CN105161774A - Tubular cast welding device - Google Patents
Tubular cast welding device Download PDFInfo
- Publication number
- CN105161774A CN105161774A CN201510547154.7A CN201510547154A CN105161774A CN 105161774 A CN105161774 A CN 105161774A CN 201510547154 A CN201510547154 A CN 201510547154A CN 105161774 A CN105161774 A CN 105161774A
- Authority
- CN
- China
- Prior art keywords
- cast welding
- mould
- welding device
- fixed base
- heating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/06—Lead-acid accumulators
- H01M10/12—Construction or manufacture
- H01M10/14—Assembling a group of electrodes or separators
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Connection Of Batteries Or Terminals (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
The invention relates to a tubular cast welding device, which comprises a wire feeding mechanism, a heating and melting mechanism and a cast welding die, wherein the heating and melting mechanism is correspondingly matched with the wire feeding mechanism; and the cast welding die is located below the wire feeding mechanism and the heating and melting mechanism. The invention aims at providing a tubular cast welding device free of pole group turnover. The tubular cast welding device is characterized by comprising the wire feeding mechanism, the heating and melting mechanism and the cast welding die, wherein the heating and melting mechanism is used for melting a lead wire on the wire feeding mechanism and then enabling the lead wire to directly flow into the lower cast welding die; tab cast welding can be carried out on the positively arranged pole groups; the pole group does not need to turn over; the production procedure of a storage battery is simplified; and the problem that the storage battery with a loosely inserted pole group cannot turn over for cast welding is effectively solved by the tubular cast welding device.
Description
Technical field
The present invention relates to a kind of storage battery lug cast welding device, especially a kind of tubular type cast welding device.
Background technology
The pole group of lead acid accumulator is made up of some positive plates and negative plate, and the anode ear in the group of pole is connected respectively by cylinder manifold with negative electrode lug.Existing lug cast welding operation is divided into pole flock mating group, pole group's mounted box, pole group is inverted and cast welding cylinder manifold.Need the pole group of mounted box to overturn in above-mentioned operation, make lug insert to carry out the cast welding of cylinder manifold in cast welded mold downwards, make whole storage battery production operation more loaded down with trivial details on the one hand, pole group easily deviates from switching process on the other hand.
Summary of the invention
The object of the present invention is to provide a kind of tubular type cast welding device without the need to overturning pole group.
Object of the present invention is achieved through the following technical solutions: a kind of tubular type cast welding device, it comprise wire feeder, with the heating and melting mechanism of wire feeder corresponding matching and the cast welded mold that is positioned at below wire feeder and heating and melting mechanism.
Compared to prior art, the invention has the advantages that:
1. the present invention includes wire feeder, heating and melting mechanism and cast welded mold, heating and melting mechanism will flow directly in the cast welded mold of below after the galvanized wire melting on wire feeder, directly can aligning the pole group put and carry out lug cast welding, without the need to overturning pole group, simplifying the production process of storage battery; And tubular type cast welding device efficiently solves the problem that the not tight storage battery of some pole group plant cannot overturn cast welding;
2. cast welded mold is divided into left mould and right mould, not only assembled, split convenient and swift, and be convenient to moulding by casting;
3. displacement mechanism can control wire feeder and heating and melting mechanism moves between spaced collecting tray automatically, to complete all collecting tray cast.
Accompanying drawing explanation
Fig. 1 is the structural representation of a kind of tubular type cast welding device of the present invention embodiment.
Fig. 2 is the structural representation at another visual angle of tubular type cast welding device.
Fig. 3 is the vertical view of tubular type cast welding device.
Fig. 4 is the structural representation of cast welded mold split state.
Fig. 5 is the structural representation of cast welded mold disassembled form.
Label declaration: 1 wire feeder, 11 wire feed rolls, 111 stopper slots, 12 wear fiber tube, 13 gears, 14 storage roll dies, 2 heating and melting mechanisms, 3 cast welded molds, 31 left moulds, 311 collecting traies, 312 lug insertion grooves, 32 right moulds, 321 put lead bath, 4 displacement mechanisms, 41 long rails, 42 long rails fixed base plates, 43 Longitudinal actuators, 431 motor A, 432 longitudinal screw mandrels, 433 drive block A, 44 cross tracks, 45 cross track fixed base plates, 46 lateral dynamics actuators, 461 motor B, 462 cross lead screws, 463 drive block B, 47 cast welding fixed base plates.
Embodiment
Below in conjunction with Figure of description and embodiment, content of the present invention is described in detail:
Be the embodiment schematic diagram of a kind of tubular type cast welding device provided by the invention as shown in Figures 1 to 5, it comprise wire feeder 1, with the heating and melting mechanism 2 of wire feeder 1 corresponding matching and the cast welded mold 3 that is positioned at below wire feeder 1 and heating and melting mechanism 2.
Wire feeder 1 is for carrying galvanized wire, and heating and melting mechanism 2, for the galvanized wire on wire feeder 1 is melted into liquid, then flows in the cast welded mold 3 of below.
Described wire feeder 1 comprises conveying assembly; Described conveying assembly comprises two wire feed rolls 11, two wire feed rolls 11 being controlled to rotate in opposite directions by force piece and to be symmetrical arranged and rotation axis parallels, and each wire feed rolls 11 is equipped with stopper slot 111.
Galvanized wire is positioned at stopper slot 111, and when two wire feed rolls 11 rotate in opposite directions, galvanized wire enters on the upside of wire feed rolls 11 intersection, then transfers out by the downside of wire feed rolls 11 intersection.
The diameter of galvanized wire should be greater than the diameter of the passage that two stopper slots 111 are formed.
The rotating shaft of each wire feed rolls 11 is provided with gear 13, and two gears 13 engage each other, and motor-driven rotation is passed through in the rotating shaft of one of them wire feed rolls 11.
In order to accurately galvanized wire is delivered to heating and melting mechanism 2, described wire feeder 1 also comprises wears fiber tube 12 between heating and melting mechanism 2 and conveying assembly.By the galvanized wire transferred out on the downside of wire feed rolls 11, then entering and wear in fiber tube 12, being directed to the working position of heating and melting mechanism 2 by wearing fiber tube 12.
Wire feeder 1 also comprises the storage roll dies 14 being positioned at conveying assembly side, and galvanized wire winding on storage roll dies 14, and is extracted out by storage roll dies 14.
Described cast welded mold 3 comprises left mould 31 and the right mould 32 of mutual split; Described left mould 31 upper surface offers the collecting tray 311 that some time intervals are arranged, and the bottom surface of described collecting tray 311 is provided with some lug insertion grooves 312; Described right mould 32 upper surface offers somely puts lead bath 321 with collecting tray 311 corresponding matching; When left mould 31 and right mould 32 split, collecting tray 311 and put lead bath 321 and be connected.
The lug of pole group enters collecting tray 311 by the lug insertion groove 312 on left mould 31, and after the liquid lead after thawing flows into collecting tray 311, cooling forms contiguous block, is connected by the lug in collecting tray 311; Right mould 32 puts lead bath 321 for placing shaping plumbous part, described plumbous part is L shape, its horizontal part with put lead bath 321 corresponding matching, vertical portion is extended and is put lead bath 321, due to collecting tray 311 and put lead bath 321 and be connected, when cast welding, plumbous part, contiguous block and lug can form entirety.
Described left mould 31 comprises lower-left mould and upper left mould, and lower-left mould is provided with lug insertion groove 312, is provided with opening A on the right side of the mould of upper left, and opening A and lower-left mould form collecting tray 311; Described right mould 32 comprises bottom right mould and upper right mould, is provided with opening B on the left of upper right mould, and opening B and bottom right mould are formed puts lead bath 321; Described lower-left mould and upper left mould are formed in one formula, and described bottom right mould and upper right mould are formed in one formula.
The cross section of opening A is rectangle, and the cross section of opening B is triangle.
The opening of lug insertion groove 312, towards the right side, is convenient to be taken out from left side by left mould 31 after cast welding completes.
Described heating and melting mechanism 2 is welding gun.
It also comprises the displacement mechanism 4 driving wire feeder 1 and heating and melting mechanism 2 movement in the horizontal direction.
Lug cast welding due to same storage battery adopts two groups of cast welded molds 3, and the collecting tray 311 often organized on cast welded mold 3 is interval setting, when wire feeder 1 and heating and melting mechanism 2 complete the cast welding of place's collecting tray 311, need, by displacement mechanism 4, wire feeder 1 and heating and melting mechanism 2 are moved to next place's collecting tray 311.
Institute's displacement mechanism 4 comprises length travel assembly and lateral displacement assembly;
Described length travel assembly comprises long rails 41, long rails fixed base plate 42 and Longitudinal actuator 43;
Described lateral displacement assembly comprises cross track 44, cross track fixed base plate 45, lateral dynamics actuator 46 and cast welding fixed base plate 47;
Described cross track fixed base plate 45 is provided with the slide block be slidably matched with long rails 41, and cross track fixed base plate 45 carries out length travel by Longitudinal actuator 43; Described cast welding fixed base plate 47 is provided with the slide block be slidably matched with cross track 44, and cast welding fixed base plate 47 carries out lateral displacement by lateral dynamics actuator 46; Described wire feeder 1 and heating and melting mechanism 2 are installed on cast welding fixed base plate 47.
Described Longitudinal actuator 43 comprises motor A431, drives longitudinal screw mandrel 432 of rotation and set firmly the drive block A433 coordinated on cross track fixed base plate 45 and with longitudinal screw mandrel 432 by motor A431; Described lateral dynamics actuator 46 comprises motor B461, drives the cross lead screw 462 of rotation and set firmly the drive block B463 coordinated on cast welding fixed base plate 47 and with cross lead screw 462 by motor B461.
Claims (10)
1. a tubular type cast welding device, is characterized in that: it comprise wire feeder (1), with the heating and melting mechanism (2) of wire feeder (1) corresponding matching and the cast welded mold (3) that is positioned at below wire feeder (1) and heating and melting mechanism (2).
2. tubular type cast welding device according to claim 1, is characterized in that: described wire feeder (1) comprises conveying assembly; Described conveying assembly comprises two wire feed rolls (11) being controlled by force piece to rotate in opposite directions, and two wire feed rolls (11) are symmetrical arranged and rotation axis parallels, and each wire feed rolls (11) are equipped with stopper slot (111).
3. tubular type cast welding device according to claim 2, is characterized in that: described wire feeder (1) also comprises being positioned at wears fiber tube (12) between heating and melting mechanism (2) and conveying assembly.
4. tubular type cast welding device according to claim 2, it is characterized in that: the rotating shaft of each wire feed rolls (11) is provided with gear (13), two gears (13) engage each other, and motor-driven rotation is passed through in the rotating shaft of one of them wire feed rolls (11).
5. tubular type cast welding device according to claim 1, is characterized in that: described cast welded mold (3) comprises left mould (31) and the right mould (32) of mutual split; Described left mould (31) upper surface offers the collecting tray (311) that some time intervals are arranged, and the bottom surface of described collecting tray (311) is provided with some lug insertion grooves (312); Described right mould (32) upper surface offers somely puts lead bath (321) with collecting tray (311) corresponding matching; When left mould (31) and right mould (32) split, collecting tray (311) and put lead bath (321) and be connected.
6. tubular type cast welding device according to claim 1, it is characterized in that: described left mould (31) comprises lower-left mould and upper left mould, lower-left mould is provided with lug insertion groove (312), be provided with opening A on the right side of the mould of upper left, opening A and lower-left mould form collecting tray (311); Described right mould (32) comprises bottom right mould and upper right mould, is provided with opening B on the left of upper right mould, and opening B and bottom right mould are formed puts lead bath (321); Described lower-left mould and upper left mould are formed in one formula, and described bottom right mould and upper right mould are formed in one formula.
7. tubular type cast welding device according to claim 1, is characterized in that: described heating and melting mechanism (2) is welding gun.
8. the tubular type cast welding device according to claim 1-7 any one, is characterized in that: it also comprises the displacement mechanism (4) driving wire feeder (1) and heating and melting mechanism (2) movement in the horizontal direction.
9. tubular type cast welding device according to claim 8, is characterized in that: institute's displacement mechanism (4) comprises length travel assembly and lateral displacement assembly;
Described length travel assembly comprises long rails (41), long rails fixed base plate (42) and Longitudinal actuator (43);
Described lateral displacement assembly comprises cross track (44), cross track fixed base plate (45), lateral dynamics actuator (46) and cast welding fixed base plate (47);
Described cross track fixed base plate (45) is provided with the slide block be slidably matched with long rails (41), and cross track fixed base plate (45) carries out length travel by Longitudinal actuator (43); Described cast welding fixed base plate (47) is provided with the slide block be slidably matched with cross track (44), and cast welding fixed base plate (47) carries out lateral displacement by lateral dynamics actuator (46); Described wire feeder (1) and heating and melting mechanism (2) are installed on cast welding fixed base plate (47).
10. tubular type cast welding device according to claim 9, is characterized in that: described Longitudinal actuator (43) comprises motor A (431), driven longitudinal screw mandrel (432) of rotation and set firmly cross track fixed base plate (45) go up and the drive block A (433) coordinated with longitudinal screw mandrel (432) by motor A (431); Described lateral dynamics actuator (46) comprises motor B (461), is driven the cross lead screw (462) of rotation and set firmly cast welding fixed base plate (47) go up and the drive block B (463) coordinated with cross lead screw (462) by motor B (461).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510547154.7A CN105161774B (en) | 2015-08-31 | 2015-08-31 | Tubular type cast welding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510547154.7A CN105161774B (en) | 2015-08-31 | 2015-08-31 | Tubular type cast welding device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105161774A true CN105161774A (en) | 2015-12-16 |
| CN105161774B CN105161774B (en) | 2018-03-16 |
Family
ID=54802577
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510547154.7A Expired - Fee Related CN105161774B (en) | 2015-08-31 | 2015-08-31 | Tubular type cast welding device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105161774B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106848440A (en) * | 2016-12-23 | 2017-06-13 | 大英德创精工设备有限公司 | Jacking and transporter in the group's installation process of pole |
| CN115007965A (en) * | 2022-05-26 | 2022-09-06 | 天能电池集团股份有限公司 | Dropping welding device and method for storage battery busbar |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH01115059A (en) * | 1987-10-29 | 1989-05-08 | Shin Kobe Electric Mach Co Ltd | Plate group welding device of lead-acid battery |
| CN101607339A (en) * | 2008-06-19 | 2009-12-23 | 邬烈伟 | Annular rotary welding device |
| CN201760684U (en) * | 2009-11-10 | 2011-03-16 | 王昕勇 | Storage battery pole group welding machine |
| CN103752802A (en) * | 2013-12-31 | 2014-04-30 | 张家港市智周工业技术有限公司 | Casting and welding mechanism of storage battery casting and welding machine |
| CN203711807U (en) * | 2014-01-21 | 2014-07-16 | 贵阳市江山自动化设备有限公司 | Tab cast-weld machine |
| CN203853712U (en) * | 2014-04-28 | 2014-10-01 | 山东康洋电源有限公司 | Accumulator plate pack welding die |
| CN104551330A (en) * | 2014-12-11 | 2015-04-29 | 张涛 | Lead acid battery polar group welding device |
| CN204524511U (en) * | 2015-03-20 | 2015-08-05 | 南京顶瑞电机有限公司 | The two pressure regulating wire feeding of Dual Drive double pressing roller type frame |
| CN204927445U (en) * | 2015-08-31 | 2015-12-30 | 福建省建阳亚亨机械制造有限公司 | Tubular cast joint device |
-
2015
- 2015-08-31 CN CN201510547154.7A patent/CN105161774B/en not_active Expired - Fee Related
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH01115059A (en) * | 1987-10-29 | 1989-05-08 | Shin Kobe Electric Mach Co Ltd | Plate group welding device of lead-acid battery |
| CN101607339A (en) * | 2008-06-19 | 2009-12-23 | 邬烈伟 | Annular rotary welding device |
| CN201760684U (en) * | 2009-11-10 | 2011-03-16 | 王昕勇 | Storage battery pole group welding machine |
| CN103752802A (en) * | 2013-12-31 | 2014-04-30 | 张家港市智周工业技术有限公司 | Casting and welding mechanism of storage battery casting and welding machine |
| CN203711807U (en) * | 2014-01-21 | 2014-07-16 | 贵阳市江山自动化设备有限公司 | Tab cast-weld machine |
| CN203853712U (en) * | 2014-04-28 | 2014-10-01 | 山东康洋电源有限公司 | Accumulator plate pack welding die |
| CN104551330A (en) * | 2014-12-11 | 2015-04-29 | 张涛 | Lead acid battery polar group welding device |
| CN204524511U (en) * | 2015-03-20 | 2015-08-05 | 南京顶瑞电机有限公司 | The two pressure regulating wire feeding of Dual Drive double pressing roller type frame |
| CN204927445U (en) * | 2015-08-31 | 2015-12-30 | 福建省建阳亚亨机械制造有限公司 | Tubular cast joint device |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106848440A (en) * | 2016-12-23 | 2017-06-13 | 大英德创精工设备有限公司 | Jacking and transporter in the group's installation process of pole |
| CN106848440B (en) * | 2016-12-23 | 2023-09-08 | 池州市金能供热有限公司 | Jacking and transferring device in pole group installation process |
| CN115007965A (en) * | 2022-05-26 | 2022-09-06 | 天能电池集团股份有限公司 | Dropping welding device and method for storage battery busbar |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105161774B (en) | 2018-03-16 |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| CB02 | Change of applicant information |
Address after: 354200 Jianyang City, Nanping province west of the west gate of the District of Fujian, six km Applicant after: FUJIAN YAHENG MACHINERY Co.,Ltd. Address before: 354200 Jianyang City, Nanping province west of the west gate of the District of Fujian, six km Applicant before: FUJIAN JIANYANG YAHENG MACHINERY MANUFACTURING Co.,Ltd. |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180316 Termination date: 20210831 |