CN105118554A - 便于实现弯曲气吹光纤的智能光纤复合电缆 - Google Patents

便于实现弯曲气吹光纤的智能光纤复合电缆 Download PDF

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CN105118554A
CN105118554A CN201510332789.5A CN201510332789A CN105118554A CN 105118554 A CN105118554 A CN 105118554A CN 201510332789 A CN201510332789 A CN 201510332789A CN 105118554 A CN105118554 A CN 105118554A
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管新元
廉果
虞踏峰
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Jiangsu Hengtong Power Cable Co Ltd
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Abstract

本发明公开一种便于实现弯曲气吹光纤的智能光纤复合电缆,包括:4根圆形的导电单元和1根空心微管,此导体单元从内向外依次包括导电线芯、包覆于导电线芯外表面的绝缘层,4根圆形的导电单元沿空心微管周向排列;空心微管由抗拉层、芳纶纤维编制层和聚乙烯层组成,芳纶纤维编制层位于抗拉层和聚乙烯层之间;抗拉层由以下组分组成:聚酰胺6树脂、聚癸二酰己二胺、乙烯和降冰片烯共聚物、马来酸酐接枝无定形聚烯烃、N,Nˊ-二(β-萘基)对苯二胺、双(2,4-二叔丁基苯基)季戊四醇二亚磷酸酯、聚乙二醇、乙酸甘油酯。本发明减小了在气吹时光纤在空心微管的阻力,有利于在不规则、长距离的空心微管中气吹时光纤,避免了施工中出现分层现象。

Description

便于实现弯曲气吹光纤的智能光纤复合电缆
技术领域
本发明涉及一种光纤复合电缆,尤其涉及一种便于实现弯曲气吹光纤的智能光纤复合电缆。
背景技术
普通的气吹敷设均是水平敷设,通过机械推进器及空气压缩机气流输送,仅仅是将微缆水平吹入专用预设管道。然而对于这种气吹型的光纤复合缆而言,施工、敷设时电缆往往不能水平放置,会面临穿管、转弯、悬垂等各种情况,有时甚至是要求敷设前在盘具上直接气吹敷设。电缆在电缆盘上完成气吹,整个气吹敷设过程,光单元受到的阻力更大,行进的方向、位置都无规则性。传统的气吹方式无法满足光单元后敷设光纤复合电缆的要求,所以光单元后敷设光纤复合电缆的主要问题就是解决光单元在大阻力、不规则、长距离条件下如何解决光单元的气吹敷设问题,对于气吹敷设的要求也大大提高。
发明内容
本发明提供一种便于实现弯曲气吹光纤的智能光纤复合电缆,此便于实现弯曲气吹光纤的智能光纤复合电缆既使得承受的阻力大大提高,抗拉强度显著提高,也减小了在气吹时光纤在空心微管的阻力,有利于在不规则、长距离的空心微管中气吹时光纤。
为达到上述目的,本发明采用的技术方案是:一种便于实现弯曲气吹光纤的智能光纤复合电缆,包括:4根圆形的导电单元和1根用于嵌入光纤的空心微管,此导体单元从内向外依次包括导电线芯、包覆于导电线芯外表面的绝缘层,4根圆形的所述导电单元沿空心微管周向排列,一绕包带绕包于4根圆形的所述导电单元外表面,所述绕包带外表面包覆有一内护套层,一铠装层包覆于内护套层外表面,所述铠装层外表面包覆有一外护套层;
所述空心微管由抗拉层、芳纶纤维编织层和聚乙烯层组成,所述芳纶纤维编织层位于抗拉层和聚乙烯层之间;
所述抗拉层由以下组分组成:
聚酰胺6树脂100份,
聚癸二酰己二胺35~38份,
乙烯和降冰片烯共聚物10~12份,
马来酸酐接枝无定形聚烯烃2.8~3.5份,
N,N'-二(β-萘基)对苯二胺1~1.2份,
双(2,4-二叔丁基苯基)季戊四醇二亚磷酸酯0.5~0.8份,
聚乙二醇0.8~1.2份,
乙酸甘油酯0.5~0.8份;
所述聚酰胺6树脂相对粘度在2.5以下;
所述乙烯和降冰片烯共聚物密度为1.01±0.01g/cm3
所述马来酸酐接枝无定形聚烯烃由无定型聚烯烃、马来酸酐、过氧化月桂酰及乙撑双硬脂酰胺按比例100:0.4~3:0.03~1:0.1~0.3投放到双螺杆挤出机进行接枝聚合制得,其接枝率为0.8%~1.5%,其融熔指数为1~10g/10min。
上述技术方案中的有关内容解释如下:
1、上述方案中,所述抗拉层和聚乙烯层的厚度比为10:3~5
2、上述方案中,所述导电线芯由若干根铜丝绞合而成。
3、上述方案中,所述抗拉层、芳纶纤维编织层和聚乙烯层厚度为1.2~1.8mm。
由于上述技术方案运用,本发明与现有技术相比具有下列优点:
本发明便于实现弯曲气吹光纤的智能光纤复合电缆,其空心微管由抗拉层、芳纶纤维编织层和聚乙烯层组成,与光线接触的抗拉层采用聚酰胺6树脂100份、聚癸二酰己二胺35~38份、乙烯和降冰片烯共聚物10~12份、马来酸酐接枝无定形聚烯烃2.8~3.5份、N,N'-二(β-萘基)对苯二胺1~1.2份,既使得承受的阻力大大提高,抗拉强度显著提高,也减小了在气吹时光纤在空心微管的阻力,有利于在不规则、长距离的空心微管中气吹时光纤,克服了普通的气吹敷设只适合平行敷设,不能直接运用于便于实现弯曲气吹光纤的智能光纤复合电缆(塑料微管爆裂),可增加了空气压缩机的气压,最终实现弯曲气吹敷设功能;其次,其抗拉层进一步添加双(2,4-二叔丁基苯基)季戊四醇二亚磷酸酯0.5~0.8份、聚乙二醇0.8~1.2份、乙酸甘油酯0.5~0.8份,既提高了光纤复合电缆机械强度、弯曲性能,又提高了与芳纶纤维编织层和聚乙烯层之间的粘接力,避免了施工中出现分层现象。
附图说明
附图1为本发明便于实现弯曲气吹光纤的智能光纤复合电缆结构示意图;
附图2为附图1的局部结构示意图。
以上附图中:1、导电单元;2、空心微管;21、抗拉层;22、芳纶纤维编织层;23、聚乙烯层;3、导电线芯;4、绝缘层;5、绕包带;6、内护套层;7、铠装层;8、外护套层。
具体实施方式
下面结合附图及实施例对本发明作进一步描述:
实施例:一种便于实现弯曲气吹光纤的智能光纤复合电缆,包括:4根圆形的导电单元1和1根用于嵌入光纤的空心微管2,此导体单元1从内向外依次包括导电线芯3、包覆于导电线芯3外表面的绝缘层4,4根圆形的所述导电单元1沿空心微管2周向排列,一绕包带5绕包于4根圆形的所述导电单元1外表面,所述绕包带5外表面包覆有一内护套层6,一铠装层7包覆于内护套层6外表面,所述铠装层7外表面包覆有一外护套层8;
所述空心微管2由抗拉层21、芳纶纤维编织层22和聚乙烯层23组成,所述芳纶纤维编织层22位于抗拉层21和聚乙烯层23之间;
上述实施例1~5抗拉层21由以下组分组成,如表1所示:
表1
上述聚酰胺6树脂相对粘度在2.5以下;
上述乙烯和降冰片烯共聚物密度为1.01±0.01g/cm3
上述马来酸酐接枝无定形聚烯烃由无定型聚烯烃、马来酸酐、过氧化月桂酰及乙撑双硬脂酰胺按比例100:0.4~3:0.03~1:0.1~0.3投放到双螺杆挤出机进行接枝聚合制得,其接枝率为0.8%~1.5%,其融熔指数为1~10g/10min。
实施例1~5便于实现弯曲气吹光纤的智能光纤复合电缆中空心微管2性能见表2:
表2
所述聚酰胺6树脂相对粘度在2.5以下;
所述乙烯和降冰片烯共聚物密度为1.01±0.01g/cm3
所述马来酸酐接枝无定形聚烯烃由无定型聚烯烃、马来酸酐、过氧化月桂酰引发剂及乙撑双硬脂酰胺润滑剂按比例100:0.4~3:0.03~1:0.1~0.3投放到双螺杆挤出机进行接枝聚合制得,其接枝率为0.8%~1.5%,其融熔指数为1~10g/10min。
上述抗拉层21和聚乙烯层23的厚度比为10:3~5
上述导电线芯由若干根铜丝绞合而成。
上述抗拉层21、芳纶纤维编织层22和聚乙烯层23厚度为1.2~1.8mm。
采用上述便于实现弯曲气吹光纤的智能光纤复合电缆时,其空心微管由抗拉层、芳纶纤维编织层和聚乙烯层组成,与光线接触的抗拉层采用聚酰胺6树脂100份、聚癸二酰己二胺35~38份、乙烯和降冰片烯共聚物10~12份、马来酸酐接枝无定形聚烯烃2.8~3.5份、N,N'-二(β-萘基)对苯二胺1~1.2份,既使得承受的阻力大大提高,抗拉强度显著提高,也减小了在气吹时光纤在空心微管的阻力,有利于在不规则、长距离的空心微管中气吹时光纤,克服了普通的气吹敷设只适合平行敷设,不能直接运用于便于实现弯曲气吹光纤的智能光纤复合电缆(塑料微管爆裂),可增加了空气压缩机的气压,最终实现弯曲气吹敷设功能;其次,其抗拉层进一步添加双(2,4-二叔丁基苯基)季戊四醇二亚磷酸酯0.5~0.8份、聚乙二醇0.8~1.2份、乙酸甘油酯0.5~0.8份,既提高了光纤复合电缆机械强度、弯曲性能,又提高了与芳纶纤维编织层和聚乙烯层之间的粘接力,避免了施工中出现分层现象。
上述实施例只为说明本发明的技术构思及特点,其目的在于让熟悉此项技术的人士能够了解本发明的内容并据以实施,并不能以此限制本发明的保护范围。凡根据本发明精神实质所作的等效变化或修饰,都应涵盖在本发明的保护范围之内。

Claims (4)

1.一种便于实现弯曲气吹光纤的智能光纤复合电缆,其特征在于:包括:4根圆形的导电单元(1)和1根用于嵌入光纤的空心微管(2),此导体单元(1)从内向外依次包括导电线芯(3)、包覆于导电线芯(3)外表面的绝缘层(4),4根圆形的所述导电单元(1)沿空心微管(2)周向排列,一绕包带(5)绕包于4根圆形的所述导电单元(1)外表面,所述绕包带(5)外表面包覆有一内护套层(6),一铠装层(7)包覆于内护套层(6)外表面,所述铠装层(7)外表面包覆有一外护套层(8);
所述空心微管(2)由抗拉层(21)、芳纶纤维编制层(22)和聚乙烯层(23)组成,所述芳纶纤维编制层(22)位于抗拉层(21)和聚乙烯层(23)之间;
所述抗拉层(21)由以下组分组成:
聚酰胺6树脂100份,
聚癸二酰己二胺35~38份,
乙烯和降冰片烯共聚物10~12份,
马来酸酐接枝无定形聚烯烃2.8~3.5份,
N,N'-二(β-萘基)对苯二胺1~1.2份,
双(2,4-二叔丁基苯基)季戊四醇二亚磷酸酯0.5~0.8份,
聚乙二醇0.8~1.2份,
乙酸甘油酯0.5~0.8份;
所述聚酰胺6树脂相对粘度在2.5以下;
所述乙烯和降冰片烯共聚物密度为1.01±0.01g/cm3
所述马来酸酐接枝无定形聚烯烃由无定型聚烯烃、马来酸酐、过氧化月桂酰及乙撑双硬脂酰胺按比例100:0.4~3:0.03~1:0.1~0.3投放到双螺杆挤出机进行接枝聚合制得,其接枝率为0.8%~1.5%,其融熔指数为1~10g/10min。
2.根据权利要求1所述的便于实现弯曲气吹光纤的智能光纤复合电缆,其特征在于:所述抗拉层(21)和聚乙烯层(23)的厚度比为10:3~5
3.根据权利要求1所述的便于实现弯曲气吹光纤的智能光纤复合电缆,其特征在于:所述导电线芯由若干根铜丝绞合而成。
4.根据权利要求1所述的便于实现弯曲气吹光纤的智能光纤复合电缆,其特征在于:所述抗拉层(21)、芳纶纤维编制层(22)和聚乙烯层(23)厚度为1.2~1.8mm。
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