CN105170407A - Full-automatic glue pouring mechanism capable of achieving long pipelines in deep sea - Google Patents
Full-automatic glue pouring mechanism capable of achieving long pipelines in deep sea Download PDFInfo
- Publication number
- CN105170407A CN105170407A CN201510596505.3A CN201510596505A CN105170407A CN 105170407 A CN105170407 A CN 105170407A CN 201510596505 A CN201510596505 A CN 201510596505A CN 105170407 A CN105170407 A CN 105170407A
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- cable pipe
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- automatic glue
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Abstract
The invention discloses a full-automatic glue pouring mechanism capable of achieving long pipelines in a deep sea. The full-automatic glue pouring mechanism comprises a mechanism body composed of a full-automatic potting machine, a cable pipe winding coiling block and an overflowing receiving barrel; the full-automatic potting machine comprises a machine frame which is provided with a control system, a pressure barrel, a mixing device, a conveying pump and a driving motor; the cable pipe winding coiling block comprises a coiling block framework, a coiling block wall and a cable pipe which are connected in a combined manner; the vacuumizing technological means is adopted, the coiling block is arranged to complete bubble-free glue pouring needing to be normally achieved in large space; in the glue discharging and mixing processes of two sets of glue, heating of solid glue is achieved, glue preparation, glue mixing, glue filling and washing are integrated together, glue filling is stable, the speed is adjustable, and filling and stopping can be controlled; the cable pipe is spirally wound on the block wall according to a certain screw pitch, and the production occupying space is greatly saved; and during glue filling, the coiling block is vertically arranged, filling from the bottom is achieved, bubbles in the cable pipe can be smoothly and completely discharged, the shaped cable pipe has the good quality, and it is guaranteed that no bubbles exist in the pipe.
Description
Technical field
The present invention relates to glue pouring machine field, particularly relate to a kind of full-automatic glue filling mechanism realizing deep-sea long lines.
Background technology
Glue pouring machine controls fluid specially, and by liquid dropping, coating, embedding in the automatic machinery of product surface or interiors of products, use widely in the production technology of present large-scale industrial production.Communication cable pipe is in the process of producing, and inside pipe fitting, after installing circuit and electronic devices and components, needs its complementary space embedding inner of cable pipe, loads fixing protection glue.Use glue for two components, need to carry out a certain proportion of proportioning, separately also need abundant mixing; Glue remaining in detergent line is also needed after using.Be all by manually carrying out proportioning, mixing in prior art, the amount of its proportioning easily produces error when calculating, and during mixing, the odor impact of glue is healthy.When embedding, filling, the cable pipe of tens meters long is laid in ground, need very large operation factory site, and maximum difficult point is that the air in cable pipe can not fully be discharged, make residual a large amount of bubble in product, affect encapsulating quality.
Summary of the invention
The object of the present invention is to provide a kind of full-automatic glue filling mechanism realizing deep-sea long lines, effectively solve the problem.
For effectively solving the problems of the technologies described above, the technical scheme that the present invention takes is as follows:
Realize the full-automatic glue filling mechanism of deep-sea long lines, comprise mechanism body, described mechanism body receives bucket by full-automatic glue filling machine, cable pipe cable winding drum and spilling and forms; Described full-automatic glue filling machine comprises frame, and described frame is provided with control system, pressure pot, blender, delivery pump and drive motors; Described cable pipe cable winding drum comprises the reel skeleton, reel barrel and the cable pipe that are connected.
Especially, be provided with glue inlet tube between described full-automatic glue filling machine with cable pipe cable winding drum to realize being connected, described cable pipe cable winding drum and overflow to receive and be provided with discharger between bucket and realize being connected, described glue inlet tube is communicated with described blender and cable pipe one end, and described discharger is communicated with the described cable pipe other end and overflows reception bucket.
Especially, reel barrel described in described reel skeletal support, and arrange on described reel barrel and organize hook more, the cable pipe be wrapped on described reel barrel is fixed by described hook.
Especially, described pressure pot comprises the first component pressure bucket, second component pressure pot and blending ingredients pressure pot respectively.
Especially, described delivery pump drives with described drive motors and is connected, and described delivery pump and drive motors comprise the first component delivery pump, second component delivery pump, compound delivery pump, the first drive motors, the second drive motors and the 3rd drive motors respectively, described first component delivery pump drives with described first drive motors and is connected, second component delivery pump drives with described second drive motors and is connected, and compound delivery pump drives with described 3rd drive motors and is connected.
Especially, described cable pipe cable winding drum comprises a base, described base is made up of rotation seat and Mobile base, described rotation seat comprises the rotation universal wheel composition rotating tablet and Corner Strapped connection with it, and described Mobile base comprises the mobile universal wheel composition of mobile tablet and Corner Strapped connection with it.
Especially, be respectively equipped with through hole in the middle of described rotation tablet and mobile tablet, be provided with middle control central shaft in the middle of described cable pipe cable winding drum, described middle control central shaft realizes fixing through described through hole.
Especially, described control system comprises a controller, and described controller comprises display screen.
Beneficial effect of the present invention is: the full-automatic glue filling mechanism realizing deep-sea long lines provided by the invention, adopt vacuum pumping technology means, the device of cylinder is utilized to carry out usually to need encapsulating bubble-free under the environment of very large space, in the plastic emitting and mixed process of two groups of glue, and realize the heating of solid gum, glue, mixed glue will be joined, fill glue, automation equipment in one will be gathered in cleaning, and fill that glue is steady, speed is adjustable, fill stop controlled.And be furnished with specific cable pipe reel, make cable pipe to be wound in certain pitch auger on barrel, greatly saved to produce and taken up an area space; When filling glue, reel is vertically placed, and be filled with from bottom, the bubble in cable pipe can be discharged smoothly completely, shaping cable pipe has good quality, ensures bubble-free in pipe.
Below in conjunction with accompanying drawing, the present invention is described in detail.
Accompanying drawing explanation
Fig. 1 is the composition structure chart of the full-automatic glue filling mechanism for realizing deep-sea long lines in the present invention;
Fig. 2 is the composition structure chart for full-automatic glue filling machine described in embodiment in the present invention 1;
Fig. 3 is the composition structure chart of cable pipe cable winding drum in the present invention;
Fig. 4, in the present invention, cable pipe cable winding drum links up with position enlarged drawing;
Fig. 5 is the composition structure chart of full-automatic glue filling machine described in embodiment 2 in the present invention.
Wherein:
1 full-automatic glue filling machine, 2 cable pipe cable winding drums, 3 overflow reception bucket, 4 frames, 5 control systems, 6 first component pressure buckets, 7 second component pressure pots, 8 blenders, 9 first component delivery pumps, 10 second component delivery pumps, 11 first drive motors, 12 second drive motors, 13 reel skeletons, 14 reel barrels, 15 cable pipes, 16 glue inlet tubes, 17 dischargers, 18 hooks, 19 rotate tablet, 20 rotate universal wheel, 21 move tablet, 22 move universal wheel, 23 through holes, central shaft is controlled in 24, 25 display screens, 26 blending ingredients pressure pots, 27 compound delivery pumps, 28 the 3rd drive motors.
Detailed description of the invention
Embodiment 1:
As shown in Figure 1, Figure 2, shown in Fig. 3 and Fig. 4, realize full-automatic glue filling machine 1 structure of deep-sea long lines, comprise mechanism body disclosed in the present embodiment, described mechanism body is by full-automatic glue filling machine 1, cable pipe cable winding drum 2 and overflow and receive bucket 3 and form; Described full-automatic glue filling machine 1 comprises frame 4, and described frame 4 is provided with control system 5, pressure pot, blender, delivery pump and drive motors; Described cable pipe cable winding drum 2 comprises the reel skeleton 13, reel barrel 14 and the cable pipe 15 that are connected.
Be provided with glue inlet tube 16 between described full-automatic glue filling machine 1 with cable pipe cable winding drum 2 to realize being connected, described cable pipe cable winding drum 2 and overflow to receive and be provided with discharger 17 between bucket 3 and realize being connected, described glue inlet tube 16 is communicated with described blender and cable pipe one end, and described discharger 17 is communicated with the described cable pipe other end and overflows reception bucket 3.Described reel skeleton 13 supports described reel barrel 14, and on described reel barrel 14, arrange many group hooks 18, and the cable pipe be wrapped on described reel barrel 14 is fixed by described hook 18.Described pressure pot comprises the first component pressure bucket 6, second component pressure pot 7 and blending ingredients pressure pot 26 respectively.Described delivery pump drives with described drive motors and is connected, and described delivery pump and drive motors comprise the first component delivery pump 9, second component delivery pump 10, compound delivery pump 27, first drive motors 11, second drive motors 12 and the 3rd drive motors 28 respectively, described first component delivery pump 9 drives with described first drive motors 11 and is connected, second component delivery pump 10 drives with described second drive motors 12 and is connected, and compound delivery pump 27 drives with described 3rd drive motors 28 and is connected.Described cable pipe cable winding drum 2 comprises a base, described base is made up of rotation seat and Mobile base, described rotation seat comprises the rotation universal wheel 20 rotating tablet 19 and Corner Strapped connection with it and forms, and the mobile universal wheel 22 that described Mobile base comprises mobile tablet 21 and Corner Strapped connection with it forms.Be respectively equipped with through hole 23 in the middle of described rotation tablet 19 and mobile tablet 21, be provided with middle control central shaft 24 in the middle of described cable pipe cable winding drum 2, described middle control central shaft 24 realizes fixing through described through hole 23.
Embodiment 2:
As shown in Fig. 1, Fig. 3, Fig. 4 and Fig. 5, realize full-automatic glue filling machine 1 structure of deep-sea long lines, comprise mechanism body disclosed in the present embodiment, described mechanism body receives bucket 3 by full-automatic glue filling machine 1, cable pipe cable winding drum 2 and spilling and forms; Described full-automatic glue filling machine 1 comprises frame 4, and described frame 4 is provided with control system 5, pressure pot, blender, delivery pump and drive motors; Described cable pipe cable winding drum 2 comprises the reel skeleton 13, reel barrel 14 and the cable pipe 15 that are connected.
Be provided with glue inlet tube 16 between described full-automatic glue filling machine 1 with cable pipe cable winding drum 2 to realize being connected, described cable pipe cable winding drum 2 and overflow to receive and be provided with discharger 17 between bucket 3 and realize being connected, described glue inlet tube 16 is communicated with described blender and cable pipe one end, and described discharger 17 is communicated with the described cable pipe other end and overflows reception bucket 3.Described reel skeleton 13 supports described reel barrel 14, and on described reel barrel 14, arrange many group hooks 18, and the cable pipe be wrapped on described reel barrel 14 is fixed by described hook 18.Described pressure pot comprises the first component pressure bucket 6 and second component pressure pot 7 respectively.Described delivery pump drives with described drive motors and is connected, and described delivery pump and drive motors comprise the first component delivery pump 9, second component delivery pump 10, first drive motors 7 and the second drive motors 8 respectively, described first component delivery pump 9 and described first drive motors 7, second component delivery pump 10 drives with described second drive motors 8 and is connected.Described cable pipe cable winding drum 2 comprises a base, described base is made up of rotation seat and Mobile base, described rotation seat comprises the rotation universal wheel 20 rotating tablet 19 and Corner Strapped connection with it and forms, and the mobile universal wheel 22 that described Mobile base comprises mobile tablet 21 and Corner Strapped connection with it forms.Be respectively equipped with through hole 23 in the middle of described rotation tablet 19 and mobile tablet 21, be provided with middle control central shaft 24 in the middle of described cable pipe cable winding drum 2, described middle control central shaft 24 realizes fixing through described through hole 23.
Applicant states, person of ordinary skill in the field is on the basis of above-described embodiment, by above-described embodiment step, combined with the technical scheme of summary of the invention part, thus the new method produced, also be one of record scope of the present invention, the application, for making description simple and clear, no longer enumerates other embodiment of these steps.
Know-why is as follows:
As shown in Figure 1, this equipment comprises: full-automatic glue filling machine 1 and special cable pipe cable winding drum 2.The effect of full-automatic glue filling machine 1 be realize two component water full-automatic proportioning, vacuumize, mix, encapsulating, cleaning function.The effect of special cable pipe cable winding drum 2 realizes long tube to be wound in function in drum wall according to certain pitch.Glue pouring machine is connected by glue inlet tube 16 with communication cable pipe, and communication cable pipe is received bucket 3 with spilling and is connected by discharger 17.After glue proportioning mixes by full-automatic glue filling machine 1, pour into deep-sea communication cable pipe glue-feeder by glue inlet tube 16, encapsulating speed regulates by glue pouring machine.Glue enters cable pipe and concentrates on lower under gravity; the air of glue submergence place in pipe is got rid of completely simultaneously; along with filling proceeding of glue; glue liquid level, along cable pipe spiral, stops filling glue, pressurize a period of time until discharger 17 overflows glue; and then the air in pipe can be got rid of completely; and no longer fill in the process of glue and produce bubble, adequately protect and the precise electronic components and parts in stationary pipes, ensure that and fill colloid amount.
Concrete setting:
Full-automatic glue filling machine including rack, component A pressure pot, B component pressure pot, control system, A pump drive motors, component A glue delivery pump, B pump drive motors, B component glue delivery pump, AB glue blender.Frame 4 is for installing fixing each device.Component A pressure pot is used for the storage of component A glue, B component pressure pot is used for the storage of B component glue, after glue pouring machine starts, A pump drive motors drives component A glue delivery pump to extract A glue from component A pressure pot, and B pump drive motors drives B component glue delivery pump to extract B glue from B component pressure pot; The rotating speed of A, B pump drive motors can be regulated respectively by control system, thus change A, B glue join glue ratio; Equal proportion can regulate the rotating speed of A, B pump drive motors by control system, thus change the speed of encapsulating.After glue exports from A, B pump, enter AB glue blender and fully mix, be conducive to glue and fully react in cable pipe.Glue enters glue inlet tube after exporting from AB glue blender, and glue inlet tube is connected with cable pipe glue-feeder by snap joint, thus enters cable pipe.Special cable pipe cable winding drum, comprises reel skeleton, reel barrel, hook, spool turns tablet, spool turns universal wheel, reel moves flat board, reel moves universal wheel.Reel skeleton is for supporting barrel cylindrical shape.Reel barrel is welded with the hook according to helix rule arrangement, and cable pipe is helically wound around on barrel according to the position of hook.Spool turns tablet is equipped with rotation universal wheel, rotates universal wheel and can move dull and stereotyped rolling at reel; Reel moves flat board and mobile universal wheel is housed.Spool turns tablet moves dull and stereotyped connection by hollow center shaft and reel, and reel is connected by hollow center shaft with spool turns tablet by central shaft.During rotating drum, fixing mobile universal wheel, due to fixing of central shaft, rotate universal wheel and move dull and stereotyped rolling at reel, thus reel with central axis, can be conducive to the spiral winding of cable pipe.Link up with for the fixing position of cable pipe on reel.
The another statement of applicant, the present invention illustrates implementation method of the present invention and apparatus structure by above-described embodiment, but the present invention is not limited to above-mentioned embodiment, does not namely mean that the present invention must rely on said method and structure could be implemented.Person of ordinary skill in the field should understand, any improvement in the present invention, replaces and the interpolation of step, concrete way choice etc., all drop within protection scope of the present invention and open scope implementation method equivalence selected by the present invention.
The present invention is not limited to above-mentioned embodiment, and all employings and analog structure of the present invention and method thereof realize all embodiments of the object of the invention all within scope.
Claims (8)
1. realize the full-automatic glue filling mechanism of deep-sea long lines, it is characterized in that, comprise mechanism body, described mechanism body receives bucket by full-automatic glue filling machine, cable pipe cable winding drum and spilling and forms; Described full-automatic glue filling machine comprises frame, and described frame is provided with control system, pressure pot, blender, delivery pump and drive motors; Described cable pipe cable winding drum comprises the reel skeleton, reel barrel and the cable pipe that are connected.
2. the full-automatic glue filling mechanism realizing deep-sea long lines according to claim 1, it is characterized in that, be provided with glue inlet tube between described full-automatic glue filling machine with cable pipe cable winding drum to realize being connected, described cable pipe cable winding drum and overflow to receive and be provided with discharger between bucket and realize being connected, described glue inlet tube is communicated with described blender and cable pipe one end, and described discharger is communicated with the described cable pipe other end and overflows reception bucket.
3. the full-automatic glue filling mechanism realizing deep-sea long lines according to claim 1, it is characterized in that, reel barrel described in described reel skeletal support, and arrange on described reel barrel and organize hook more, the cable pipe be wrapped on described reel barrel is fixed by described hook.
4. the full-automatic glue filling mechanism realizing deep-sea long lines according to claim 1, is characterized in that, described pressure pot comprises the first component pressure bucket, second component pressure pot and blending ingredients pressure pot respectively.
5. the full-automatic glue filling mechanism realizing deep-sea long lines according to claim 1, it is characterized in that, described delivery pump drives with described drive motors and is connected, and described delivery pump and drive motors comprise the first component delivery pump, second component delivery pump, compound delivery pump, the first drive motors, the second drive motors and the 3rd drive motors respectively, described first component delivery pump drives with described first drive motors and is connected, second component delivery pump drives with described second drive motors and is connected, and compound delivery pump drives with described 3rd drive motors and is connected.
6. the full-automatic glue filling mechanism realizing deep-sea long lines according to claim 1, it is characterized in that, described cable pipe cable winding drum comprises a base, described base is made up of rotation seat and Mobile base, described rotation seat comprises the rotation universal wheel composition rotating tablet and Corner Strapped connection with it, and described Mobile base comprises the mobile universal wheel composition of mobile tablet and Corner Strapped connection with it.
7. the full-automatic glue filling mechanism realizing deep-sea long lines according to claim 6, it is characterized in that, through hole is respectively equipped with in the middle of described rotation tablet and mobile tablet, be provided with middle control central shaft in the middle of described cable pipe cable winding drum, described middle control central shaft realizes fixing through described through hole.
8. the full-automatic glue filling mechanism realizing deep-sea long lines according to claim 1, described control system comprises a controller, and described controller comprises display screen.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510596505.3A CN105170407A (en) | 2015-09-18 | 2015-09-18 | Full-automatic glue pouring mechanism capable of achieving long pipelines in deep sea |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510596505.3A CN105170407A (en) | 2015-09-18 | 2015-09-18 | Full-automatic glue pouring mechanism capable of achieving long pipelines in deep sea |
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| CN105170407A true CN105170407A (en) | 2015-12-23 |
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| CN201510596505.3A Pending CN105170407A (en) | 2015-09-18 | 2015-09-18 | Full-automatic glue pouring mechanism capable of achieving long pipelines in deep sea |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111921810A (en) * | 2020-07-27 | 2020-11-13 | 江苏新扬新材料股份有限公司 | Guide rail forming glue injection process used in seawater |
| CN114904712A (en) * | 2021-08-30 | 2022-08-16 | 安越环境科技股份有限公司 | Glue filling device for glass fiber hose and glue filling method for glass fiber hose |
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| CN204933872U (en) * | 2015-09-18 | 2016-01-06 | 长沙迪麦自动化科技有限公司 | Realize the full-automatic glue filling mechanism of deep-sea long lines |
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Patent Citations (7)
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| JPS5474761A (en) * | 1977-11-28 | 1979-06-15 | Fuji Photo Film Co Ltd | Production of heat-sensitive recording sheet |
| FR2703036A1 (en) * | 1993-03-23 | 1994-09-30 | Filotex Sa | Method for controlled glueing of the turns of a wound-up threadlike element and device for implementing it |
| CN102513265A (en) * | 2011-12-06 | 2012-06-27 | 上海义馨控制设备有限公司 | Glue-pouring integrated machine and coating method thereof |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111921810A (en) * | 2020-07-27 | 2020-11-13 | 江苏新扬新材料股份有限公司 | Guide rail forming glue injection process used in seawater |
| CN111921810B (en) * | 2020-07-27 | 2021-06-25 | 江苏新扬新材料股份有限公司 | Guide rail forming glue injection process used in seawater |
| CN114904712A (en) * | 2021-08-30 | 2022-08-16 | 安越环境科技股份有限公司 | Glue filling device for glass fiber hose and glue filling method for glass fiber hose |
| CN114904712B (en) * | 2021-08-30 | 2023-06-06 | 安越环境科技股份有限公司 | Glue filling device for glass fiber hose and glue filling method for glass fiber hose |
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