CN104324852A - Automatic sealing process of multi-station smoke filter layer - Google Patents
Automatic sealing process of multi-station smoke filter layer Download PDFInfo
- Publication number
- CN104324852A CN104324852A CN201410667149.5A CN201410667149A CN104324852A CN 104324852 A CN104324852 A CN 104324852A CN 201410667149 A CN201410667149 A CN 201410667149A CN 104324852 A CN104324852 A CN 104324852A
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- CN
- China
- Prior art keywords
- glue
- workpiece
- station
- injecting
- automatic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
- B05C11/1002—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
- B05C11/1002—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves
- B05C11/1015—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves responsive to a conditions of ambient medium or target, e.g. humidity, temperature ; responsive to position or movement of the coating head relative to the target
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
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- Coating Apparatus (AREA)
Abstract
The invention discloses an automatic sealing process of a multi-station smoke filter layer. The glue quantity is accurately controlled by adopting a piston metering pump through a three-phase stepper motor; loading and unloading of a plurality of stations are finished through rotating and stopping of a turntable of a glue injection work bench and a single station; and the functions of automatic glue preparation, glue injection, whirl coating, curing formation and the like are achieved. The automatic sealing process is an automatic sealing process of a multi-station smoke filter layer integrating automatic weighing, automatic glue preparation, automatic glue injection and automatic whirl coating, and the automatic sealing process has the advantages of being accurate in metering, safe, convenient, high in production efficiency and the like.
Description
Technical field
The present invention relates to breathing mask technical field, particularly the particulate filter sealing of canister, specifically a kind of multistation particulate filter automatic glue seal technique.
Background technology
At present, in canister, the sealing of particulate filter still adopts the craft of the eighties in last century to join the original process of glue and encapsulating, and this technique exists following defect: 1) error in dipping is large.X-type particulate filter injecting glue is manual operations, and operator stirs, pours in whirl coating mould after weighing A glue and B glue in proportion respectively with electronic scale.Because the injecting glue amount of particulate filter is little; general between 8g ~ 18g; when joining glue by hand; be difficult to ensure to weigh accurately; weighing error is comparatively large, often can cause A, B glue proportioning and weighing inaccurate, in production and storage process, therefore often there will be fluid sealant loose; even fall slag to come off, have a strong impact on performance and the storage life of canister.2) production efficiency is extremely low, labour intensive.Centrifugal drying glue solidify device after particulate filter encapsulating is single device for liquid adhesive, cannot realize automation mechanized operation.Manual operations cause particulate filter join glue, encapsulating, whirl coating uniformity all very poor, qualification rate fluctuation is large, and being the production bottleneck of breathing mask, is also the principal element affecting production capacity.
Summary of the invention
The object of the invention is to solve above-mentioned problems of the prior art, and provide a kind of by automatic weighing, automatically join the multistation particulate filter automatic glue seal technique that glue, automatically injecting glue and automatic whirl coating integrate.
The present invention is achieved through the following technical solutions:
A kind of multistation particulate filter automatic glue seal technique, comprise the steps: 1) A, B component glue are placed in vacuum stirring material-preparing machine, respectively A, B component glue are stirred, deaeration process, make the various composition in A, B component glue and concentration remain even, and keep stable state; Vacuum stirring material-preparing machine is used for the treatment process such as stirring, deaeration of bi-component fluid sealant.Its vacuum system makes to be ultralow pressure vacuum environment in equipment, and the air dissolved in glue is separated out because of air pressure change, and escapes into glue upper strata with bubble shape, and is extracted out by vacuum system.In all preparations and production process, in equipment, remain vacuum, and be set to 1000 groups of programs.Agitating device to make in equipment filler in glue remain even at interior various compositions, and keeps stable state, makes the bubble in glue accelerate effusion in vacuum environment and floats, 2) A, B component glue is pushed in respective piston constant displacement pump respectively by respective feeding pump, set gel quantity, piston is depressed again by three-phase stepper motor, by the stroke accurate-metering discharging of piston, the A extruded, B component glue adopts stirring pipe and stirrer gear to carry out mix and blend, the A mixed, B component glue is extruded as workpiece injecting glue (that is: the A injecting glue workbench from glue injecting head, B component glue together enters stirring pipe, namely mixing chamber, a spiral helicine stirrer gear is had in stirring pipe, stirring pipe and stirrer gear are all static, A, B component glue down moves along spiral helicine stirrer gear, extrude from glue injecting head after stirring gradually), wherein, injecting glue workbench comprises rotating disk, place of rotating disk bottom centre is provided with the first motor controlling dial rotation, the card of rotating disk is provided with a circle along the edge of rotating disk for installing the station of fixation workpiece, the bottom of each station is provided with the second motor controlling station rotation and the electromagnetic clutch controlling the second motor start-stop, 3) workpiece is fixedly mounted on station at the upper location of workpiece of rotating disk by operating personnel, workpiece is not with dial rotation (now station and workpiece rotate), time below changing of workpieces to glue injecting head, glue injecting head is to the automatic injecting glue of workpiece, after injecting glue completes, workpiece will (now workpiece be with station rotation along with station carries out the rotation of 910r/min, workpiece is also with dial rotation simultaneously), until stop rotation when this workpiece arrives the lower location of workpiece of rotating disk under the effect of electromagnetic clutch, operating personnel take off workpiece, so just complete the injecting glue operation of a workpiece.The running of above-mentioned whole technological process is all controlled to carry out by PLC, that is: PLC controls the action of vacuum stirring material-preparing machine, feeding pump, piston constant displacement pump, three-phase stepper motor, glue injecting head, the first motor, the second motor, electromagnetic clutch etc.
Operation principle of the present invention is exactly: adopt piston constant displacement pump by the accurate control rubber quality of three-phase stepper motor, by rotation and the stopping of injecting glue workbench associated components (rotating disk, station), complete multiple station upper, lower part, realize automatically joining glue, the functions such as injecting glue, whirl coating, solidified forming, have accurate measurement, safe and convenient, production efficiency advantages of higher.
Beneficial effect of the present invention is as follows:
1) static mixing mode is adopted to extend maintenance period.Static mixing mode makes the glue in vacuum stirring material-preparing machine equipment exist with isolated form all the time, and bi-component glue only completes mixing and embedding in the static mixing tube at gum outlet place.Make the glue in equipment be in the state be perfectly safe like this, therefore need hardly to safeguard, greatly reduce maintenance cost.The sealing system of particular design permanently effectively can bear the destruction of extreme grinding filler environment, and seal itself is at any time all in the wearing and tearing that automatic adjust size causes to compensate filler.
2) proportional precision of injecting glue and weight precision are fixed all the time.Equipment designs and produces component A piston constant displacement pump and B component piston constant displacement pump according to the volume ratio of A, B glue, when the piston of A, B piston constant displacement pump is pressed by three-phase stepper motor simultaneously, extruded than identical glue with A, B piston diameter simultaneously, because mixing ratio is unique, so glue ratio is thick-and-thin.
3) controlled by PLC volume, achieving the technological parameters such as the injecting glue amount of particulate filter sealing, proportioning, injecting glue speed, whirl coating time and speed according to different product sets itself, can produce in conjunction with multistation, can enhance productivity greatly.
Detailed description of the invention
A kind of multistation particulate filter automatic glue seal technique, comprise the steps: 1) A, B component glue are placed in vacuum stirring material-preparing machine, respectively A, B component glue are stirred, deaeration process, make the various composition in A, B component glue and concentration remain even, and keep stable state; 2) A, B component glue are pushed in respective piston constant displacement pump respectively by respective feeding pump, set gel quantity, piston is depressed again by three-phase stepper motor, by the stroke accurate-metering discharging of piston, the A extruded, B component glue adopt stirring pipe and stirrer gear to carry out mix and blend, and the A mixed, B component glue are extruded as the workpiece injecting glue injecting glue workbench from glue injecting head; Wherein, injecting glue workbench comprises rotating disk, place of rotating disk bottom centre is provided with the first motor controlling dial rotation, the card of rotating disk is provided with a circle along the edge of rotating disk for installing the station of fixation workpiece, the bottom of each station is provided with the second motor controlling station rotation and the electromagnetic clutch controlling the second motor start-stop; 3) workpiece is fixedly mounted on station at the upper location of workpiece of rotating disk by operating personnel, workpiece is with dial rotation, time below changing of workpieces to glue injecting head, glue injecting head is to the automatic injecting glue of workpiece, after injecting glue completes, workpiece will carry out the rotation of 910r/min along with station, until stop rotation when this workpiece arrives the lower location of workpiece of rotating disk under the effect of electromagnetic clutch, operating personnel take off workpiece, so just complete the injecting glue operation of a workpiece.The running of above-mentioned whole technological process is all controlled to carry out by PLC.
Claims (1)
1. a multistation particulate filter automatic glue seal technique, it is characterized in that, comprise the steps: 1) A, B component glue are placed in vacuum stirring material-preparing machine, respectively A, B component glue are stirred, deaeration process, make the various composition in A, B component glue and concentration remain even, and keep stable state; 2) A, B component glue are pushed in respective piston constant displacement pump respectively by respective feeding pump, set gel quantity, piston is depressed again by three-phase stepper motor, by the stroke accurate-metering discharging of piston, the A extruded, B component glue adopt stirring pipe and stirrer gear to carry out mix and blend, and the A mixed, B component glue are extruded as the workpiece injecting glue injecting glue workbench from glue injecting head; Wherein, injecting glue workbench comprises rotating disk, place of rotating disk bottom centre is provided with the first motor controlling dial rotation, the card of rotating disk is provided with a circle along the edge of rotating disk for installing the station of fixation workpiece, the bottom of each station is provided with the second motor controlling station rotation and the electromagnetic clutch controlling the second motor start-stop; 3) workpiece is fixedly mounted on station at the upper location of workpiece of rotating disk by operating personnel, workpiece is with dial rotation, time below changing of workpieces to glue injecting head, glue injecting head is to the automatic injecting glue of workpiece, after injecting glue completes, workpiece will carry out the rotation of 910r/min along with station, until stop rotation when this workpiece arrives the lower location of workpiece of rotating disk under the effect of electromagnetic clutch, operating personnel take off workpiece, so just complete the injecting glue operation of a workpiece.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410667149.5A CN104324852A (en) | 2014-11-21 | 2014-11-21 | Automatic sealing process of multi-station smoke filter layer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410667149.5A CN104324852A (en) | 2014-11-21 | 2014-11-21 | Automatic sealing process of multi-station smoke filter layer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104324852A true CN104324852A (en) | 2015-02-04 |
Family
ID=52399727
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410667149.5A Pending CN104324852A (en) | 2014-11-21 | 2014-11-21 | Automatic sealing process of multi-station smoke filter layer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104324852A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105903646A (en) * | 2016-05-11 | 2016-08-31 | 玖龙包装（太仓）有限公司 | Real-time metering method for separately metering glue consumption of all machine tables of corrugating machine |
| CN107031058A (en) * | 2016-12-26 | 2017-08-11 | 苏州市民康过滤器材有限公司 | A kind of disk filter processing unit (plant) |
| CN113182134A (en) * | 2021-04-30 | 2021-07-30 | 嘉兴市小田环保科技有限公司 | Centrifugal spin coater |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5588873A (en) * | 1978-12-27 | 1980-07-04 | Yoshida Kogyo Kk <Ykk> | Method and apparatus for coating small article |
| US20100055297A1 (en) * | 2008-08-29 | 2010-03-04 | Tokyo Electron Limited | Film deposition apparatus, substrate processing apparatus, film deposition method, and computer-readable storage medium for film deposition method |
| CN202277938U (en) * | 2011-06-15 | 2012-06-20 | 蚌埠市昊业滤清器有限公司 | Automatic glue injection apparatus of filter core end cap |
| CN203264976U (en) * | 2013-04-26 | 2013-11-06 | 黄顺法 | Automatic dispenser |
| CN203425998U (en) * | 2013-08-06 | 2014-02-12 | 上海彤威机电科技有限公司 | Novel plunger pump dispensing machine |
| CN203648796U (en) * | 2013-12-26 | 2014-06-18 | 安徽科技学院 | Filter shell multi-station glue-injection machine with rotary device |
-
2014
- 2014-11-21 CN CN201410667149.5A patent/CN104324852A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5588873A (en) * | 1978-12-27 | 1980-07-04 | Yoshida Kogyo Kk <Ykk> | Method and apparatus for coating small article |
| US20100055297A1 (en) * | 2008-08-29 | 2010-03-04 | Tokyo Electron Limited | Film deposition apparatus, substrate processing apparatus, film deposition method, and computer-readable storage medium for film deposition method |
| CN202277938U (en) * | 2011-06-15 | 2012-06-20 | 蚌埠市昊业滤清器有限公司 | Automatic glue injection apparatus of filter core end cap |
| CN203264976U (en) * | 2013-04-26 | 2013-11-06 | 黄顺法 | Automatic dispenser |
| CN203425998U (en) * | 2013-08-06 | 2014-02-12 | 上海彤威机电科技有限公司 | Novel plunger pump dispensing machine |
| CN203648796U (en) * | 2013-12-26 | 2014-06-18 | 安徽科技学院 | Filter shell multi-station glue-injection machine with rotary device |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105903646A (en) * | 2016-05-11 | 2016-08-31 | 玖龙包装（太仓）有限公司 | Real-time metering method for separately metering glue consumption of all machine tables of corrugating machine |
| CN105903646B (en) * | 2016-05-11 | 2018-01-12 | 玖龙包装（太仓）有限公司 | Separately measure the real time measure method of each board glue consumption of Corrugating Machine |
| CN107031058A (en) * | 2016-12-26 | 2017-08-11 | 苏州市民康过滤器材有限公司 | A kind of disk filter processing unit (plant) |
| CN113182134A (en) * | 2021-04-30 | 2021-07-30 | 嘉兴市小田环保科技有限公司 | Centrifugal spin coater |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20150204 |