CN105135862B - Copper-plated steel wire hot air circulation drying system - Google Patents
Copper-plated steel wire hot air circulation drying system Download PDFInfo
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- CN105135862B CN105135862B CN201510590440.1A CN201510590440A CN105135862B CN 105135862 B CN105135862 B CN 105135862B CN 201510590440 A CN201510590440 A CN 201510590440A CN 105135862 B CN105135862 B CN 105135862B
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Abstract
The invention discloses a kind of copper-plated steel wire hot air circulation drying system, cyclic drying air is after the heating supercharging of temperature automatically controlled air-heater, cyclonic air flow drying tube inner chamber is introduced through hot-flow flue, tangential screw air inlet, discharged by the skew T gas outlet at incoming line end, and with the saturated vapor of cabling surface water film evaporation, after being adsorbed through rotary filtration net device to water smoke, drying tube after adsorption moisture, is delivered to temperature automatically controlled air-heater air inlet circulating-heating through air -return duct and is pressurized again.There are heat-insulation layer, inner chamber to have turbulent flow dryer section outside cyclonic air flow Drying；Low pressure evaporation, segregation section also have a drain valve, barrel that moisture evaporation window is distributed with；Metal wire material surface moisture film expels section.Adsorption net device is turned round by driving fan blade, drives the filter screen plate on gyroaxis to rotate at a high speed, reducer pipe shell is thrown in centrifugation after water smoke is adsorbed by filter screen plate, and is discharged by draining valve；The screen cloth multilayer that the revolution filter screen plate is compiled into by single or metal, plastic monofilament is constituted.Drying tube is heat-resisting, high vapour lock pipe.
Description
Technical field
The present invention relates to drying technology field, more particularly to a kind of copper-plated steel wire drying system.
Background technology
Current steel wire continuous copper electroplating Final finishing needs Seal treatment, washing, drying process；The production of steel wire manufacturing enterprise
Steel wire pickling line, galvanized wire and enamel-covered wire, color-coating line are typically also required to be dried with air flow dryer, and other furnace drying methods are used
Dry and come with some shortcomings again in metal wire rod.General drying extracts 20 or so DEG C of air air inlet heaters of room temperature with blower fan
150~180 DEG C are inside heated to, the air of heating transfers heat to metal wire rod while wet metal line surface is sprayed to, simultaneously
The wet vapor of metal wire material surface is taken away, so that wet metal wire rod is dried.Hot-air is after drying metal wire material surface, entirely
Portion or small part discharge are supplemented by air at room temperature, cause great energy waste, heat utilization ratio is not high.Due to high humidity environment
Deng factors reason, dry not thorough copper-plated steel wire surface and washmarking occur or change colour quickly, make properties of product and appearance
Reduction.Metal wire rod drying majority is to dehydrate, also have de- organic solvent to dry.The purpose of copper-plated steel wire drying is exactly to incite somebody to action
The moisture film of line adsorption is removed after copper-plated steel wire washing, and the drying course of prior art is usually that metal wire rod is placed in into drying
In case and continue through, metal wire rod is heated by the overfire air for entering drying baker in drying baker, makes cleaning remained on surface
Organic solvent volatilization in moisture or paint vehicle in moisture, paint vehicle, completes to dry with the gas drying metal wire rod of heating to the greatest extent
Process.The drying metal wire rod Track character of prior art is that only small part hot-air is contacted with metal wire material surface, big portion
Hot-air inefficient cycle is divided to pass through；And vapor or organic solvent, when reaching certain humidity, will also be discharged in hot-air
Part hot-air is supplemented moisture or solvent saturation degree in low temperature dry air, reduction recirculated hot air, completes wire rod to environment
Drying course；Also have in hot gas cycle pipe-line system plus condensing unit, moisture or solvent saturation degree are complete in reduction recirculated hot air
Into metal wire rod drying course.Condensing unit is set up in hot air circulating system, although water smoke is condensed into aqueous water discharge, but
The also cooled cooling simultaneously of circulation air composition, increases energy consumption；Discharge unit high humility high temperature hot gas body supplements part low humidity
Cold air, while also having supplement part low humidity cold air, and other harmful substances are incorporated into heat dust in air etc.
In wind circulation drying system；In damp atmosphere environment, dry mass can not ensure.Optimal scheme is hot air circulation drying
Vent water vapor, while high-quality, high speed, high reliability dry metal wire rod.
The content of the invention
, can be to plating the present invention solves the technical problem of a kind of hot air circulation drying system of copper-plated steel wire is provided
Copper steel line and various metal wire material surface coatings or the water or solvent of cleaning there is provided the drying dry gas of continuous-stable, from
Separation, conveying vapor or gaseous solvent in Drying, and discharged from hot-air circulation line, improve metal wire rod table to the greatest extent
Face high speed, high-quality drying.
In order to solve the above technical problems, the technical solution adopted by the present invention is：A kind of hot blast of copper plated steel wire rod is provided to follow
Ring drying system, this drying system operation principle and the course of work are：The dry air of high flow rate, after cyclonic air flow Drying
Tangential screw air inlet is held to introduce, turbulization fully contacts exchange caloic with metal wire material surface, and gradually forms around metal
The stream containing water spray haze of wire rod rotary motion, into cyclonic air flow Drying stage casing large diameter pipe inner chamber, under the influence of centrifugal force,
The evaporation of central core region low pressure is formed, while water smoke drop is thrown into cyclonic air flow Drying stage casing inside pipe wall adsorbs into moisture film, under
Portion's drain valve is discharged to outside drying system, is made the moisture evaporation window of gas and water initial gross separation, wherein tube wall distribution, is adsorbed water in suspension
Mist is excreted outside drying system.The air-flow of screw enters cyclonic air flow Drying leading portion minor diameter pipe, makes metal wire rod table
Moisture film high-speed screw revolution in face, which is cast metal wire material surface aside or driven, is back to tank, and dry air is through air -return duct to temperature automatically controlled
The circulation of air-heater air intake is heated, is pressurized.
For high humidity environment High water cut metal wire rod, the hot air circulation drying system of copper-plated steel wire, which needs to increase, sets dry
Dry air revolution adsorption net device, drying tube, are separated to circulating air redrying.
Copper-plated steel wire hot air circulation drying system, enters by temperature automatically controlled air-heater air outlet, through xeothermic air channel, tangential screw
Gas port cyclonic air flow Drying, skew T gas outlet, return air bend, air -return duct, extremely temperature automatically controlled air-heater air inlet order are gone here and there
Connection is constituted；
Described cyclonic air flow Drying, front end have incoming line minor diameter pipeline section, stage casing large diameter pipe bottom have drain valve,
There is three sections of line outlet minor diameter pipe rear end, and is constituted by two reducing pipes are coaxially connected；
Described cyclonic air flow Drying is axially horizontally disposed, and axle center is the drawing lines of metal wire rod, cyclonic air flow Drying
Front end is axially wet metal wire rod incoming line, and bottom is skew T gas outlet；Cyclonic air flow Drying stage casing tube wall is distributed with wet
Gas evaporation window, bottom are provided with drain valve；Cyclonic air flow drying tube rear end is axially to dry metal wire rod line outlet, and bottom is
Heated dry air tangential screw air inlet.
Described cyclonic air flow Drying front lower portion gas outlet has been arranged in series revolution adsorption net device.
Described revolution adsorption net device is by reducing shell, draining valve, filter screen plate, gyroaxis, bearing bracket stand, fan blade structure
Into.
Described cyclonic air flow Drying is connected in series with drying tube between temperature automatically controlled air-heater air inlet；
Described drying tube is breathed freely for high air resistance, seepy material.
Beneficial effect is；Hot air circulation drying system of the present invention can not only dry cleaning solvent but also can dry metal wire
Material face coat, can also regulate and control to metal wire material surface coating layer thickness.The cyclonic air flow Drying of new construction, new principle,
Gaseous solvent can be separated while drying again to drain to outside drying system, the heat energy of air-flow is not only make use of, also utilizes air-flow
Kinetic energy, while also using fluid mechanics knowledge, all efficiently utilizes circulating current energy each time.Cyclonic air flow Drying
Three segment length, which change, can complete different process drying requirement.In order to ensure that damp atmosphere environment and drying for High water cut material are imitated
Really, this drying system again increase be provided with, high efficient secondary dehumidifying be rotary filtration net device, drying tube for extreme high humility,
The drying of high speed stoving process situation and other metal wire rod coatings；Dry mass is highly stable, reliable, uniformity is good,
High various types of materials continuous wire, banding or board-like material are required available for other field dry mass；Particularly for organic molten
Agent coated and dried solvent recoverable, is not emitted into environment.Simple system, with dry gas stream heat energy and kinetic energy complete drying
Process, dries its heat energy of the solvent of pipe internal surface molecular sieve adsorption for heat power, departs from its evaporation and dries tube outer surface.Dry
High velocity air formation spiral turbulent flow is fully collided with metal wire material surface, and heat exchange smashes water to moisture film and metal wire rod
Film evaporates into water smoke, and heat utilization rate is high.Transition forms low speed whirlwind revolution air-flow in cyclonic air flow Drying to spiral turbulent flow again
There is low pressure evaporation, centrifuged in stage casing, and part water smoke absorption is formed moisture film on inside pipe wall, air-flow continues to be threaded into rotation
General mood stream Drying leading portion, makes metal wire material surface moisture film rotationally disengage metal wire material surface at a high speed or returns to water along metal wire rod
Washing trough.Drying, high-quality drying, efficient energy-saving and emission-reducing, high thermal efficiency at a high speed of the invention, solve our company's product and occur for a long time
Washmarking and the shortcoming of discoloration.Damp atmosphere environment, the drying of High water cut moving material are can also be used for, High water cut material largely dries
The hot water discharged when dry can be recycled heat recovery using heat pipe.
Brief description of the drawings
Fig. 1 is copper-plated steel wire hot air circulation drying system principle schematic diagram.
Marked in figure：1- metal wire rods；2- incoming lines；3- cyclonic air flow Dryings；4- line outlets；5- tangential screw air inlets
Mouthful；6- drain valves；7- skew Ts gas outlet；8- moisture evaporation windows；9- hot-flow flues；The temperature automatically controlled air-heaters 10 of 10-；11- return air
Road；12- drying tubes；13- return air bends；14- reducing shells；15- draining valves；16- filter screen plates；17- gyroaxises；18- bearing bracket stands；
19- fan blade.
Embodiment
The embodiment of the present invention is one of many preferred schemes, to make the purpose, technical scheme and advantage of the embodiment of the present invention
It is clearer, below in conjunction with accompanying drawing, the technical scheme in the embodiment of the present invention is clearly and completely described, it is clear that institute
The embodiment of description is a part of embodiment of the present invention, rather than whole embodiments is not intended to limit copper-plated steel wire hot air circulation
Drying system, its system is dried by the temperature automatically controlled air outlet of air-heater 10, through xeothermic air channel 9, the cyclonic air flow of tangential screw air inlet 5
Dry cylinder 3, skew T gas outlet 7, the air -return duct 11 of return air bend 13, the extremely temperature automatically controlled air inlet sequential series of air-heater 10 are constituted.
Described cyclonic air flow Drying 3, front end have the minor diameter pipe of incoming line 2, stage casing large diameter pipe bottom to have drain valve
6th, there is three sections of 4 minor diameter pipe of line outlet rear end, is constituted by two reducing pipes are coaxially connected.
Described cyclonic air flow Drying 3, material therefor is at plastics, rubber, stainless steel or other Metal surface anti-corrosions
Manage material；Two minor diameter pipe interior diameters are 2.5-6 times of maximum metal gauge or diameter of wire, 5-10 times of draw ratio；Stage casing major diameter
5-20 times of pipe interior diameter maximum metal gauge or diameter of wire, 4-8 times of draw ratio.
The described front end minor diameter pipe of cyclonic air flow Drying 3 may be configured as smooth with rear end minor diameter inside pipe wall surface
There is spiral air drain on surface.
The described stage casing section of cyclonic air flow Drying 3 is more than the circular or side of decile six annular, and inner wall surface is smooth
Disc or mat surface.
Described cyclonic air flow Drying 3 is axially horizontally disposed, and axle center is the drawing lines of metal wire rod 1, cyclonic air flow drying
3 front ends of cylinder are axially wet metal wire rod incoming line, and bottom is skew T gas outlet 7；The stage casing tube wall distribution of cyclonic air flow Drying 3
Wetly evaporation window 8, bottom are provided with drain valve 6；The rear end of cyclonic air flow Drying 3 is axially dry metal wire rod line outlet 4,
Bottom is heated dry air tangential screw air inlet 5.
Described moisture evaporation window 8 is breathed freely for high air resistance, seepy material, 20-200 kilograms every square of air resistance
Rice, the diaphragm material that material makes for the drier of high temperature resistant 150-200 degree, can also use the heat-resisting weaving material of high air resistance
Material；The shape of moisture evaporation window 8 can be circle, rectangle or the annular of the distribution of cylindrical wall cambered surface, bus shape.
The damp and hot vapour gas outlet 7 of described skew T is located at cyclonic air flow Drying 3, front end minor diameter pipe foremost.
Described tangential screw air inlet 5 is located at cyclonic air flow Drying 3, the rearmost end of rear end minor diameter pipe.
Described tangential screw air inlet 5 is that long flat or multiple minor diameter mouths of pipe are arranged in a straight line with cyclonic air flow Drying
3rd, the tangent connection of rear end minor diameter pipe, lead angle 1-4 degree.
Described tangential screw air inlet 5 is less than in the radial dimension of cyclonic air flow Drying 3, rear end minor diameter pipe.
Described drain valve 6 be various manually-operated gates or other automatic drain valves, such as：Appropriate product inside the valve pipe of ball-cock assembly
Aquatic products capture power, ball floats, bottom ball float valve port Auto-drainage.
The described front lower portion gas outlet 7 of cyclonic air flow Drying 3 has been arranged in series revolution adsorption net device, and described returns
Turn adsorption net device to be made up of reducing shell 14, draining valve 15, filter screen plate 16, gyroaxis 17, bearing bracket stand 18, fan blade 19.
Described revolution adsorption net apparatus structure is with the course of work, the row of 3 front lower portion gas outlet of cyclonic air flow Drying 7
The high temperature moisture stream gone out, driving fan blade 19 makes it drive the filter screen plate 16 on gyroaxis 17 to rotate at a high speed, and water smoke is by filter screen
Reducing shell 14 is cast in centrifugation aside after disk 16 is adsorbed, and is discharged by draining valve 15；Lower bearing bracket 18 is fixed on reducing shell thereon
In 14, and gyroaxis 17 is fixed with high temperature resistant waterproof bearing；Lower bearing bracket 18 is designed to large area ventilation device thereon, reduces
Air resistance.
Described filter screen plate 16 various gas permeable materials, aperture 50-1250 mesh below 5 kilograms every square metre of air resistance.
Heat-resisting yarn or metal, the longitude and latitude silk screen of 0.1-0.5 millimeters of monofilament of plastics establishment, it is Nian Jie with strengthening skeleton and press again by 2-10 layer
Concentric circles ripple screen pack is made.Filter screen plate 16 can also be with outside system, motor, driven by quill shaft.
Described cyclonic air flow Drying 3 is connected in series with drying tube 12 between the temperature automatically controlled air inlet of air-heater 10.
Described drying tube 12 is that heat-resisting 150-200 degree, air resistance are 20-200 kilograms every square metre, permeable cloth material strip
There are rigid backing material pipe or infiltration pipe of cement, clay, clay to burn till the pipe that soakaway trench or high temperature drying agent are made；Inner surface is thick
It is rough big with gas-contact area.
Described hot-flow flue 9 selects heat-resisting, resistance to malleation solenoid.
Described air -return duct 11 selects heat-resisting, resistance to positive/negative-pressure solenoid.
Described temperature automatically controlled air-heater 10 is from continuous P ID/SSR control cycling hot blower fans.
Claims (3)
1. copper-plated steel wire hot air circulation drying system, it is characterised in that：By temperature automatically controlled air-heater (10) air outlet, hot-flow flue
(9), tangential screw air inlet (5), cyclonic air flow Drying (3), skew T gas outlet (7), return air bend (13) air -return duct
(11), constituted to temperature automatically controlled air-heater (10) air inlet sequential series；
Described cyclonic air flow Drying (3) includes front end and sets the minor diameter pipeline section of incoming line (2), bottom to have drain valve (6)
Stage casing large diameter pipe and rear end set line outlet (4) minor diameter pipe, three sections are constituted by two reducing pipes are coaxially connected；
Described cyclonic air flow Drying (3) is axially horizontally disposed, and axle center is the drawing lines of metal wire rod (1), cyclonic air flow drying
Cylinder (3) front end is axially the incoming line (2) of wet metal wire rod, and bottom is skew T gas outlet (7)；Cyclonic air flow Drying stage casing
Tube wall is distributed with moisture evaporation window (8), bottom and is provided with drain valve (6)；Cyclonic air flow Drying (3) rear end is axially golden to dry
Belong to the line outlet (4) of wire rod, bottom is tangential screw air inlet (5), described cyclonic air flow Drying (3) front end minor diameter pipe
Smooth surface is may be configured as with rear end minor diameter inside pipe wall surface or has spiral air drain.
2. copper-plated steel wire hot air circulation drying system according to claim 1, it is characterised in that：Described cyclonic air flow dries
Dry cylinder (3) front lower portion skew T gas outlet (7) has been arranged in series revolution adsorption net device, described revolution adsorption net device by
Reducing shell (14), draining valve (15), filter screen plate (16), gyroaxis (17), bearing bracket stand (18), fan blade (19) are constituted.
3. copper-plated steel wire hot air circulation drying system according to claim 1 or 2, it is characterised in that：The cyclonic air flow
Drying tube (12) is connected in series between Drying (3) to temperature automatically controlled air-heater (10) air inlet；Described drying tube (12)
For high air resistance is ventilative, seepy material.
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| CN201510590440.1A CN105135862B (en) | 2015-09-17 | 2015-09-17 | Copper-plated steel wire hot air circulation drying system |
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| CN201510590440.1A CN105135862B (en) | 2015-09-17 | 2015-09-17 | Copper-plated steel wire hot air circulation drying system |
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| CN105135862B true CN105135862B (en) | 2017-08-08 |
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| CN106766782A (en) * | 2017-03-09 | 2017-05-31 | 江苏伟建工具科技有限公司 | A kind of high speed steel wire circulated air drying oven |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN1118425A (en) * | 1994-09-10 | 1996-03-13 | 中国燕兴哈尔滨公司 | Water curtain style air purifier |
| DE19525545C1 (en) * | 1995-07-13 | 1996-09-26 | Babcock Textilmasch | Compact drier for high throughput for textile web with heavy borders |
| CN201093854Y (en) * | 2007-08-02 | 2008-07-30 | 何富贵 | Varnished wire baking heated air circulation apparatus |
| CN102564090B (en) * | 2012-02-20 | 2014-06-18 | 张家港市东航机械有限公司 | Heating drying oven for continuous production of steel wires |
| CN202938612U (en) * | 2012-11-20 | 2013-05-15 | 宁波奇亿金属有限公司 | Totally-enclosed-type heat energy circulation drying system |
| CN203031374U (en) * | 2012-12-20 | 2013-07-03 | 新宇航空制造(苏州)有限公司 | Oil mist recovery system for machining center |
| CN204963521U (en) * | 2015-09-17 | 2016-01-13 | 长春安可精密电子工业有限公司 | Copper facing copper wire heated air circulation drying system |
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Address after: 130302 No. five Weir Road, MI Sha Zi industrial concentration area, Changchun, Jilin Province, 001 Patentee after: Changchun Encore Aerospace Industrial Co. Ltd. Address before: 130302 No. five Weir Road, MI Sha Industrial Concentration Area, Kuancheng District, Changchun, Jilin, China 001 Patentee before: Changchun Anchor Precise Electronic Industry Co., Ltd. |
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