CN204094552U - Material loading Pipe Cutting system after intelligent high-efficiency green - Google Patents

Material loading Pipe Cutting system after intelligent high-efficiency green Download PDF

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Publication number
CN204094552U
CN204094552U CN201420562099.XU CN201420562099U CN204094552U CN 204094552 U CN204094552 U CN 204094552U CN 201420562099 U CN201420562099 U CN 201420562099U CN 204094552 U CN204094552 U CN 204094552U
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CN
China
Prior art keywords
dovetail groove
move horizontally
movable mold
vertical shift
packed
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Withdrawn - After Issue
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CN201420562099.XU
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Chinese (zh)
Inventor
王新华
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YANCHENG SHUANGJIA ELECTRIC CO Ltd
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YANCHENG SHUANGJIA ELECTRIC CO Ltd
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Abstract

Material loading Pipe Cutting system after intelligent high-efficiency green, relate to pipe cutting equipment field, together with vertical mobile dovetail groove and vertical Shift cylinder joint are linked by vertical Shift cylinder pin, vertical Shift cylinder joint is packed in by screw thread on the piston rod of vertical Shift cylinder, move horizontally dovetail groove and move horizontally cylinder connector by moving horizontally together with oil cylinder pin links, move horizontally cylinder connector to be packed in by screw thread and to move horizontally on the piston rod of oil cylinder, workpiece is through extenal fixation mould and outer movable mold and hole, and with its loose fit, internal fixtion mould and outer movable mold are axially forced together by two spherical nuts and disk spring by internal mold pull bar.This Pipe Cutting system feeding device is arranged on machine rear, materials in the tube are directly transported to servo feeding device from behind by feeding device, whole system material loading, feeding, clamping, location and cutting, stub bar is automatically detected and rejects, and achieves intelligentized control method and the full-automatic operation of whole technical process.

Description

Material loading Pipe Cutting system after intelligent high-efficiency green
Technical field
The utility model relates to pipe cutting equipment field, particularly material loading Pipe Cutting system after a kind of intelligent high-efficiency green.
Background technology
Since reform and opening-up, national economy increases fast, and scientific and technical innovation, autonomous innovation have become the main flow of domestic industry development, and China's industry is just progressively to the future development of intensive style, energy-saving and emission-reduction, low-carbon (LC).Pipe cutting machine is widely used in industrial production as pipe cutting equipment.In prior art, after tubing has cut, easy generating portion burr and copper wire fragment, these fragments drop on transport tape, are inconvenient to collect, and waste raw material, add the production cost of enterprise.And adopt traditional chipless Pipe Cutting system, chipless, efficient, clean and pollution-free Pipe Cutting can be realized, but its feeding system is positioned at before pipe installation, before machine, the afterbody after machine is expected during material loading, during Pipe Cutting, feed system is again by pipe progressively feeding forward, and floor space is too large, and manufacturing cost is high.The technical staff of R&D institution and enterprise is constantly exploring, is studying, wish the full-automatic pipe cutting machine developing a kind of superior performance, to overcome the defect that prior art exists, although make some progress, in practice, still there is the technical barrier not yet overcome.
Summary of the invention
The purpose of this utility model is to overcome above deficiency, material loading Pipe Cutting system after a kind of intelligent high-efficiency green is provided, workpiece (light-wall pipe) chipless can be cut off, feeding device is arranged on machine rear, materials in the tube are directly transported to servo feeding device from behind by feeding device, feeding device has material loading concurrently and pipe is carried, the function of supporting, has saved the floor space of whole Pipe Cutting system, has improve operating efficiency.
The utility model solves the technical scheme that its technical problem adopts: comprise interior charging fairlead, spherical nut, internal fixtion mould, outer charging fairlead, casing, fixing dovetail groove, vertical mobile dovetail groove, move horizontally dovetail groove, box cover, outer discharging fairlead, internal mold end cap, disk spring, internal mold pull bar, interior movable mold, outer movable mold, extenal fixation mould, vertical Shift cylinder pin, vertical Shift cylinder joint, vertical Shift cylinder, move horizontally oil cylinder pin, move horizontally cylinder connector, move horizontally oil cylinder, outer charging fairlead, fixing dovetail groove, box cover, vertical Shift cylinder and move horizontally oil cylinder and be all packed on casing, the two sides of vertical mobile dovetail groove all adds formula and goes out dovetail, it is secondary that one side and fixing dovetail groove form dovetail groove, another side with move horizontally dovetail groove forms dovetail groove pair, moving horizontally dovetail groove can along vertical mobile dovetail groove horizontal slip, together with vertical mobile dovetail groove and vertical Shift cylinder joint are linked by vertical Shift cylinder pin, vertical Shift cylinder joint is packed in by screw thread on the piston rod of vertical Shift cylinder, move horizontally dovetail groove and move horizontally cylinder connector by moving horizontally together with oil cylinder pin links, move horizontally cylinder connector to be packed in by screw thread and to move horizontally on the piston rod of oil cylinder, moving horizontally dovetail groove with moving horizontally the hole that oil cylinder pin link is the waist slotted hole that vertical direction is grown, outer discharging fairlead is packed on box cover, outer movable mold is packed in and moves horizontally on dovetail groove, extenal fixation mould is packed on fixing dovetail groove, workpiece is through extenal fixation mould and outer movable mold and hole, and with extenal fixation mould and outer movable mold loose fit, interior charging fairlead, spherical nut, internal fixtion mould, internal mold end cap, disk spring, internal mold pull bar and the interior membrane module of interior movable mold composition, be positioned at the inside of workpiece, with workpiece loose fit, axially located by fixed internal formwork device, in interior membrane module, interior charging fairlead is packed on internal fixtion mould by screw thread, and internal mold end cap is packed in interior movable mold, and internal fixtion mould and outer movable mold are axially forced together by two spherical nuts and disk spring by internal mold pull bar.
The utility model solves the know-why that its technical problem adopts: the feeding device automatic charging being installed on machine dead astern, and after the pipe that will cut is transported to hollow oil cylinder clamping device, hollow clamping cylinder clamping pipe, servo feeding mechanism is accurately fed forward pipe, and its delivery stroke accurately equals the length of the pipeline section that will cut.Inner mold prelocalization oil cylinder, in the past in the face of internal fixtion mould and interior movable mold are accurately located, the effect of disk spring is to provide a point elasticity, thus make between internal fixtion mould and interior movable mold, there be radially sliding of a small amount of, locate polyurethane friction plate after inner mold travel forward in servo feeding mechanism drive and do not allow them retreat, with the cutting face alignment in the cutting face and outer movable mold and extenal fixation mould of guaranteeing internal fixtion mould and interior movable mold, polyurethane friction plate is located by after interior membrane module axial location after inner mold prelocalization oil cylinder and inner mold, feeding mechanism by workpiece spindle to bringing, workpiece is first enclosed within outside interior membrane module by interior charging fairlead, pass through outer charging fairlead again in the hole of extenal fixation mould and outer movable mold, workpiece enters stop motion after preseting length, now vertically the piston rod of Shift cylinder starts to stretch out, promote vertical mobile dovetail groove by vertical Shift cylinder joint and vertical Shift cylinder pin to move straight up, vertical mobile dovetail groove drive moves horizontally dovetail groove and outer movable mold moves upward, workpiece is sheared, because internal fixtion mould and interior movable mold are positioned at the inside of workpiece, workpiece can not be crowded flat, when workpiece deformation, in driving, movable mold moves upward, like this at internal fixtion mould, interior movable mold, under the acting in conjunction of outer movable mold and extenal fixation mould, vertical cutting is completed to workpiece, because workpiece is circular, first time cutting can only complete upper and lower major part and cut off, two sides, front and back has a small amount of adhesion, the piston rod now moving horizontally oil cylinder is released again, promotion moves horizontally dovetail groove and drives outer movable mold to move right, with vertically cut similar, complete horizontal resection, so far whole cutting process is completed.Two cylinder piston rods are retracted subsequently, and outer movable mold return, takes back original position by cut workpiece by interior movable mold simultaneously, enters cutting process next time.Next time during charging, automatically the workpiece cut is released, fall through outer discharging fairlead guiding.
The utility model beneficial effect is: this Pipe Cutting system except have general chipless pipe cutting machine chipless, efficient, clean and pollution-free except, feeding device is arranged on machine rear, materials in the tube are directly transported to servo feeding device from behind by feeding device, feeding device has material loading concurrently and pipe is carried, the function of supporting, has saved the floor space of whole Pipe Cutting system.This Pipe Cutting system adopts intelligentized control method, full-automatic operation, feeding system once can load the pipe of 50 intermediate diameters, after a pipe cuts, feeding system is automatically loaded next root pipe, and being automatically sent to feed system, servo feeding system carries out accurate feeding to pipe, whole system material loading, feeding, clamping, location and cutting, stub bar is automatically detected and rejects, and fully achieves intelligentized control method and the full-automatic operation of whole technical process.
Accompanying drawing explanation
Fig. 1 is the front view that after intelligent high-efficiency green, material loading Pipe Cutting system removes box cover.
Fig. 2 is the B-B sectional view of Fig. 1.
Fig. 3 is the A-A sectional view of Fig. 1.
In the drawings, 1. workpiece, 2. charging fairlead in, 3. spherical nut, 4. internal fixtion mould, 5. outer charging fairlead, 6. casing, 7. fixing dovetail groove, 8. vertical mobile dovetail groove, 9. move horizontally dovetail groove, 10. box cover, 11. outer discharging fairleads, 12. internal mold end caps, 13. disk springs, 14. internal mold pull bars, movable mold in 15., 16. outer movable mold, 17. extenal fixation moulds, 18. vertical Shift cylinder pins, 19. vertical Shift cylinder joints, 20. vertical Shift cylinders, 21. move horizontally oil cylinder pin, 22. move horizontally cylinder connector, 23. move horizontally oil cylinder, 24. inner mold prelocalization oil cylinders, polyurethane friction plate is located after 25. inner molds, 26. hollow oil cylinder clamping devices, 27. servo feeding mechanisms.
Detailed description of the invention
Here is further described the utility model in conjunction with the accompanying drawings and embodiments.
Material loading Pipe Cutting system after intelligent high-efficiency green, outer charging fairlead 5, fixing dovetail groove 7, box cover 10, vertical Shift cylinder 20 and move horizontally oil cylinder 23 and be all packed on casing 6, the two sides of vertical mobile dovetail groove 8 all adds formula and goes out dovetail, one side forms dovetail groove pair with fixing dovetail groove 7, another side with move horizontally dovetail groove 9 and form dovetail groove pair, moving horizontally dovetail groove 9 can along the horizontal slip of vertical mobile dovetail groove 8, together with vertical mobile dovetail groove 8 and vertical Shift cylinder joint 19 are linked by vertical Shift cylinder pin 18, vertical Shift cylinder joint 19 is packed on the piston rod of vertical Shift cylinder 20 by screw thread, the vertically movement with the flexible of piston rod, move horizontally dovetail groove 9 and move horizontally cylinder connector 22 by moving horizontally together with oil cylinder pin 21 links, move horizontally cylinder connector 22 be packed in by screw thread move horizontally oil cylinder 23 piston rod on, moving horizontally dovetail groove 9 with moving horizontally the hole that oil cylinder pin 21 link is the waist slotted hole that vertical direction is grown, outer discharging fairlead 11 is packed on box cover 10, outer movable mold 16 is packed in and moves horizontally on dovetail groove 9, extenal fixation mould 17 is packed on fixing dovetail groove 7, workpiece 1 is through extenal fixation mould 17 and outer movable mold 16 and hole, and with extenal fixation mould 17 and outer movable mold 16 loose fit, interior charging fairlead 2, spherical nut 3, internal fixtion mould 4, internal mold end cap 12, disk spring 13, internal mold pull bar 14 and interior movable mold 15 form interior membrane module, be positioned at the inside of workpiece 1, with workpiece 1 loose fit, axially located by fixed internal formwork device, in interior membrane module, interior charging fairlead 2 is packed on internal fixtion mould 4 by screw thread, internal mold end cap 12 is packed in interior movable mold 15, internal fixtion mould 4 and outer movable mold 16 are axially forced together by two spherical nuts 3 and disk spring 13 by internal mold pull bar 14.
Be installed on the feeding device automatic charging in machine dead astern, and after the pipe that will cut is transported to hollow oil cylinder clamping device 26, hollow clamping cylinder 26 clamps pipe, and servo feeding mechanism is accurately fed forward pipe, and its delivery stroke accurately equals the length of the pipeline section that will cut.Inner mold prelocalization oil cylinder 24, in the past in the face of internal fixtion mould 4 and interior movable mold 15 are accurately located, the effect of disk spring 13 is to provide a point elasticity, thus make between internal fixtion mould 4 and interior movable mold 15, there be radially sliding of a small amount of, locate polyurethane friction plate 25 after inner mold travel forward in servo feeding mechanism drive and do not allow them retreat, with the cutting face alignment in the cutting face and outer movable mold 16 and extenal fixation mould 17 of guaranteeing internal fixtion mould 4 and interior movable mold 15, polyurethane friction plate 25 is located by after interior membrane module axial location after inner mold prelocalization oil cylinder 24 and inner mold, workpiece 1 is axially brought by feeding mechanism, workpiece 1 is first enclosed within outside interior membrane module by interior charging fairlead 2, pass in the hole of extenal fixation mould 17 and outer movable mold 16 through outer charging fairlead 5 again, workpiece 1 enters stop motion after preseting length, now vertically the piston rod of Shift cylinder 20 starts to stretch out, promote vertical mobile dovetail groove 8 by vertical Shift cylinder joint 19 and vertical Shift cylinder pin 18 to move straight up, vertical mobile dovetail groove 8 drive moves horizontally dovetail groove 9 and outer movable mold 16 moves upward, workpiece 1 is sheared, because internal fixtion mould 4 and interior movable mold 15 are positioned at the inside of workpiece 1, workpiece 1 can not be crowded flat, when workpiece 1 is out of shape, in driving, movable mold 15 moves upward, like this at internal fixtion mould 4, interior movable mold 15, under the acting in conjunction of outer movable mold 16 and extenal fixation mould 17, vertical cutting is completed to workpiece 1, because workpiece 1 is circular, first time cutting can only complete upper and lower major part and cut off, two sides, front and back has a small amount of adhesion, the piston rod now moving horizontally oil cylinder 23 is released again, promotion moves horizontally dovetail groove 9 and drives outer movable mold 16 to move right, with vertically cut similar, complete horizontal resection, so far whole cutting process is completed.Two cylinder piston rods are retracted subsequently, and outer movable mold 16 return, takes back original position by cut workpiece by interior movable mold 15 simultaneously, enter cutting process next time.Next time during charging, automatically the workpiece cut is released, fall through outer discharging fairlead 11 guiding.

Claims (1)

1. material loading Pipe Cutting system after intelligent high-efficiency green, comprises interior charging fairlead, spherical nut, internal fixtion mould, outer charging fairlead, casing, fixing dovetail groove, vertical mobile dovetail groove, move horizontally dovetail groove, box cover, outer discharging fairlead, internal mold end cap, disk spring, internal mold pull bar, interior movable mold, outer movable mold, extenal fixation mould, vertical Shift cylinder pin, vertical Shift cylinder joint, vertical Shift cylinder, move horizontally oil cylinder pin, move horizontally cylinder connector, move horizontally oil cylinder, it is characterized in that: outer charging fairlead, fixing dovetail groove, box cover, vertical Shift cylinder and move horizontally oil cylinder and be all packed on casing, the two sides of vertical mobile dovetail groove all adds formula and goes out dovetail, it is secondary that one side and fixing dovetail groove form dovetail groove, another side with move horizontally dovetail groove forms dovetail groove pair, moving horizontally dovetail groove can along vertical mobile dovetail groove horizontal slip, together with vertical mobile dovetail groove and vertical Shift cylinder joint are linked by vertical Shift cylinder pin, vertical Shift cylinder joint is packed in by screw thread on the piston rod of vertical Shift cylinder, move horizontally dovetail groove and move horizontally cylinder connector by moving horizontally together with oil cylinder pin links, move horizontally cylinder connector to be packed in by screw thread and to move horizontally on the piston rod of oil cylinder, moving horizontally dovetail groove with moving horizontally the hole that oil cylinder pin link is the waist slotted hole that vertical direction is grown, outer discharging fairlead is packed on box cover, outer movable mold is packed in and moves horizontally on dovetail groove, extenal fixation mould is packed on fixing dovetail groove, workpiece is through extenal fixation mould and outer movable mold and hole, and with extenal fixation mould and outer movable mold loose fit, interior charging fairlead, spherical nut, internal fixtion mould, internal mold end cap, disk spring, internal mold pull bar and the interior membrane module of interior movable mold composition, be positioned at the inside of workpiece, with workpiece loose fit, axially located by fixed internal formwork device, in interior membrane module, interior charging fairlead is packed on internal fixtion mould by screw thread, and internal mold end cap is packed in interior movable mold, and internal fixtion mould and outer movable mold are axially forced together by two spherical nuts and disk spring by internal mold pull bar.
CN201420562099.XU 2014-09-16 2014-09-16 Material loading Pipe Cutting system after intelligent high-efficiency green Withdrawn - After Issue CN204094552U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201420562099.XU CN204094552U (en) 2014-09-16 2014-09-16 Material loading Pipe Cutting system after intelligent high-efficiency green

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201420562099.XU CN204094552U (en) 2014-09-16 2014-09-16 Material loading Pipe Cutting system after intelligent high-efficiency green

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105150007A (en) * 2015-09-22 2015-12-16 上海理工大学 Simple feeding mechanism for square complex box parts
CN105397553A (en) * 2014-09-16 2016-03-16 盐城双佳电气有限公司 Intelligent and efficient green back-feeding pipe cutting system

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105397553A (en) * 2014-09-16 2016-03-16 盐城双佳电气有限公司 Intelligent and efficient green back-feeding pipe cutting system
CN105150007A (en) * 2015-09-22 2015-12-16 上海理工大学 Simple feeding mechanism for square complex box parts

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GR01 Patent grant
AV01 Patent right actively abandoned
AV01 Patent right actively abandoned

Granted publication date: 20150114

Effective date of abandoning: 20171013