying drawing, but this can not become the restriction of technical solutions of the utility model.
Composition graphs 2 to Fig. 6 illustrates the quick straightener of the reinforcing bar of the present embodiment, and as shown in Figure 2, the quick straightener of reinforcing bar comprises one for the sleeve 11 of straightening reserved steel bar 30, and the hydraulic means 20 be communicated with sleeve 11; The inwall of above-mentioned sleeve 11 is provided with at least two cover hydraulic jack top components, i.e. hydraulic jack top component 1 and hydraulic jack top component 2 13; Wherein, often overlap hydraulic jack top component be provided with along sleeve 11 axis ax radial equipartition and be positioned at three separated type hydraulic jacks on same cross section, and every platform separated type hydraulic jack is all communicated with hydraulic means 20, separated type hydraulic jack to the direction jacking of the axis ax of sleeve 11 under the effect of hydraulic means 20, thus can will run through reserved steel bar 30 banding of sleeve 11 and straightening.In sleeve 11, arrange at least two cover hydraulic jack top components can banding reserved steel bar 30 more firmly, and certainly, the quantity of hydraulic jack top component also can adjust as required.Above-mentioned sleeve 11 is formed by the great metal material of rigidity (as manganese steel etc.) processing and manufacturing, to resist the reaction force produced by separated type hydraulic jack in reserved steel bar 30 straightening process, avoids sleeve 11 that cracking failure occurs.
For construction site limited in reverse construction and process characteristic thereof, the utility model develops and is a kind ofly applicable to the quick straightener of reinforcing bar of limited construction space based on hydraulic pressure anchor ear theory of mechanics, in sleeve 11, at least two cover hydraulic jack top components are set along its axis ax, often overlap hydraulic jack top component be provided with along axis ax radial equipartition and be positioned at three separated type hydraulic jacks on same cross section, separated type hydraulic jack can to the axis ax direction jacking of sleeve 11 under the effect of hydraulic means 20, the reserved steel bar 30 bent in wave making to run through sleeve 11 under the constraint of separated type hydraulic jack lateral pressure by progressively banding straightening, thus avoid the performance damage that conventional rebar straightening method causes reserved steel bar 30, and the quick straightener structure of this reinforcing bar is simple, and volume is little, be easy to carry, be easy to operation, can realize carrying out straightening fast and effectively to the reserved steel bar 30 of each locations of structures and each size under the comparatively narrow and small construction space condition of reverse construction, equipment interoperability is stronger, in addition, because separated type hydraulic jack is fixed in sleeve 11 inwall, overall structure is more firm, can under the execution conditions of rather harsh steady operation.
As shown in Figures 2 to 5, in order to improve straightening effect, adjacent two cover hydraulic jack top components are that 60 ° of angles are interspersed along the axis ax of sleeve 11, and this distribution form makes reserved steel bar 30 surrounding uniform force in straightening process, thus ensures the straightening effect of irregular curved reserved steel bar 30.
As shown in Figure 6, the piston rod b that the separated type hydraulic jack of the present embodiment comprises the oil cylinder a be fixed on sleeve 11 inwall, is flexibly connected with oil cylinder a, and the top board c affixed with piston rod b top, described top board c has the arc-shaped curved surface that can match with reserved steel bar 30 outer wall, and is made up of high-strength steel sheet.The setting of top board c can increase the lifting surface area of reserved steel bar 30, to reduce the mechanical performance damage that in straightening process, the quick straightener of reinforcing bar causes to reserved steel bar 30.Above-mentioned flexible connection is Flange joint, semi-ring connects, be threaded, pull bar connection, welded type connection etc.
As most preferred embodiment, the longitudinal section of the top board c of above-mentioned separated type hydraulic jack is the arc-shaped curved surface in 120 °, make three separated type hydraulic jacks in same cross section can form closed clamp structure around reserved steel bar 30, and match with the outer wall of reserved steel bar 30, therefore, reserved steel bar 30 surrounding all can be enclosed by top board c without omission ground, thus ensures the straightening effect of reserved steel bar 30 entirety.
Better, the hydraulic hose 22 that hydraulic means 20 comprises hydraulic host machine 21 and is communicated with it, sleeve 11 is communicated with hydraulic host machine 21 by the hydraulic pressure pore 11a that is connected and hydraulic hose 22, namely utilizes hydraulic host machine 21 to provide hydraulic power for it.The present embodiment makes sleeve 11 be separated with hydraulic host machine 21, and by length-adjustable hydraulic hose 22, both are connected, because hydraulic hose 22 can free bend, and its length can according to execution conditions free adjustment, therefore, in the underground space that reverse construction is limited, make the quick straightener of reinforcing bar can flexible operating, to carry out straightening to the different reserved steel bar 30 of structure and position.
Please continue to refer to Fig. 2, for ease of carrying, the present embodiment middle sleeve 11 is separated with hydraulic host machine 21, and the both sides of sleeve 11 are provided with the handle 14 wrapped up by anti-slip rubber for a pair, make hand-held sleeve 11 more light, alleviate the labour intensity of workmen and effectively improve operating efficiency.Hydraulic means 20 also comprises the switch (not shown) be arranged on handle 14, and described switch is electrically connected with hydraulic host machine 21, and can carry out on off control to hydraulic host machine 21, in Fig. 5, cable aperture 11b is the cable passage being arranged at sleeve 11 inwall.
Better, above-mentioned hydraulic means 20 also comprises the stroke automatic control system 23 be arranged in hydraulic host machine 21, and stroke automatic control system 23 is electrically connected with hydraulic host machine 21.The hydraulic host machine 21 of the present embodiment gathers one stroke automatic control system 23, automatically can control the jacking stroke of separated type hydraulic jack in the straightening process of reserved steel bar 30, effectively can prevent the mechanical performance damage because excessive compression causes reserved steel bar 30.
Composition graphs 2 to Fig. 6 illustrates the process utilizing reinforcing bar quick straightener straightening reserved steel bar:
One, make the piston rod b of separated type hydraulic jack be positioned at initial position (i.e. piston rod b shrink state), the free end of reserved steel bar 30 is run through sleeve 11 and between separated type hydraulic jack along axis ax;
Two, the switch activated hydraulic host machine 21 be positioned on handle 14 is opened, the top board c of separated type hydraulic jack is simultaneously to reserved steel bar 30 jacking, reserved steel bar 30 is progressively extruded and banding by top board c, thus straightening is positioned at this section of reserved steel bar 30 of sleeve 11, the present embodiment once-through operation straight-adjustable is about the reserved steel bar 30 of 25cm length;
Three, step one is repeated to two, by reserved steel bar 30 self-retaining end to free end straightening piecemeal.
By the piston rod b return of separated type hydraulic jack, the reserved steel bar 30 bending in wave is made to run through sleeve 11 and between separated type hydraulic jack, after hydraulic means 20 starts, separated type hydraulic jack is simultaneously to reserved steel bar 30 jacking, along with the increase of piston rod b stroke, reserved steel bar 30 progressively separated formula hydraulic jack top board c extrude and banding, make reserved steel bar 30 under the constraint of separated type hydraulic jack lateral pressure by progressively banding straightening, until separated type hydraulic jack piston rod b stops pressurization after arriving permission range, the piston rod b return of separated type hydraulic jack, so repeatedly, piecemeal straightening is carried out to reserved steel bar 30.Because this straightening method is based on hydraulic pressure anchor ear principle, reserved steel bar 30 by progressively banding straightening, avoids the performance damage that conventional rebar straightening method is brought reserved steel bar 30 under the constraint of separated type hydraulic jack lateral pressure; And, compare existing thermoplastic again straightening or excision moment reinforcement again weld the method for straight reinforcing bar, the operation of this straightening method is simple and easy, and auxiliary equipment is few, not only can reduce engineering cost, and efficiency of construction is greatly improved.
Better, above-mentioned steps two also comprises, before separated type hydraulic jack jacking, the operation interface input of the stroke automatic control system 23 in hydraulic host machine 21 needs the diameter of the reserved steel bar 30 of straightening, and automatically calculates by stroke automatic control system 23 the permission range that this straightening of separated type hydraulic jack operates.Reserved steel bar 30 under the constraint of separated type hydraulic jack lateral pressure by progressively banding straightening, until after the range of separated type hydraulic jack arrival permission, stroke automatic control system 23 hydraulic control main frame 21 stops pressurization, separated type hydraulic jack then stops to reserved steel bar 30 jacking, therefore, the outward appearance can effectively preventing excessive compression to bring reserved steel bar 30 and performance damage.
Preferably, in above-mentioned steps three, in order to obtain better straightening effect, next section treats that straightening reserved steel bar 30 and the modulated straight reserved steel bar 30 of the preceding paragraph have a coincidence part (not shown), the length of coincidence part is 3mm ~ 6mm, the preferred 5cm of length of the present embodiment coincidence part.
Foregoing description is only the description to the utility model preferred embodiment; any restriction not to the utility model scope; any change that the those of ordinary skill in the utility model field does according to above-mentioned disclosure, modification, all belong to the protection domain of claims.
Claims (7)
1. the quick straightener of reinforcing bar, is characterized in that, comprising:
One for the sleeve of straightening reserved steel bar;
And the hydraulic means to be communicated with described sleeve;
The inwall of described sleeve is provided with at least two cover hydraulic jack top components, often overlap described hydraulic jack top component be provided with along described sleeve axis radial equipartition and be positioned at three separated type hydraulic jacks on same cross section, and separated type hydraulic jack is all communicated with described hydraulic means described in every platform, described separated type hydraulic jack to the axis direction jacking of described sleeve under the effect of described hydraulic means, thus can will run through the described reserved steel bar banding of described sleeve and straightening.
2. the quick straightener of reinforcing bar according to claim 1, is characterized in that: the described hydraulic jack top component of adjacent two cover is that 60 ° of angles are interspersed along the axis of described sleeve.
3. the quick straightener of reinforcing bar according to claim 1, it is characterized in that: the piston rod that described separated type hydraulic jack comprises the oil cylinder be fixed on described sleeve lining, is flexibly connected with described oil cylinder, and the top board affixed with described piston rod top, described top board has the arc-shaped curved surface that can match with described reserved steel bar outer wall, and is made up of high-strength steel sheet.
4. the quick straightener of reinforcing bar according to claim 3, it is characterized in that: the longitudinal section of the top board of described separated type hydraulic jack is the arc-shaped curved surface in 120 °, make three of same cross section described separated type hydraulic jacks can form closed clamp structure around described reinforcing bar, and match with the outer wall of described reserved steel bar.
5. the quick straightener of the reinforcing bar according to any one of Claims 1-4, is characterized in that: the hydraulic hose that described hydraulic means comprises hydraulic host machine and is communicated with it, and described sleeve is communicated with described hydraulic host machine by described hydraulic hose.
6. the quick straightener of reinforcing bar according to claim 5, it is characterized in that: the both sides of described sleeve are provided with the handle wrapped up by anti-slip rubber for a pair, described hydraulic means also comprises the switch be arranged on described handle, and described switch is electrically connected with described hydraulic host machine.
7. the quick straightener of reinforcing bar according to claim 5, is characterized in that: described hydraulic means also comprises the stroke automatic control system be arranged in described hydraulic host machine, and described stroke automatic control system is electrically connected with described hydraulic host machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520474979.6U CN204770359U (en) | 2015-06-30 | 2015-06-30 | Straight machine of fast speed adjusting of reinforcing bar |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520474979.6U CN204770359U (en) | 2015-06-30 | 2015-06-30 | Straight machine of fast speed adjusting of reinforcing bar |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204770359U true CN204770359U (en) | 2015-11-18 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520474979.6U Withdrawn - After Issue CN204770359U (en) | 2015-06-30 | 2015-06-30 | Straight machine of fast speed adjusting of reinforcing bar |
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| Country | Link |
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| CN (1) | CN204770359U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104959491A (en) * | 2015-06-30 | 2015-10-07 | 上海建工二建集团有限公司 | Fast steel bar straightener and method for utilizing straightener for straightening steel bars |
-
2015
- 2015-06-30 CN CN201520474979.6U patent/CN204770359U/en not_active Withdrawn - After Issue
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104959491A (en) * | 2015-06-30 | 2015-10-07 | 上海建工二建集团有限公司 | Fast steel bar straightener and method for utilizing straightener for straightening steel bars |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20151118 Effective date of abandoning: 20171114 |