CN105903646B - Separate the glue machine metered amount Facer real measurement methods - Google Patents

Separate the glue machine metered amount Facer real measurement methods Download PDF

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CN105903646B
CN105903646B CN 201610306786 CN201610306786A CN105903646B CN 105903646 B CN105903646 B CN 105903646B CN 201610306786 CN201610306786 CN 201610306786 CN 201610306786 A CN201610306786 A CN 201610306786A CN 105903646 B CN105903646 B CN 105903646B
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glue
tank
machine
weight
plastic buckets
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CN 201610306786
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CN105903646A (en )
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王亚峰
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玖龙包装(太仓)有限公司
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Abstract

本发明公开了一种分开计量瓦楞机各机台用胶量的实时计量方法,采用自动制胶机,自动制胶机的制胶罐、储胶罐均自带有称重模块,分别记录各罐在各个工作循环的重量变化,实现计量瓦楞机各台单瓦机和双面机用胶量。 The present invention discloses a corrugating machine for each machine separately metered amounts of glue real-time measurement method using automatic gluing machine, glue automatic melter tank, the glue tank weighing module has a self-contained, each separately recorded weight of each tank is a duty cycle change and achieve measurement Corrugating machine and each single-sided machine tile glue. 通过上述,本发明的分开计量瓦楞机各机台用胶量的实时计量方法,能在不增加硬件投入的情况下,实现瓦楞机各台单瓦机、双面机用胶量的准确计量,计量精度与称重模块精度对应,准确计量瓦楞机各机台用胶量,便于分析制胶成本。 Above, the present invention separately metering a corrugating machine for each machine in real time with an amount of glue measurement methods, can be increased without investment in hardware, corrugators achieved by accurate measurement of the respective single-tile machine, the double-sided adhesive amount of a machine, measurement accuracy and precision corresponding to the weighing module, each of accurate measurement Corrugating machine with glue, glue facilitate the analysis cost.

Description

分开计量瓦楞机各机台用胶量的实时计量方法 Separate the glue machine metered amount Facer real measurement methods

技术领域 FIELD

[0001] 本发明涉及一种分开计量瓦楞机各机台用胶量的实时计量方法,不增加硬件投资的前提下,通过改进称重模块工作方式,分步骤计量并保存各台单瓦机、双面机用胶量,便于分析和强化制胶成本管控,减少浪费,适用于瓦楞纸板生产线,适用于包装。 [0001] The present invention relates to a method for real time measurement of each metered amount of glue machine separate corrugating machine, without increasing the hardware investment premise, by improving weighing module works, step by step each metered and save single-tile machine, sided glue machine for analysis and strengthened glue cost control, reduce waste, it is suitable for corrugated board production line, suitable for packaging.

背景技术 Background technique

[0002] 目前绝大部分制胶系统所配置的称重模块仅仅只计量制胶罐、储胶罐内胶水中各种物料投放量,以及送出去多少,余下来多少,无法准确统计各台单瓦机、双面机具体使用量,不利于成本管控,也很难发现可能存在的浪费。 [0002] At present most of the glue system configuration module weighing just only measurement system of plastic cans, plastic storage tank put the amount of glue in a variety of materials, as well as send out much, much more than down, you can not accurately count each single station tile machine, double-sided machine specific usage, is not conducive to cost control, it is difficult to find waste that may exist. 若要进行计量,往往需要给每个单瓦机、 双面机存胶桶增加称重模块及仪表,并耗用大量线材,需要超过十万元以上的资金投入才能实现。 To make a measurement, often we need to give every single tile machine, double-sided plastic buckets increase the deposit machine weighing modules and instrumentation, and a considerable amount of wire, requiring more than 100,000 yuan of capital investment can be achieved.

发明内容 SUMMARY

[0003] 本发明主要解决的技术问题是提供一种分开计量瓦楞机各机台用胶量的实时计量方法,能在不增加硬件投入的情况下,实现瓦楞机各台单瓦机、双面机用胶量的准确计量,计量精度与称重模块精度对应,准确计量瓦楞机各机台用胶量,便于分析制胶成本。 [0003] The present invention solves the technical problem of providing a corrugating machine for each machine separately metered amounts of glue real-time measurement method, without increasing the energy investment in hardware to realize each of the single-tile Corrugating machine, double glue machine accurate measurement, measurement accuracy and precision corresponding to the weighing module, each of accurate measurement Corrugating machine with glue, glue facilitate the analysis cost.

[0004] 为解决上述技术问题,本发明采用的一个技术方案是:提供了一种分开计量瓦楞机各机台用胶量的实时计量方法,采用自动制胶机,自动制胶机的制胶罐、储胶罐均自带有称重模块,分别记录制胶罐、储胶罐在各个工作循环的重量变化,实现计量瓦楞机各台单瓦机和双面机用胶量,包括以下具体步骤: [0004] To solve the above problems, an aspect of the present invention is that: one kind of glue is provided separately for each metering Corrugating machine glue amount of real measurement method using automatic melter, the melter automatic pot, glue tank weighing module has a self-contained, were recorded glue pot, glue tank in the change in weight of each operating cycle, to achieve measurement Corrugating machine and each single-sided tile glue machine, comprising the following specific step:

[0005] 步骤1:清空存胶桶D、存胶桶E、存胶桶F内积存胶水并确保管道干净无残余,此时各制胶罐A、储胶罐B、储胶罐C的称重模块各自记录当前装载胶水净重WaOl/WbOl/WcOl,存胶桶D、存胶桶E、存胶桶F重量WdO I /WeO I /WfO 1均为0; [0005] Step 1: Clear plastic buckets deposit D, deposit plastic buckets E, reservoir F glue memory plastic buckets and to ensure that no residual cleaner pipe, glue tanks each case A, B glue tank, a glue tank, said C re-recording the currently loaded modules each glue NW WaOl / WbOl / WcOl, plastic buckets deposit D, deposit plastic buckets E, F wt plastic buckets stored WdO I / WeO I / WfO 1 are 0;

[0006] 步骤2:制胶完成时,制胶罐A内的胶水重量增加,重量增加至Wa02,其余储胶罐B、 储胶罐C、存胶桶D、存胶桶E、存胶桶F重量保持不变; [0006] Step 2: when the glue is completed, glue weight within the glue tank A increases, the weight to Wa02, the remaining glue tank B, glue tank C, kept plastic buckets D, deposit plastic buckets E, memory plastic buckets F weight remained constant;

[0007] 步骤3:利用制胶罐A、储胶罐B上的称重模块,记录制胶罐A往储胶罐B送成品胶水前后,制胶罐A、储胶罐B的重量变化,储胶罐B接收的胶水重量为Wa01-Wa02,验算重量应等于Wb03-Wb02; [0007] Step 3: using a glue tank A, the weighing module B on the glue tank, tank A recorded before and after the glue to glue tank B to send finished glue, glue tank A, the change in weight of the glue tank B, glue weight glue tank B is received Wa01-Wa02, should be equal to the weight checking Wb03-Wb02;

[0008] 步骤4:储胶罐B往单瓦机A车存胶桶D输送胶水,同时需关闭通往单瓦机B车存胶桶E的阀门,避免计重混乱,利用储胶罐B上的称重模块,记录储胶罐B向单瓦机A车存胶桶D输送胶水前后,储胶罐B的重量变化,单瓦机A车存胶桶D接收的胶水重量为Wb03-Wb04,验算重量应等于Wd04-Wd03; [0008] Step 4: glue tank B into a single tile machine A car storage conveyor D glue plastic buckets, while the need to close the valve leading to a single tile machine B-E plastic buckets of storage, to avoid confusion weight, using glue tank B Weighing module, the recording glue tank B to a single memory tile machine a vehicle front plastic buckets D glue delivery, the weight change of the glue tank B, the weight of a single tile glue machine D a car storage plastic buckets for receiving Wb03-Wb04 , should be equal to the weight checking Wd04-Wd03;

[0009] 步骤5:储胶罐B往单瓦机B车存胶桶E输送胶水,同时需关闭通往单瓦机A车存胶桶D的阀门,避免计重混乱,利用储胶罐B上的称重模块,记录储胶罐B向单瓦机B车存胶桶E输送胶水前后,储胶罐B的重量变化,单瓦机B车存胶桶E接收的胶水重量为Wb04-Wb05,验算重量应等于We05-We04; [0009] Step 5: glue tank B into a single tile machine B-E plastic buckets deposit glue delivery, to be closed at the same time leading to a single memory tile machine A vehicle plastic buckets valve D, the weight to avoid confusion, the use of glue tank B Weighing module, the recording glue tank B to a single tile memory unit B the front and rear plastic buckets E glue delivery, the weight change of the glue tank B, the weight of a single tile glue deposit machine B-E received as plastic buckets Wb04-Wb05 , should be equal to the weight checking We05-We04;

[0010] 步骤6:在储胶罐B传送胶水的同时,制胶罐A制备的双面机成品胶水重量为Wa06-Wa05; [0010] Step 6: B glue tank while conveying the glue, double-sided glue machine finished weight of prepared glue tank A is Wa06-Wa05;

[0011] 步骤7:利用制胶罐A、储胶罐C上的称重模块,记录制胶罐A往储胶罐C送成品胶水前后,制胶罐A、储胶罐C的重量变化,储胶罐C接收的胶水重量为Wa06-Wa07,验算重量应等于Wc07-Wc06; [0011] Step 7: A using a glue tank, the weighing module C glue tank, the tank before and after recording glue to glue tank C A finished feed glue, glue tank A, the change in weight of the glue tank C, by weight of glue C receives the glue tank is Wa06-Wa07, checking should be equal to the weight Wc07-Wc06;

[0012] 步骤8:利用储胶罐C上的称重模块,记录储胶罐C向双面机存胶桶F输送胶水前后, 储胶罐C的重量变化,双面机存胶桶F接收的胶水重量为Wc07-Wc08,验算重量应等于Wf08-Wf 07; [0012] Step 8: weighing module using the glue tank C, C glue tank to the recording double facer F conveyor bucket before and after deposit adhesive glue, glue tank C change in weight, the double-sided adhesive deposit machine F receives the tub glue weight Wc07-Wc08, should be equal to the weight checking Wf08-Wf 07;

[0013] 步骤9:制胶罐A、储胶罐B、储胶罐C、存胶桶D、存胶桶E和存胶桶F记录各自原始重量,便于后续程序自动根据存胶桶液位补充胶水; [0013] Step 9: glue tank A, B glue tank, glue tank C, D plastic buckets deposit, deposit plastic buckets and stored plastic buckets E F respective recording original weight, to facilitate the subsequent program automatically stored according to the level of plastic buckets supplementary glue;

[0014] 步骤10:若单瓦机A车存胶桶D液位下降,触发已有的输送栗并自动开启单瓦机储胶罐B阀门,向单瓦机A车存胶桶D输送胶水后,记录单瓦机A车存胶桶D的重量以及单瓦机储胶罐B的重量,输送到存胶桶D的胶水重量为Wb09-Wbl0,验算重量应等于Wdl0-Wd09,这个数值即为单瓦机A车在此时间内的胶水用量; [0014] Step 10: If the vehicle A single tile machine memory level drops D plastic barrels, and chestnut trigger delivery of existing single watt machine automatically open glue tank valve B, to a single tile glue delivery unit A car storage plastic buckets D after recording the weight by weight and the single tile machine glue tank B, a car storage plastic buckets D single tile machine, conveyed to keep plastic buckets D glue weight Wb09-Wbl0, checking weight should be equal to Wdl0-Wd09, this value i.e. a single tile machine amount of glue in car of this time;

[0015] 步骤11:若单瓦机B车存胶桶E液位下降,触发已有的输送栗并自动开启单瓦机储胶罐B阀门,向单瓦机B车存胶桶E输送胶水后,记录单瓦机B车存胶桶E的重量以及单瓦机储胶罐B的重量,输送到存胶桶E的胶水重量为WblO-Wbll,验算重量应等于Well-WdlO,这个数值即为单瓦机B车在此时间内的胶水用量; [0015] Step 11: If a single memory tile machine plastic buckets B-E level drops, triggering delivery Li existing single watt machine automatically open glue tank valve B, to a single B-deposit watts plastic buckets glue delivery E after recording the weight and the weight of a single tile machine glue tank B single tile machine B-memory plastic buckets E is delivered to the glue wt deposit plastic buckets E is WblO-Wbll, checking weight should be equal well-WdlO, this value i.e. B is a single tile machine amount of glue in a vehicle of this time;

[0016] 步骤12:当双面机存胶桶F液位下降,触发已有的输送栗并自动开启双面机储胶罐C阀门,向双面机存胶桶F输送胶水后,记录双面机存胶桶F的重量以及双面机储胶罐C的重量,输送到存胶桶F的胶水重量为Wc I I-Wcl 2,验算重量应等于Wfl2-Wfl 1,这个数值即为双面机在此时间内的胶水用量; [0016] Step 12: When the double-sided adhesive deposit machine tub F level drops, the existing triggering delivery Li and automatically turn the double facer glue tank valve C, conveyed to the double facer glue deposit plastic buckets F after recording bis weight weight machine memory plane F and plastic buckets sided glue tank unit C is conveyed to deposit glue plastic buckets F weight Wc I I-Wcl 2, should be equal to the weight checking Wfl2-Wfl 1, this figure is the bis the amount of glue in the surface plane of this time;

[0017] 步骤13:记录并保存称重模块自然读数,与上同理,当制胶机检测到制胶罐A、储胶罐B、储胶罐C或存胶桶D、存胶桶E、存胶桶F液位下降,会自动启动按上述对应步骤启动制备胶水并补充到对应制胶罐A、储胶罐B、储胶罐C或存胶桶D、存胶桶E、存胶桶F,确保生产需求并自动记录耗用胶水重量。 [0017] Step 13: Record and store natural reading weighing module, and the same token, when the system detects glue melter tank A, B glue tank, glue tank or store plastic barrels C D, E deposit plastic buckets , plastic buckets F deposit level drops, the glue starts automatically started as described above was prepared and added to the corresponding step of the corresponding glue tank A, B glue tank, glue tank C or D exist plastic barrels, plastic buckets deposit E, gum deposit barrel F, to ensure production needs and automatically record consumption glue weight.

[0018] 在本发明一个较佳实施例中,所述的瓦楞机采用五层板瓦楞机。 [0018] In a preferred embodiment of the present invention, the use of corrugators five Facer plate.

[0019] 在本发明一个较佳实施例中,每套所述的瓦楞机至少有2个单瓦机、1个双面机共, 3个用胶点,每个用胶点各有一个存胶桶,用于接收和存放涂胶辊用胶,并回收来自涂胶辊的溢胶,重新使用。 [0019] In a preferred embodiment of the present invention embodiment, each of the corrugating machine has at least two single tile machine, a double-sided machine a total of three points with plastic, with each dot have a deposit plastic buckets for receiving and storing glue roll coater, and recovering the excess glue from the glue roller and reused.

[0020] 在本发明一个较佳实施例中,所述的单瓦机存胶桶D、E上设置有联锁装置,即单瓦机储胶罐B每次只能向单瓦机存胶桶D、E两者间任意一个桶输送胶水,输送到标定液位后才能向另一个桶输送。 [0020] In a preferred embodiment of the present invention, the single plastic buckets watts deposit D, E is provided with an interlock device on, i.e., single tile glue tank unit B to a single tile machine can only exist gum barrel D, E between the two any glue a bucket conveyor, transported to the nominal level to convey to the other barrel.

[0021] 在本发明一个较佳实施例中,所述的制胶罐A和储胶罐B、储胶罐C之间的管道上设置有联锁装置,制胶罐A—次只能往储胶罐B、储胶罐C中的一个输送胶水,并且当储胶罐B、 储胶罐C往存胶桶D、存胶桶E、存胶桶F输送胶水时,制胶罐A必须暂停向储胶罐B、储胶罐C输送胶水,直至储胶罐B、储胶罐C往存胶桶D、存胶桶E、存胶桶F输送胶水结束才能恢复。 [0021] In a preferred embodiment of the present invention, it is provided on the conduit between the glue pot and glue tank A B, C glue tank with an interlock means, glue only to the sub tank A- glue tank B, a conveying glue glue tank in C, and when the glue tank B, glue tank C to deposit plastic buckets D, deposit plastic buckets E, keep plastic buckets F conveyed glue, glue tank a must suspending glue tank B, C conveying glue glue tank, until the glue tank B, C to deposit glue tank D plastic barrels, plastic buckets deposit E, F conveying keep plastic buckets to recover the end of the glue.

[0022] 本发明的有益效果是:本发明的分开计量瓦楞机各机台用胶量的实时计量方法, 能在不增加硬件投入的情况下,实现瓦楞机各台单瓦机、双面机用胶量的准确计量,计量精度与称重模块精度对应,准确计量瓦楞机各机台用胶量,便于分析制胶成本。 [0022] Advantageous effects of the present invention is: separate metering of the invention each of the corrugating machine glue machine with real-time measurement method, without increasing the energy investment in hardware to realize each of the single-tile Corrugating machine, double facer with glue accurate measurement, measurement accuracy and precision corresponding to the weighing module, each of accurate measurement Corrugating machine with glue, glue facilitate the analysis cost.

具体实施方式 detailed description

[0023] 下面将对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本发明的一部分实施例,而不是全部的实施例。 [0023] Hereinafter, the present invention will be apparent technical solutions in the embodiments, fully described, obviously, the described embodiments are merely part of embodiments of the present invention rather than all embodiments. 基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。 Based on the embodiments of the present invention, all other embodiments of ordinary skill in the art without any creative effort shall fall within the scope of the present invention.

[0024] 本发明实施例包括: [0024] Embodiments of the invention comprises:

[0025] —种分开计量瓦楞机各机台用胶量的实时计量方法,采用自动制胶机,自动制胶机的制胶罐、储胶罐均自带有称重模块,分别记录制胶罐、储胶罐在各个工作循环的重量变化,实现计量瓦楞机各台单瓦机和双面机用胶量,包括以下具体步骤: [0025] - each species separately metered Corrugating machine with a glue amount of real-time measurement method using automatic gluing machine, glue automatic melter tank, the glue tank weighing module has a self-contained, were recorded glue pot, glue tank in each operating cycle of the change in weight, to achieve measurement Corrugating machine and each single-sided tile glue machine, comprises the following steps:

[0026] 步骤1:清空存胶桶D、存胶桶E、存胶桶F内积存胶水并确保管道干净无残余,此时各制胶罐A、储胶罐B、储胶罐C的称重模块各自记录当前装载胶水净重WaOl/WbOl/WcOl,存胶桶D、存胶桶E、存胶桶F重量WdO I /WeO I /WfO 1均为0; [0026] Step 1: Clear plastic buckets deposit D, deposit plastic buckets E, reservoir F glue memory plastic buckets and to ensure that no residual cleaner pipe, glue tanks each case A, B glue tank, a glue tank, said C re-recording the currently loaded modules each glue NW WaOl / WbOl / WcOl, plastic buckets deposit D, deposit plastic buckets E, F wt plastic buckets stored WdO I / WeO I / WfO 1 are 0;

[0027] 步骤2:制胶完成时,制胶罐A内的胶水重量增加,重量增加至Wa02,其余储胶罐B、 储胶罐C、存胶桶D、存胶桶E、存胶桶F重量保持不变; [0027] Step 2: when the glue is completed, glue weight within the glue tank A increases, the weight to Wa02, the remaining glue tank B, glue tank C, kept plastic buckets D, deposit plastic buckets E, memory plastic buckets F weight remained constant;

[0028] 步骤3:利用制胶罐A、储胶罐B上的称重模块,记录制胶罐A往储胶罐B送成品胶水前后,制胶罐A、储胶罐B的重量变化,储胶罐B接收的胶水重量为Wa01-Wa02,验算重量应等于Wb03-Wb02; [0028] Step 3: using a glue tank A, the weighing module B on the glue tank, tank A recorded before and after the glue to glue tank B to send finished glue, glue tank A, the change in weight of the glue tank B, glue weight glue tank B is received Wa01-Wa02, should be equal to the weight checking Wb03-Wb02;

[0029] 步骤4:储胶罐B往单瓦机A车存胶桶D输送胶水,同时需关闭通往单瓦机B车存胶桶E的阀门,避免计重混乱,利用储胶罐B上的称重模块,记录储胶罐B向单瓦机A车存胶桶D输送胶水前后,储胶罐B的重量变化,单瓦机A车存胶桶D接收的胶水重量为Wb03-Wb04,验算重量应等于Wd04-Wd03; [0029] Step 4: glue tank B into a single tile machine A car storage conveyor D glue plastic buckets, while the need to close the valve leading to a single tile machine B-E plastic buckets of storage, to avoid confusion weight, using glue tank B Weighing module, the recording glue tank B to a single memory tile machine a vehicle front plastic buckets D glue delivery, the weight change of the glue tank B, the weight of a single tile glue machine D a car storage plastic buckets for receiving Wb03-Wb04 , should be equal to the weight checking Wd04-Wd03;

[0030] 步骤5:储胶罐B往单瓦机B车存胶桶E输送胶水,同时需关闭通往单瓦机A车存胶桶D的阀门,避免计重混乱,利用储胶罐B上的称重模块,记录储胶罐B向单瓦机B车存胶桶E输送胶水前后,储胶罐B的重量变化,单瓦机B车存胶桶E接收的胶水重量为Wb04-Wb05,验算重量应等于We05-We04; [0030] Step 5: glue tank B into a single tile machine B-E plastic buckets deposit glue delivery, to be closed at the same time leading to a single memory tile machine A vehicle plastic buckets valve D, the weight to avoid confusion, the use of glue tank B Weighing module, the recording glue tank B to a single tile memory unit B the front and rear plastic buckets E glue delivery, the weight change of the glue tank B, the weight of a single tile glue deposit machine B-E received as plastic buckets Wb04-Wb05 , should be equal to the weight checking We05-We04;

[0031] 步骤6:在储胶罐B传送胶水的同时,制胶罐A制备的双面机成品胶水重量为Wa06_ Wa05; [0031] Step 6: B glue tank while conveying the glue, double-sided glue machine finished weight of prepared glue tank A is Wa06_ Wa05;

[0032] 步骤7:利用制胶罐A、储胶罐C上的称重模块,记录制胶罐A往储胶罐C送成品胶水前后,制胶罐A、储胶罐C的重量变化,储胶罐C接收的胶水重量为Wa06-Wa07,验算重量应等于Wc07-Wc06; [0032] Step 7: A using a glue tank, the weighing module C glue tank, the tank before and after recording glue to glue tank C A finished feed glue, glue tank A, the change in weight of the glue tank C, by weight of glue C receives the glue tank is Wa06-Wa07, checking should be equal to the weight Wc07-Wc06;

[0033] 步骤8:利用储胶罐C上的称重模块,记录储胶罐C向双面机存胶桶F输送胶水前后, 储胶罐C的重量变化,双面机存胶桶F接收的胶水重量为Wc07-Wc08,验算重量应等于Wf08-Wf 07; [0033] Step 8: weighing module using the glue tank C, C glue tank to the recording double facer F conveyor bucket before and after deposit adhesive glue, glue tank C change in weight, the double-sided adhesive deposit machine F receives the tub glue weight Wc07-Wc08, should be equal to the weight checking Wf08-Wf 07;

[0034] 步骤9:制胶罐A、储胶罐B、储胶罐C、存胶桶D、存胶桶E和存胶桶F记录各自原始重量,便于后续程序自动根据存胶桶液位补充胶水; [0034] Step 9: glue tank A, B glue tank, glue tank C, D plastic buckets deposit, deposit plastic buckets and stored plastic buckets E F respective recording original weight, to facilitate the subsequent program automatically stored according to the level of plastic buckets supplementary glue;

[0035] 步骤10:若单瓦机A车存胶桶D液位下降,触发已有的输送栗并自动开启单瓦机储胶罐B阀门,向单瓦机A车存胶桶D输送胶水后,记录单瓦机A车存胶桶D的重量以及单瓦机储胶罐B的重量,输送到存胶桶D的胶水重量为Wb09-Wbl0,验算重量应等于Wdl0-Wd09,这个数值即为单瓦机A车在此时间内的胶水用量; [0035] Step 10: If the vehicle A single tile machine memory level drops D plastic barrels, and chestnut trigger delivery of existing single watt machine automatically open glue tank valve B, to a single tile glue delivery unit A car storage plastic buckets D after recording the weight by weight and the single tile machine glue tank B, a car storage plastic buckets D single tile machine, conveyed to keep plastic buckets D glue weight Wb09-Wbl0, checking weight should be equal to Wdl0-Wd09, this value i.e. a single tile machine amount of glue in car of this time;

[0036] 步骤11:若单瓦机B车存胶桶E液位下降,触发已有的输送栗并自动开启单瓦机储胶罐B阀门,向单瓦机B车存胶桶E输送胶水后,记录单瓦机B车存胶桶E的重量以及单瓦机储胶罐B的重量,输送到存胶桶E的胶水重量为WblO-Wbll,验算重量应等于Well-WdlO,这个数值即为单瓦机B车在此时间内的胶水用量; [0036] Step 11: If a single memory tile machine plastic buckets B-E level drops, triggering delivery Li existing single watt machine automatically open glue tank valve B, to a single B-deposit watts plastic buckets glue delivery E after recording the weight and the weight of a single tile machine glue tank B single tile machine B-memory plastic buckets E is delivered to the glue wt deposit plastic buckets E is WblO-Wbll, checking weight should be equal well-WdlO, this value i.e. B is a single tile machine amount of glue in a vehicle of this time;

[0037] 步骤12:当双面机存胶桶F液位下降,触发已有的输送栗并自动开启双面机储胶罐C阀门,向双面机存胶桶F输送胶水后,记录双面机存胶桶F的重量以及双面机储胶罐C的重量,输送到存胶桶F的胶水重量为Wc I I-Wcl 2,验算重量应等于Wfl2-Wfl 1,这个数值即为双面机在此时间内的胶水用量; [0037] Step 12: When the double-sided adhesive deposit machine tub F level drops, the existing triggering delivery Li and automatically turn the double facer glue tank valve C, conveyed to the double facer glue deposit plastic buckets F after recording bis weight weight machine memory plane F and plastic buckets sided glue tank unit C is conveyed to deposit glue plastic buckets F weight Wc I I-Wcl 2, should be equal to the weight checking Wfl2-Wfl 1, this figure is the bis the amount of glue in the surface plane of this time;

[0038] 步骤13:记录并保存称重模块自然读数,与上同理,当制胶机检测到制胶罐A、储胶罐B、储胶罐C或存胶桶D、存胶桶E、存胶桶F液位下降,会自动启动按上述对应步骤启动制备胶水并补充到对应制胶罐A、储胶罐B、储胶罐C或存胶桶D、存胶桶E、存胶桶F,确保生产需求并自动记录耗用胶水重量。 [0038] Step 13: Record and store natural reading weighing module, and the same token, when the system detects glue melter tank A, B glue tank, glue tank or store plastic barrels C D, E deposit plastic buckets , plastic buckets F deposit level drops, the glue starts automatically started as described above was prepared and added to the corresponding step of the corresponding glue tank A, B glue tank, glue tank C or D exist plastic barrels, plastic buckets deposit E, gum deposit barrel F, to ensure production needs and automatically record consumption glue weight.

[0039] 本发明的重量记录时点及各时段输送胶水计算方法,如下表所示: [0039] The weight is recorded and each time point according to the present invention, the delivery of glue calculated, as shown below:

Figure CN105903646BD00081

[0041] 标记说明: [0041] Symbols:

[0042] 1、A—一制胶罐,重量代码为“Wan”,n为步骤顺序; [0042] 1, A- a glue pot, the weight code "Wan", n is the order of the steps;

[0043] 2、Β—一单瓦机储胶罐,重量代码为“Wbn”,η为步骤顺序; [0043] 2, Β- a single tile machine glue tank, the weight code "Wbn", η is the order of the steps;

[0044] 3、C一一双面机储胶罐,重量代码为“Wen”,η为步骤顺序; [0044] 3, C eleven double facer glue storage tank, the weight code "Wen", η is the order of the steps;

[0045] 4、D—一单瓦机A车存胶桶,重量代码为“Wdn”,η为步骤顺序; [0045] 4, D- a single tile machine A car storage plastic barrels, weight code "Wdn", η is the order of the steps;

[0046] 5、E—一单瓦机B车存胶桶,重量代码为“Wen”,n为步骤顺序; [0046] 5, E- watts a single B-memory plastic barrels, weight code "Wen", n is the order of the steps;

[0047] 6、F—一双面机存胶桶,重量代码为“Wfn”,η为步骤顺序。 [0047] 6, F- a double-sided adhesive deposit machine tub, the weight code "Wfn", η is the order of the steps.

[0048] 一、基本原理: [0048] First, the basic principle:

[0049] 1、自动制胶机的制胶罐、储胶罐均自带有称重模块,均能反映1公斤以上的物料重量波动; [0049] 1, the automatic glue melter tank, the glue tank weighing module has a self-contained, can reflect more than 1 kg of material weight fluctuations;

[0050] 2、每套五层板瓦楞机至少有2个单瓦机、1个双面机,共3个用胶点,每个用胶点各有一个存胶桶,用于接收和存放涂胶辊用胶,并回收来自涂胶辊的溢胶,重新使用,这些存胶桶通常不会安装称重模块,因此按正常程序无法计量具体用胶量; [0050] 2, each with at least five Facer plate 2 single tile machine, a double facer, a total of three glue points, with each dot have a deposit plastic buckets for receiving and storing glue roll coater, and recovering the excess glue from the glue roller, re-use, these plastic barrels typically not installed on deposit weighing module, so the normal procedure not specifically metered amount of glue;

[0051] 3、各单瓦机、双面机的涂胶辊是用胶点上的用胶设备,但是其在生产时一直处于振动状态,胶槽内不停有气动隔膜栗从单瓦机或双面机储胶机输送过来的胶水,并通过回胶管不断将刮胶辊刮下来多余胶水通过回胶管送回单瓦机或双面机存胶桶,因此无法安装称重模块,并具由于持续运动,即便称重其重量读数也无法保证精度。 [0051] 3, each single tile machine, roll coating machine is a double-sided adhesive glue points on the device, but it has been in a state of vibration during production, pneumatic diaphragm glue tank kept watts from a single Li or double-sided transport unit over the reservoir glue melter, the doctor roll and scraped off constantly by the return hose back to the excess glue watts single or double-sided adhesive deposit machine barrel by a return hose, weighing modules can not be installed, and having due to continuous movement, even if the weight reading weighing accuracy can not be guaranteed.

[0052] 二、实施方法 [0052] Second, the implementation method

[0053] 1、自动制胶机每个输送胶水的动作结束后均自动计量制胶罐制备的每罐胶水重量,并记录送到自动制胶机配套的单瓦机、双面机储胶罐的胶水重量,各步骤之间的重量差,即可用于计算瓦楞纸板线各机台用胶量; [0053] 1, the automatic operation of the melter each conveyor are automatically glue after metrology weight per pot prepared glue glue tank, and to record the automatic matching of melter single tile machine, the double facer glue tank glue weight, the weight difference between each step, to calculate for each line of corrugated cardboard machine with an amount of glue;

[0054] 2、储胶罐的称重模块除记录制胶罐送来的胶水重量外,还要增加一项功能,即自动记录各时段储胶罐往各单瓦机、双面机存胶桶输送胶水时,储胶罐胶水减少的重量,由于胶水送到单瓦机、双面机存胶桶后,一直是在单瓦机、双面机存胶桶、存胶槽、涂胶辊、回流管之间循环,不会外流,并随着纸板涂胶使用逐渐减少,随后再由制胶机配套的单瓦机、双面机储胶罐分别补充,因此,储胶罐称重模块记录的胶水减少重量,即为各单瓦机、双面机用胶量。 [0054] 2, glue tank weighing module in addition to recording by weight glue glue tank sent, but also add a function that automatically records each time period glue tank to each single tile machine, the double-sided adhesive deposit machine conveying the tub glue, glue tank to reduce the weight of glue, the glue due to the single tile machine, the double-sided adhesive deposit machine tub, has been stored in plastic buckets single tile machine, double facer, plastic tank storage, a roll coater , circulated between the return pipe, will not drain, and gradually reduced with the use of gluing cardboard, followed by a matching system melter single tile machine, the double facer glue tank are added, therefore, the weighing module glue tank glue record weight reduction, i.e. each single tile machine, a double-sided glue machine.

[0055] 三、注意事项 [0055] Third, pay attention

[0056] 1、单瓦机存胶桶D、E必须设置联锁装置,即单瓦机储胶罐B每次只能向单瓦机存胶桶D、E两者间任意一个桶输送胶水,输送到标定液位后才能向另一个桶输送; [0056] 1, a single memory watts plastic buckets D, E must be set to the interlocking means, i.e., a single tile glue tank unit B to a single tile machine can only save plastic buckets D, any glue between them a bucket conveyor E , transported to the nominal level to convey to the other barrel;

[0057] 2、制胶罐A往储胶罐B、C的管道必须设置联锁装置,制胶罐A—次只能往储胶罐B、C 中的一个输送胶水,并且当储胶罐B、C往存胶桶D、E、F输送胶水时,制胶罐A必须暂停向储胶罐B、C输送胶水,直至储胶罐B、C往存胶桶D、E、F输送胶水结束才能恢复。 [0057] 2. A glue to glue tank tank B, C must be set to the interlocking means of the conduit, glue only to the sub tank A- B glue tank, a glue C is conveyed, and when the glue tank B, C to deposit plastic buckets D, E, F when transporting glue, glue tank A must suspend the glue tank B, C conveying the glue, until the glue tank B, C to deposit plastic buckets D, E, F conveying glue end to recover.

[0058] 本发明完全利用现有设备,只改动制胶程序计算方法,即可实现分开计量瓦楞机各机台用胶量实时计量,也可籍此生成报表,便于对比瓦楞机各时段生产记录分析各机台用胶量是否正常,为进一步管控生产成本降低单耗创造了条件。 [0058] The present invention full utilization of existing equipment, glue only change calculation procedures can be implemented separately for each machine in real time metering Facer metered amount of glue, whereby also generate reports, to facilitate comparison of the production time of each record Corrugating analysis of the amount of glue in each machine is normal, to create the conditions for further control production costs consumption.

[0059] 通过改进称重模块工作方式,在不增加硬件投资的前提下,通过依次记录各时点已有各称重模块的读数,按照本专利方法计算制胶桶、储胶罐重量波动,确定各机台用胶量,细化成本管控。 [0059] The weighing module by improving the work, without increasing the hardware investment premise, by sequentially recording the respective weighing time points prior reading module, is calculated in accordance with the present patent glue bucket method, glue tank weight fluctuations, each machine is determined by the amount of glue, thinning cost control.

[0060] 综上所述,本发明的分开计量瓦楞机各机台用胶量的实时计量方法,能在不增加硬件投入的情况下,实现瓦楞机各台单瓦机、双面机用胶量的准确计量,计量精度与称重模块精度对应,准确计量瓦楞机各机台用胶量,便于分析制胶成本。 [0060] In summary, the present invention metering separate corrugating machine for each machine in real time with an amount of glue measurement methods, can be increased without investment in hardware to realize each of the single-tile Corrugating machine, a double-sided adhesive machine accurate measurement of the amount, and the measurement accuracy corresponding to the accuracy of the weighing module, each of accurate measurement Corrugating machine with glue, glue facilitate the analysis cost.

[0061] 以上所述仅为本发明的实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书内容所作的等效结构或等效流程变换,或直接或间接运用在其它相关的技术领域,均同理包括在本发明的专利保护范围内。 [0061] Other related art described above are only embodiments of the present invention, not intended to limit the scope of the present invention, the present invention is usually made by using a description equivalent structures or equivalent process, or applied directly or indirectly art shall fall within the scope of protection of the present invention.

Claims (5)

  1. I. 一种分开计量瓦楞机各机台用胶量的实时计量方法,其特征在于,采用自动制胶机, 自动制胶机的制胶罐、储胶罐均自带有称重模块,分别记录制胶罐、储胶罐在各个工作循环的重量变化,实现计量瓦楞机各台单瓦机和双面机用胶量,包括以下具体步骤: 步骤1:清空存胶桶D、存胶桶E、存胶桶F内积存胶水并确保管道干净无残余,此时各制胶罐A、储胶罐B、储胶罐C的称重模块各自记录当前装载胶水净重WaOl/WbOl/WcOl,存胶桶D、存胶桶E、存胶桶F重量WdO I /WeO I /Wf 01均为0; 步骤2:制胶完成时,制胶罐A内的胶水重量增加,重量增加至Wa02,其余储胶罐B、储胶罐C、存胶桶D、存胶桶E、存胶桶F重量保持不变; 步骤3:利用制胶罐A、储胶罐B上的称重模块,记录制胶罐A往储胶罐B送成品胶水前后, 制胶罐A、储胶罐B的重量变化,储胶罐B接收的胶水重量为Wa01-Wa02,验算 I. one kind of separate metering Corrugating machine amount of glue in each real-time measurement method, wherein the automatic machine glue, glue automatic melter tank, the glue tank weighing module has a self-contained, respectively, recording glue pot, glue tank in the change in weight of each operating cycle, to achieve measurement Corrugating machine and each single-sided tile glue machine, comprises the following steps: step 1: Clear plastic buckets deposit D, deposit plastic buckets E, F memory plastic buckets and to ensure that the glue reservoir pipe clean, residue-free, in each case glue tank a, glue tank B, C glue tank weighing module currently loaded in the respective recording glue NW WaOl / WbOl / WcOl, deposit D plastic barrels, plastic buckets deposit E, F wt plastic buckets stored WdO I / WeO I / Wf 01 are 0; step 2: when the glue is completed, increasing the weight of the glue in the glue tank a, to increase the weight Wa02, rest glue tank B, glue tank C, kept plastic buckets D, deposit plastic buckets E, F by weight of the tub kept unchanged gum; step 3: using a glue tank a, the weighing module glue tank B, the recording system a plastic cans before and after the glue tank B to send to the finished glue, glue tank a, the change in weight of the glue tank B, B glue glue tank weight is received Wa01-Wa02, checking 重量应等于Wb03-ffb02; 步骤4:储胶罐B往单瓦机A车存胶桶D输送胶水,同时需关闭通往单瓦机B车存胶桶E的阀门,避免计重混乱,利用储胶罐B上的称重模块,记录储胶罐B向单瓦机A车存胶桶D输送胶水前后,储胶罐B的重量变化,单瓦机A车存胶桶D接收的胶水重量为Wb03-Wb04,验算重量应等于Wd04-Wd03; 步骤5:储胶罐B往单瓦机B车存胶桶E输送胶水,同时需关闭通往单瓦机A车存胶桶D的阀门,避免计重混乱,利用储胶罐B上的称重模块,记录储胶罐B向单瓦机B车存胶桶E输送胶水前后,储胶罐B的重量变化,单瓦机B车存胶桶E接收的胶水重量为Wb04-Wb05,验算重量应等于We05-We04; 步骤6:在储胶罐B传送胶水的同时,制胶罐A制备的双面机成品胶水重量为Wa06-Wa05; 步骤7:利用制胶罐A、储胶罐C上的称重模块,记录制胶罐A往储胶罐C送成品胶水前后, 制胶罐A、储胶罐C的重量变化,储 By weight should be equal to Wb03-ffb02; Step 4: glue tank B into a single tile machine A car storage conveyor D glue plastic buckets, while the need to close the valve leading to a single tile machine B-E plastic buckets of storage, to avoid confusion weight, using weighing module on the glue tank B, the recording glue tank B to a single memory tile machine a vehicle front plastic buckets D glue delivery, the weight change of the glue tank B, the weight of a single tile glue machine a car storage plastic buckets received D is Wb03-Wb04, should be equal to the weight checking Wd04-Wd03; step 5: glue tank B into a single tile machine B-E plastic buckets deposit glue delivery, while the need to close the valve leading to a single memory tile machine a vehicle D of plastic buckets, weight avoid confusion, the weighing module using glue tank B, B recording glue tank unit B to a single tile front and rear plastic buckets E deposit glue delivery, the weight change of the glue tank B, a single B-memory plastic watts E receives the tub by weight glue is Wb04-Wb05, should be equal to the weight checking We05-We04; step 6: B glue tank while conveying the glue, double-sided glue machine finished weight of prepared glue tank a is Wa06-Wa05; step 7: a using glue pot, the weighing module C glue tank, the tank before and after recording glue to glue tank C a finished feed glue, glue tank a, the change in weight of C glue tank, reservoir 胶罐C接收的胶水重量为Wa06-Wa07,验算重量应等于Wc07-ffc06; 步骤8:利用储胶罐C上的称重模块,记录储胶罐C向双面机存胶桶F输送胶水前后,储胶罐C的重量变化,双面机存胶桶F接收的胶水重量为Wc07-Wc08,验算重量应等于Wf 08-Wf 07; 步骤9:制胶罐A、储胶罐B、储胶罐C、存胶桶D、存胶桶E和存胶桶F记录各自原始重量,便于后续程序自动根据存胶桶液位补充胶水; 步骤10:若单瓦机A车存胶桶D液位下降,触发已有的输送栗并自动开启单瓦机储胶罐B 阀门,向单瓦机A车存胶桶D输送胶水后,记录单瓦机A车存胶桶D的重量以及单瓦机储胶罐B 的重量,输送到存胶桶D的胶水重量为Wb09-Wbl0,验算重量应等于Wdl0-Wd09,这个数值即为单瓦机A车在此时间内的胶水用量; 步骤11:若单瓦机B车存胶桶E液位下降,触发已有的输送栗并自动开启单瓦机储胶罐B 阀门,向单瓦机B车存胶桶E输 By weight of glue to glue tank C received Wa06-Wa07, checking should be equal to the weight Wc07-ffc06; Step 8: weighing module using the glue tank C, the recording glue tank plastic barrels F C conveyed to the double facer glue deposit longitudinal weight change glue tank C, the double-sided adhesive deposit machine F receives the tub glue weight Wc07-Wc08, checking weight should be equal to Wf 08-Wf 07; step 9: glue tank a, B glue tank, glue reservoir C cans, plastic buckets deposit D, E and memory storage plastic buckets plastic buckets F respective recording original weight, to facilitate the subsequent program automatically stored according to the level of supplementary glue plastic buckets; step 10: If the vehicle A single memory tile machine plastic buckets level D drop, triggering delivery Li and conventional single watt machine automatically open glue tank valve B, to a single tile memory unit a vehicle rear delivery glue plastic buckets D, the recording unit a single tile memory plastic buckets vehicle weight and the single D watts by weight of glue tank B is fed to the D memory plastic buckets glue weight Wb09-Wbl0, should be equal to the weight checking Wdl0-Wd09, this figure is the single watts amount of glue in car a this time; step 11: if single tile machine memory B-E level drops plastic barrels, and chestnut trigger existing transport machine automatically open a single tile glue tank valves B, E plastic barrels kept to a single output B-watts 送胶水后,记录单瓦机B车存胶桶E的重量以及单瓦机储胶罐B 的重量,输送到存胶桶E的胶水重量为WblO-Wbl 1,验算重量应等于Wel I-WdlO,这个数值即为单瓦机B车在此时间内的胶水用量; 步骤12:当双面机存胶桶F液位下降,触发已有的输送栗并自动开启双面机储胶罐C阀门,向双面机存胶桶F输送胶水后,记录双面机存胶桶F的重量以及双面机储胶罐C的重量, 输送到存胶桶F的胶水重量为Wcll-Wcl2,验算重量应等于Wfl2-Wfll,这个数值即为双面机在此时间内的胶水用量; 步骤13:记录并保存称重模块自然读数,与上同理,当制胶机检测到制胶罐A、储胶罐B、 储胶罐C或存胶桶D、存胶桶E、存胶桶F液位下降,会自动启动按上述对应步骤启动制备胶水并补充到对应制胶罐A、储胶罐B、储胶罐C或存胶桶D、存胶桶E、存胶桶F,确保生产需求并自动记录耗用胶水重量。 After feeding glue, record the weight and the weight of a single tile machine glue tank B single tile machine B-memory plastic buckets E is delivered to the glue wt deposit plastic buckets E is WblO-Wbl 1, checking the weight should be equal Wel I-WdlO this single figure is the amount of glue watts B car within this time; step 12: automatically turn on the double facer glue tank C when the double facer valve F kept plastic buckets level drops, the existing triggering delivery Li , the double-sided adhesive deposit machine tub after F conveyed glue, double-side recording unit weight memory plastic buckets weight F and the double facer glue tank C is conveyed to the glue deposit weight of plastic buckets F Wcll-Wcl2, checking weight should be equal Wfl2-Wfll, this value is the amount of glue in the double facer of this time; step 13: record and store natural reading weighing module, and the same token, when the system detects glue melter tank a, Chu B glue pot, glue tank C or D exist plastic buckets, plastic buckets deposit E, F plastic buckets storage level drops, the glue starts automatically started as described above was prepared and added to the corresponding step of the corresponding glue tank A, B glue tank , glue tank C or D exist plastic buckets, plastic buckets deposit E, F. exist plastic buckets, ensuring the production of glue consumption demand and automatically record the weight.
  2. 2. 根据权利要求1所述的分开计量瓦楞机各机台用胶量的实时计量方法,其特征在于, 所述的瓦楞机采用五层板瓦楞机。 According to claim 1 Facer separately metered amount of glue in each machine in real time measurement method, wherein said sheet corrugating machine uses five corrugating machine.
  3. 3. 根据权利要求2所述的分开计量瓦楞机各机台用胶量的实时计量方法,其特征在于, 每套所述的瓦楞机至少有2个单瓦机、1个双面机共,3个用胶点,每个用胶点各有一个存胶桶,用于接收和存放涂胶辊用胶,并回收来自涂胶辊的溢胶,重新使用。 According to claim 2 separate corrugating machine for each metering machine with a glue amount of real-time measurement method, wherein each of said at least two of the corrugating machine has a single tile machine, a double-sided machine a total, 3 glue points, with each dot have a deposit plastic buckets for receiving and storing glue roll coater, and recovering the excess glue from the glue roller and reused.
  4. 4. 根据权利要求1所述的分开计量瓦楞机各机台用胶量的实时计量方法,其特征在于, 所述的单瓦机存胶桶D、存胶桶E上设置有联锁装置,即单瓦机储胶罐B每次只能向单瓦机存胶桶D、存胶桶E两者间任意一个桶输送胶水,输送到标定液位后才能向另一个桶输送。 4. Each of the machine with an amount of glue metering separate corrugating machine 1 according to the real-time measurement method according to claim, characterized in that said single memory watts plastic buckets D, the memory means is provided with an interlock plastic buckets E, That single tile machine glue tank B can only to a single memory tile machine plastic buckets D, E exist between the two plastic buckets in a bucket conveyor of any glue, can be conveyed to the nominal level of the tub to the other conveyor.
  5. 5. 根据权利要求1所述的分开计量瓦楞机各机台用胶量的实时计量方法,其特征在于, 所述的制胶罐A和储胶罐B、储胶罐C之间的管道上设置有联锁装置,制胶罐A—次只能往储胶罐B、储胶罐C中的一个输送胶水,并且当储胶罐B、储胶罐C往存胶桶D、存胶桶E、存胶桶F 输送胶水时,制胶罐A必须暂停向储胶罐B、储胶罐C输送胶水,直至储胶罐B、储胶罐C往存胶桶D、存胶桶E、存胶桶F输送胶水结束才能恢复。 According to claim 1 Facer each separate metering machine according to claim glue real-time measurement method, wherein the pipe between the glue pot and glue tank A B, C glue tank is provided with a locking means made of plastic cans views A- B only to glue tank, a glue delivery of glue tank C, and when the glue tank B, C to deposit glue tank D plastic barrels, plastic buckets deposit E, when the deposit plastic buckets F conveyed glue, glue tank A must suspend the glue tank B, glue tank C conveyed glue, until the glue tank B, glue tank C to deposit plastic buckets D, deposit plastic buckets E, deposit plastic buckets F conveying glue the end to recover.
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CN104549885A (en) * 2014-12-31 2015-04-29 东莞市三基音响科技有限公司 Glue-amount detection method and glue machine

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Publication number Priority date Publication date Assignee Title
CN2377011Y (en) * 1998-12-30 2000-05-10 合肥工业大学 Automatic two-liquid filling closing machine
CN201722127U (en) * 2010-07-05 2011-01-26 毕义军 Multi-head liquid filling machine based on electronic weighing
CN201978872U (en) * 2011-03-29 2011-09-21 泉州市信和涂料有限公司 Automatic weighing device for adding dope additive
CN203556523U (en) * 2013-10-17 2014-04-23 天津市华明永盛包装制品有限公司 Liquid cement circulating system for corrugated board production line
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