CN105167141A - Method for improving upper tobacco leaf usability - Google Patents
Method for improving upper tobacco leaf usability Download PDFInfo
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- CN105167141A CN105167141A CN201510539671.XA CN201510539671A CN105167141A CN 105167141 A CN105167141 A CN 105167141A CN 201510539671 A CN201510539671 A CN 201510539671A CN 105167141 A CN105167141 A CN 105167141A
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- tobacco leaf
- upper tobacco
- high pressure
- pressure treatment
- moisture
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Abstract
The invention discloses a method for improving upper tobacco leaf usability. The method includes humidifying upper tobacco leaves, packaging the humidified upper tobacco leaves hermetically and enabling the packaged upper tobacco leaves to be subjected to two-stage high-pressure treatment at a proper temperature. The method is simple to operate and low in cost, and after treatment, the upper tobacco leaves are obviously improved in quality and mainly featured in elegant smoking aroma quality, higher delicate sense, sweet aroma and less offensive odor and irritation.
Description
Technical field
The present invention relates to a kind of processing method promoting upper tobacco leaf availability, belong to technical field of tobacco.
Background technology
At present, the assorted gas of the known upper tobacco leaf of tobacco business is laid particular stress on, excitant is large, aroma quality is poor, and availability is bad, can not use in a large number in the industrial production of cigarette composition especially one, two class cigarette.Upper tobacco leaf availability is low and cause its quantity in stock huge, causes the irrational situation of tobacco leaf resource distribution to exist always.On the one hand, upper tobacco leaf use amount, lower than hoarding warehouse-in amount, can have a strong impact on the income of tobacco purchasing and tobacco grower.On the other hand, one, two class cigarettes need the upper tobacco leaf of high-quality, only by a limited number of middle parts tobacco leaf, obviously can restrict development.These years in order to improve the security of smoking, tobacco business has greatly reduced the tar content of cigarette product, but smoke perfume composition also reduces thereupon, can not meet the requirement of smoker, therefore the high-grade cigarette of low tar is more urgent to the demand improving tobacco leaf usability.
In recent years, domestic tobacco scientific research personnel has done a large amount of research work to raising upper tobacco leaf availability, proposes a series of technical measures.Chinese patent (publication number CN104170674A) discloses a kind of flue-cured tobacco top sleeving plastic bag that adopts and substitutes the cultural method of pinching, and improves upper tobacco leaf quality; The disclosed method of Chinese patent (publication number CN102939832A) is applying organic manure in base manure, and middle leaf sprays foliage fertilizer after having adopted, and upper leaf postpones the formula use value of the raising upper smokes that combines such as gathering; Chinese patent (publication number CN102860580A) discloses a kind of upper tobacco leaf ageing flavouring upgrading bacteria preparation, can shorten aging period and promote upper tobacco leaf quality.The disclosed method of Chinese patent (publication number CN103329728A) overcomes southern tobacco-late rice multiple cropping district, and tobacco upper leaf still can not ripe problem.
Improve upper tobacco leaf matter quantifier elimination to have much, but mostly concentrate on the aspects such as fertilizing method, ripeness standard, picking methods, ageing process.Method all Shortcomings of these process upper tobacco leafs: as limited in reduced nicotine, strength and excitant are still large.In addition, the extensive use limited in the industrial production on the high side of biologic product.Be a kind of change physico-chemical property Be very effective, eco-friendly technology at food service industry super-pressure, commercial Application has very large potentiality.The report of this technology in tobacco process is considerably less at present, as document (Zhang Junsong etc., the impact of Ultra High Pressure Treatment on Flavor Components in Tobacco, tobacco chemistry, 2nd phase in 2007, the 26th page ~ 29 pages) disclose the method adopting ultra high pressure treatment tobacco leaf, under the condition of certain moisture content, by different pressures, tobacco leaf is processed, shown that different pressures improves the impact of effect to tabacum sensory.In tobacco leaf after process, most flavor component increases all to some extent, and the smoking quality of Flue-cured promotes to some extent, but the fragrance of tobacco leaf is rich and perfume quantity increases limited.
Summary of the invention
For the defect that the method improving upper tobacco leaf quality in prior art exists, the object of the invention is to be to provide a kind of simple to operate, can effectively improve upper tobacco leaf quality, increase the method for its availability.
In order to realize technical purpose of the present invention, the invention provides a kind of method promoting upper tobacco leaf availability, the method includes the steps of:
(1) add water on upper tobacco leaf surface, until the water content of upper tobacco leaf reaches 17wt% ~ 19wt%;
(2) the upper tobacco leaf capsule vacuum sealed package after (1) process;
(3) the packaged upper tobacco leaf of middle to (2) capsule is placed in high-tension apparatus, at 46 DEG C ~ 50 DEG C temperature, be forced into 500MPa ~ 600MPa, after carrying out one section of HIGH PRESSURE TREATMENT, release, leaves standstill 20 ~ 30 minutes, again at 46 DEG C ~ 50 DEG C temperature, be forced into 500MPa ~ 600MPa, carry out two sections of HIGH PRESSURE TREATMENT, release.
Technical scheme of the present invention is by carrying out special HIGH PRESSURE TREATMENT to upper tobacco leaf, make complicated chemical reaction occurs between each composition in upper tobacco leaf, its fragrance component increases, and assorted gas composition reduces, effectively can improve the quality of upper tobacco leaf, promote upper tobacco leaf availability.
Found by the large quantity research of inventor, process under the process conditions of technical solution of the present invention in the process of upper tobacco leaf, complicated chemical reaction can be there is, wherein most of chemical reaction is conducive to the quality improving upper tobacco leaf, as the processes such as condensation reaction, Amadori rearrangement and Strecker degraded can produce the compound such as aldehydes, ketone needed for Maillard reaction, and Maillard reaction can generate aroma substance important in cigarette; Also comprise the consumption of other compound being unfavorable for cigarette quality improvement and security in addition, as the minimizing of some protein.Condensation and Strecker degraded are the processes that volume reduces, and Amadori resets then contrary, and after reaction, volume increases.According to Le Chatelier's principle, super-pressure can promote the chemical reaction that volume reduces, and suppress the chemical reaction that volume increases, so under ultra-high pressure condition, Maillard reaction exists the process of a promotion-suppression-promotion.The present invention realizes the promotion to debulking process in Maillard reaction by segmentation high pressure, and avoids the suppression to intermediate steps, has deepened the degree of reacting.Final effect is consumed the disadvantageous material of tabacum sensory, and the product being simultaneously conducive to organoleptic quality increases.Upper tobacco leaf is after method process of the present invention, and aroma quality is graceful, and fine and smooth sense increases, and has hay fragrant and sweet, and assorted gas and excitant decline obviously, effectively improve availability.
The method of lifting upper tobacco leaf availability of the present invention also comprises following preferred version.
In preferred scheme, one HIGH PRESSURE TREATMENT period is 5 ~ 10min.
In preferred scheme, two HIGH PRESSURE TREATMENT periods are 5 ~ 10min.
In preferred scheme, add moisture by spray pattern on upper tobacco leaf surface, the upper tobacco leaf that moisture can evenly be added surface.Preferably constantly stir tobacco leaf in sprinkling process, make it be able to even sprinkling.
Upper tobacco leaf after method process of the present invention, through chopping, is dried, is made single raw material cigarette, be placed in the environmental balance moisture in cut tobacco 48h that temperature is 22 ± 2 DEG C, humidity is 60% ± 5%, qualification of smokeing panel test.
Hinge structure, the Advantageous Effects that technical scheme of the present invention is brought:
(1), method design of the present invention is reasonable, and simple to operate, production cost is lower;
(2), by the tobacco leaf after method process of the present invention, smoking result shows: aroma quality is graceful, and fine and smooth sense increases, and has hay fragrant and sweet, and assorted gas and excitant decline obviously; Effectively improve the availability of upper tobacco leaf, meet Production requirement.
Detailed description of the invention
Following examples are intended to further illustrate content of the present invention, instead of the protection domain of restriction the claims in the present invention.
The standard used in embodiment and comparative example and detection method have:
(1) YC/T31-1996 " preparation of tobacco and tobacco product sample and the mensuration Oven Method of moisture "
(2) YC/T138-1998 " tobacco and tobacco product sensory evaluating smoking method "
Embodiment 1
By oven method measuring upper smoke blade cigarette moisture, take this sheet cigarette of 1kg, determine the water yield of spraying according to the moisture of surveyed sheet cigarette, regulate moisture to 17%, note needing repeatedly to stir tobacco leaf, to ensure that the water added evenly is attached on tobacco leaf as far as possible in sprinkling process.The sheet cigarette regulating moisture is all divided into two parts by weight, a copy of it without HIGH PRESSURE TREATMENT, in contrast.Portion capsule installs in addition, vacuumizes, sealing.Again capsule is put into extra-high tension unit, apply 600MPa pressure at 46 DEG C and keep 5 minutes.Equipment release, sample to stay in equipment 30 minutes at ambient pressure.Again apply 600MPa pressure and keep 5 minutes, take out the sample that HIGH PRESSURE TREATMENT is complete, chopping, dry.
Embodiment 2
By oven method measuring upper smoke blade cigarette moisture, take this sheet cigarette of 0.5kg, determine the water yield of spraying according to surveyed moisture, regulate moisture to 19%, note needing repeatedly to stir tobacco leaf, to ensure that the water added evenly is attached on tobacco leaf as far as possible in sprinkling process.Then install with capsule, vacuumize, sealing.Again capsule is put into extra-high tension unit, apply 500MPa pressure at 50 DEG C and keep 10 minutes.Equipment release, sample to stay in equipment 25 minutes at ambient pressure.Again apply 500MPa pressure and keep 10 minutes, take out the sample that HIGH PRESSURE TREATMENT is complete, chopping, dry.
Embodiment 3
By oven method measuring upper smoke blade cigarette moisture, take this sheet cigarette of 0.5kg, determine the water yield of spraying according to surveyed moisture, regulate moisture to 18%, note needing repeatedly to stir tobacco leaf, to ensure that the water added evenly is attached on tobacco leaf as far as possible in sprinkling process.Then install with capsule, vacuumize, sealing.Again capsule is put into extra-high tension unit, apply 550MPa pressure at 48 DEG C and keep 7.5 minutes.Equipment release, sample to stay in equipment 20 minutes at ambient pressure.Again apply 550MPa pressure and keep 7.5 minutes, take out the sample that HIGH PRESSURE TREATMENT is complete, chopping, dry.
Comparative example 1
By oven method measuring upper smoke blade cigarette moisture, take this sheet cigarette of 0.5kg, determine the water yield of spraying according to surveyed moisture, regulate moisture to 18%, note needing repeatedly to stir tobacco leaf, to ensure that the water added evenly is attached on tobacco leaf as far as possible in sprinkling process.Then install with capsule, vacuumize, sealing.Again capsule is put into extra-high tension unit, apply 550MPa pressure under room temperature (about 21 DEG C) and keep 7.5 minutes.Equipment release, sample to stay in equipment 30 minutes at ambient pressure.Again apply 550MPa pressure and keep 7.5 minutes, take out the sample that HIGH PRESSURE TREATMENT is complete, chopping, dry.
Comparative example 2
By oven method measuring upper smoke blade cigarette moisture, take this sheet cigarette of 0.5kg, determine the water yield of spraying according to surveyed moisture, regulate moisture to 28%, note needing repeatedly to stir tobacco leaf, to ensure that the water added evenly is attached on tobacco leaf as far as possible in sprinkling process.Then install with capsule, vacuumize, sealing.Again capsule is put into extra-high tension unit, apply 550MPa pressure at 48 DEG C and keep 7.5 minutes.Equipment release, sample to stay in equipment 30 minutes at ambient pressure.Again apply 550MPa pressure and keep 7.5 minutes, take out the sample that HIGH PRESSURE TREATMENT is complete, chopping, dry.
Comparative example 3
By oven method measuring upper smoke blade cigarette moisture, take this sheet cigarette of 0.5kg, determine the water yield of spraying according to surveyed moisture, regulate moisture to 18%, note needing repeatedly to stir tobacco leaf, to ensure that the water added evenly is attached on tobacco leaf as far as possible in sprinkling process.Then install with capsule, vacuumize, sealing.Again capsule is put into extra-high tension unit, apply 550MPa pressure at 48 DEG C and keep 7.5 minutes.
Embodiment 4
Upper tobacco leaf in embodiment 1 ~ 3 and comparative example 1 ~ 3 after process, carries out aesthetic quality and to smoke panel test test:
Single-tobacco-typed cigarette made by pipe tobacco, being placed in temperature is 22 ± 2 DEG C, humidity is the constant-temperature constant-humidity environment balance 48h of 60% ± 5%, carries out scale inspection (maximum scale is 9) of single-tobacco-typed cigarette according to professional standard YC/T138-1998 " tobacco and tobacco product sensory evaluating smoking method ", as shown in table 1.The process of embodiment 2 and embodiment 3, all in condition and range of the present invention, has with the similar smoking result of embodiment 1.
Table 1 single-tobacco-typed cigarette inherent quality inspection marking result
In sum, the control of the conditions such as the moisture of temperature, pressure and upper tobacco leaf all can have influence on the improvement of upper tobacco leaf quality, mainly these conditions can have influence on the inner complex chemical reaction of upper tobacco leaf, as as can be seen from comparative example 1 ~ 3, temperature, upper tobacco leaf moisture and condition of high voltage, if operated not according to the mode in the present invention program, be unfavorable for improving upper tobacco leaf quality.
Claims (4)
1. promote a method for upper tobacco leaf availability, it is characterized in that, comprise following steps:
(1) add water on upper tobacco leaf surface, until the water content of upper tobacco leaf reaches 17wt% ~ 19wt%;
(2) the upper tobacco leaf capsule vacuum sealed package after (1) process;
(3) the packaged upper tobacco leaf of middle to (2) capsule is placed in high-tension apparatus, at 46 DEG C ~ 50 DEG C temperature, be forced into 500MPa ~ 600MPa, after carrying out one section of HIGH PRESSURE TREATMENT, release, leaves standstill 20 ~ 30 minutes, again at 46 DEG C ~ 50 DEG C temperature, be forced into 500MPa ~ 600MPa, carry out two sections of HIGH PRESSURE TREATMENT, release.
2. the method for lifting upper tobacco leaf availability according to claim 1, is characterized in that, the one described HIGH PRESSURE TREATMENT period is 5min ~ 10min.
3. the method for lifting upper tobacco leaf availability according to claim 1, is characterized in that, two described HIGH PRESSURE TREATMENT periods are 5min ~ 10min.
4. the method for lifting upper tobacco leaf availability according to claim 1, is characterized in that, adds moisture by spray pattern on upper tobacco leaf surface.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106263001A (en) * | 2016-09-08 | 2017-01-04 | 天津华泰森淼生物工程技术股份有限公司 | A kind of supertension dry-pressing Apparatus and method for improving quality of tobacco |
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KR20010100113A (en) * | 2001-10-04 | 2001-11-14 | 김학수 | Process for improving tobacco quality |
CN101897473A (en) * | 2010-08-13 | 2010-12-01 | 川渝中烟工业公司 | Method for improving tobacco leaf quality on upper part of flue-cured tobacco by applying steam explosion technology |
CN102835732A (en) * | 2012-09-14 | 2012-12-26 | 安徽中烟工业有限责任公司 | Method adopting mixed enzyme preparation for improving quality of upper tobacco leaf |
CN104366688A (en) * | 2014-11-27 | 2015-02-25 | 湖南中烟工业有限责任公司 | Method for improving inapplicable upper tobacco leaf raw material quality |
CN104522879A (en) * | 2014-11-10 | 2015-04-22 | 浙江中烟工业有限责任公司 | Tobacco flavor for improving taste quality of upper tobacco leaf group |
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Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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KR20010100113A (en) * | 2001-10-04 | 2001-11-14 | 김학수 | Process for improving tobacco quality |
CN101897473A (en) * | 2010-08-13 | 2010-12-01 | 川渝中烟工业公司 | Method for improving tobacco leaf quality on upper part of flue-cured tobacco by applying steam explosion technology |
CN102835732A (en) * | 2012-09-14 | 2012-12-26 | 安徽中烟工业有限责任公司 | Method adopting mixed enzyme preparation for improving quality of upper tobacco leaf |
CN104522879A (en) * | 2014-11-10 | 2015-04-22 | 浙江中烟工业有限责任公司 | Tobacco flavor for improving taste quality of upper tobacco leaf group |
CN104366688A (en) * | 2014-11-27 | 2015-02-25 | 湖南中烟工业有限责任公司 | Method for improving inapplicable upper tobacco leaf raw material quality |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106263001A (en) * | 2016-09-08 | 2017-01-04 | 天津华泰森淼生物工程技术股份有限公司 | A kind of supertension dry-pressing Apparatus and method for improving quality of tobacco |
CN107997226A (en) * | 2016-09-08 | 2018-05-08 | 天津华泰森淼生物工程技术股份有限公司 | A kind of method for improving quality of tobacco |
CN107997226B (en) * | 2016-09-08 | 2020-04-10 | 天津华泰森淼生物工程技术股份有限公司 | Method for improving tobacco leaf quality |
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