CN103752804A - Storage battery fully-automatic casting and welding machine - Google Patents
Storage battery fully-automatic casting and welding machine Download PDFInfo
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- CN103752804A CN103752804A CN201310751678.9A CN201310751678A CN103752804A CN 103752804 A CN103752804 A CN 103752804A CN 201310751678 A CN201310751678 A CN 201310751678A CN 103752804 A CN103752804 A CN 103752804A
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Abstract
The invention relates to battery processing equipment assembles, particularly to a storage battery fully-automatic casting and welding machine. The storage battery fully-automatic casting and welding machine comprises an automatic feeding and conveying device, a casting and welding machine frame, a lead supplying device, an eddy sensing heating device, an eddy sensing coil, a split type mould device, a battery positioning device, a mould vertically-moving device and an automatic discharging and conveying device. The automatic feeding and conveying device and the automatic discharging and conveying device are arranged on both sides of the casting and welding machine frame, the lead supplying device is mounted at the upper end of the casting and welding machine frame, the split type mould device is mounted right under the lead supplying device, the battery positioning device is mounted between the split type mould device and the lead supplying device, and the eddy sensing heating device is connected with the eddy sensing coil.
Description
Technical field
The present invention relates to a kind of battery process equipment assembly, especially a kind of battery full-automatic casting-welding machine.
Background technology
In the production process of battery, welding between the pole plate group's of battery lug is very crucial together operation, it is busbar cast welding technical matters, traditional technique is manual welding, along with the continuous expansion of lead-acid accumulator range of application, requirement to product quality further improves, in medium and small close lead-acid battery production process, quality and the efficiency of utmost point group welding are one of key factors affecting product total quality and production efficiency, in current most of Zhong Mi lead-acid battery producer, artificial welding remains the important way of utmost point group welding, this welding manner causes production operation environment poor, pollution risk is large, artificial demand is large, workman directly contacts with plumbous material, larger to workman's actual bodily harm risk, and utmost point group welding quality differs, inefficiency, obviously, constantly the mechanization automatic welding of improvement and popularization lead-acid accumulator can effectively be enhanced productivity, guarantee product quality, protection workman is healthy, realize cleaner production, there is in the market the automatic cast welding machine of little close lead-acid battery, but the product of the overwhelming majority has only been realized the welding of bus-bar, unrealized gap bridge and bus-bar weld simultaneously.
Summary of the invention
Object of the present invention: provide a kind of with battery full-automatic casting-welding machine vortex induction heater, that can realize full-automatic operation.
To achieve these goals, the present invention adopts following technical scheme:
Battery full-automatic casting-welding machine, this mechanism comprises an automatic feed transmitting device, a cast welding frame, a plumbous device of confession, two vortex induction heaters, two vortex induction coils, a separating-closing type die device, a battery locating device, a mould moves up and down device, a self-emptying transmitting device, described automatic feed transmitting device and self-emptying transmitting device are placed in respectively the both sides of described cast welding frame, the plumbous device of described confession is arranged on moving up and down on device of being moved up and down by master cylinder control of the upper end of cast welding frame, the described device that moves up and down is provided with main linear axis and flange linear bearing and connecting plate, under the plumbous device of confession described in described separating-closing type die device is arranged on, described battery locating device is arranged on described separating-closing type die device and supplies in the middle of plumbous device, described vortex induction heater is arranged on a side of cast welding frame, connect respectively the vortex induction coil described in two.
In said structure, described vortex induction coil one is arranged on the plumbous cylinder outside of the described plumbous device of confession.
In the main structure of battery full-automatic casting-welding machine, described vortex induction coil two is arranged on the upper surface of described separating-closing type die device, and described vortex induction coil two is around the cast welding groove on separating-closing type mould.
In the main structure of battery full-automatic casting-welding machine, described automatic feed transmitting device comprises the unpowered rolling wheels of two of left and right belt drive unit and horizontal direction, one end of described unpowered rolling wheels puts in described cast welding frame, be connected with described battery locating device, the upper edge of rolling wheels is concordant with the splint upper surface in battery locating device.
The plumbous device of confession described in the main structure of battery full-automatic casting-welding machine comprises a plumbous cylinder, a cylinder one, a cylinder frame, a pressing plate, a link, cast plumbous hole, a little plumbous box composition, described cylinder frame is arranged on the top of plumbous cylinder, described cylinder is vertically arranged on cylinder frame center, described cylinder external part connects described link, described link connects described pressing plate, described little plumbous box is placed in described plumbous cylinder bottom portion, align with described pressing plate, the plumbous pore size distribution of described casting is in described plumbous cylinder bottom portion and be included in little plumbous box.
In said structure, the plumbous hole of described casting protrudes from plumbous cylinder bottom outside.
Separating-closing type die device described in the main structure of battery full-automatic casting-welding machine comprises a bracing frame, two thin cylinders, left mould, a main mould, a right mould, a limit mould, support column, connecting axle, a twin shaft cylinder composition, described main mould is connected with described support column with described bracing frame, a described left side, right mould is connected with a thin cylinder projecting shaft and two connecting axles respectively simultaneously, described thin cylinder is fixed on bracing frame, described twin shaft cylinder is arranged on below described main mould, the working end of described twin shaft cylinder is connected with described limit mould.
Battery locating device described in the main structure of battery full-automatic casting-welding machine comprises two linear motion devices, two supporting plates, two rotary cylinders, two described supporting plates are arranged on respectively on the slide block of two described linear motion devices, two described rotary cylinders are arranged on respectively described supporting plate bottom, described rotary cylinder top is provided with a pressing plate, and two described linear motion devices are installed in parallel in described cast welding frame.
Mould described in the main structure of battery full-automatic casting-welding machine moves up and down device and comprises a gripper shoe, 4 flange linear bearings, 4 linear axis, 4 adpting flanges, described adpting flange is arranged on the bracing frame reverse side of described separating-closing type die device, and be fixedly connected with 4 linear axis, 4 described linear axis are simultaneously through the flange linear bearing described in 4,4 described flange linear bearings are arranged in described gripper shoe, and described gripper shoe is fixed in described cast welding frame.
Self-emptying transmitting device described in the main structure of battery full-automatic casting-welding machine comprises the unpowered rolling wheels of two of left and right belt drive unit and horizontal direction, one end of described unpowered rolling wheels puts in described cast welding frame, be connected with described battery locating device, the upper edge of rolling wheels is concordant with the splint upper surface in battery locating device.
Owing to having adopted said structure, advantage of the present invention: vortex induction heating is used for to plumbous fusing, when having realized storage battery busbar, on the bus-bar of cast welding and battery, the welding of the gap bridge between pole completes simultaneously, simple in structure, heating-up temperature can be controlled, working environment is clean, vortex induction heating cost is low simultaneously, consistent reliable, the full-automation that has simultaneously realized cell feed and discharging is unattended, has improved work efficiency, reduce workman and plumbous contacting, ensured workman's health.
Accompanying drawing explanation
Fig. 1 is the axis side view that waits of the present invention;
Fig. 2 is front view of the present invention;
Fig. 3 is top view of the present invention;
Fig. 4 is right view of the present invention;
Fig. 5 is that A of the present invention is to cutaway view;
Fig. 6 is that B of the present invention is to partial sectional view.
In figure: 1, automatic feed transmitting device; 2, cast welding frame; 3, master cylinder; 4, self-emptying transmitting device; 5, main linear axis; 6, connecting plate; 7, vortex induction heater; 8, for plumbous device; 9, the first vortex induction coil; 10, separating-closing type die device; 11, mould moves up and down device; 12, the second vortex induction coil; 13, battery locating device.
The specific embodiment
As Fig. 1--as shown in Fig. 5, the lead casting machine structure of the storage battery cast-welding machine of the present embodiment, this mechanism comprises an automatic feed transmitting device 1, a cast welding frame 2, a plumbous device 8 of confession, two vortex induction heaters 7, two vortex induction coils 9 and 12, a separating-closing type die device 10, a battery locating device 13, a mould moves up and down device 11, a self-emptying transmitting device 4, described automatic feed transmitting device 1 and self-emptying transmitting device 4 are placed in respectively the both sides of described cast welding frame 2, the plumbous device 8 of described confession is arranged on moving up and down on device of being moved up and down by master cylinder control of the upper end of cast welding frame 2, described mould moves up and down device 11 and is provided with main linear axis and flange linear bearing and connecting plate, under the plumbous device 8 of confession described in described separating-closing type die device 10 is arranged on, described battery locating device 13 is arranged on described separating-closing type die device 10 and middle for plumbous device 8, two described vortex induction heaters 7 are arranged on a side of cast welding frame, connect respectively the vortex induction coil 9 and 12 described in two.
For making the lead in the plumbous box of the described plumbous device of confession can be in the center of vortex induction heating, described vortex induction coil one be arranged on the plumbous cylinder outside of the described plumbous device of confession, and round plumbous cylinder.
Too fast cooling for preventing that liquid plumbous liquid from flowing into after the cast welding groove in cast welded mold, cause plumbous cast welding inhomogeneous, described vortex induction coil two is arranged on the upper surface of described separating-closing type die device, and described vortex induction coil two is around the cast welding groove on separating-closing type mould.
For realizing the automatic feed of battery, described automatic feed transmitting device comprises the unpowered rolling wheels of two of left and right belt drive unit and horizontal direction, one end of described unpowered rolling wheels puts in described cast welding frame, be connected with described battery locating device, the upper edge of rolling wheels is concordant with the splint upper surface in battery locating device.
For realizing for lead and transferring solid-state plumbous body to liquid state, the plumbous device of described confession comprises a plumbous cylinder, a cylinder one, a cylinder frame, a pressing plate, a link, cast plumbous hole, a little plumbous box composition, described cylinder frame is arranged on the top of plumbous cylinder, described cylinder is vertically arranged on cylinder frame center, described cylinder external part connects described link, described link connects described pressing plate, described little plumbous box is placed in described plumbous cylinder bottom portion, align with described pressing plate, the plumbous pore size distribution of described casting is in described plumbous cylinder bottom portion and be included in little plumbous box.
For convenience of the liquid lead in plumbous cylinder, pour into the cast welding groove of cast welded mold, the plumbous hole of described casting protrudes from plumbous cylinder bottom outside, casts the cast welding groove of the described cast welded mold of plumbous hole aligning.
For realize storage battery busbar and pole time welding, described separating-closing type die device comprises a bracing frame, two thin cylinders, left mould, a main mould, a right mould, a limit mould, support column, connecting axle, a twin shaft cylinder composition, described main mould is connected with described support column with described bracing frame, a described left side, right mould is connected with a thin cylinder projecting shaft and two connecting axles respectively simultaneously, described thin cylinder is fixed on bracing frame, described twin shaft cylinder is arranged on below described main mould, the working end of described twin shaft cylinder is connected with described limit mould.
For realizing the location of battery in operation, described battery locating device comprises two linear motion devices, two supporting plates, two rotary cylinders, two described supporting plates are arranged on respectively on the slide block of two described linear motion devices, two described rotary cylinders are arranged on respectively described supporting plate bottom, described rotary cylinder top is provided with a pressing plate, and two described linear motion devices are installed in parallel in described cast welding frame.
After cast welding is completed, cast welded mold is separation with battery, described mould moves up and down device and comprises a gripper shoe, 4 flange linear bearings, 4 linear axis, 4 adpting flanges, described adpting flange is arranged on the bracing frame reverse side of described separating-closing type die device, and be fixedly connected with 4 linear axis, 4 described linear axis are simultaneously through the flange linear bearing described in 4,4 described flange linear bearings are arranged in described gripper shoe, and described gripper shoe is fixed in described cast welding frame.
For realizing the self-emptying action of battery, described self-emptying transmitting device comprises the unpowered rolling wheels of two of left and right belt drive unit and horizontal direction, one end of described unpowered rolling wheels puts in described cast welding frame, be connected with described battery locating device, the upper edge of rolling wheels is concordant with the splint upper surface in battery locating device.
The overall workflow of this equipment: automatic feed transmitting device uses the Belt Conveying of the right and left to the other end of this device on the battery that installs fixture, now one end in linear moving apparatus of the left and right supporting plate in battery locating device, left and right belt on automatic feed transmitting device is pushed to the left and right supporting plate in battery locating device by the battery that installs fixture, the rotary cylinder of the right and left in battery locating device rotates simultaneously, the pressing plate that is arranged on rotary cylinder end is turned over to 90 degree, battery is under the belt of automatic feed transmitting device drives, be close to pressing plate, at battery, move simultaneously, for plumbous device, under the drive of master cylinder, move down, separating-closing type mould moves up and down at mould under the drive of device and is moved upward to fixed position, separating-closing type mould is in closure state, vortex induction coil one is in running order all the time, by in plumbous cylinder Solid Lead transfer liquid lead to, under the cylinder in plumbous device drives, for the pressing plate in plumbous device upwards, liquid lead is flow in the cast welding groove of the separating-closing type mould in closure state, now vortex induction coil two is started working, prevent that the liquid lead in cast welding groove from solidifying, after filling liquid lead in cast welding groove, for plumbous mechanism, under the drive of master cylinder, move up, separating-closing type die device moves down, then the motion of the linear moving apparatus in battery locating device, battery is moved to precalculated position, then separating-closing type die device moves up again, liquid lead in cast welding groove is connected with the lug of battery, then vortex induction coil two quits work, liquid lead cooled and solidified in cast welding groove, complete welding job, then the left and right mould of separating-closing type die device and limit mould move simultaneously, separate with main mould, then separating-closing type die device entirety moves downwards again, then the linear moving apparatus in battery locating device is motion actuated, the battery that fixture is housed is moved and pushes self-emptying transmitting device to, self-emptying transmitting device shifts out the battery that fixture is housed, complete a workflow.
The foregoing is only the preferred embodiments of the present invention; not thereby limit the scope of the claims of the present invention; every equivalent structure or conversion of equivalent flow process that utilizes description of the present invention and accompanying drawing content to do; or be directly or indirectly used in other relevant technical fields, be all in like manner included in scope of patent protection of the present invention.
Claims (10)
1. battery full-automatic casting-welding machine, it is characterized in that: this mechanism comprises an automatic feed transmitting device, a cast welding frame, a plumbous device of confession, two vortex induction heaters, two vortex induction coils, a separating-closing type die device, a battery locating device, a mould moves up and down device, a self-emptying transmitting device, described automatic feed transmitting device and self-emptying transmitting device are placed in respectively the both sides of described cast welding frame, the plumbous device of described confession is arranged on moving up and down on device of being moved up and down by master cylinder control of the upper end of cast welding frame, the described device that moves up and down is provided with main linear axis and flange linear bearing and connecting plate, under the plumbous device of confession described in described separating-closing type die device is arranged on, described battery locating device is arranged on described separating-closing type die device and supplies in the middle of plumbous device, described vortex induction heater is arranged on a side of cast welding frame, connect respectively the vortex induction coil described in two.
2. battery full-automatic casting-welding machine as claimed in claim 1, is characterized in that: described vortex induction coil one is arranged on the plumbous cylinder outside of the described plumbous device of confession.
3. battery full-automatic casting-welding machine as claimed in claim 1, is characterized in that: described vortex induction coil two is arranged on the upper surface of described separating-closing type die device, and described vortex induction coil two is around the cast welding groove on separating-closing type mould.
4. battery full-automatic casting-welding machine as claimed in claim 1, it is characterized in that: described automatic feed transmitting device comprises the unpowered rolling wheels of two of left and right belt drive unit and horizontal direction, one end of described unpowered rolling wheels puts in described cast welding frame, be connected with described battery locating device, the upper edge of rolling wheels is concordant with the splint upper surface in battery locating device.
5. battery full-automatic casting-welding machine as claimed in claim 1, it is characterized in that: the plumbous device of described confession comprises a plumbous cylinder, a cylinder one, a cylinder frame, a pressing plate, a link, cast plumbous hole, a little plumbous box composition, described cylinder frame is arranged on the top of plumbous cylinder, described cylinder is vertically arranged on cylinder frame center, described cylinder external part connects described link, described link connects described pressing plate, described little plumbous box is placed in described plumbous cylinder bottom portion, align with described pressing plate, the plumbous pore size distribution of described casting is in described plumbous cylinder bottom portion and be included in little plumbous box.
6. battery full-automatic casting-welding machine as claimed in claim 5, is characterized in that: the plumbous hole of described casting protrudes from plumbous cylinder bottom outside.
7. battery full-automatic casting-welding machine as claimed in claim 1, it is characterized in that: described separating-closing type die device comprises a bracing frame, two thin cylinders, left mould, a main mould, a right mould, a limit mould, support column, connecting axle, a twin shaft cylinder composition, described main mould is connected with described support column with described bracing frame, a described left side, right mould is connected with a thin cylinder projecting shaft and two connecting axles respectively simultaneously, described thin cylinder is fixed on bracing frame, described twin shaft cylinder is arranged on below described main mould, the working end of described twin shaft cylinder is connected with described limit mould.
8. battery full-automatic casting-welding machine as claimed in claim 1, it is characterized in that: described battery locating device comprises two linear motion devices, two supporting plates, two rotary cylinders, two described supporting plates are arranged on respectively on the slide block of two described linear motion devices, two described rotary cylinders are arranged on respectively described supporting plate bottom, described rotary cylinder top is provided with a pressing plate, and two described linear motion devices are installed in parallel in described cast welding frame.
9. battery full-automatic casting-welding machine as claimed in claim 1, it is characterized in that: described mould moves up and down device and comprises a gripper shoe, 4 flange linear bearings, 4 linear axis, 4 adpting flanges, described adpting flange is arranged on the bracing frame reverse side of described separating-closing type die device, and be fixedly connected with 4 linear axis, 4 described linear axis are simultaneously through the flange linear bearing described in 4,4 described flange linear bearings are arranged in described gripper shoe, and described gripper shoe is fixed in described cast welding frame.
10. battery full-automatic casting-welding machine as claimed in claim 1, it is characterized in that: described self-emptying transmitting device comprises the unpowered rolling wheels of two of left and right belt drive unit and horizontal direction, one end of described unpowered rolling wheels puts in described cast welding frame, be connected with described battery locating device, the upper edge of rolling wheels is concordant with the splint upper surface in battery locating device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310751678.9A CN103752804A (en) | 2013-12-31 | 2013-12-31 | Storage battery fully-automatic casting and welding machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310751678.9A CN103752804A (en) | 2013-12-31 | 2013-12-31 | Storage battery fully-automatic casting and welding machine |
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| CN103752804A true CN103752804A (en) | 2014-04-30 |
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| CN201310751678.9A Pending CN103752804A (en) | 2013-12-31 | 2013-12-31 | Storage battery fully-automatic casting and welding machine |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105880528A (en) * | 2016-06-02 | 2016-08-24 | 武汉海王新能源工程技术有限公司 | Double-station full-automatic casting and welding machine |
| CN106410263A (en) * | 2016-11-25 | 2017-02-15 | 山东精工电子科技有限公司 | Automatic production equipment of lithium battery busbar upper polar column |
| CN107138711A (en) * | 2017-06-21 | 2017-09-08 | 江门市长和电器实业有限公司 | Full-automatic casting-welding machine |
| CN107470765A (en) * | 2017-08-31 | 2017-12-15 | 江苏先特能源装备有限公司 | A kind of end pole and end pole set induced electricity heat welded device and automatic assembly line |
| CN107919456A (en) * | 2017-11-07 | 2018-04-17 | 肇庆中特能科技投资有限公司 | A kind of accumulator terminal automatic cast welding device and method |
| CN109175313A (en) * | 2018-10-30 | 2019-01-11 | 天能电池(芜湖)有限公司 | A kind of weight control method of cast molding |
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| CN202539530U (en) * | 2012-03-07 | 2012-11-21 | 福安市广源机电有限公司 | Energy-saving and environment-friendly device special for fusion welding of lead plates of electrodes of lead-acid batteries |
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| US4241780A (en) * | 1976-12-20 | 1980-12-30 | General Battery Corporation | Apparatus for forming battery straps and intercell connections |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105880528A (en) * | 2016-06-02 | 2016-08-24 | 武汉海王新能源工程技术有限公司 | Double-station full-automatic casting and welding machine |
| CN106410263A (en) * | 2016-11-25 | 2017-02-15 | 山东精工电子科技有限公司 | Automatic production equipment of lithium battery busbar upper polar column |
| CN106410263B (en) * | 2016-11-25 | 2018-11-02 | 山东精工电子科技有限公司 | Pole automatic producing device on a kind of lithium battery bus-bar |
| CN107138711A (en) * | 2017-06-21 | 2017-09-08 | 江门市长和电器实业有限公司 | Full-automatic casting-welding machine |
| CN107138711B (en) * | 2017-06-21 | 2024-02-20 | 江门市长和电器实业有限公司 | Full-automatic cast welding machine |
| CN107470765A (en) * | 2017-08-31 | 2017-12-15 | 江苏先特能源装备有限公司 | A kind of end pole and end pole set induced electricity heat welded device and automatic assembly line |
| CN107919456A (en) * | 2017-11-07 | 2018-04-17 | 肇庆中特能科技投资有限公司 | A kind of accumulator terminal automatic cast welding device and method |
| CN109175313A (en) * | 2018-10-30 | 2019-01-11 | 天能电池(芜湖)有限公司 | A kind of weight control method of cast molding |
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Application publication date: 20140430 |